21
IH-S-CUB I I n n t t e e r r n n a a t t i i o o n n a a l l H H a a r r v v e e s s t t e e r r Service Manual Cub & Cub Lo-Boy THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF INTERNATIONAL HARVESTER OR IT’S SUCCESSORS. INTERNATIONAL HARVESTER AND IT’S SUCCESSORS ARE NOT RESPONSIBLE FOR THE QUALITY OR ACCURACY OF THIS MANUAL. TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS, AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS. Service Manual

I Inntteerrnnaattiioonnaall HHaarrvveesstteerr Service Manual€¦ · IH-S-CUB IInntteerrnnaattiioonnaall HHaarrvveesstteerr Service Manual Cub & Cub Lo-Boy THIS IS A MANUAL PRODUCED

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IH-S-CUB

IInntteerr nnaattiioonnaallHHaarr vveesstteerr

Service ManualCub &

Cub Lo-Boy

THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF INTERNATIONAL HARVESTER OR IT’S SUCCESSORS. INTERNATIONAL HARVESTER AND IT’S SUCCESSORS

ARE NOT RESPONSIBLE FOR THE QUALITY OR ACCURACY OF THIS MANUAL.

TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS, AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS.

Serv

ice

Man

ual

Paint Codes Ag Farmall Antique Red (to 1981)

IH………………………………………..991012R3 (Aerosol) IH……………………………………….….991010R2 (Quart) IH…………………………………………….B90882 (Gallon)

Silver (for Wheel rims) IH…………………………………………...b17567 (Aerosol) IH……………………………………………...b17565 (Quart) IH…………………………………………….b17563 (Gallon)

Cub Starting Serial Numbers 1947………………………....501 1948……………………....11348 1949…………………...….57831 1950…………………..…..99536 1951……………………..121454 1952……………………..144453 1953…………………......162284 1954……………………..179412 1955……………………..186441 1956……………………..193658 1957……………….…....198231 1958……………………..204389 1959………………..…....211441 1960………………….….214974 1961……………………..217382 1962……………………..220038 1963……………………..221383

Cub Starting Serial Numbers 1964…………………….223453 1965…………………….225110 1966…………………….227209 1967…………………….229225 1968………………….…231005 1969………………….…232981 1970…………………….234868 1971…………………….236827 1972………………........238506 1973…………………….240581 1974…………………….242746 1975…………………….245651 1976………………….....248618 1977…………………….250832 1978………………..…...252109 1979…………………….253136

Service

INTERNAnONAL HARVESTER -:.:=;, •••.

NORTH AMERICA OPERATIONS AGRICULTURAL EQUIPMENT GROUP 401 NORTH UICHIGANAVENUE • CHICAGO, ILUNOIS, 60611, U.S.A.

Manual

CUB AND CUB La-BOY'

TRACTORS

Compiled and Reproduced From Originals by Jensales Inc.

FARMALL CUB

The Farmall Cub was a tractor for small acreages and for

truck and vegetable farms. It remained in the lineup from 1947

to 1964. This was further vetific~tion of the demand for a

small tractor. As rotary mowers became popular, many Cub

tractors were equipped with the underslung mower. The Cub was

marketed to parks, cemeteries, large estates, municipalities

and to small farms.

International used their own valve-in-head'four cylinder

engine of 59 CID. It was the smallest tractor made by the

company with only a 2 5/8 by 2 3/4 inch bore and stroke. The

engine speed was rated at 1600 RPM. The tractor weighed about

1,480 lbs. and recorded 8.8 HP on the drawbar. A three speed

transmission of 2.1, 3.1, and 6.4 MPH was standard equipment.

A tire size of 6-24 for the rear and 4-12 for the front further

denoted the smallness of the Cub. The tractor was equipped with

an adjustable wide front. The advertising listed more than

a dozen implements that were available and designed for the

tractor. Fuel economy of the Cub was 8.6 HP hours per gallon

of gasoline.

An improved model of the Farmall Cub was tested in 1956

and recorded about 10 HP on the drawbar. other major differences

were engine speed increased to 1800 RPM, tire size increased

to 8-24 on the rear wheels' (the front remained the same), and

transmission speeds increased to 2.4, 3.2 and 7.3 MPH.

