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Page 1
Capacity Development and international
reference framework for chemical
management in the textile value chain
H. Krist, Deutsche Gesellschaft für Internationale
Zusammenarbeit, Germany
H. Krist, Deutsche Gesellschaft für Internationale
Zusammenarbeit, Germany
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Action Title Was ist die Kernbotschaft der Folie?
Subtitle: Was ist zu sehen?
With the help of Capacity Development Measures, change processes
can be supported
16.09.2016 2nd Summer School on Sustainable Chemistry, Lüneburg
Page 3
Potential solutions
2nd Summer School on Sustainable Chemistry, Lüneburg 16.09.2016
• Standards, international reference framework
• Best Available Techniques (BAT); Best Environmental Practice (BEP)
• Manufacturing Restricted Substances List (MRSL); Restricted
Substances List (RSL)
• Improvement and enforcement of national legal frameworks
• Substitution of SVHC, development of `Green Chemicals List´
• Integrated environmental protection along the global textile value chain
• Systematic capacity development and technical assistance
Page 4
Target groups
2nd Summer School on Sustainable Chemistry, Lüneburg 16.09.2016
• Producing companies in the sourcing countries, who have committed to
sustainable chemicals management initiatives
• International brands and retailers, who integrated CM into their risk
management strategy
• Local suppliers, who have to comply to international supplier codes
• Local service providers, consultants and master trainers
• Factory trainers
Page 5
Existing Training Tools I
2nd Summer School on Sustainable Chemistry, Lüneburg 16.09.2016
Organisation Toolkit(s)
UNEP Responsible Production Toolkit
UNIDO Chemical leasing
PRE-SME
ILO, WHO & others Control banding and Toolbox for Decision
Making in Chemicals Management by the Inter-
Organization Programme for the Sound
Management of Chemicals (IOMC)
UNITAR Global Harmonized System of Labelling and
Packaging (GHS) training courses
WHO Listing of publications and projects on risk
assessment methodology by the International
Programme on Chemical Safety (IPCS)
IFC / Worldbank Environmental, Health, and Safety (EHS)
Guidelines
Page 6
Existing Training Tools II
2nd Summer School on Sustainable Chemistry, Lüneburg 16.09.2016
Organisation Toolkit
OECD www.oecd.org/env/ehs/
ICCA www.icca-
chem.org/ICCADocs/ICCA_Regulatory_toolbo
x_inter.pdf
Page 7
Textile waste water
effluent, Faisalabad,
Pakistan, 2016
2nd Summer School on Sustainable Chemistry, Lüneburg 16.09.2016
Page 8
Systemic focus
Organisational aspects
Economic efficiency
Environmental performance
Capacities for implementation
improved
Quantities of waste, air emissions and
waste water reduced
Cost savings and increased
productivity
Risk to safety and health reduced
Profitability
Compliance with
national and
international law
standards, codes
Integration into
ISO 9000, ISO14001,
OHSAS 18001,...
Conformance to
customer
requiremenmts
Targets of capacity development
Page 9
Steps
Check
relevance
Baseline
Material
flow
analysis
Definition
of further
action
Focus on
priority
areas
Prepare
and take
action Planning
next steps
Assess
progress
and
results
Month After 6 - 9 month
Initial interaction
Macro-analysis
Intermediate meeting
Micro-analysis
Concept planning
Page 10
Inventory,
flowchart, floor
plan, NPO
Control
Banding
Check lists;
Eco mapping;
Risk
inventory
sheet
Goals,
options,
cost/benefits
Monitoring/
Anchoring
Action Plan
Initial review/
awareness/
commitment
CHEMICAL
MANAGEMENT
CYCLE
OF CHANGE
Ready for
change
Understand/
review
situation
Identify &
assess
hazards/risks
and losses
Analyse
gaps,
causes and
collected
data Develop
and select
measures
Implement
improvement
measures
Evaluate and
integrate
1
2
3
4
5
6
Page 11 2nd Summer School on Sustainable Chemistry, Lüneburg 16.09.2016
Page 12
Trainingmeasures for:
2nd Summer School on Sustainable Chemistry, Lüneburg 16.09.2016
(a) Local trainers and advisors,
(b) Employees from companies, accompanied by 4 - 6 month advisory
service.
