Bogdan Maleta : Ethanol plant, Solvent Distillation

8/13/2019 Bogdan Maleta : Ethanol plant, Solvent Distillation

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Innovation energy-saving technology of mass transfer in the tray columns


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Maleta cyclic distillation is supplier technology and manufacturing of masstransfer equipment for distillation, reactive distillation, stripping and absorption.

Food processing: ethanol food grade (alcohol); Biofuels plant;

Petrochemical;

Chemicals;

Gas processing;

Organic synthesis;

Oil refining; Environmental.

About the company

Industry's

2013 www.maletacd.com
http://www.maletacd.com/http://www.maletacd.com/


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General Contractor Process Design

Mechanical design

Process Automation

Consulting Services

Issuance of production schedules

Commissioning Work

Staff Training

Reconstruction of the existing column equipment

by replacing the contact devices.

Services



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Distillation department

Dehydration department

MaletaCD company in their project uses next innovations:

Cyclic Distillation Technology

Dividing-Wall Column (DWC)

Both innovation provide the following benefits:

Reduces capital and operational expenses in connection with the solution of

technological problems in one column;

This significantly reduced the number of pieces of equipment;

Significantly increases efficiency of the separation of components;

Lower energy consumption compared to (in-)direct separation sequences;

High thermodynamic efficiency due to reduced remixing effects;

Improving the quality of final product;

An increase in output of the product.


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Capital expenditure saving;

Current energy saving;

Increase in product's quality;

Increase in product's yield;

Environment enhancement.

The introduction of this mode on the industrial basis canprovide a considerable economic effect in the following

respects:

*Technological capabilities of our column significantly exceed the capacity of conventional columns.

Our column has resulted in a 2 to 4 times more efficient separation of components and a reduction

of 1.5 to 2 times the power input into the process.

Economic efficiency


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International Congress

Our technology was tested at the European Congress:

Energy saving technology EMChIE 2010 (Belgium);

International Congress on Chemical Engineering CHISA 2010 (Czech Republic);

Distillation & Absorption 2010 (The Netherlands);

ACHEMA 2012, (Frankfurt am Main, Germany, 18-22 June 2012);

9th European Congress of Chemical Engineering April 21-25, 2013

(The Netherlands).



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Patents

The MaletaCD Company has

developed and patented a number of

mass transfer contact devices that

operate in a mode separate phase

movement. They fully realize the

benefits of a cyclic method of theprocess. The copyright to industrial

realization of the process is protected

by patents in the US 8,158,073 B2

and 8,333,940 B2, Europe, and

Eurasian.

The MaletaCD Company has number

of ethanol technological patents.



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Design of the column



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Distillation Unit Turnkey


Maleta cyclic distillation is supplyatmospheric distillation unitand vacuum distillation unit,capacity from 20 tons to200 tons per day


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The reconstruction of distillation column

The task of reconstruction:

o increase productivity;

o

increase reliability;o current energy saving;

o increase in product's quality;

o increase in product's yield;

o environment enhancement.



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Works algorithm:

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Step 1Analysis of existing flowsheet.

Step 2 Design of flowsheet from the uses of innovative

technology.

Step 3 Concordance with the customer the plan of

reconstruction for to the design results.

Step 4 Lead through of project works of flowsheet,

and systems of automation.Step 5 Integration Project.

Step 6 The assembling works.

Step 7 Carrying out of work adjusting.

Step 8 Issuing regulations and studies of personnel.

The reconstruction of distillation column



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Maleta cyclic distillation - Your Partner in Separation Process and Environmental Engineering

Maleta cyclic distillation LLC

01133 Ukraine, Kiev,

per. Laboratorniy 1, office 405aSkype: bogdan_maleta

Phone +38 050 178 555 0

E-mail.: [email protected]

Private:[email protected]

www.maletacd.com
mailto:[email protected]:[email protected]://www.maletacd.com/http://www.maletacd.com/mailto:[email protected]:[email protected]

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Bogdan Maleta : Ethanol plant, Solvent Distillation