18
Presentation of the Company 03.08.2015, TEr/JBa Presentation of the company Vollmann Group

Competences - Otto Vollmann GmbH & Co KG

  • Upload
    others

  • View
    6

  • Download
    0

Embed Size (px)

Citation preview

Page 1: Competences - Otto Vollmann GmbH & Co KG

Presentation of the Company

03.08.2015, TEr/JBa Presentation of the company Vollmann Group

Page 2: Competences - Otto Vollmann GmbH & Co KG

Vollmann Group

Who we are …

medium-sized consortium founded in 1911 and family-run for 3 generations more than 700 employees total turnover: approx. € 100 million 5 production sites in Germany production of metal-, hybrid- and plastic components – mostly for the automotive sector

What we offer …

Pressing technique and metal forming (core competence)g q g ( p )

Fine blanking Hybrid technology Plastic injection moulding

… these are backed up by a diversity of complementary services such e.g. toolmaking, construction of special machinery and plastic injection moulding

03.08.2015, TEr/JBa Presentation of the company Vollmann Group

Page 3: Competences - Otto Vollmann GmbH & Co KG

Milestones in history

1911 Founding of the company „Gebrüder Vollmann“ by Otto and Adolf Vollmann in Gevelsberg

1945 After the Second World War rebuilding of the Otto Vollmann GmbH & Co. KG by Otto Vollmann (2nd generation)

1986 Axel Vollmann (3rd generation) enters the company1995 Founding of Vollmann Umformtechnik in Scheibenberg (Saxony) 1998 Founding of Vollmann-Service in Welzow (Brandenburg)

f G f G2000 Takeover of Ernst Jörgens Plastik- und Gummiwarenfabrik GmbH, Integration into the Gevelsberg works

2005 Takeover of MULTICON GmbH Spritzgießtechnik in Kunststoff in Seebach (Thuringia)2006 Founding of N.I.E.R. Stanz- und Umformtechnik GmbH & Co. KG in Remscheid g

(North Rhine-Westphalia) and Hohenlockstedt (Schleswig-Holstein)2007 Sale of the Lighting Technology Business Division to Vossloh-Schwabe Deutschland

GmbH (a Panasonic company) as a result of the strategic realignment focusing on the automotive industryy

2008 Sale of the locations in Seebach and in Hohenlockstedt whilst at the same time concentrating on 4 locations

2009 Expansion of the Welzow site for concentrate on the non-automotive sector2010 O i f dditi l i h ll i S h ib b2010 Opening of an additional pressing hall in Scheibenberg2011 Takeover of the the stamping part production of Pampus Automotive

GmbH & Co. KG in Remscheid2013 Expansion of the Scheibenberg site

03.08.2015, TEr/JBa Presentation of the company Vollmann Group

p g2014 Majority participation of Synteks Umformtechnik GmbH in Zwönitz

Page 4: Competences - Otto Vollmann GmbH & Co KG

Locations

19112006 1998

Gevelsberg, North Rhine-WestphaliaAdministrative Centre Finance & IT Welzow BrandenburgRemscheid North Rhine-Westphalia Administrative Centre Finance & IT

Production area: 6.000 m² Workforce: approx. 80

Plastic injection moulding, lant and mould construction

Welzow, Brandenburg

Production area: 6.000 m² Workforce: approx. 40

Mounting- and logistics services

Remscheid, North Rhine-WestphaliaHeadquarters Operations

Production area: 18.000 m² Workforce: approx. 200

Precision stamping technology

1995 2012Synteks Umformtechnik GmbH

p g gy(press force : up to 800 tons), structural components assembly, toolmaking

Scheibenberg, Saxony

Production area: 20.000 m² Workforce: approx. 250

f

Zwönitz, Saxony

Production area: 12.000 m²Workforce: approx. 130

f

03.08.2015, TEr/JBa Presentation of the company Vollmann Group

Pressing technique, metal forming (press force: up to 630 tons), toolmaking

Pressing technique, metal forming(focus press force: more than 630 tons),

welding assemblies

Page 5: Competences - Otto Vollmann GmbH & Co KG

Competences

Covering of all steps in the value creation chain for the production of stamped, formed and plastic injection-moulded parts as well as assemblies

Conception Prototypes

T l ki d

Pressing technique Metal forming Fine blanking

Further manufacturingstages

Mounting of

Value creation chain

Design

Project management

Toolmaking and construction of devices

Special machinery

g

Plastic injectionmoulding

Multi componentmoulding

Hybrid technology

gassemblies

Logistics

Hybrid technology

phase 0 phase 1 phase 2

Phase 0: The cooperation already starts before the beginning of the concrete planningOur specialised project ingeneers together with our customers develop the requirement profile ofthe project in a systematic process

essential basis for success the basis for the prototypes in phase 1 but also for the fast and economic conversion in phase 2

