1. Ulrich Schulte - PE100+ Pres_Romania_2007

7/18/2019 1. Ulrich Schulte - PE100+ Pres_Romania_2007

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d o n ‘ t c r a c k u n d e r p r e s s u r e 115.11.2007PE100+Association

Facilitating the pipe system choice

d o n ‘ t c r a c k u n d e r p r e s s u r e

Sinaia, Romania

November 15th, 200

!lrich Schulte, "#100$ %ssociation




&ntroduction

• More than 50 years of experience with pipes made

from Polyolefins• ey s!ccess factors for pipes made from PE

• "ac#$ro!nd and scope of the PE100+ Association

• PE Pipe Model

• "!tt %!sion &armonisation Pro'ect

• (oncl!din$ remar#s



d o n ‘ t c r a c k u n d e r p r e s s u r e '15.11.2007PE100+Association

(reating value in "ipe ) basic human needs• )ater s!pply

• Ener$y s!pply *$as oil hot water,

• -ewa$e disposal

• elecom

/oman times and today



d o n ‘ t c r a c k u n d e r p r e s s u r e *15.11.2007PE100+Association

&n #urope, "# + "" pipes have an impressive track record

150s 3 first PE press!re pipe installed

170s 3 second $eneration PE for water and $as

3 crosslin#ed PE *PE4, for hot water

10s 3 PP pipe systems for new applications

10s 3 6imodal PE100 introd!ced

3 hi$her press!res and lar$er pipes

3 P pipe mar#ets $row at 8 9

2000 3 hi$h moment!m into the new millenni!m




• 50 years of experience with pipes made from

Polyolefins• ey s!ccess factors for pipes made from PE


• PE Pipe Model






-ey success .actor .or "# pipes/Fleibility

• :on$ len$ths in coils

• (!r;in$ trenches

• Modern installation

techni<!es

= /elinin$

= &ori>ontal drillin$

= Plowin$ in


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-ey success .actor .or "# pipes/eldability

• (ost effecti;e 6!tt weldin$

• -afe and practical

electro f!sion

• :ea# ti$ht pipeline = Earth<!a#es

= ?ro!nd mo;ements

= ree roots



-ey success .actor .or "# pipes/ater neutrality

• @o corrosion

• @e!tral towards drin#in$

water

• @o encr!station

• :ow co3efficient of friction



-ey success .actor .or "# pipes/"ositive image

• nno;ation B new $enerations

• &i$h le;el of standards

• -afe for $as transportation

• En;ironmentally friendly

• 100 years reference desi$n life



4inimum sa.ety .actor o. 1,25 .or ater alloedbecause/

• Experience with extrapolation methods

• Coc!mented ready made compo!nds• (om6ination of tests

done on compo!nds and

pipes

• -ystem standards*ype test PD "/,

• Positi;e trac# record



6ispersion o. additives

he demand on proper homo$enisation can only 6e met 6y

hi$h <!ality ready madeF raw material compo!nds.

he re<!irements are descri6ed in - 155G.

150 µm

Perfect homogenisation of 2,25%

carbon black by professional

compounding equipment

Unacceptable homogenisation

by a single scre pipe e!truder

"natural resin # master batch$mage taken from &' 1(55)

150µm



7est on real pipe systems to con.irm 8uality

%!ll scale and internal press!re test


http://slidepdf.com/reader/full/1-ulrich-schulte-pe100-presromania2007 13/35d o n ‘ t c r a c k u n d e r p r e s s u r e 1'15.11.2007PE100+Association

6rinking ater 8uality

/i$oro!s or$anoleptic testin$ *odo!r and taste, of pipes and $ran!les

"atch release test

!nder control of external instit!tes



d o n ‘ t c r a c k u n d e r p r e s s u r e 1*15.11.2007PE100+Association

6rinking ater 8uality

%!rther impro;ement of test methods o;er the yearsH

do!r test in the past

and todayI

Electronic nose







• PE Pipe Model






9ackground

An association of prod!cers 3 a promotionplace needed 6y the pipe ind!stry in PE and

PE 100 with common <!ality o6'ecti;es

• Polyethylene *PE, 3 a well3

esta6lished pipe material in

$as and water transport

• PE 100 3 the standard

material for hi$hly demandin$

applications




• %o!nded on 2Jth %e6r!ary 1 6y "orealis Elenac and -ol;ay

• (onsistin$ of ei$ht 6oard mem6er companies c!rrently =

9asell, 9orealis, 9orouge, &neos, "rime "olymer, S%9&(,7hai "olyethylene and 7otal "etrochemicals

• -!pported 6y echnical (ommittee and Ad;isory (ommittee

"#100$ %ssociation




Scope o. "#100$ %ssociation

• #stablish#stablish a <!ality la6el for PE100+ prod!cts

• %ssure%ssure consistent <!ality at the hi$hest le;el in the

prod!ction and application of PE 100 pipe materials

• "romote"romote !sa$e of PE pipin$ systems in $eneral

• FocusFocus towards end3!sers with more information s!pport

• elcomeelcome any polyethylene man!fact!rer whose materialscomply with the enhanced re<!irements of the PE100+

Association




9alance o. mechanical properties

Rapid (rack

"ropagation :R(";

Slo (rack

<roth :S(<;

:on$ erm &ydrostatic -tren$th *M/-,




7echnical Re8uirements

All tests are performed on 110 mm -C/ 11 pipes




"# 100

4anu.acturer

%dministrator

<%S7#(

7<4&nternal "ressure

7est

%dministrator

-&%=<%S7#(

"ositive >ist

"#100$

%ssociation

9odycote, &&"

