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International Journal of Innovative Computing, Information and Control Volume 8, Number 1(B), January 2012 ICIC International 02012 ISSN 1349.4198 PP. 867498 ELECTRONIC DESIGN OF PORTABLE ECT FOR CRUDE PALM OIL QUALITY MONITORING SYSTEM ELMY JOHANA', RUZAIRI .ABDU' RAHIM', MOHD.HAFIZ FAZALUL RAHIMAN~ AND SITI ZARINA MOHD. MUJI~ 'Depanmtnt of Robotic and Mechatronic Engineering Faculr!- o f Electrical Electronics Engineering L-nix-ersiti Tun Hussein Onn Malaysia Parit Raja, Batu Pahat, Johor 86400, Malaysia {elmy; szarina}@uthm.edu.my 'Process Tomography and Instrumentation Research Group, Cybernetics Research Alliance Faculty of Electrical Engineering University of Technology Malaysia KT31 Skudai, Johor 81310, Malaysia ruzairi@&e.utrn.my 3School o f Mechatronic Engineering Universtiti Malaysia Perlis Kampus Ulu Pauh, Arau, Perlis 02600, Malaysia h&[email protected] Received October 2010; revised February 2011 ABSTRACT. This paper presents the process of visualizing the composition of a crude palm oil (GPO) daring separator process which collects the recovered cmde palm oilfrom the liquid waste before separation process, in order to monitor the percentage of load waste present using a ton~ogmphic technique by Portable. Electrical Capacitance Tomog- raphy (ECT) so that the process separation (separate oil and water/sludge) becomes much easier and the quality of crude palm oil can be reliably monitored. Palm oils industry is one of the largest product~on; producer and ezporter of palm oil and palm oil prod- ucts courhtries in Uie u.orfd. Oil Palm was first introduced to Malaysia in year 1875 as an ornamental plant. Malaysia has the most ideal climate conditions for growing oil paln~. The growth of the palm oil industry in Malaysia has been phenomenal over the last 4 decades. Neuertheless, palm oil industry is one of the most pollution generating agro industries i n Malaysia. One of the major problems arises from the oil palm fruit processing is the large amount of wastes generated during the processes. There are two main wastes resultedfmm opemtion of a Palm Oil Mill, namely solid waste and liquid waste. The solid waste may consist of palm Kernel shells, mesocnrp fibers and empty fruit bunches. The liquid waste generated from extraction of palm oil of a wet process comes mainly from oil mom after separator or decanter. There is no monitoring system that is currently available in our local palm oil mill to visualize the percentage of load waste present inside the o~ssel.Therefore, the system is aimed to become an instrument to support the local and foreign palm oil mills to eficiently control in monito~ng the quality of crude palm oil flow in the conveying pipeline during extraction of palm oil mill process. The monitoring system is able to visualize the percentage of load waste present inside the vessel so that the data can be used to design better process equipment in mill process or to control certain processes in order to maximize the quality of cmde palm oil and the POME treatment process can be improved. Keywords: Portable ECT, Crude palm oil, POME, Monitoring system

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Page 1: ELECTRONIC DESIGN OF OIL SYSTEM JOHANA', RUZAIRI RAHIM ... · MUJI~ 'Depanmtnt of Robotic and Mechatronic Engineering Faculr!- of Electrical Electronics Engineering L-nix-ersiti Tun

International Journal of Innovative Computing, Information and Control Volume 8 , Number 1(B), January 2012

ICIC International 02012 ISSN 1349.4198 PP. 8 6 7 4 9 8

ELECTRONIC DESIGN OF PORTABLE ECT FOR CRUDE PALM OIL QUALITY MONITORING SYSTEM

ELMY JOHANA', RUZAIRI .ABDU' RAHIM', MOHD. HAFIZ FAZALUL RAHIMAN~ AND SITI ZARINA MOHD. M U J I ~

'Depanmtn t of Robotic and Mechatronic Engineering Faculr!- o f Electrical Electronics Engineering