03.08.2015, TEr/JBa Presentation of the company Vollmann Group

Page 6: Competences - Otto Vollmann GmbH & Co KG

Technical Equipment

Pressing technique and metal forming:

37 automatic punching machines800 kN 12 000 kN

Plastic injection moulding:

25 injection moulding toolsM ldi l i f 00 kN 2 000 kN800 kN - 12.000 kN

72 eccentric and hydraulic presses63 kN – 6.300 kN

22 deep drawing presses

- Moulding clamping forces: 500 kN - 2.000 kN- Shot weight: 2 g - 250 g- complex 3 component items (PA66GF30, TPU and screw) in transfer technology100% t l i it i 22 deep drawing presses

400 kN - 6.300 kN 4 precision cutting presses

2.500 kN - 3.200 kN

- 100% process control via camera monitoring

- Press force: 300 - 12.000 kN- Table lenght: bis 5.000 mm

Steel band width: 5 1 600 mm

Welding:

11 robotic welding cells- with one or two 6 axis robots- Steel band width: 5 - 1.600 mm

- Steel band thickness: 0,2 - 8 mm with one or two 6 axis robots

- rotary table with up to 2 x 1500 N load capacity

- MIG/MAG

8 point projection welding machines - up to 160 KVA, partly medium frequency- welding current: max. 35 kA

Partly in twinned formations to guarantee maximum certainty of supply

03.08.2015, TEr/JBa Presentation of the company Vollmann Group

Page 7: Competences - Otto Vollmann GmbH & Co KG

Technical Equipment

Scheibenberg Scheibenberg

03.08.2015, TEr/JBa Presentation of the company Vollmann Group

Page 8: Competences - Otto Vollmann GmbH & Co KG

Technical Equipment

Remscheid Remscheid

03.08.2015, TEr/JBa Presentation of the company Vollmann Group

Page 9: Competences - Otto Vollmann GmbH & Co KG

Technical Equipment

Zwönitz Zwönitz

03.08.2015, TEr/JBa Presentation of the company Vollmann Group

Page 10: Competences - Otto Vollmann GmbH & Co KG

Technical Equipment

Zwönitz

03.08.2015, TEr/JBa Presentation of the company Vollmann Group

Zwönitz

Page 11: Competences - Otto Vollmann GmbH & Co KG

Technical Equipment

Together with the customers, highly qualified experts use a systematic Systems

Conception • Design • Project management

process to develop the requirements profile for the particular projects, and then draw on technical and commercial expertise to come up with a suitable design concept

• Solid Works• Autocad

Use of state-of-the-art 3D-CAD / CAM technology in the design –including shaping simulation or mould-flow analysis

Incorporation of all of the data formats and implementation of the individual

Interfaces

• CATIA V4p pwishes of the customer at short notice

The customer can then first obtain a prototype of his required part, and based on this decide whether to go ahead with serial production

• CATIA V5• STEP• PARASOLID• IGESbased on this decide whether to go ahead with serial production

Customer advisory service by an individual project manager

• IGES2D• DXF• TIFF

03.08.2015, TEr/JBa Presentation of the company Vollmann Group

Page 12: Competences - Otto Vollmann GmbH & Co KG

Material inventory

RemscheidGevelsberg

Processing of over 55,000 tons of steel p.a., thereof approx. 2,000 tons of aluminium and 1,000 tons of special steel

Processing of 750 t ons of synthetic granules p.a.,

03.08.2015, TEr/JBa Presentation of the company Vollmann Group

g y gmainly PA, PBT, POM

Page 13: Competences - Otto Vollmann GmbH & Co KG

Products

Pressing technique

Airbag cartridge mountfor airbag system with integrated threaded bolts

Di i Ø 25 100

Door lock mountStamped plate, mounted with DLC coated wire bracket, for use in luxury class cabriolet

Outer baseFormed component made from stainless steel, exhaust system for trucks

Dimension: 575 x 580 x 20 mm

Dimension: Ø 25 x 100 mm Weight: 90 kg

Dimension: 70 x 50 x 25 mm Weight: 0,118 kg

Dimension: 575 x 580 x 20 mmWeight: 4,14 kg

Threaded platewith threaded tubes, attachment for door lock

Door lock housing partStamped component with threaded holes, part of a car side door lock

