GATD 2007 Umschlag - МТ System · of up to 21 wires and mass termination technology guarantees highest productivity. The gripper unit on the left side of the the machine is able

Application Toolingand Equipment

� Connector Systems /Electromechanical Components

� Relays

� Wireless Products

� Sensors

� Fiber Optic Products

� Wire & Cable

� Application Tooling

� Antennas, GPS AntennasIntegrated Antenna Systems

� Circuit Protection Devices

� Tubing & Harnessing Products

� Touch Screens Displays

� Power Systems

� Electronic Modules

� Resistors and Inductors

� Battery Connectors &Assemblies

� Heat Sinks & Thermal Solutions

� Switches and Knobs

� Identification Labeling Products

� Racks and Panels

� Smart Cards / Leadframes

TE Connectivity Technology PortfolioTE Connectivity Technology Portfolio

TE Application Tooling is dedicated to providing high quality equipment options to meet all levels ofour connector products specifications. We are also able to provide a broad range of equipment forother manufacturer’s products.

Our equipment range is vast and almost unmatched by others operating in the same industrysegments, as is our global presence and support network in the form of field service engineers andproduct managers. You will see from browsing this catalogue; we supply everything from simplehand tools to the most complex automated systems – you name it, we supply it!

Equipment is segregated into two types and managed accordingly:

Generic equipmentWhere we can supply you with sufficient information referenced by Part Number such that you canidentify and order what you need yourself.

Specialised EquipmentWhere you will need help from our specialist product managers to identify what’s just right for yourapplication.

www.tooling.te.com/europe – a dedicated European Tooling Website with:

� Powerful searches to find generic equipment options (Hand Tools / Applicators)� Brochures and more detailed flyers for the specialised equipment along with local contact information.

It’s quick, easy and more importantly the latest and most up to date information is available online.

Introduction

Finding Equipment online

For more detailed information please refer to our website atwww.tooling.te.comwww.tooling.te.com/europewww.tooling.te.com/china 1

TE Application ToolingTE Application Tooling

For more detailed information please refer to our website atwww.tooling.te.com

www.tooling.te.com/europewww.tooling.te.com/china

Insertion Machines for Single Contacts

� P 100 Pin Insertion Machine 4

� P 300 Fully-Automatic Machine

for PCB Processing 4

� P 50 Insertion Machine 5

� M200C Mulserter Insertion Machine 5

IDC Machines

� IHM Mark III IDC Harness Maker 6

� FHM IDC Flexible Harness Maker 7

� FSIM 50E / 51E / 52E / 25E / 26E / 27E

Modular IDC Workstations 8

� AMP DUOPLUG 2.5 Bench Machine 9

� Semi-Automatic Bench Machine for

Micro-MaTch Connectors 9

� Hand Operated Bench Machine for

AMP-LATCH Connectors 10

� Hand Operated Bench Machine for

HDE-20 Connectors 10

� CHAMPOMATOR 2.5 Semi-Automatic

Bench Machine 10

� MT-Matic Mark III for IDC Connectors 11

� MT-E2 F Semi-Automatic Machine 11

Lead Makers

� Application Tooling for Processing

Small Wire Sizes 12

� Gamma 255 Fully Automatic

Crimping Machine 13

� Gamma 263 Fully Automatic

Crimping Machine 13

� Gamma 333 PC-B Flexible Wire Processing 14

� Alpha 355 and Alpha 355 S

Fully Automatic Crimping Machines 15

� Alpha 356 Fully Automatic Crimping Machine 16

� Alpha 433 H Fully Automatic Crimping Machine 17

� Alpha 477 Fully Automatic Crimping Machine 18

� Alpha 488 Fully Automatic Processing Machine 19

� Zeta 633 L Fully Automatic Processing Machine 20

Harness Makers

� Zeta 651 Fully Automatic Processing Machine 21

� Zeta 656 Fully Automatic Processing Machine 22

Applicators

� Ocean Applicator Series 23

� Applicator Wear Parts 24

� Applicator for Large Wire Sizes 24

� Smart Applicator 25

� MQC-HD Applicators

with/without Fine Adjustment 24

� System III Applicator with Feeder 25

� Applicator for Large Wire Sizes 25

Crimping Presses and Accessories

� AMP 5K/40 Splice Terminators 26

� Crimp Quality Monitor II (CQM II) 26

� SC15 Stripper Crimper 27

� BT 752 Stripping, Sealing and

Crimping Machine 28

� BT 712 Bench Top Crimping Machine 28

� BT 722 Crimping Machine 29

� Gauge for Presses 29

� Crimpmatic 970/971 Crimp Machine for

Reeled or Loose Piece Terminals 30

� AT-SC Pneumatic Safety Crimping Machine

for Loose Piece Terminals 31

� AT-55 Pneumatic Crimping Machine


� AT-66 Hydraulic Crimping Machine


High Voltage Applications

� High Voltage Terminator (HVT) 32

� Hydraulic Crimp Tool 33

Cross Section Laboratories

� Micrograph Laboratories for IDC and

Crimp Contact Systems 34

� Automatic Micrograph Laboratory for

Crimp Terminal Systems 35

Wire Preparation Equipment

� AT-SC Wire Stripping and Twisting Machine 36

� AT-FE 0400 Strip Box 36

� Universal Stripping Machine 36

� Jacket Automatic Stripping Machine 36

� Kappa Cut and Strip Family 37

2

ContentsContents

For more detailed information please refer to our website atwww.tooling.te.comwww.tooling.te.com/europewww.tooling.te.com/china

Resistance Welding Equipment

� Resistance Welding Module 38

SOLARLOK Equipment� Application Tooling

for SOLARLOK Interconnecting Devices 39

MOST™ Equipment

� MOST™ Sets 40

SDE Equipment

� SDE Standard Die Envelope 41

Hand Tools

� IDC Hand Tools 42

� Hand Tool Kits 43

� Insertion and Extraction Tools 44

� Heavy-Duty Hand Tools 45

FFC-FPC Equipment

� Flexible Flat Cable (FFC) Termination Machine 46

� FFC/FPC Machine 46

� Flexible Flat Cable (FFC) Termination Machine 47

Magnet Wire Equipment

� MAG-MATE and SIAMEZE Inserter Mark II

with PLC 48

� MAG-MATE Inserter Mark II with PLC

and Insertion Force Monitoring 48

� Pneumatic Insertion Tool for

MAG-MATE Terminals 48

� AMPLIVAR Terminator for Parallel and

End Connections 49

� APT-5A AMPLIVAR Product Terminator 49

Board Processing Equipment

� Press-Fit Systems 50

� CSP-3T Shuttle Electric Press 50

� CBP-5T Electric Bench-Top Press 51

� CMP-6T and CMP-12T Manual

Electric Servo Presses 51

� CAP-6T Automatic Electric Press 52

� CSM 200 Connector Seating Machine 52

Equipment for Heat Shrink Products

� Raychem AD-3050 Seal Test Equipment 53

� Raychem RBK-ILS Processor Mark II 53

TE AT EMEA Field Service Organizations

� Installation, Inspection and Service 54

� Training 54

� GATD EMEA Representations 55

� GATD International Representations 56

3

ContentsContents

4



P 100 Pin Insertion Machine

P 300 Fully-Automatic Machine for PCB Processing

For the automatic assembly of printed circuit boards, the basicP 300 machine is equipped with a product specific insertionhead. A speciality is the rotary insertion finger which allows theproducts to be inserted in different angles of rotation.

A XY table, powered by servo drives, positions the printedcircuit boards under the insertion head. Up to 4 motor driveninsertion heads, each equipped with a terminal specific conver-sion kit, allow the application of up to 4 different products.Available accessories like

� Insertion Force Monitoring� Vision System for position detection and program correction� Flip unit to insert terminals on both sides of a PCB� PCB transfer belts for an in-line installation� Pin length detection� Traceability features such as reel scan, board scan, etc.� Motor driven insertion head for continuous wire products� Tool changer for up to

4 Insertion heads andlower tools allows theP 300 to be adaptedto the most variedmanufacturing tasks.

The semi-automatic P100 machine belongs to the TE Connectivity pininsertion system line. Designed and manufactured with a focus on mid-volume level production, the P100 machine provides a broad range offeatures at a very competitive price. With the ability to apply productsfrom TE Connectivity and other manufacturers, the P100 machine doesnot limit your production to “TE Connectivity only” applications andprovides flexibility to address both current and future tooling needs.

The P100 machine uses a pneumatic power unit together with productspecific “quick change” tooling packs. The insertion heads can beequipped with a rotary insertion finger that can apply products atdifferent angles without decreasing the insertion rate. The toolingpacks can be exchanged within 30 minutes to meet your full rangeof application requirements.

CE approval is in process.� X/Y-Table with stepper motors� Database driven software for simple programming and automatic setup� “Quick change” tooling packs allow easy and fast setup� Wide range of tooling packs for TE and non-TE products available� Easy-to-use operator interface

Insertion Machines for Single ContactsInsertion Machines for Single Contacts


M200C Mulserter Insertion Machine

P 50 Insertion Machine

The successful product line of single pin insertion machines has beenexpanded with the addition of a manual operated bench machine forlow volume production, repair work and sample production.

The P 50 manual bench insertion machine uses a tracer slide to positionthe PCB under the pneumatic insertion head. A regular PCB is usedas master to position the indexing pin above the insertion hole.When activating the two hand start, the indexing pin extracts.If a hole is detected, the terminal is inserted into the boardin production.

To fulfil automotive requirements, the P 50 insertion machinecan be equipped with an insertion force monitoring system.In cooperation with an optional barcode scanner, theinsertion forces can be stored for traceability purposes.

The Mulserter series of insertion machines fromTE Connectivity provides the flexibility and thecost savings to meet a wide range of customerrequirements in the through hole technology.Our full range of systems can help with theapplication of insertion from reeled components,loose components to odd shaped components.