Fuel economy was 8.5 HP hours per gallon, which was slightly

less than the Cub model tested nine years earlier.

During the period 1947 through 1958 International was to

market more than 225,000 Farmall Cub Tractors. Over 47,000

were sold in 1948, the peak year of production.

Compiled and Reproduced From Originals by Jensales Inc,

General Contents Page

Safe Work Rules ................... '............................................ IV & V Standard Torque Data for Nuts and Bolts . ................................................ VI Special Service Tools Required. . . . ... . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . .. . . . . .. VII

Sedion

[IJ

III

Compiled and Reproduced From Originals by Jensales Inc.

Section 1

ENGINE

CONTENTS

SPECI FICATIONS

ENGINE REMOVAL ....•....•..•..•.....•...............••.•.••

ENGINE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CYLINDER HEAD ..........••..••••....•..•••.......•...•...•.

VALVES

Valve Lash Adjusting Procedure. Removing Valves Inspection.

General Valves. Valve Seat Retainer Keys Valve Guides. Valve Seats. Rotocap .. Testing Rotators

Reconditioning. Valve Guides. Valves •.• Valve Seats. Refacing Seats

Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...... . CONNECTING RODS, PISTONS AND PISTON RINGS

General .••.••••. Connecting Rods Pistons Piston Rings Piston Pins •

1-1

Compiled and Reproduced From Originals by Jensales Inc.

Page

1-4

1-10

1-12

1-13

1-15 1-16 1-17 1-17 1-18 1-19 1-20 1-20 1-20 1-20

1-21 1-21 1-21 1-23 1-23

1-25

1-25 1-25 1-26 1-26 1-26

Removal .•. Disassembly . Inspection and Repair Reassembly ••.•. Piston Fit in Bore Bearing Fitting Procedure. Installation . . . . . • • . • • • •

CRANKCASE CYLINDER RE-BORING PROCEDURE

When to Re-Bore . . Preparing the Block . Re-Boring •.••• Honing •. Cleaning ••. Checking Clearance

TIMING GEAR TRAIN AND FRONT COVER

General . . . . . . . . . . . . . . . . . .....

CAMSHAFT

General .•

CRANKSHAFT AND MAIN BEARINGS

General .................. .

LUBRICATING OIL PUMP

General Description . Oil Pump .......• Pressure Regulator Valve. Removal and Disassembly . Inspection and Servicing • • • • . • Reassembly .. •....•

COOLING SYSTEM

General Description and Operation Removal of Radiator Assembly. Inspection and Repair . • • • .•.• Installation of Radiator Assembly • Cooling Fan Service . . • . • . • • • .

. . .

· · · · · . . . · · · · · · · · · · · · . . . .

. · · · .

TROUBLE SHOOTING I ••••••••••••••••••••••••••••••••••••••••••

TUNE-UP . ....

Page

1-26 1-27 1-28 1-30 1-31 1-32 1-35

1-36 1-36 1-37 1-37 1-38 1-38

1-38

1-43

1-47

1-53

1-54 1-54 1-55 1-55 1-56 1-57

1-58 1-59 1-59 1-60 1-60

1-63

1-74

GSS-1411 (Rev. No.1) Printed in United States of America

1-2

Compiled and Reproduced From Originals by Jensales Inc.

1-3

Compiled and Reproduced From Originals by Jensales Inc.

Reassembly

1. Coat the valve stems with engine oil and insert the intake and exhaust valves into their original positions.

2. Install the valve springs and valve spring seats. Compress the valve springs and install the valve seat retainer keys. Release the springs and remove the valve compressor.

3. Adjust the valve tappets. Refer to page 1-15.

4. Install the valve tappet cover using a new gasket.

5. Install the intake and exhaust mani­fold assembly using a new gasket. Tighten the nuts evenly in steps to 20 ft. lbs. torque.