L-nix-ersiti Tun Hussein Onn Malaysia Parit Raja, Batu Pahat, Johor 86400, Malaysia

{elmy; szarina}@uthm.edu.my

'Process Tomography and Instrumentation Research Group, Cybernetics Research Alliance Faculty o f Electrical Engineering

University of Technology Malaysia KT31 Skudai, Johor 81310, Malaysia

ruzairi@&e.utrn.my

3School o f Mechatronic Engineering Universtiti Malaysia Perlis

Kampus Ulu Pauh, Arau, Perlis 02600, Malaysia h&[email protected]

Received October 2010; revised February 2011

ABSTRACT. This paper presents the process of visualizing the composition of a crude palm oil (GPO) daring separator process which collects the recovered cmde palm oilfrom the liquid waste before separation process, in order to monitor the percentage of load waste present using a ton~ogmphic technique b y Portable. Electrical Capacitance Tomog- raphy (ECT) so that the process separation (separate oil and water/sludge) becomes much easier and the quality of crude palm oil can be reliably monitored. Palm oils industry is one of the largest product~on; producer and ezporter of palm oil and palm oil prod- ucts courhtries in Uie u.orfd. Oil Palm was first introduced to Malaysia in year 1875 as an ornamental plant. Malaysia has the most ideal climate conditions for growing oil paln~. The growth of the palm oil industry i n Malaysia has been phenomenal over the last 4 decades. Neuertheless, palm oil industry is one of the most pollution generating agro industries i n Malaysia. One of the major problems arises from the oil palm fruit processing is the large amount of wastes generated during the processes. There are two main wastes resultedfmm opemtion of a Palm Oil Mill, namely solid waste and liquid waste. The solid waste may consist of palm Kernel shells, mesocnrp fibers and empty fruit bunches. The liquid waste generated from extraction of palm oil of a wet process comes mainly from oil mom after separator or decanter. There is no monitoring system that is currently available in our local palm oil mill to visualize the percentage of load waste present inside the o~ssel. Therefore, the system is aimed to become an instrument to support the local and foreign palm oil mills to eficiently control in m o n i t o ~ n g the quality of crude palm oil flow in the conveying pipeline during extraction of palm oil mill process. The monitoring system is able to visualize the percentage of load waste present inside the vessel so that the data can be used to design better process equipment i n mill process or to control certain processes in order to maximize the quality of cmde palm oil and the POME treatment process can be improved. Keywords: Portable ECT, Crude palm oil, POME, Monitoring system

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892 E. JOHANA, R. A. RAHIM, M. H. F. RAHIMAN AND S. Z. M. MUJI

From Figure 22, the concentration measurements show a maximum error of approxi- matel!- 12% for concentrations of less than 50% water. These errors may arise because somr of rhe oil has been mixed with the water.

9. Conclusions. The fabricating of the sensors electrodes, designing the signal con& tio~ling circuit had been described. In short, a portable non-invasive sensor system is desig~led and fabricated. The system is designed so that it does not use cables to connect the electrodes and the signal conditioning circuit. This eliminates the cable noise. Other rl1a.i ?!;a:. srra>- immune capacitance measuring circuit is implemented so that the circuit mr?a:iirt-s o111?- rhe standing capacitance between the electrodes without affected by stray capac-irance in the circuit. Linear Back Projection algorithm is applied in producing a good qualitx- tomogram. The system that has been developed is capable to determine the disrribution between palm oil, water and air flow. Thus, the system able to visualize the percentage of load waste present inside the vessel so that the data can be used to design beiter process equipment in mill process or to control certain processes in order to ruaximize ?he quality of crude palm oil and the POhlE treatment process can be impror~e.

Ackno~i-ledgment. This work is supported by Research Grant from Malaysia Govern- ment, EScience vot 79025.

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