The M200C Mulserter machine is designed toinsert eyelet, round pin, gripper, etc. into PCBsautomatically with insertion program madeby operator. The head for tooling can be chosenfrom 1 to max. 4 and each head can have individualtooling depending on customer's parts.

� Pneumatic insertion head can also be usedon other machines of the product line.

� Conversion kits can be changed without too muchdifficulty to run different terminal types.

� Conversion kits can also be installed on motor-driveninsertion heads used on P 200, P 300 and P 350 machines

� Terminal insertion is possible at different angleswithout the need to re-load the PCB indifferent orientations.

Insertion Machines for Single ContactsInsertion Machines for Single Contacts

IHM Mark III IDC Harness Maker

The IHM Mark III is a high performance, fully-automatic machine to manufactureparallel jumper harnesses using IDC technology. The simultaneous feedingof up to 21 wires and mass termination technology guarantees highest productivity.The gripper unit on the left side of the the machine is able to spread the wires inboth directions to enable the production of harnesses using 2.5 mm and 5 mmpitch connectors at the same time with short wire length.

The IDC workstations are easily interchangeable and include all the necessaryprocessing operations for the particular connector. Fully integrated control systemsguarantee highest quality harnesses in every production run.

IDC Workstations are available forthe following IDC Connector Systems:

� AMP DUOPLUG 2.5� AMP DUOPLUG 2.5 Mark II� AMP DUOPLUG Power� AMP multifitting Mark II� AMP MONO-SHAPE� AMP MONO-SHAPE Mark II

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IDC MachinesIDC Machines

The new FHM IDC offered by TE Connectivity isa fully-automatic machine for cost effective harness production.Used in conjunction with our well known interchangeableSIM XX E work stations, it is able to process RAST 2.5and RAST 5 connector systems at the same time,pecifically designed for the household appliance market.

The machine excels in the flexibility it offers.It is capable of processing cross sectionsin a range from 0.22– 1.5 mm2.The wire selector allows as standardto have 6 different wires loaded.

This modular designed fully-automatic machineis capable of producing IDC-harnesses, featuring,apart from parallel wiring, also crossovers andinto one cavity.

Its is specifically designed to meet customer’sdemands for minimal set-up and changeover times,while providing highest output including variousquality assurance checks.

FHM IDC Flexible Harness Maker

Flexible Harness Maker-IDC consists of:

� FHM IDC base machine with operating interface via touch screen� Universal wire selector up to 12 positions, prepared for 6 wires� Servo controlled transport gripper system� Possibility to run with one or two SIM

Applicable semi-automatic IDC Machines economy orflexible Versions and Connectors:

SIM 25 E or F for AMP DUOPLUG 2.5 Mark II and AMP DUOPLUG 2.5 PowerSIM 26 E or F for AMP DUOPLUG 2.5SIM 27 E or F for AMP DUOPLUG 2.5 Power 10ASIM 50 E or F for AMP multifitting Mark IISIM 51 E or F for AMP MONO-SHAPE Mark IISIM 52 E or F for AMP MONO-SHAPE



8




SIM 50E / 51E / 52E / 25E / 26E / 27E Modular IDC Workstations

These semi-automatic machines have been designed to apply all TE Connectivity RAST 2.5 and RAST 5connectors used within the Household Appliance Industry. The machines are configured as base machineswhich can be extended through a variety of production enhancing options. The machines configurability leadsto an economical and application specific solution.

Connectors are separated automatically within the machine. Key cutting and checking are all automaticprocesses. The wires are inserted one by one manually and the machine controls the wire insertion lengthautomatically. Any rejects are separated automatically. One sequence can contain up to 12 positions in a5 mm pitch or up to 23 positions in a 2.5 mm pitch. The SIM Economy Series are designed to be used eitherwith FHM Mark II and FHM IDC fully-automatic machines or as stand alone machines.

These Machines are compatible with followingIDC Connector Systems:

� AMP DUOPLUG 2.5� AMP DUOPLUG 2.5 Mark II� AMP DUOPLUG 2.5 Power� AMP DUOPLUG 2.5 Power 10A� AMP multifitting Mark II� AMP MONO-SHAPE Mark II� AMP MONO-SHAPE

Available options:

� Active wire clamping� Electrical continuity test� Wire bending (not for SIM 25E)� Cover marking� Conversion kit for AMP DUOPLUG 2.5 Mark II

(only for SIM 25E)� Conversion kit for AMP DUOPLUG Power

(only for SIM 25E)� Conversion kit for FHM Mark II and FHM IDC� Modem remote maintenance

Basic configuration:

� Automatic product feeding:� Latch-cutting and separation� Key cutting and checking� Wire termination� Wire length checking� Cover closing� Good bad sorting� Simple and ergonomic operator interface

with touch screen control



AMP DUOPLUG 2.5 Bench MachineThis machine applies TE Connectivity connectors, which are usedwithin the household appliance industry. Each connector typerequires a dedicated machine. Connectors with different positionscan be terminated by changing or adjusting the connector locator.Individual IDC connectors are placed manually into a fixture andtransported automatically to the termination station.

The manually inserted wires are pressed into the IDC contactsaccording to a stored programme. After this the lids are cutoff and pressed on. Upon completion, the connector isremoved from the easily accessible feed track together withthe produced harness sets.

This semi-automatic machine can process dependent on version AMP-LATCH or Micro-MaTch connectorswith ribbon cables. The housings are fed into the bench machine from a reel and terminated onto ribbon cable.Female connectors with and without center polarisation can be processed, oriented in both directions, utilisingthe integrated turn-table.

A completed harness assembly is ejected from thebench machine and a new connector is automaticallyfed into position. In this simple way, over 1000 con-nections can be produced per hour. The sensor-con-trolled operation of the machine guarantees ease ofuse and high-quality ribbon cable assemblies.

Semi-Automatic Bench Machine for Micro-MaTch Connectors

Operation without too much difficulty is a feature of this manual pressfor the application of AMP-LATCH connectors and ribbon cables.

A ribbed cable guide plate in the die ensures an exact positioningof the ribbon cable during processing. The swiveled cable stopensures that the cable end finishes flush with the housing.

Hand Operated Bench Machine for AMP-LATCH Connectors

Hand Operated Bench Machine for HDE-20 Connectors

With two manual processing steps the hand operatedtoggle machine terminates multi-way AMPLIMITE HDE-20connectors. The connector is positioned in the holdervia a connector fixture with connector outline andcentering pin. During processing wire and cable arecentered and held. And a press cycle terminatesone side of the connector.

A die set for the AMPLIMITE HDE-20 connector consistsof a lower and an upper tool. A die set of similar designis also available for the TS-100 Mark I connector.

CHAMPOMATOR 2.5 Semi-Automatic Bench Machine

The CHAMPOMATOR 2.5 terminating machine is a compact, semi-automatic bench machine for terminatingmulticonductor, jacketed cable with a variety of TE Connectivity connectors having insulation displacement contacts.

� Low applied costs� Terminates most jacketed cable� Straight (180°) or right-angle (90°) wire dress� Microprocessor controlled� Programme storage capability� Selective termination of connector positions� Rapid tooling changeover for different connector types

10




MT-E2 F Semi-Automatic Machine

The development of this termination machine was necessary to be able to process highcavity-count female connectors in IDC technology. The new multi-cavity motor-controlinterface connectors are used in damp areas in cars and must be completely water-proof,hence the use of a family seal over the insulation displacement contacts.

The pitch of the cavities in the family seal corresponds to that of the connectors with theirinsulation displacement contacts. The cavities in the family seal are closed by a membrane.An integrated programme controlled unit pierces the membrane, prior to the IDC termination.

MT-Matic Mark III for IDC Connectors

Dependent on type the machine is ableto terminate different IDC connectorssemi-automatically. Placement of theconnectors in the magazine and positioningof the wires is a manual process, terminationof the wires into the connector is automatic.The connector and wire layout is programma-ble via keyboard or touch screen.

As a help to the operator the wire insertionsequence is displayed in color on the monitor.

Different machines are available to terminatedifferent connectors.



12



Lead MakersLead Makers

A range of application tooling solutions is availableto embrace the current trend in the automotiveindustry towards using wires with increasinglysmaller cross sections.

Thinner stranded wires require crimp connectionswith smaller contacts such as the NanoMQS, MQSand other contact systems that allow strandedwires to be processed up to a minimum of 0.13 mm2cross section.

Miniaturization of the connectors place higherdemand both on the processing machines andtools as well as the machine operator. The hand tool,crimp tool, and fully automatic machine manufacturershave addressed the issue of processing small wire sizesby equipping the machines with tailored componentsto ensure reliable and secure processing.

To process crimp contacts both hand tools andapplicators with pneumatic feed or motorizedcontact feed can be used.

For automatic processing the quality of thecrimp connection can be recorded with standardcommercial crimp monitoring systems, modifiedto accommodate the small cross section.

Application Tooling for Processing Small Wire Sizes

Example: The Komax Alpha 355 lead maker can be equipped withspecial application tooling kits and applicators for small wire sizes.

Available tooling and accessories for the processingof small wire sizes:

� Hand tools for crimping NanoMQS andMQS contacts

� Ocean Applicator with pneumatic orservo-motor contact feed

� Fully automatic crimping machines, equippedwith special part kit to apply small wire sizesfrom 0.13 –0.22 mm2.

� Komax Zeta, with automatic housing loading,customized for small wire applications



Gamma 255 Fully Automatic Crimping Machine

The Gamma 255 lead maker is a flexible fully automaticcrimping machine for efficient wire processing.It processes cross sections in a range from 0.0123 mm2/AWG 36 to 2.5 mm2/AWG 14. It is compatible with allcommercially available applications. It also handles double-sided crimped wires as short as 20 mm.The entire crosssection is processed using programmable, highly dynamicservo-drives and V stripping blades.