(c) Training of local trainers will be performed by mastertrainers
Page 13
Reduction in Paint Losses During Printing
Carpets, Egypt Emission of chemicals to the environment
supply
products
Process-water
treatment
emission to air
deposition sewage sludge
to soil
emission to
surface water
marine water
Wastewater
waste to landfill or
incineration: emissions to
water, air and soil
= NPO
= NPO
= NPO
Sewage treatment plant
16.09.2016 2nd Summer School on Sustainable Chemistry, Lüneburg
Page 14
Chemicals Inputs to wet processes- example cotton
2nd Summer School on Sustainable Chemistry, Lüneburg 16.09.2016
Page 15
Chemical
Management
issues and
elements
Legal
register
• National and other
laws and
regulations
• Standards, codes
Material flow
accounting
• Process flow
diagram
• Chemical
trajectory
• NPO identification
Chemical
inventory
• Safety data sheets
• Classification of
hazards and bands
Chemical risk
analysis
• Transport
• Procurement
• Storage
• Internal handling
• Production
• Delivery of
products
• Off-site
Hazard and
risk mapping
• Inventory of risks
• Mapping of risks
Communication
and reporting
• Chemical safety
reports
• Chemical
management
performance
reports
Performance
assessment
• Review of chemical
management
performance
Emergency
preparedness
and response
planning
• Emergency plan
• Emergency
prevention
activities
• Emergency
response
preparedness
activities
Chemical risk
management
action
• Action plans
• Training needs
assessment and
plans
• Performance
indicators
• Knowledge
management and
training
• Procedures
Chemicals Management – Factory level
Page 16
Partnership on Sustainable Textiles
2nd Summer School on Sustainable Chemistry, Lüneburg 16.09.2016
• The German Federal Ministry of Economic Cooperation and Development
(BMZ) has initiated the Partnership on Sustainable Textiles in October 2014
to respond to the need for sustainable production and consumption as well as
to the increasing awareness of citizens and civil society.
• The main targets of the Partnership on Sustainable Textiles are the following:
to improve social standards,
establish environmental standards,
include sustainable management of chemicals in the textile value chain,
the substitution of hazardous chemicals by 2020 through a strategy on
zero discharge of hazardous chemicals,
through adequate capacity development and technical assistance, the
Partnership will support the manufacturers in producing countries to
comply with the agreed standards.
Page 17
Commitment of Brands and Retailers
2nd Summer School on Sustainable Chemistry, Lüneburg 16.09.2016
Many brands and retailers are aware of their responsibility for people and
the environment.
• In line with a long-term sustainability program they recognize the urgent
need to minimize the emission of all hazardous chemicals.
• Front runners are committed to prevent pollution and aim at zero
discharge of all hazardous chemicals along their supply chain until no
later than 2020.
The two major initiatives:
• DETOX campaign, initiated by Greenpeace with the target to phase out
hazardous chemicals in the textile value chain by 2020.
• ZDHC Zero Discharge of Hazardous Chemicals, a group of major
producers and brands which are committed to the 2020 goal.
Page 18
• There are too many different standards (currently about 250 different
standards for textile chemical restrictions in final product); harmonization
and standardization urgently needed.
• One requirement for all detox companies.
• Green chemical act by governments to develop greener chemicals at
competitive prices.
• One workable standard.
• One standard requirement.
• One MRSL and RSL.
Reference Framework
16.09.2016 2nd Summer School on Sustainable Chemistry, Lüneburg
Page 19 2nd Summer School on Sustainable Chemistry, Lüneburg 16.09.2016
Targets and Measures:
• Development of international agreed trainingmodules and guidelines.
• Strengthening training capacities in the sourcing countries.
• Improved availabilty of well trained staff.
• Dissemination of best available techniques.
Potential Partners:
• Federal Agency of Environment, UNIDO, UNEP
• ODA projects and initiatives
• Local universities and training institutes
• Brands, retailers and producers
Development of national Expert networks in
Sourcing countries
Page 20
International Framework
Page 21
2nd Summer School on Sustainable Chemistry, Lüneburg 16.09.2016
Thank you very much for your attention.
Bündnis für nachhaltige Textilien (G100)
Deutsche Gesellschaft für Internationale Zusammenarbeit (GIZ) GmbH
Eschborn and Bonn / Germany
www.textilbuendnis.com