6. Install the cylinder head. Refer to page 1-14.

7. Refill the radiator with coolant.

CONNECTING RODS, PISTONS AND PISTON RINGS

General

1 2

/ I

CCTIIT'""Tt?_ 3 ----4 ==~:; ~ __ =-'-~ta~" ~ 7

5

O~O

~ .......... 10

11

FESM-3256

12

BWI ~

1. Retainer 2. Pin 3. Compression ring 4. Compression ring 5. Oil control ring 6. Piston 7. Piston with rings 8. Bol t assembly 9. Nut

10. Bushing 11. Rod assembly 12. Bearing Assembly

1-25

Connecting Rods

The connecting rods serve as the links be­tween the pistons and the crankshaft. The surfaces of the rods must be kept free of scoring and dents because of the high stresses under which they function. The rod has a bushing at each end, the one at the upper end is a bushing for the piston pin which anchors it to the piston. The bearing at the crankshaft or lower end is inserted in two halves which fit around the crankshaft and are secured by a bear­ing cap. The bearing cap is furnished only with its connecting rod.

The lower bearings used in these engines are the replaceable insert type and in­sure correct rulming clearances when they are properly installed. This is pos­sible without boring, reaming, scraping or using shims. The three important fundamentals on bearings and bearing fitting are "bearing crush," ''bearing spread," and ''bearing clearance." An ex­planation of these will be covered later.

Compiled and Reproduced From Originals by Jensales Inc.

Probable Cause Remedy

Engine Will Not Turn Over

1. Cranking motor inoperative Or defective .................... .

2. Battery faulty' ................. .

3. Cables and terminals faulty ••.•.•...

4. starting switch defective • . . • . . . . . . .

5. Internal seizure. . . . . . . . . . . . • . . ••

Replace.

Replace Battery.

Inspect ground cable and battery-to­starting switch cable for any faults which may cause shorting; also in­spect for incorrect connections. Replace cables if necessary ..

Replace starting switch.

Hand crank engine with spark plugs re­moved and clutch disengaged. If engine does not turn easily, internal damage is indicated.

Engine Turns But Will Not start

1. Fuel system faulty

(a) No fuel in tank. • • • . . .

(b) Fuel strainer bowl screen clogged ... . . . . . . . . . . . . . ...

(c) Water in gasoline .......••••..

(d) No gasoline at carburetor . . . . • . •

2. Battery charge low and does not turn engine fast enough . . . . . . . . • . . .

3. Ignition system faulty.

(a) Broken distributor rotor ....... .

(b) Moisture in the distributor •.•...

1-64

Fill tank with fuel.

Clean bowl and screen.

Drain gasoline tank, gasoline strainer and carburetor. Refill with clean gasoline.

Clean fuel line from tank to carburetor. Clean fuel inlet screen in carburetor. Check for clogged vent holes in fuel tank cap.

Charge or replace battery.

Replace rotor.

Remove cap and rotor and dry off. Use compressed air to remove moisture from distributor.

Compiled and Reproduced From Originals by Jensales Inc.

· Section 2

FUEL SYSTEM

CONTENTS Page

Specifications . . . . . . . . . . . . . . . . . . . . ..

Car buretor . . . . . . . . . . . . . . . . . . . . . . ..

2-2 I 2-3

General Description .............. . 2-3

Carburetor Operation . . . . . . . . . . . . . . 2-3

Liquid Level Check (Carburetor on Engine) •.•••.•••.••••••.••••..•.•.. 2-5

Removal and Installation of Carburetor . . 2-6

Inspection and Repair . . . . . . . . . . . . . . 2-7

Assembly and Adjustment ................... . 2-9A

Diagnosing Engine Troubles. . . . . . . . . . . . . . . . . . . 2-11

Governor .............................................................. .. 2-12

Principles of Operation ...................... . 2-12

Removal, fuspection and Repair ..........•....... 2-13

fustallation and Adjustment .................... . 2-16

GSS-1411 (Rev_ No. 1) Printed in United States of America

2-1

Compiled and Reproduced From Originals by Jensales Inc.