As part of its standard equipment, the machine has aprefeeder, splice, wire-end and knot detection, as well astwo wire straightening units. A bad wire handling systemwith automatic post-production is also integrated in theGamma 255 lead maker. To verify quality, you can alsointegrate devices for measuring crimp height and pull-outforce right into the production process. The compactlayout is carefully thought-out and allows you to changeover from crimping to twisting, fluxing and tinning very fast.

With its vertically opening safety cover, the Gamma 255 leadmaker is readily accessible from all sides. Operations andmaterial handling are convenient and simple. The reliableTopWin software user interface adds to this high level of userconvenience in over 20 different languages.

Although compact in size, this fully automatic crimping machinecombines simplicity and functionality with economy and processreliability to deliver a high piece output. It is a real hit when it comesto obtaining excellent value for money. Whether you opt for the

roller or belt drive, you can adjustthe use of this device to yourindividual needs and be doingso yourself in no time at all.

� Small investment for high production output� Belt or roller drive in one machine for gentle

wire handling� Well known and proven crimping press technology� Compact and user friendly on smallest floor space� Highly ergonomic thanks to the

touch screen control

Gamma 263 Fully Automatic Crimping MachineThe machine is designed for one and two-sidedcrimping and for one-sided seal loading. The wiretransport system ensures gentle processing ofvarying conductors with cross-sections rangingfrom 0.13 mm2 to 4 mm2 (26–12 AWG). Proven qual-ity monitoring systems are integrated. A secondintegrated encoder ensures maximum length andrepetition accuracy for stripping and wire length.

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Gamma 333 PC-B Flexible Wire Processing

The Gamma 333 PC-B lead maker isa flexible fully automatic crimping ma-chine for efficient wire processing.It processes cross sections in a rangefrom 0.13–5.0 mm2 (AWG 26–AWG 10).

Short conversion times, additional appli-cations and a user-friendly user interfacewith multiple-language capability. TheGamma 333 PC-B lead makers with belt-drive makes it all possible! With its thirdprocessing station and state of the artcontrol software, you are provided highflexibility and an even more efficient wayof meeting your wire processing needs.

With an additional processing station onside 1, the Gamma 333 PC-B lead makerenables you to crimp both ends of thewire, to create double crimp connectionswith three different contacts, to carry outone-ended seal application, tinning or ink-jet marking.

In addition, process monitoring is all inte-grated to ensure that the wire is cut tolength and stripped perfectly.

� Exact reproducible settings forprocessing stations

� Maintenance-free step and servomotor of top quality

� Very short conversion times thanks tointegrated processing modules

� Highly comfortable and convenient tooperate thanks to graphic-based Top-Win software

� User specified language – more thanten different languages to choosefrom

� Integrated good/bad sorting

� Can be networked with additionalWPCS (Wire Processing Communica-tion Standard) software



Alpha 355 Lead MakerThe Alpha 355 lead maker is designedfor one and two-sided crimping and sealloading. It even handles double-crimpconnections involving varying lengths andthe same wire types without any problem.The precise dual-channel blade systemallows for a large range of wire sizes with-out blade changes. With options like themanual wire selector and/or the quick-change system for crimping tools,materials and tools can be prepared forthe next job while the machine is running.

� Short changeover times

� Reliable process monitoring

� High production output

� Setup of next job while production ofcurrent job is underway

� WPCS (Wire Processing Communica-tion Standard)

� Q-monitoring, CFA+ (Crimp ForceAnalyzer), SPM (Seal Position Monitor)

Alpha 355 S Lead MakerThe Alpha 355 fully automatic crimpingmachine is a proven performer and nowavailable in a model offering the flexibleselection of modules. The high safetycover and the flat table design is the moststriking difference between this versionand the Alpha 355 lead maker. It allowsprocessing modules not specifically de-signed for certain machines to bemounted. One of the two module slots oneach processing side is fitted with specialmounting tables to accommodate thevarious mounting methods. Combinedwith the ingenious open-ended softwareinterface, the flexibility of the Alpha 355 Slead maker can be increased.

� Flexibility in module selection

� Reliable basic machine

� Open-ended software interface

� WPCS

� Q-monitoring, CFA+ (Crimp ForceAnalyzer), SPM (Seal Position Monitor)

Short setup and changeover times, integrated quality measurements,and top performance are the three main features of the Alpha 355fully automatic crimping machines.

Alpha 355 and Alpha 355 S Fully Automatic Crimping Machines

16




Alpha 356 Fully Automatic Crimping Machine

The Alpha 356 fully automatic crimpingmachine has room for up to seven pro-cessing stations.

A wide variety of configurations arepossible, in fact, almost any combinationof crimping, seal loading, fluxing/tinning,twisting, fitting with insulating sleevesand end sleeves for strands as well as bulkturned contacts and customer-specificprocesses. In a configuration featuringthree crimping presses, for example, youcan crimp the three wire ends for double-crimp connections with different contactsor select different articles without amachine changeover.

With the rotating wire selector and theTopWin user software, you can completemost of the preparations for the next jobwhile the current one is still being pro-duced on the machine.

Crimping tools, contact rolls and otherapplication-specific parts can be changedwithout tools. Thanks to the use of themodern technology, the productionoutput – and the degree of processcontrol – is extremely high in this machinegeneration.

� High flexibility with up to sevenprocessing stations

� Both standard and customer-specific processes can beintegrated

� Wide choice of different processingconfigurations

� High productivity thanks to thelatest technology

� Integrated quality measurements

� Next job can be prepared whilemachine is processing current job

� Combinable in networks using WPCS(Wire Processing CommunicationStandard) interface



Alpha 433 H Fully Automatic Crimping Machine

� High flexibility with up to fiveprocessing stations

� Short conversion times

� Maximum ease of operation thanks toTopWin user software

� Networkable with WPCS interface

� Modern quality monitoring

� Belt drive for high processing speed

� Extensive range of accessories

The Alpha 433 lead maker is a flexiblefully automatic crimping machine forefficient wire processing. Large wiresno longer pose a problem. The machineis capable of processing large wiresfrom 0.20–16 mm2 / AWG 24-6 (fine-wire conductors). The P104 crimpingpress delivers the requisite force toprocess large terminals. Terminalscan be crimped on both ends butseals can also be loaded at one end.Wire processing to the most exactingstandards – great versatility withoutconversion. The Alpha 433 fullyautomatic crimping machine is basedon state of the art technology andis designed for processing singleconductors as well as double crimpconnections.

18




Alpha 477 Fully Automatic Crimping Machine

The Alpha 477 fully automatic doublecrimping machine allows you to processtwo different wires simultaneously toproduce your choice of double crimpor single wires. The two wire drivesare fitted with highly dynamic AC-servoaxes and an integrated anti-slip system.With this sophisticated handlingtechnology, two wires can be fed inparallel and their ends cut to lengthand terminated in a controlled process.Wires are handled gently throughout.

With four processing stations at the leadtermination and two at the trailing end,you have a large number of possibleprocesses at your command.

� No conversion required when switch-ing from double crimp to single wireproduction

� Double crimp connections can beproduced side-by-side or one abovethe other

� Integrated head separation and batchsorting

� Active good/bad wire sorting

� An ergonomic layout assures theoperator optimum accessibility andminimal walking/reaching distances

� mci 722/mci 712 module assure superbflexibility and shorter changeovertimes

� Integrated quality monitoring– CFA (Crimp Force Analyzer),– SPM (Seal Position Monitor)with automatic post-production ofdefective parts

� Accommodates up to six processingstations

� Great ease of operation thanks toTopWin software

� Networking possibilities with reliableWPCS and special software



Alpha 488 Fully Automatic Processing Machine

The high machine output of twisted wiresresults from the parallel processing of thetwo conductors and a division of overallprocessing into three main processes, alloptimally synchronized with each other.The linear wire draw-in unit with inte-grated delta length analyzer (DLA)assures the gentle handling of the wires.The twisting head with AC servo-drive isthe heart of the Alpha 488 lead maker.The integrated twist force analyzer (TFA)enables uniform twisting by analyse theforces during the twisting process.

Drawing on continuous stock, theAlpha 488 fully automatic twisterproduces twisted pairs completelycut to length and terminated. It canhandle wire cross sections rangingfrom 2x 0.13 mm2 to 2x 2.5 mm2 withno trouble at all. Four stations onside 1 and two stations on side 2open up flexible processing possibilitiessuch as two-ended seals loading andcrimping.

� Complete processing ofcontinuous stock into twistedpairs with processed ends

� Gentle handling of base stock toensure high-quality end products

� Also possible to process differentopen ends up to 125 mm in lengthon side 1 (as an option)

� Usable as well for two-endcrimping and seal loadingon two identical single wires

� High degree of flexibility andreduction of conversion times

� Integrated quality monitoring– DLA (Delta Length Analyzer),– CFA+ (Crimp Force Analyzer),– SPM (Seal Position Monitor),

also during twisting– TFA (Twist Force Analyzer)

� Active good/bad sorting

� Accommodates up to six processingstations

� Great ease of operation thanks toTopWin software

� Networking possibilities with reliableWPCS (Wire Processing Communica-tion Standard) and special software

20




Zeta 633 L Fully Automatic Processing Machine

Zeta 633 harness maker is a highlyflexible fully automatic crimping machineused for just-in-time production.With its flexible machine concept, theZeta 633 harness maker opens up manypossibilities for handling small jobs andwire sequences.

Up to 36 conductors are available for wirefeed without changeover. Wire transportcan be adapted to the specific propertiesof each conductor. Applying the looptransfer principle, the device feeds thetwo wire ends of the loop individually oneafter the other to the appropriate pro-cessing station.

