Benefits Completed ahead of schedule and under budget Completely free of any HSE- related incidents Projected incremental upswing in revenue of USD 2 billion Background and challenges Offshore Malaysia Redevelopment wells to maximize overall recovery in field Increase original recovery target from 40% to 45% Deploy injector wells around the oil- saturated zones to drive the remaining oil to surface Baker Hughes solution and results SureSENS permanent downhole pressure and temperature gauges for monitoring HCM-A hydraulically actuated, adjustable control valves PACE and Premier feed- through packers An older field had to be redeveloped to maximize reservoir technology. The recovery team sought a 40% target but, with technological advances, was able to increase that to 45%. A series of injector wells were placed at key locations around the oil-saturated zones and filtered sea water was injected to drive the remaining oil to the surface. The first six injector wells were completed ahead of schedule and under budget. The time to complete these wells was only eight weeks, with 655 hours of HSE-incident free operations. For maximum recovery, Baker Hughes deployed SureSENS ™ permanent downhole pressure and temperature gauges for monitoring, coupled with the HCM-A ™ vavles for precise control of hydraulically actuated, adjustable control valves. To separate each injection zone, PACE ™ feed-through packers were run to straddle each zone. Finally, a Premier ™ feed- through packer was run on the upper section to provide V0 isolation. Permanent downhole monitoring along with adjustable hydraulic control valves at each zone provides the operator with the ability to control where the injected water is placed to optimize the production from producer wells. The successful deployment of these systems will help the customer produce an additional 26.5 million bbl (4.2 million m 3 ) of oil, increasing recovery by 5% and delivering an incremental benefit of USD 2 billion. Additional wells with similar operations are planned for future activity. Intelligent Completion With Injection Control Targeted Maximum Recovery Completion system boosted overall recovery by 5% © 2011 Baker Hughes Incorporated. All rights reserved. 29315 www.bakerhughes.com Disclaimer of Liability: This information is provided for general information purposes only and is believed to be accurate as of the date hereof; however, Baker Hughes Incorporated and its affiliates do not make any warranties or representations of any kind regarding the information and disclaim all express and implied warranties or representations to the fullest extent permissible by law, including those of merchantability, fitness for a particular purpose or use, title, non-infringement, accuracy, correctness or completeness of the information provided herein. All information is furnished “as is” and without any license to distribute. The user agrees to assume all liabilities related to the use of or reliance on such information. BAKER HUGHES INCORPORATED AND ITS AFFILIATES SHALL NOT BE LIABLE FOR ANY DIRECT, INDIRECT, SPECIAL, PUNITIVE, EXEMPLARY OR CONSEQUENTIAL DAMAGES FROM ANY CAUSE WHATSOEVER INCLUDING BUT NOT LIMITED TO ITS NEGLIGENCE. Case History

Case History Intelligent Completion With Injection …...Benefits Completed ahead of schedule and under budget Completely free of any HSE- related incidents Projected incremental upswing

Download PDF Report

Upload
others
View
1
Download
0

Embed Size (px)

Citation preview

Benefits � Completed ahead of schedule and under budget

� Completely free of any HSE- related incidents

� Projected incremental upswing in revenue of USD 2 billion

Background and challenges � Offshore Malaysia

� Redevelopment wells to maximize overall recovery in field

� Increase original recovery target from 40% to 45%

� Deploy injector wells around the oil-saturated zones to drive the remaining oil to surface

Baker Hughes solution and results � SureSENS permanent downhole pressure and temperature gauges for monitoring

� HCM-A hydraulically actuated, adjustable control valves

� PACE and Premier feed- through packers

An older field had to be redeveloped to maximize reservoir technology. The recovery team sought a 40% target but, with technological advances, was able to increase that to 45%.

A series of injector wells were placed at key locations around the oil-saturated zones and filtered sea water was injected to drive the remaining oil to the surface.

The first six injector wells were completed ahead of schedule and under budget. The time to complete these wells was only eight weeks, with 655 hours of HSE-incident free operations.

For maximum recovery, Baker Hughes deployed SureSENS™ permanent downhole pressure and temperature gauges for monitoring, coupled with the HCM-A™ vavles for precise control of hydraulically actuated, adjustable control valves.

To separate each injection zone, PACE™ feed-through packers were run to straddle each zone. Finally, a Premier™ feed-through packer was run on the upper section to provide V0 isolation.

Permanent downhole monitoring along with adjustable hydraulic control valves at each zone provides the operator with the ability to control where the injected water is placed to optimize the production from producer wells.

The successful deployment of these systems will help the customer produce an additional 26.5 million bbl (4.2 million m3) of oil, increasing recovery by 5% and delivering an incremental benefit of USD 2 billion. Additional wells with similar operations are planned for future activity.

Intelligent Completion With Injection Control Targeted Maximum RecoveryCompletion system boosted overall recovery by 5%

www.bakerhughes.comDisclaimer of Liability: This information is provided for general information purposes only and is believed to be accurate as of the date hereof; however, Baker Hughes Incorporated and its affiliates do not make any warranties or representations of any kind regarding the information and disclaim all express and implied warranties or representations to the fullest extent permissible by law, including those of merchantability, fitness for a particular purpose or use, title, non-infringement, accuracy, correctness or completeness of the information provided herein. All information is furnished “as is” and without any license to distribute. The user agrees to assume all liabilities related to the use of or reliance on such information. BAKER HUGHES INCORPORATED AND ITS AFFILIATES SHALL NOT BE LIABLE FOR ANY DIRECT, INDIRECT, SPECIAL, PUNITIVE, EXEMPLARY OR CONSEQUENTIAL DAMAGES FROM ANY CAUSE WHATSOEVER INCLUDING BUT NOT LIMITED TO ITS NEGLIGENCE.

C a s e H i s t o r y