Section 3

STEERING, FRONT WHEELS AND FRONT AXLE

CONTENTS

Page

SPECI FICATIONS • • • • • • • • • • • • . • • • • • • • • • • • • • • • • • • • • • • • •• 3-2

FRONT WHEELS AND BEARINGS

Removal. • • • • • . • . • . . • . . • • . . . . . . . . . . • • . . . . • • • • • • . • • • •. 3-3 Inspection and Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3-4 Installation . • • • • . . . . • . . . • . • . . . . • . . . . • . • • • . • • . . • . . . . .. 3-4

REMOVAL AND DISASSEMBLY OF FRONT AXLE ASSEMBLY. • • • • • • • •• 3-5

INSPECTION AND REPAIR. • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •• 3-6

REASSEMBLY AND INSTALLATION OF FRONT AXLE ASSEMBLY. • • • • •• 3-7

STEERING ASSEMBLY

Removal ...............................•..•••....... 3-9 Disassembly .......•...•......••....•............• _s •• 3-11 Inspection and Repair . . . . . . . . . . • • • . • • . . • . . • . . . . . . . . . . . .. 3-12 Reassembly ••.•••....•.........•.•.• e_ • • • • • • • • • • • • • •• 3-12 Installation . . . . . . • . . . . . . . . . . . . . . • . . . . . . . • • • • . . . • . • . .. 3-15

ADJUSTI NG TH E TOE-I N • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •• 3-16

3-1

Compiled and Reproduced From Originals by Jensales Inc.

1. 2. 3. 4. 4A. 5. 6. 7. 8. 9.

10. 11. 12. 13. 14.

15. 16. 17. 18.

19. 20. 21. 22.

23.

Steering wheel Woodruff key Steering shaft support arm Steering shaft support arm bracket Lubrication fitting Steering shaft and worm Steering shaft upper thrust washer Steering shaft lower thrust washer Steering shaft oil sea I Steering shaft bearing Steering shaft bearing gasket Steering gear housing assembly a iI filler plug Expansion plug Steering worm wheel shaft upper bushing Steering worm wheel shaft Woodruff key Steering worm wheel Steering worm wheel shaft lower bushing Steering gear base dowe I Steering gear base gasket Steering gear housing base Steering worm wheel shaft oil seal Steering worm wheel shaft thrust washer

24. Lubrication fitting 25. Steer ing gear arm 26. Steering gear arm plate shim 27. Steering gear arm plate 28. Steering gear arm retainer washer 29. Steering worm wheel shaft nut 30. Lubrication fitting 31. Steering gear arm 32. Steering gear arm plate shim 33. Steering gear arm plate 34. Steering wheel 35. a-ring 36.- Steering wheel cap 37. Steering gear arm

3-13

1. Install a new upper shaft bushing (14) in the steering gear housing (11) if it was removed.

2. Install a new shaft lower bushing (18) in the housing base (21) if it was removed.

3. Install a new oil seal (22) in the housing base (21).

4. Install the worm wheel shaft, (15) and the worm wheel (17) in the housing base (21).

Compiled and Reproduced From Originals by Jensales Inc.

Section 4

SPLITITING AND RECOUPLING THE TRACTOR

CONTENTS

Page

FRONT SECTION SPLIT. • • • • • • • • • • • • • • • • • • • . • . • • • • • • • • • •• 4-2

R ECOUPLI NG. . . . • . . . . . . • . . . • . . • . . . • . . . . . . . • . • • • • • . . .. 4-5

R EAR SECTION SPLIT. . • • . • • • • • • • • • • • • • • • • • . • • • • • • • • • . • • 4-7

RECOUPLING. . . . . . . . . . . . . . . • . • . . . • . . . . . . . . . . . . . . . . . .. 4-9

4-1

Compiled and Reproduced From Originals by Jensales Inc.

Section 5

ENGINE CLUTCH

CONTENTS

SPECI FICATIONS ....•.••......••.••.......•••••••.••.•

REMOVAL .•••••••.......•..•..•.•.•••••••.••.•...•••

DISASSEM BL Y • • • • • • . . • • • • • • • • • • • • • • • • • • • • • • • • • • • . . . • •

INSPECTION AND REPAIR •.....••........•..........•••..

REASSEMBLY ••...•••••....••...•....•••.•......•....

INSTALLATION .............•••................•......

CLUTCH ADJUSTMENT . .•...••.••......•..••......••..•••

5-1

Compiled and Reproduced From Originals by Jensales Inc.