Modules can be configured as desiredalong the entire length of the Zeta 633harness maker. That means total flexibilityfor each area of application. The Zeta 633standard machine accommodates up tofive processing stations, the Zeta 633 LVersion even 8 processing station. If needbe, both Zeta versions can be succes-sively expanded and still have space foradditional processing stations.

The wires can be bundled or deposited inpredefined order as a chain.

� Up to 36 different conductors can beprocessed without changeover

� Station layout can be definedas desired

� Full integration of existing processingstations

� High processing quality

� TopWin software: Existing userexpertise can be applied immediately.

� Excellent accessibility and safety

� Expandable

� Prepared for Zeta 651 and Zeta 655machines

� Fully integrated quality monitoringwith good/bad sorting

� Customer specified special applica-tions possible


Harness MakersHarness Makers

Zeta 651 Fully Automatic Processing Machine

Together, the Zeta 633 and Zeta 651harness makers offer a reliable andattractively priced complete solutionfor the single-sided loading of singleand double row blocks.

The Zeta 633 fully automatic crimpingmachine applies the loop transferprinciple to feed the two wire ends ofthe loop individually one after the otherto the appropriate processing station.With the Zeta 651 harness maker, thecontacts are mechanically centeredprior to loading and optionally rotated,if need be. The use of the reliable loadinghead and the process monitoring systemsof the Zeta 655 harness maker ensureoptimum loading. The entire loadingprocess is monitored, from insert inchamber to correct locking. Blocks arefed automatically and can be replenishedwhile the machine is running.

Feed and deposit can be adapted tomeet the respective needs of the specificcustomer.

The long deposit system with batchseparation and integrated bad partcutter is used for producing harnesseswith long conductors up to 3000 mmin length.

� Fully automatic block loading

� Full integration into TopWin software

� Integrated process monitoring withgood/bad separation

� Automatic block feed

� Blocks can be replenished whilemachine is running.

� Economical production of harnessesundergoing single-sided loading

Zeta 656 Fully Automatic Processing Machine

The Zeta 656 harness maker is a blockloading robot designed to take intoaccount the ever smaller sizes of pro-duction batches. Thanks to its machinedesign, the Zeta 656 harness makerallows investment costs to be amortizedin parallel on different types of wireharnesses, markedly reducing the costper lead set. The Zeta 656harness maker allows new applicationsto be subsequently incorporated. Withthe flexible pallet carousel, the mostvaried types of wire harnesses can beproduced just-in-time and changeovertimes are very short. All the operatorhas to do to change over to a new typeof block is switch the two pallets.The loading of each and every blockis monitored and controlled by a forcesensor.

The Zeta 633 basic machine has a36-wire changer and several crimpingstations with automatic crimp heightadjustment, allowing far more than300 different wire/terminal variationsto be processed without any changeover

at all. In combination with a machineextension, another four processingstations can be accommodated.Moreover, wire marking systems can beconnected, allowing different wireswithin the same harness to be markedwith the operator’s choice of black orcolored text.

� Extremely broad variety ofharnesses on one machine –no application-specific parts

� New applications can be easilyadded later on

� Economical even for tinyproduction batches

� Non-contact position recognitionfor the terminals

� Uniform top quality processing –high degree of process reliability

� Integrated quality monitoringwith good/bad sorting

� Short amortization period

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Harness MakersHarness Makers

Ocean Applicator Series

Crimping standards continue to rise to higher levelsof quality and repeatability. Taking customer input andmarket demands into consideration, TE Application Toolinghas created the Ocean Applicator series to meet thosehigher demands and to take terminal crimping to anew level.

By consolidating our applicator offering, TE can providedesign consistency and tooling standardization to themarket. One of the resulting benefits to customersof this consolidation is flexibility in the choice of feedingoptions: new and improved mechanical and pneumaticfeeds along with the innovative and precise servofeed option. The Ocean Applicator series designalso allows customers to perform field upgradesto system III technology. It provides an upgradepath for terminal intelligence that allows themachine to obtain set-up features as the applicatoris upgraded.

� One applicator platform – modular family design� Two ram interface styles� Three interchangeable feed options:

– Mechanical– Pneumatic– Servo


ApplicatorsApplicators

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Applicator Wear Parts Stocking ProgrammeTo ensure the support of our installed Applicator base, we have establisheda stocking programme for wear parts. Subsequently, all crimpers and anvilsfor your applicator are normally available ex stock,ensuring the shortest possible lead times.

Applicator Wear Parts

Wear Toolingto Apply Stainless Steel ContactsThe application of nickel plated stainless steel terminals has always been aproblem with regard to the uptime of the crimp tooling. We have developedcrimpers and anvils, using special base materials and surface treatments inthe crimp area. These have enabled us to significantly increased the tool lifeand thus reduce the applied cost of these products.

If you are experiencing specific wear problems in your production, pleasecontact your TE Connectivity Service representative.

For processing of large contacts, eg for battery terminals, we offer heavy and solidly built tools, which areextremely precise in repetitive work for end-feed and side-feed contacts with large cross sections.

A pneumatically driven feed which is efficientand precisely adjustable, as well asa specially robust crimping unit,produce reliable connectionswhich are extremely stableover the long term.

Applicator for Large Wire Sizes

Now it is possible to have smart applicators in any of the feed styles of the Ocean Applicator series.The system III applicator data is now extended to an entire smart applicator strategy. It allows the operatorto conveniently view all the data about the applicator. The data contains serial numbers, part numbers,wearable tooling part numbers (and tooling cycle counters), strip length, instruction sheet numbers and more.This data includes the terminals, with acceptable crimp heights, that can be terminated with the applicator.With this information conveniently available to the operator, programming and verifying the crimp applicationhas never been easier. Setup will be less time consuming and more accurate.

This system also extendsthe availability of the high-precision servo feedertechnology recently developedby TE Application Tooling.

� Smart applicator data modulestores complete informationabout the applicator

� Feeder automatically readsterminal information fromthe applicator data chip



TE Application Tooling has teamed up with Komax Wire to provide a fully integrated smart applicator system into awire-processing machine. This smart applicator solution is a must for any demanding harness manufacturer. Your wire-processing machine is now able to verify that the applicator installed in the machine is capable of terminating the pro-grammed terminal and that the crimp height specification is correct. This integration allows the operator to view all theapplicator data and maintenance counts, wearable tooling, crimp heights, strip length and list terminals that can beused. When a smart applicator is attached to the machine, the operator can select the terminal from a list while pro-gramming the article. This makes setup less time consuming and more accurate. With other information provided by theapplicator programming parts and verifying application is easy.

Smart Applicator

� Verification of the installed applicator� View applicator data� Less time consuming and

more accurate setup

Applying thru-splices is fast and efficient when you have accessto both sides of the applicator for placing and holding the wires.The AMP 5K/40 splice terminator and splice applicator havebeen designed with this efficiency in mind. Specifically designedfor thru-splice and short lead length applications, the AMP 5K/40splice terminator combined with a splice applicator provides openaccess in front of and behind the crimper for controlled wireplacement close to the crimping area in order to maximizeproduction efficiency. The splice terminator also has full guardingwith interlocks that meet the latest CE requirements for operatorsafety.

The splice terminator is offered in two versions, with and withoutcrimp quality monitoring (CQM II). Equipped with optional CQM II,five different crimp analysis methods, including crimp height, canbe used during every crimp cycle, providing real-time monitoring.

Each unit includes fine crimp height adjustment, total/batchcounters and capabilities for jog operation. The AMP 5K/40 spliceterminator does not accept heavy-duty (HD-M or HD-I) applicators.

AMP 5K/40 Splice Terminator

Simply put, crimp height measurement is the best non-destructiveway to meet the stringent mechanical and electrical propertiesof the crimp. The CQM II is the only crimp monitoring system thatoffers continuous crimp height analysis for every crimp produced.This analysis helps produce quality crimps and helps detect faultycrimps. In fact, the new CQM II features five different methods ofprocess analysis to give you more choices to observe and monitorthe process than ever before. These five analysis methods can beused individually or in combination to provide flexible, completecoverage of the crimping process. All functions are controlledthrough the touch screen, with a new, intuitive and easy-to-usegraphical interface. Now, for the first time, the CQM IIcan be used on non-TE terminators, allowing you tostandardize and provide TE crimp quality monitoringacross your production area.

Look no further than the TE Application Tooling CQM II foran effective, easy-to-use crimp quality metric and real time100% crimp height measurement when used on TE terminators.

Crimp Quality Monitor II (CQM II)

26



Crimping Machines and AccessoriesCrimping Machines and Accessories

The pneumatically and electrically driven SC15 crimping machine is a particularlyefficient and operator friendly crimping machine with outstanding repetitiveprecision, which satisfies the highest requirements. It can be adjusted to thespecific requirements of any given contact/cable connection.

If you

� want to strip a cable composed of many wires down to only 13 mm,� would like to then insulate these single wires at 2 mm to 6 mm and thereby� cover a wire size area of from 0.09 mm2 to 4 mm2

then with the stripper crimper SC15 you have madethe right decision.

Further features are:

� Automatic bare wire recognition� Crimp force monitoring� Remote diagnoses via

serial interface

SC15 Stripper Crimper



The BT 752 delivers three processes in a single device: stripping,seal loading and crimping. Reliability and top production performancecoupled with the user friendly TopTouch interface are the featuresthat make this semi-automatic device such a compelling product.The BT 752 is an economical alternative to fully-automatic machines.

BT 752 Stripping, Sealing and Crimping Machine

BT 712 Bench Top Crimping Machine

This all-purpose press accommodates the useof all common commercial crimping tools.

The software (in 12 languages)can be operated from a smalltouch screen interface (TCI).The bench top press is alsoa service tool with a datamemory for storing up to500 articles, for makingbackups and for uploadingupdates. The crimp force analyzerthat comes with the press detectsgood and bad wires reliably and givesa detailed description of errors.