Notch 7est

9ecetel

S* 7est

#very months#very months 15 pipes15 pipes

#ach 5 pipes#ach 5 pipes

ResultsResults

7est Rounds



d o n ‘ t c r a c k u n d e r p r e s s u r e 2'15.11.2007PE100+Association

"#100$ ?uality 4aterials

Dalid !ntil -eptem6er G0st 2007

"roduct 4anu.acturer

@ostalen (R" 100 black 9asell "olyole.ine <mb@

@ostalen (R" 100 blue 9asell "olyole.ine <mb@

9orstarA @#'*30B>S :black; 9orealis %C9C

9orstarA @#'*32B>S :orange; 9orealis %C9C

9orstarA @#'*3*B>S :blue; 9orealis %C9C

9orstarA @#'*30B>S :black; 9orouge "te, >td

#>7#DA 7!9 121 :black; &neos

#>7#DA 7!9 125 N2025 :orange; &neos

#>7#DA 7!9 12* N2025 :blue; &neos

#>7#DA 7!9 121 N'000 :black; &neos

@&BE#D 00 49- :9lack; "rime "olymer (oC, >tdC

S%9&( estolenA % 00 R :black; S%9&( "olyole.ine <mb@

S%9&( estolenA % 00 R :blue; S%9&( "olyole.ine <mb@

#>B>#N# @1000"( :black; 7hai "olyethylene (oC, >td

@6"# DS10@ :blue; 7otal "etrochemicals

@6"# DS109 :black; 7otal "etrochemicals

@6"# DS10 Grange H(F 7otal "etrochemicals



d o n ‘ t c r a c k u n d e r p r e s s u r e 2*15.11.2007PE100+Association

7he %ssociation moved .rom a technical

tool to a promotion tool as an anser to

trends in the #uropean utility industry




"romotion %ctivities o. the "#100$

%ssociation• (o3sponsorship of ind!stry e;ents

= )ies6aden (onference in ?ermany

= PP4D in -ept. 200 in "!dapest

• PE100+ seminars

= !r#ey

= Poland

= /omania in @o;. 2007

• Ed!cation tools = PE Pipe &and6oo# in talian

= PE100 Pipe -ystems *new iss!e in pro$ress,

= PE Pipe Model




"roduct (erti.ication Schemes .orpipes

• PE100+ Association will s!pport any new EK

Mem6er state re<!estin$ assistance• )e will coordinate these acti;ities to$ether with

EPP%A and PD(JPipe

• )e will !se the model de;eloped in Poland which

was a spin off from a PE100+ /oad -how







• PE Pipe Model






"# "ipe 4odel

• P!rpose

= o ed!cate and inform decision ma#ersa6o!t PE

= %oc!s on water and $as distri6!tion

= E!ropean approach with reference to

local re<!irements




"# pipe model update

• @ew PE Pipe Model ali;e at PE100pl!s.net

• Kpdated 6y Lason (ons!lts and )e6master *with expert inp!ts,• ;iew it on Cpe100plusCnet

• ntrod!ction

• Cisclaimer

• - -tandards

Design Materials Construct. Operation MaintenanceEnviroment.







• PE Pipe Model



http://81.223.85.66/clients/pe100/decisionmodel/agreement.html




9utt.usion @armonisation "roIect

• "hase 1 GbIective ) #valuation o. test methods

• Short term ) potential site ?(

B 6S #N 121* 9end test

B !- &S tensile test :energy measurement;

• >ong 7erm ) con.irmation o. .usion procedure

B 6S #N 121* (reep test• <dF ill carry out ‘cylindrical FN(7 testJ

• 7est samples available .or other contributions



d o n ‘ t c r a c k u n d e r p r e s s u r e ''15.11.2007PE100+Association

9utt.usion @armonisation "roIect

• elding procedures ) #uropean Single "ressure

B !- 6ual "ressure

B !S% Single :@igh; "ressure

• ‘"oor eldsJ to be included

• 1200 mm by mm pipe supplied by #geplast :"# 100$;

• Reinert RitK to machine pipe and eld L '0 mm

50mm=mm

• 4c#lroy to produce elds using !S% procedure

• elding scheduled to commence in Mune 200• 7esting by 9ecetel, 9odycote "6>, @esseltechnik, <dF

• elding ) Mune, 7est results ) year end

• "hase 2 Revise &SG standards=procedures



d o n ‘ t c r a c k u n d e r p r e s s u r e '*15.11.2007PE100+Association

"roIect Steering <roup/• -."eech (ons!ltant (hairman

• L.&essel &essel n$enie!rtechni# ?m6&

• P.Danspey6roec# "ecetel

• /.&er#ens ?astec

• C.?!e!$na!t ?d%• P.?odon neos

• K.-ch!lte "asell

• P."elloir otal

• A.&!tten -A"(

• (.?oetsloff "orealis

• "y in;itationI M. /it> /E@E/3/ ?m6&

. -pNth E$eplast )erner -tr!mann ?m6&O(o

C.:owe "odycote PC:







• PE Pipe Model






e have achieved a robust base .orthe .uture/

• ?ood wor#in$ relationships with many actions 6ein$carried o!t

• Excellent rep!tation

• Mem6ers from o!tside E!rope



"lan .or the net yearB

(ontinue ith the success.ul theme

(reate 7rust in @igh ?uality "#

materials

<lobally

Documents

1. Ulrich Schulte - PE100+ Pres_Romania_2007