Page

5-2

5-3

5-4

5-5

5-7

5-8 I 5-9

Section 6 ()

TRANSMISSION AND DIFFERENTIAL

CONTENTS

Page

SPECIFICATIONS. . . . . .• . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

GENERAL. . . . . . . . . . . . . . . . . . . . . . • . . . • . . . . . . . . . . . . . . .. 6-4

REMOVAL ... II • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •• 6-4

DISASSEMBL Y

Differential. . " . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 6-5

Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 6-6

I NSPECTION AND R EPAI R • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •• 6-7

REASSEMBLY AND INSTALLATION. • • •• • •• •• •• • • •••• •• •• •• •• 6-8

SPECI FICATIONS Transmission

'Type • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •• Selective, sliding spur gears Gears forward ................................... . -.- .. ~~; . . . . . . . . . . .. 3 Gears reverse. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 1

Countershaft gears (no. teeth)

Bevel pinion ............................ . ' . . . . . . . . . . . . . . . . . .. 10 Reverse speed gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 35 1st speed gear. . . . . . . . . . . . . . . . . .. '. . . . . . . . . . . . . . . . . . . . . . . . . . . .. 39 2nd speed gear 3rd speed gear

. . . . . ./. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . .. 36

. . . . ~. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

6-1

Compiled and Reproduced From Originals by Jensales Inc.

I

SPECIFICATIONS

BELT PULLEY

Section 6A

POWER TAKE-OFF AND BELT PULLEY

CONTENTS

Page

6A-1

Removal and Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 6A-3

Inspection and Repair. . . . • . • • • • • • . • . . . • . • . . . . . . . . . . . . . .. 6A-4

Reassembly and Installation. 0 0 • 0 0 • • • 0 0 • • 0 0 • • 0 0 0 0 0 • • 0 • • 0 • o. 6A-5

POWER TAKE-OFF

Removal.... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. It .. .. .. ..

Disassembly .. .. .. .. .. .. .. .. .. .. .. .. ,. .. .. .. .. .. .. .. .. .. .. .. .. .. .. e .. .. .. .. .. .. .. .. .. .. .. .. ..

Inspection and Repair .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..

Reassembly .................. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..

Installation .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..

SPECI FICATIONS Belt Pulley

6A-6

6A-7

6A-8

6A-8

6A-9

Drive. 0 '0 0 • • • • • 0 • 0 • • • •• 0 •• 0 • 0 0 • • • Spline coupled to power take-off Bevel gear backlash - inch • 0 •• 0 0 • 0 0 •••••••• 0 0 0 0 • • • •• 0003 to .005

Pulley drive shaft (with pinion) diameters

Inner bearing location - inches o. 0 0 0 •••• 0 0 • 0 0 0 0 • 0 1.1076 to 1.1080 Outer bearing location - inch 0 0 0 •• 0 0 •• 0 • 0 0 • • • • • • • •• .9842 to .9846

Bearings .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..... .. .. .. Ball

6A-1

Compiled and Reproduced From Originals by Jensales Inc.

I

Section 7

FINAL DRIVE AND BRAKES

CONTENTS

SPECI FICATIONS ••••••••..••...••••.•••••.•••••.•..•••

FINAL DRIVE

Removal ••• . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..... Disassembly • • ••••

Differential Shaft • Rear Axles

Inspection and Repair

Reassembly •••••• Rear Axles. Differential Shafts

Installation . • • • • • .

BRAKES

Removal.

Inspection and Repair

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation • • • • • . . . . . . . . . . . . . . . . . . . . . . . . . . . . ........ . Brake Adjustment .. -. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-1

Compiled and Reproduced From Originals by Jensales Inc.

Page

7-2

7-4

7-5 7-5 7-6

7-6

7-7 7-7 7-8

7-9

7-9

7-10

7-10

7-10

I

SPECI FICATIONS

GENERAL

Section 8

HYDRAULIC SYSTEM Touch-Control

CONTENTS

Page

8-2

Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 8-3

Handling of O-Rings . . . . . . . • . . • • . . . . . . . . . . . . . . . . . . . • . . .. 8-4

PRINCIPLES OF OPERATION. • • . • • • . . . . • • . • . . . • • . . . . . • . . . .. 8-4

Hand Control and Rockshaft at Rest, Oil Circulating at Low Pressure. • • . . . . . . . . . . . . • • • . • . . • . . .. 8-7