Di i 125 80 80

03.08.2015, TEr/JBa Presentation of the company Vollmann Group

Dimension: 110 x 40 x 15 mmWeight: 0,066 kg

Dimension: 125 x 80 x 80 mmWeight: 0,192 kg

Page 14: Competences - Otto Vollmann GmbH & Co KG

Products

Metal forming

Exhaust system outlet funnelTwo asymmetrical deep drawn parts Bearing tubeBearing tubey p pconnected via spot welding

Dimension: Ø 130 x 70 mmWeight: 0,33 kg

Deep drawn component, used in the transverse link assembly for front axles

Dimension: Ø 55 x 40 mmWeight: 0,15 kg

Deep drawn component, used in the transverse link assembly for front axles

Dimension: Ø 50 x 105 mmWeight: 0,3 kg Weight: 0,15 kg

Upper cupDrawn part, shock absorber fi t fE t l id

Weight: 0,3 kg

fixture for cars

Dimension: Ø 225 x 125 mm Weightt: 2,161 kg

External guideAluminium drawn part, used in pneumatic spring for front and rear axles

Dimension: Ø 125 x 115 mm,

03.08.2015, TEr/JBa Presentation of the company Vollmann Group

Ø ,Weight: 0,18 kg

Page 15: Competences - Otto Vollmann GmbH & Co KG

Products

Welding assemblies

S b k f S kSeat back frame Welding assembly Dimension: 860 x 400 x 280 mmWeight: 2,75 kg

Seat casketWelding assemblyDimension : 420 x 380 x 130 mmWeight : 2,26 kg

Rear axle sub frameWelding assembly

Seat frame Welding assemblyWelding assembly

Dimension : 1100 x 500 x 320 mm Weight : 17,738 kg

Welding assemblyDimension : 925 x 365 x 160 mm Weight : 6,205 kg

03.08.2015, TEr/JBa Presentation of the company Vollmann Group

Page 16: Competences - Otto Vollmann GmbH & Co KG

Produkte

Plastic injection moulding / hybrid technology

Housing door checkECC40 housing 3 componentECC40 housing, 3 component (PA66GF30, TPU and screw)

Dimension: 73 x 37 x 34 mmWeight: 64 g

Check link – hybrid technologyECC40 housing, connecting element between A or B pillars and doors

Dimension: 158 x 19 x 40 mmWeight: 0 091 kgWeight: 0,091 kg

Housing door checkECC35 housing, 3 component (PA66GF30, TPU and screw)

Dimension: 40 x 38 x 25 mmWeightt: 24 g

Electric motor component (brush holder)Components for electric motor, in PA66GF

Di i 60 25 60

Multipoint connector for telecommunication devicefor DSL components, in PBT

03.08.2015, TEr/JBa Presentation of the company Vollmann Group

Dimension: 60 x 25 x 60 mmWeight: 19 g Dimension: 100 x 25 x 10 mm

Weight: 19 g

Page 17: Competences - Otto Vollmann GmbH & Co KG

Customers

Supply of high quality components andassemblies, particularly for...

AudiBentelerBrose

Automotive

Closing systems Chassis and steering systems Hinge systems Safety systems Seating systems

ContitechDaimlerEdschaEvobus

Seating systems

Core customers: in the majority of case leadingtier-1 automotive parts suppliers (virtually all ofthe reno ned motor ehicle man fact rers obtain

Johnson ControlsKiekertMagnaMANRö hlithe renowned motor vehicle manufacturers obtain

their supplies via the various tier-1 customer)

Sole supplier for the majority of themanufactured products

RöchlingTakata-PetriTK-BilsteinVibracousticVolkswagenVolkswagenVorwerk AutotecZF Friedrichshafen

3MBrilliant AGDauphin ComponentsVaillantVossloh Schwabe (Panasonic)

Non-Automotive

03.08.2015, TEr/JBa Presentation of the company Vollmann Group

Vossloh-Schwabe (Panasonic)

Page 18: Competences - Otto Vollmann GmbH & Co KG

Contact

Administrative Centre Vollmann Group

Otto Vollmann GmbH & Co. KGVollmann (Sachsen) GmbH & Co. KG N.I.E.R. Stanz- und Umformtechnik GmbH & Co. KGSYNTEKS Umformtechnik GmbH

Rosendahler Straße 98, 58285 Gevelsberg, GermanyTel. +49 2332 7000-0, Fax +49 2332 [email protected]

03.08.2015, TEr/JBa Presentation of the company Vollmann Group