Proven and useful options such as short projectingcable, bad contact cutter (BCC), fine adjustment and acontact strip chopper can all be integrated in the pressto boost efficiency and process quality even more.

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� Ultra-short setup and cycle times� Ultra-simple changeovers� Active quality control� Integrated crimp force analysis� Simple operation with TopTouch� Seal applications compatible

with mci 761, mci 762 and bt 700

� Simple and intuitive controls (TopTouch, TCI)� High daily output due to ultra-short cycle time and changeovers� Reliable bad part detection thanks to integrated quality monitoring� Integrated crimp force analysis� Good value for the money

The BT 722 crimping machine is used for the manual crimping of contacts. The BT 722is operated from a touch screen. The new TopTouch user interface allows jobs to beset-up quickly and easily. Even during production set-up, the machine operator isprompted to conduct quality measurements. Following the input of the calculatedvalues in the user interface, the crimp height is automatically corrected. This preventserrors arising from the manual setting of the crimp height.

Only one crimp is needed for referencing the inte-grated crimp force monitoring. This reduces wastematerial consumption and minimizes set-up time.The quality values measured during productionare saved and can therefore always be called uplater. This ensures traceable quality at all times.

The programmable DigiStripper (Option) is anideal accessory to the BT 722 crimping machine.

This can be set-up without any mechanicaladjustment. Thanks to the functionszero cut and pull back, as well as thepre-programmable cutting depth,the perfect stripping is ensured.

BT 722 Crimping Machine

In order to help you to ensure that our applicators are placed correctly in thepresses we offer you this press gauge.

It is possible to have a mis-alignment between the center of the applicator and theterminator due to the way they mount in the terminator. If this happens, a side load isapplied to the applicator which can lead to pre-mature wear and/or quality problemswith the crimped terminals.

The use of the gauge is simple: You install the press gauge into the presslike an applicator. Then you unlock the gauge head, on which is mounteda gauge ring. A spring in the gauge is now pressing the gauge headupwards. The gauge ring should now fit easily into the press head.If this is not the case the applicator ram would not be in a centredposition and the mounting plate of the press has to be adjusted.The special design of the press gauge base plate allows freeaccess to the press mounting plate fixing screws.

Gauge for Presses



� Short setup and cycle times� Active quality control� Simple operation with TopTouch� Integrated crimp force analysis� Integrated handling of bad terminals

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Both machine versions permit the cost effective manufacturing of crimp connectionswith a high production efficiency. The Crimpmatic 970 machines are cabable of processingwires of up to approx. 16 mm2 (AWG 5), depending on the terminal stock thickness.

� Compact, space-saving design� Compatible with MQC applicators� Step mode during set-up

The Crimpmatic 971 machine is capable of processing wires of up to approx. 50 mm2 (AWG 0),depending on the terminal stock thickness. The machines can be equipped with a quick changedevice for power crimp tools. MQC applicators with a lower dead center of 135.78 mm can bemounted by means of an adapter plate. These machines can be utilized as manual work stationsand can be integrated into fully-automatic processing lines. The terminator as shown is a manualwork station Crimpmatic 971. The unit can be supplied with or without crimp process monitoring,or it maybe retrofitted later.

Options are available upon request� Crimp force monitoring� Paper spooler� Adapter plate for MQC applicator

Applicators� Especially designed for larger wire sizes� Pneumatic feed� Can be used with both crimp presses

Crimpmatic 970 and Crimpmatic 971

Crimpmatic 970/971 Crimp Machine for Reeled or Loose Piece Terminals



Maximum ease of use with optimum safety was the challenge when devel-oping this pneumatic crimping machine for loose contacts.

This pneumatic crimping machine features a newly developed safetymechanism, and is designed to crimp connections up to 50.0 mm2 de-pending on the terminal design. By means of a fitted safety valve, crimpingis not released where the size of the opening between the impact surfacesof the dies exceeds 5.9 mm. Consequently, there is no need to specify anysafety covers to protect the operator.

AT-SC Pneumatic Safety Crimping Machine for Loose Piece Terminals

AT-55 Pneumatic Crimping Machine for Loose Piece Terminals

This pneumatic crimping machine was designed for crimping insulated andnon-insulated terminals from 0.14 mm2 to 120.0 mm2 depending on the terminal.

With the additional of an optional cutting unit, the AT-55 crimping machine isable to cut ribbon cable up to a width of 30.0 mm as well as copper conductorsup to max. Ø 28.0 mm.

This series is equipped with a battery cyclecounter. Safety guards allow crimp terminalsup to a diameter of 25.0 mm.Larger terminals can be appliedupon request.

AT-66 Hydraulic Crimping Machine for Loose Piece Terminals

The AT-66 hydraulic crimping machine features an extremely compact designresulting in low space requirement. The hydraulic power is provided by a separatehydraulic unit with main switch, power distribution and pump. The machine offerspossibilities for various applications with a crimp force of 150 kN and an openoperating space of 100.0 mm in height.

A key operated switch protects the basicand operation data. It permits adapting andsafeguarding the particular procedure forthe application. The fitted memory moduleallows 250 different programs to be stored.

� Parallel closing mechanism� Variable closing speed� Electronic piece counter� Safety system

� Programmable� Key operated switch protected user interface� Fast changeover times� Compact design� Short cycle time

32



High Voltage ApplicationsHigh Voltage Applications

High Voltage Terminator (HVT)

With fossil fuels in increasingly short supply and a growingenvironmental awareness, almost all car manufacturers arenow offering electric powered vehicles. The current focusis on hybrid technology. To direct the power createdto the various units, the contact components needto be sized accordingly. The new high voltage contactsystem covers the 16–50 mm2 cross section range.

To date the batch totals have been relatively small,which means that the manufacturing process has beencarried out by hand in several stages. Special strippingdevices with a coil mechanism are used in the wirepreparation, which consists of separate phases of markingthe wire, stripping, trimming and reeling. The challengehere is to handle this kind of wire dimension, as the processcan quickly produce wire weighing in excess of 30 kg.

Another challenge is to process the braid. Here wenow apply the processing concept developed byTE Application Tooling, thus making the processsteps of crimping the wire and shield into asemi-automated and checked process operation.

The crimping machine uses applied encodingsto detect whether the right tool has been used.The operator now joins the contact part to the wirein the specified crimp position and fixes the wire with a clampingdevice. The crimping process can now begin through two-handedoperation. When the wire has been crimped, the crimp cavitycarriage is moved to crimp the braid.

Monitoring the crimping process with proven crimp monitoringsystems and using a PLC ensures a high quality crimp connection.It also ensures that the operator carries out the processing stagesin the right order using all the components. Only when the crimpmonitoring system certifies a good crimp and the programmedprocess stages have been observed can the fully crimped wire beremoved.

The crimping machine used has been designed to allow theapplicator to be replaced by another without too much effort.This allows all the latest high voltage contact systems to beprocessed.

Depending on the contact being used, crimping force monitoringcan be used for checking the wire crimp. The PLC that is usedensures that all the processing steps are performed in the specifiedsequence and with the necessary care.


High Voltage ApplicationsHigh Voltage Applications

Hydraulic Crimp Tool

Owed to the increasingly limited fossil fuel resourcesand a generally growing environmental awareness,practically all vehicle manufacturers offer vehiclemodels with electric drive train components. Thecurrent focus in Europe, for instance, is on hybridelectric cars.

To conduct the necessary high voltages and currentsto the individual components within this type ofapplication, the terminals need to have a sufficientdimension. Therefore the current high voltage inter-connection system covers wire sizes between 16 and120 mm2. The hydraulic application tool is suitedfor the ultimate interconnection quality.

TE Application Tooling together with renowned toolmanufacturers offers application tooling based on ahand tool in order to support the economic productionof high voltage harnesses in low volumes. Duringdevelopment of the hydraulic manual crimp tool andcrimp dies for connections of the highest quality,tool ergonomics ranged particularly high. The portfolioincludes dies with contact locator for the wire crimpand shield crimp. In addition the manual hydrauliccrimp tool can be mounted on a rack which isequipped with a cable clamp. The rack can befixed onto the workbench.

Among the many advantages of this design are:

� High-quality crimp connections� High-precision contact and crimp barrel positioning� Easy set-up� Safe and simple operation� Cable clamp prevents tensile loads during crimping� Economic and flexible production of small lots

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Cross Section LaboratoriesCross Section Laboratories

Micrograph Laboratories for IDC and Crimp Contact Systems

� Quick process flow of 5 to 10 minutes� Sample range: 0.22 mm2 up to 100 mm2,depending on sample holder

� No cross section potting� Evaluation according to DIN and differentelectrical and physical parameters

� PC specific software for micrograph evaluation

The micrograph laboratory is designed for TE Connectivity terminal systems but is not restricted to them. With a modifiedsample holder, cross sections of competitors products are also possible. The flexibility of the laboratory allows crosssections of a variety of terminals.

Better than conventional processes the new cutting method makes potting and long drying timesa thing of the past. So processing time can be reduced dramatically.

For special requirements an optional impregnation module is available. With it the cutting area can be lightly fixed.

If you need more detailed information please contact yourlocal TE Application Tooling representative.The relevant contact can be foundon the website below.

� Compact, easy to operate� Sample range: 0.22 mm2 up to 6 mm2� Optional electrolyte etching module� Easy fixation station for sample holder� Secure mechanism for optic during transportation� 1.3 megapixels USB 2.0 camera with SL Vision IIevaluation and documentation module


Cross Section LaboratoriesCross Section Laboratories

Automatic Micrograph Laboratory for Crimp Terminal Systems

� Compact automatic micrograph laboratory forproduction of micrographs within shortest time.

� Automatic sample transport system conveyingthe mobile sample holder through the stationsfor sample cutting and grinding

� Accurate alignment of the samplewith the sample holder by laser

� Sample range: 0.08 mm2 up to 6 mm2� Integrated etching system� Integrated optical evaluation systemfor micrograph analysis

The automatic micrograph laboratory allows continuouspreparation and analysis of micrographs.