Hand Lever Moved to Lower Implement, Showing Path of Oil to and from Rockshaft Piston 8-8

Hand Lever Moved to Raise Implement, Showing Path of Oil to and from Rockshaft Piston 8-12

REMOVAL ................•...................... e • •• 8-14

DISASSEMBL Y

Touch-Control Pump 8-16

Cylinder Block .••.••.•.. . . . . . . . . . . • . . • • . . . . . . . . . . • • .. 8-16

INSPECTION AND REPAIR ................................ 8-20

REASSEMBLY ................... . . . . . . . . . . • . . . . . . . . .. 8-20

INSTALLATION. . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . .. 8-24

TROUBLE SHOOTING TEST PROCEDURE

General • . . . . . . • . . . . . . . . . • . . • . . . . . . . . . . • . . . . . . . . . . .. 8-27

Procedure ...•••..........••.•.•.........•...•...... 8-2 8

TROUBLE SHOOTING CHART 8-34

GSS·1411 (Rev. No.1) Printed in United States of Amlirica

8-1

Compiled and Reproduced From Originals by Jensales Inc.

I

Q

~ ... oliO ... ... :a CD ~ z !' ...

0 0 3 "'2, CD 0.. Q) :::J 0..

::u CD

"C .., 0 0.. C (') CD 0..

"Tl 00 (3 I c:,., 3 I-'

0 ~,

c.c :::J Q)

en 0-'< c..... CD :::J en Q)

CD "U en s· .. :::J a. (')

:;' c: = ;:;: a. CIl .. !!I. IX !a. :I> 3 ~ g'

1. Check valve actuator plug 2. Washer 3. Check valve spring 4. Check valve 5. Piston sleeve boot 6. Bushing 7. Connecting rod 8. Connecting rod yoke 9. Seal ring

10. Piston 11. Seal ring 12. Cylinder block assembly 13. Yoke pin 14. Pressure regulator valve

ball rider spring 15. Safety valve piston 16. Oil strainer 17. Safety valve spring 18. Pressure regulator

valve piston 19. Gasket 20. Cylinder head 21. Safety valve sleeve 22. Orifice plug 23. Check valve actuator

24. Pressure regulator valve ball rider

25. Ball 26. Pressure regulator

valve seat 27. Seal ring

. 28. Check valve actuator lower stop

29. Washer 30. Seal ring 31. Control valve boot 32. Seal ring 33. Control valve operating

lever stop 34. Operating lower stop

lock 35. Control valve operating

link 36. Operating link pin 37. Connecting rod pin 38. Control valve

operating lever 39. Control valve pin 40. Operating lever pin

41. Control rod adjustable yoke

42. Control valve 43~ Gasket 44. Bottom cover 45. Relief valve screen 46. Relief valve

(blocks 354 383 Rl thru R4) 47. Relief valve elbow 48. Screw 49. Relief valve

(block 351 981 Rl) 50. Relief valve coupling 51. Nut 52. Tube 53. Elbow 54. Elbow 55. Control valve

operating lever 56, Control valve pin 57. Operating lever pin 58. Control rod

adjustable yoke

Legend applies to Touch-Control assembly with block casting numbers 351 981 Rl and 354 383 Rl.

SPECIFICATIONS

Timing .••

Distributor.

Dwell Angle

Magneto ••

Alternator ••

Generators

Voltage Regulators

Section 9

ELECTRICAL

CONTENTS

. . . . . . . .

Page

9-1

9-2

9-2

9-2

9-2

9-3

9-4

Cranking Motor • • 9-4

WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . • . . . .. 9-5

Complete Overhaul and Testing information is covered in GSS-1052-C.

SPECI FICATIONS

Timing Ignition timing (Before TDC)

High idle ± 1 degree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ~ . . At 375 rpm (See Note) ................................. .

NOTE: Proper ignition timing at high idle is essential for best performance and engine life. Therefore, the distributor should be set to give the exact timing at high idle. Any variance that may exist then will occur at the low idle end of the advance curve.

GSS-1411 (Rev. No. 11 P;inted in United States of America

9-1

Compiled and Reproduced From Originals by Jensales Inc.

I