It is the ideal solution for production lines especiallyin the automotive wire harness industry, thanksto small footprint, low weight (app. 35 kg) andshort cycle time for micrograph production timedown to 1 minute per sample.

Cutting and grinding are done fully automatically.Therefore the automatic micrograph laboratoryprovides excellent repeatability.



Jacket Automatic Stripping Machine

Universal Stripping Machine

The AT-ST machine strips and twists wires with sizes from0.03 mm2 up to 6 mm2 /

AWG 32-10. The adjustable turret head with 8 guide tubes fordifferent wire sizes centralizes positioning of wires. Specialground blades cut and strip special insulations.

The machine can be set either clockwise or anticlockwisedependent on wire drilling direction.

� Adjustable turret head� Cutting/Stripping blades for special insulation� Stripping and twisting process

AT-SC Wire Stripping and Twisting Machine

AT-FE 0400 Strip Box

The strip box is an electric driven machine to strip standard PVC(polyvinylchlorid) wires up to an outside diameter of 4.2 mm. Exceptof power supply no further equipment required. Due to the low weightthe AT-FE 0400 machine can be placed on nearly every workplace.

� Electrically driven� Simple adjustment� Easy handling� Stepping switch for manual operation� Small space required� Practically maintenance-free� Clear cut through insulation by special shape of cutting blades / 4 cutting blades� Continues adjustment of wire size and stripping length

The machine automatically strips jackets or insulation from thin round cables todifficult to hard-to-process power cables with an outer diameter up to 26 mm (1'').

This versatile machine performs full strips, partial strips and window strips up to200 mm (7.87'') stripping length.

� Handles thick cables and tough insulation materials� Partial and window strip capability� Rotary incision head with 4-blade technology� No blade changes required� High flexibility

36



Wire Preparation EquipmentWire Preparation Equipment

The machine is a pneumatic wire and cable stripping machine and the perfect solution forstripping discrete wires and small multi-conductor cables up to3.2 mm (0.12") outer diameter. The compact machine strips lengths up to 20 mm (0.78").

� Pneumatically driven� Short cycle times� Strips very short cables� No blade change necessary� Simple machine operation� Robust & reliable

Kappa Cut and Strip Family

The Kappa family strippers are ideal for cutting individual and special wiresto length and stripping them. They can strip in sections, allowing themto strip even extremely long length in perfect quality. The machines coveran extraordinarily broad range of cross sections.

Kappa 310, 320, 321, 330 and 350 strippers support a variety of processingoptions such as wire marking with hot-stamp or ink jet markers.Hot stamp marking can even be done on the Kappa 310 stripper,the entry-level model.

New Kappa Generation:

� Dynamic, flexible cutting and stripping unit� New intelligent sensors� New electronic and software� Optional TopWin™ connection


Wire Preparation EquipmentWire Preparation Equipment

38



Resistance Welding EquipmentResistance Welding Equipment

TE Application Tooling offers semi- and fully-automatic modules for resistance compact welding of terminals.This resistance welding process allows us to achieve minimum transitional resistance between conductor andcontact, higher current capacity and long-term stability of the wire termination.

In this process, the bundle of strands in the conductor is condensed into a block by side-mounted ceramicplates. After this the strand bundle is welded to the contact by the introduction of a powerful current via anelectrode. Typical features of the resistance welding unit offered by TE Application Tooling are a very shortcycle time, a long electrode life time, a fully-automatical parameter setting process and the recording of allprocess relevant data.

Resistance Welding Module


SOLARLOK EquipmentSOLARLOK Equipment

Application Tooling for SOLARLOK Interconnecting Systems

A large share of the primary energy demand is covered by utilising solar energy.A significant part of photovoltaic installations are interconnection devices,featuring SOLARLOK terminals. TE Application Tooling offers the requiredtools and machinery for the production of related wiring.

Prior to the termination of the contacts to the wires (crimping),the solar cables must be stripped. This operation is performedeither by hand tools or semi-automatic bench equipment,depending on the volume and the location.

For the termination of the screw machined contacts, hand toolsand semi automatic bench equipment can be used.The deciding factor for the selection of the most appropriateequipment are again the location and the volume of leads to beprocessed. TE Application Tooling provides their customerswith a wide range of tooling to apply SOLARLOK products.

MOST™ Sets

The MOST Sets are simple and inexpenisve solutions for repair workin the workshop. To meet your requirements we offer several differentversions of sets.

The basic version is equipped with two hand tools. One for stripping andcutting of POF (Plastic Optical Fibres), another one for crimping of POFand an additional spare cutting unit.

A further version contains such items as a 20 meters POF, some male andfemale contacts and one position inline couplings. Other accessories areavailable in different equipment versions.

40



MOST EquipmentMOST Equipment


SDE EquipmentSDE Equipment

SDE Standard Die Envelope

SDE Crimp ToolsSDE dies are interchangeable in tools from portable hand tools(manually or battery-powered) to pneumatic hand tools andelectric bench terminators. It's a family of tools that you can takefrom bench to production or into the field, without the need fordifferent dies to fit each kind of tool.

You can rely on SDE to provide for your long term needs because ofour commitment to continued development of dies and the tool range.

SDE is a flexible approach to crimp toolingthat allows the use of the same dies withtooling across a range of application platforms.A large selection of die options are alreadyavailable for crimping a broad range ofterminals and wire sizes. Many die sets havemultiple cavities for crimping more than onewire or terminal size and we can providecustom designs where volumes permit.

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Hand ToolsHand Tools

IDC or Insulation Displacement Crimping is based on an entirelydifferent concept to conventional crimping and requires thesespecial types of tool.

We provide a large range of tools for connector families like:MQS Connectors, AMP DUOPLUG, AMP MONO-SHAPE andAMP multifitting and usually based on the well proven Pistol Griptools, featuring connector holding fixtures that crimp andindex one pitch at a time.

IDC Hand Tools

An entire range of hand tool typesis available to apply following connectors:� AMP DUOPLUG 2.5� AMP DUOPLUG 2.5 Mark II� AMP DUOPLUG 2.5 Power� AMP multifitting Mark II� AMP MONO-SHAPE� AMP MONO-SHAPE Mark II



For more detailed information please refer to our website atwww.tooling.te.comwww.tooling.te.com/europewww.tooling.te.com/china

Hand Tool Kits

TE Connectivity provides standard kits thatcontain the necessary equipment to carryout specific tasks to the highest professionalstandards. We can also provide custom kitsfor volume requirements containing only tools,or a combination of tools and terminals tailoredto your specific requirements. Please visit ourtooling website to view our online hand toolcatalogue for standard kits, or find your localcontact to discuss custom kits.

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Insertion and extraction tools are used for inserting discrete terminals into connector housingsor removing them, without causing damage to either the terminals or housings.

Our new standard design features a comfortable handle and snap-in/out protective coverthat allows users to stow the business end of the tool to help protect from inadvertentpersonal injury when the tools are not in use.

Many different design types currently exist for ourvast terminal product range, which we continueto convert. If you would like the tool you useconverted to the new design, want a custom kitor tools in this design for other manufacturers prod-ucts – contact us, and where volumes permitwe will be pleased to provide you with a quotationfor your requirement.

Insertion and Extraction Tools



A comprehensive selection of heavy-duty hand tools for crimping wire diameters up to120 mm2 (AWG 4/0) and cable cutters for copper and aluminum wire up to 500 MCM.

Heavy-Duty Hand Tools

Hand Tool for FFC ConnectionsThis tool allows crimp connections to be made between foil andFFC terminals. Flexibility is built in, through the hand tools variablesettings. The settings have to correspond to the specification.The crimp height is adjustable according to the foil thickness.

The hand tool was designed for FFC loose pieceterminals with multi-crimp barrel.

� FFC foils with 2.54 mm pitch� Max. width of the foil 88 mm� Manual foil feed

by hand wheel� Table clamp for

ergonomic handling

The termination machine is an electrical driven semi-automatic assembly machine that usesdifferent applicators to terminate reel-feed FFC contacts to manually supplied FFC cables.

The machine terminates a predefinded number of contacts to the supplied cable end.Individual wire positions can be skipped during the assembly sequence.

� Alignment of the cable is effectedin the machine

� Number of pins can be programmed� Pitches between 1.27 mm and

5.08 mm can be programmed� Individual wire positions

can be skipped� Operator friendly interface

via touch screen� Interchangeable appli-

cators available fordifferent products

� Quick change of theapplicator

Flexible Flat Cable (FFC) Termination Machine

FFC ApplicatorThe FFC applicator was desinged for the FFC termination machine.The adjustment of the crimp hight is similar to otherTE Application Tooling crimp applicators.All wear parts are easy to change.

Different types are available for following terminals:� FFC MQS and MQS+ terminals� FFC Junior Timer terminals� FFC AMPMODU .100 terminals� FFC AMPMODU .050 terminals� FFC Card Edge� ACTION PIN contacts� FFC soldering contacts

46



FFC-FPC EquipmentFFC-FPC Equipment

The FFC/FPC bench machine creates electricalconnections between TE Connectivity FFC terminalsand flexible flat cables. Thanks to its adaptable circuitfixture the machine is simple and easy to load.

Prior to initializing a crimp cycle, the vision systemestablishes the precise location of the first conductortrack. A positional correction is effected as appropriate.

The equipment combines the functions of terminal feed,cutting the product off the carrier strip, crimping and choppingof the carrier strip. An integrated crimp force monitor ensureshigh quality crimp connections. An optional faulty crimp cut offdevice prevents the further use of defect circuits.

FFC/FPC Machine

Pneumatic machine for the semi-automatic termination of AMP spliceswith sensor foil on one side and flexible leads or diodes on the other.

After inserting the sensor foil, diode and the stripped wires, 4 terminalsare supplied for each separate function. The upper and lower tooling isbrought together with the manual lever.

The power stroke which produces the complete assembly is initiatedby means of a 2-handed operation. An automatic back stroke controlcauses the ram to reverse after Bottom Dead Centre has been reached.After opening the upper and lower tooling with the manual lever, thefinished assemblies can be removed.

Conversion kits allow different configurations of foils, diodes and wiresto be accommodated.

The maximum pressure of 25 kN at 500 kPa is achieved by means of a5-fold tandem cylinder with a diameter of 125 mm.

Compatible TE Connectivity TerminalsFFC/F-Crimp Splice

Flexible Flat Cable (FFC) Termination Machine


FFC-FPC EquipmentFFC-FPC Equipment

48



Magnet Wire EquipmentMagnet Wire Equipment

MAG-MATE and SIAMEZE Inserter Mark II with PLC

This advanced insertion machineprovides the features of the MAG-MATEInserter Mark II with an additional forceand distance monitoring system. Themachine is designed to apply multipledifferent contacts and will be custom-ized according to the customer orproduct specific requirement. Thecontacts can be used as single contactsor in strip form (bridge functionadjusted "on-the-fly").

A gauge is available to check theadjusted insertion force and torecalibrate the insertionforce control sensor.´

MAG-MATE Inserter Mark II with PLC and Insertion Force Monitoring

Pneumatic Insertion Tool for MAG-MATE Terminals

The pneumatic tool for MAG-MATE terminalsfeatures a rotary insertion finger to facilitatedifferent insertion angles.

This tool is designed for use in TE Connectivitystandard insertion machines such as P200 and P300but can also be integrated into customizedproduction lines or assembly cells.

TE Connectivity magnet wire terminationsare a perfect connecting alternative to allsoldering techniques used in a lead-freeenvironment. Special knowledge is requiredto design a mass manufacturing line forinsulation displacement crimps on thinlacquerd insulated wires with high yield.Design aspects of the terminal, the cavityand the machine all need to be harmonized.With the Inserter Mark II TE can offer aneconomic solution especially for the applica-tion of MAG-MATE and SIAMEZE terminals.


Magnet Wire EquipmentMagnet Wire Equipment

The machine was especially developed for processingmagnet wire connections. Different versions forend-feed and side-feed contacts are available.The design takes into account that the motorwindings and coils can be supplied directly tothe connectors. The exposed crimp position permitsprecise handling. In case of end connections theprojecting magnet wires are cut off.

AMPLIVAR Splices and Terminals are specificallydesigned to terminate magnet wires or in com-bination with standard solid or stranded wire.In a one-step operation the magnet wire isautomatically multiple ring stripped of itsinsulation as it is forced into the serrationsduring the precisely controlled crimping operation.

As many as three magnet wires can beterminated, simultaneously in one splice.Nearly the entire AMPLIVAR spliceprogramme can be applied with thismachine in combination with suitableapplicators. The comprehensive rangeof manufacturing possibilities demandsa specific machine and applicatorcombination.

AMPLIVAR Terminator for Parallel and End Connections

The newly designed APT-5A AMPLIVAR productterminator, magnet wire splicing machine for pigtailsplicing or direct connection of contacts to magnetwire. The APT-5A machine offers a fast and efficientsystem, with no need to strip magnet wire insulation.

The APT semi-automatic bench machines provideCE compliance and are available in two versions:

– APT-5A with automatic precision adjustmentcontrolled by the crimp quality monitor (CQM),and improved efficiency when runningcustomer-motor assemblies.

– APT-5E with manual precision adjustment.

In addition to providing 100% inspection and automaticadjustment of crimp heights as needed, the CQM also evaluatesthe quality of each crimp. In addition to the ability to auto adjustfor a given crimp height, the APT-5A also provides the ability to programvarious crimp heights and automatically sequence through them as requiredto terminate different wire combinations on a given motor.

The lower cost, manual adjust APT-5E is a simpler version without CQM capability,with the advantage of faster set-up times. Both machines are built with the qualityand reliability our customers come to expect from TE Connectivity.

APT-5A AMPLIVAR Product Terminator

TE Connectivity offers a wide range of machines for processingpress-fit connectors.

The range includes bench presses with a press capacity of 5 tonsas well as semi-automatic machines with automatic seating ofconnectors before pressing, including a number of qualityassurance systems.

All presses are servo driven, providing a constant press forceover the entire press range. In conjunction with the PressQuality Monitor, included with all presses, this ensures aconsistently high process quality.

Press-Fit Systems

CSP-3T Shuttle Electric Press

The CSP-3T servo electric press incorporates an automaticshuttle system to the proven TE press line for fast and simpleproduct presentation. Focused at the application of PCB’sonto compliant pin housings, this system is provided withfull control and monitoring of force, distance and speed forquality assurance of every product applied.

Each system is supplied with a servo electric drive withforce feedback control. Force capacity is available up to27 kN [3 tons] to handle a range of compliant pin housingsand connectors on the market today. Compared topneumatic or hydraulic systems, the CSP Press is quiet,efficient, and does not suffer from oil leaks that can damagePCBs. With PC control, the servo driven CSP Press providesan easily programmed press system with automatic set upfrom press cycle to press cycle.

Force, distance and speed are the core parameters of anypress cycle. With feed back and PC control, CSP systemscan monitor and control each characteristic of every pressstroke run on the press in real-time. If any aspect of thatpress cycle is outside of specified limits, the system canstop the press, mid-stroke, to prevent damage to theproduct and reduce or eliminate scrap. This gives CSPsystems a distinct advantage over pneumatic or hydraulicsystems which can not offer the same level of control.Optional pin penetration sensing (PPS) tools also allowthe CSP to assure that every pin has properly penetratedthe PCB a predetermined minimum distance. Any missing,bent or improperly seated pins will be detected andillustrated to the operator.

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Board Processing EquipmentBoard Processing Equipment

The CBP-5T of servo electric pressprovides the ability to processmost compliant pin connectorapplications in a compactbenchtop system. Board sizecapacity and press force rangeallows the system to handle a wide range ofapplications for low to medium production volume operations.

Each system is supplied with a servo electric drive withforce feedback control. The CBP is available in 44 kN [5 ton]force capacity to handle most compliant pin connectorson the market. With PC control, the servo driven CBPprovides an easily programmed press system with automaticset up from press cycle to press cycle. The system reacheslevels of precision and accuracy not available in a pneumaticor hydraulic press.

Force, distance and speed are the core parameters of any press cycle.With feed back and PC control, the CBP system can monitor andcontrol each characteristic of every press stroke run on the pressin real-time. If any aspect of that press cycle is outside of specifiedlimits, the CBP can stop the press, mid-stroke, to prevent damageto the PCB and reduce or eliminate rework and\or scrap.Common problems such as PCB holes out of tolerance, missingconnectors, improper connectors used and, in some cases, bentpins can be detected and reported to eliminate quality problems.

CBP-5T Electric Bench-Top Press

CMP-6T and CMP-12T Manual Electric Servo Presses

The CMP manual electric servo presses are designed with a rigid “H” frameto minimize deflection. The CMP-6T press provides 53 kN [6 tons] of forceand the CMP-12T press provides 107 kN [12 tons] of force. The operator isable to manually adjust the press head and/or the PCB between connectorpress cycles.

An air bearing system provides effortless press head positioning.The PCB capacity of the CMP-6T press is 610 x 915mm [24 x 36”]and the PCB capacity of the CMP-12T press is 760 x 900mm [30 x 36”].The SPC feature within the CMP’s included software provides a presslog and in addition, allows press force plotting for every connector.

The product setup for these machines is accomplished without anyrequired hardware adjustments. The use of tool and connector databases,and a press sequence program, provides a fully data driven press cycle.

There is a wide range of insertion heads available for these machinesfor both TE and non-TE products.

Options for these machines include a Bar Code Scanner, whichprovides fast PCB serial number entry, an Air Table Option that assiststhe operator when positioning product under the press head, and aTouch Screen Monitor for enhanced machine operation.



The CAP-6T automatic electric press is the newest addition tothe successful TE Application Tooling servo press line. It pro-vides the proven force control capabilities and quality assur-ance of the line in an automatic press. The automatic pressingcapabilities of the CAP-6T press provide the end user withgreater control and simplified processing to help improvequality, lower rework and prevent rejects. This provides userswith lower true applied cost and higher end profits.The In-Line version of the CAP-6T allows the integrationof the press into a fully automatic production line.

The CAP-6T press was designed to apply compliant pin con-nectors to a wide range of PCBs. It is fully capable of handlingthe most demanding applications today from daughter cardsto mid-planes to back-planes. The CAP-6T press is focused atall but the largest board applications. This press can also holdup to 12 insertion tools and uses a lower support fixture.

Compliant pin technology has distinct advantages versus through hole solder products. A key advantage is the ability tomonitor and control the press cycle in real-time to provide 100% quality assurance. The CAP-6T Press gives your opera-tion the ability to maximize this advantage with higher quality, higher yield and lower applied cost production line.

The key is the CAP-6T’s ability to precisely and accurately apply each connector to the pre-programmed force, heightand speed requirements. Each parameter can be individually programmed for each connector. Connectors can bepressed to height or force based upon their individual specifications. If an error is encountered during the press stroke,the cycle is stopped immediately to help prevent damage to the PCB and allow for the minimum amount of re-work.

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CAP-6T Automatic Electric Press

CSM-200 Connector Seating Machine

PCB and connectors are loaded manually into fixtures.When started, the machine checks the correct loading ofthe connectors before placing the connectors onto thePCB. The tool then moves under the press ram where theconnectors get pressed one after the other onto the PCB.The BMEP 5-T servo-electric press is used to seat thePCB which provides a force-distance check to guaranteequality production.

A special tooling plate allows the sequential pressing of anumber of different pre-loaded connectors. An intermedi-ate plate, positioned between the PCB with its pre-posi-tioned connectors and the flat rock press ram contains theconnector specific press tools. For each connector a forcedistance curve is available after completion.


Equipment for Heat Shrink ProductsEquipment for Heat Shrink Products

Raychem AD-3050 Seal Test Equipment

The AD-3050 seal test equipment is a manually operated pneu-matic device, intended for use as a convenient ‘inprocess’ samplingtechnique for checking sealed splices. Different combinations ofin-line or stub splices can be pressure tested in any of the combina-tion of fixtures (8 in total).

There is also a facility to allow leak testing of various connectors.The tool is also intended for use as a quick and easy samplingtechnique for the preliminary selection of installation conditionswhere Raychem products are used for protection of the splice.

TE Connectivity has seen good correlation between results ob-tained with the AD-3050 seal test and those obtained throughwater immersion testing.

However testing in accordance with the OEM (Original EquipmentManufacturer) specification is the only guaranteed way of confirm-ing that the OEM specification is being met. The splice productsare located in clamps which deliver the test pressure.

The product is immersed in water and pressure is delivered downthe wire(s) to the sealed area. The test result is determined visuallyby looking for bubbles in the area of the sealing products.

Raychem RBK-ILS Processor Mark II

The RBK-ILS processor MarkII is a semi-automatic unit designedspecifically to install splice sealing products onto ultrasonicallywelded or crimped splice joints used in auto-motive harnesses.

The tool can operate in several modes:

� Stand-alone – operator sets time and temperature.

� Sequenced – preset times and temperatures can besequenced automatically (and can also be randomlyselected from sequence stored.)

� Automatic communication with upstream ultrasonicwelder can allow time and temperature to be auto-matically set without operator intervention.

In this way the operator is able to efficiently load both machines and so minimise ‘dead time’. Installing Raychem splicesealing products immediately after welding gives reduced installation time and earliest possible mechanical protectionfor the welded joint. The operator positions the splice sealing product centrally over the splice joint and then locatesthe assembly into the gripper mechanism.

Pushing the two start buttons initiates the machine cycle thus bringing the heating chamber into place over the jointarea. The heating chamber remains in place for the set period and then returns to the rest position. The wire assemblyis automatically ejected, with the splice sealing product installed and the joint area sealed, insulated and strain relieved.

The machine can install sealing product on in-line or stub-type splices.

TE heat and shrink application equipment is designed and engineered specifically for the installation of TE Raychemheat-shrinkable products.

It provides the optimal heating temperatures, performance, and control features for maximum production efficiency.It is designed for general industry use or developed specifically in close collaboration with customers, using standardheater components.

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Global Field ServicesGlobal Field ServicesTE Connectivity provides global field service support on our application tooling. Field specialists are locatedacross every continent to provide timely response to customer needs. In addition to installation, warranty andrepair service, TE Connectivity field specialists can help you with equipment choices, training of maintenanceand operation personnel, troubleshooting assistance and spare parts. Service contracts to cover all yourapplication equipment needs are also available. We have implemented a service management tool thatprovides standardization of reporting that gives us the ability to continuously improve our global serviceorganization. Throughout the year we educate our field service engineers on the latest industry technologiesand equipment. See for yourselves the advantages of our professional consultation and individual services.Our qualified service teams are ready to assist you.

Service Offerings:

Standard ServiceIncludes troubleshooting problems, making repairs,and/or installing parts.

Equipment InstallationsProviding installation, set-up and training of applica-tion equipment at the time of delivery.

TrainingProviding customers with practical training programsaddressing machine operation, set-up, maintenance,inspection, and connector application. Trainingprograms can be scheduled at the customer’s siteor a TE Connectivity training center. A trainingcertificate will be issued upon the completion ofeach formal training course.

We are proud to be able to offer a comprehensiverange of customer training programs. The followingare some of the standard training programs we offer:

� The Fundamentals of Crimp Technology, 4901� The Proper Handling of Crimping Applicators, 4902� Crimping Training Program, 4903 (combination of

4901 and 4902)� The Proper Handling of Crimping Hand Tools, 4904� FFC Crimp Technology, 4906� Fundamentals of Crimping Technology for Machine

Operators, 4907� Magnet Wire Connection Technology, 4910� Advanced Seminar on Crimping Quality, 4911� Advanced Seminar on Crimp Force Monitoring, 4912� Advanced Cross Sectioning - Photos, 4913� MAG-MATE Module, Pneumatic, 4914� Insulation Displacement Technology, 4930

Service Contracts

Preventive Maintenance and/or Inspection Calibration

Provides service for periodic visits to perform pre-ventive maintenance and/or inspection calibrationservice on hand tools, applicators, bench and auto-matic equipment.

Comprehensive Service

Provides for a specified number of field specialistvisits. A visit can be used for services such asstandard service, installation, set-up and training forall application equipment, preventive maintenanceand/or inspection calibration, spare parts manage-ment, equipment process evaluation and technicalassistance on application tooling and/or productrelated problems or concerns.

“A customized service / trainingcontract ensures equipment

optimization”

Short Term Rental of Crimping ApplicatorsApplicators are being increasingly required at shortnotice for a limited period. This may include prepro-duction runs, prototype series, and the subsequentproduction of single part requirement or simply smallseries production. It is often uneconomical to pur-chase a crimp tool or to rent it on a long-term basis,when it is only required for a few weeks in the year.Our short-term rental service has applicators readilyavailable for you, which you can return when com-plete with your rental period.Your local TE Connectivity representative will gladlyinform you about the availability of an appropriateapplicator for your specific need.


Global Field ServicesGlobal Field Services

AustriaPhone: [email protected]

Belarus - Russia - UkrainePhone: [email protected]

Belgium - Netherlands - LuxemburgPhone: [email protected]

Bulgaria - Hungary - LatviaLithuania - Poland - RomaniaPhone: [email protected]

Czech - SlovakiaPhone: [email protected]

Denmark - Norway - SwedenPhone: [email protected]

Egypt - Ireland - United KingdomPhone: [email protected]

Finland - EstoniaPhone [email protected]

France - Morocco - TunisiaPhone: [email protected]

Germany - Slovenia - TurkeyPhone: [email protected]

India - Middle EastPhone: [email protected]

Italy - GreecePhone: [email protected]

SwitzerlandPhone: [email protected]

Spain - PortugalPhone: [email protected]

Product Information Center FrancePhone: +33-134208943Fax: [email protected]

Product Information Center GermanyPhone: +49-6251-133-1999Fax. [email protected]

Product Information Center NetherlandsPhone: +31-736246999Fax: [email protected]

Product Information Center PolandPhone: +48-224576704Fax: [email protected]

Product Information Center SpainPhone: +34-932910330Fax: [email protected]

Europe, Middle East, Africa and India


www.tooling.te.com/europewww.tooling.te.com/china56


USA – Harrisburg, PATooling SalesPhone: +1-888-777-5917Phone: [email protected]

Technical AssistancePhone: +1-800-722-1111Phone: +1-717-986-3434

CanadaRick GrawehrPhone: [email protected]

BrazilMauricio OliveiraPhone: [email protected]

Mexico – Mexico CityTooling Assistance CenterPhone: +1-717-986-3434

Americas

While TE has made every reasonable effort to ensure the accuracy of the information in this catalog, TE does not guaranteethat it is error-free, nor does TE make any other representation, warranty or guarantee that the information is accurate,correct, reliable or current. TE reserves the right to make any adjustments to the information contained herein at any timewithout notice. TE expressly disclaims all implied warranties regarding the information contained herein, including, but notlimited to, any implied warranties of merchantability or fitness for a particular purpose. The dimensions in this catalog arefor reference purposes only and are subject to change without notice. Specifications are subject to change without notice.Consult TE for the latest dimensions and design specifications.

China

ShanghaiPhone +86-21-24071588Fax +86-21-24071599

BeijingPhone +86-10-65693488Fax +86-10-65693208

ShenzhenPhone +86-755-25154700Fax +86-755-25980416

WuhanPhone +86-27-85778391Fax +86-27-85778390

ChangchunPhone +86-431-88964709Fax +86-431-88961143

TaibeiPhone +886-2-87682788Fax +886-2-87681866

HongkongPhone +852-27351628Fax +852-27350243

Others

JapanPhone +81-44-900-5027Fax +81-44-900-5037

KoreaPhone +82-2-3415-4636Fax +82-2-3486-6873

MalaysiaPhone +60-3-7906-7688Fax +60-3-7805-3066

ThailandPhone +66-2-834-6271Fax +66-2-955-0515

SingaporePhone +65-64164567Fax +65-6482-1012

AustraliaPhone +61-2-95542612Fax +61-2-9554-3859

Asia / Pacific


Tyco Electronics AMP GmbHa TE Connectivity Ltd. companyAmpèrestr. 12–1464625 Bensheim / GermanyPhone +49-6251-133-0Fax +49-6251-133-1600

www.te.com

Tyco Electronics AMP GmbH certifiedacc. ISO 14001 and ISO/TS 16949:2002

© 2011 Tyco Electronics AMP GmbH, a TE Connectivity Ltd. Company.All rights reserved.AMP, AMP DUOPLUG, AMP-LATCH, AMPLIVAR, AMP MONO-SHAPE,CHAMPOMATOR, MAG-MATE, Micro-MaTch, MQS, NanoMQS, Raychem, SIAMEZE,SOLARLOK, TE Connectivity and TE connectivity (logo) are trademarks.MOST, TopWin, ALPHA and ZETA are trademarks. Other products, logos andcompany names mentioned herein may be trademarks of their respective owners.

1654180-4 issued 10-2011 in Germany.

Documents

GATD 2007 Umschlag - МТ System · of up to 21 wires and mass termination technology guarantees highest productivity. The gripper unit on the left side of the the machine is able