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ã , 2004

Copyright Kohler China Ltd., 2004

368 201419

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A. Summary Of Key Requirements

Observe all local plumbing codes.

Install the unit to a level subfloor.

Provide properly-dimensioned framing.

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! Baths are designed for a variety of installations,

depending upon the model chosen.

A.

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B. Product Inspection

Uncrate and inspect bath for damage. Leave all

materials in carton during construction to prevent

damage.

B.

1036301-T01-B

BEFORE YOU BEGINBEFORE YOU BEGIN

ACRYLIC BATH

INSTALLATION INSTRUCTIONS

K-18775T/K-18776T

DUO

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Please read these instructions carefully to

familiarize yourself with the required tools, materials,

and installation sequences. Follow the sections that

pertain to your particular installation. This will help

you avoid costly mistakes. In addition to proper

installation, read all operating and safety instructions.

All information is based on the latest product

information available at the time of publication.

Kohler China Ltd. reserves the right to make

changes in product characteristics, packaging, or

availability at any time without notice.

These instructions contain important care, cleaning,

and warranty information-please leave these

instructions for the consumer.

IMPORTANT: All installations must comply with council

and local authority by-laws. It is the responsibility of the

installer to ensure that the waste is made watertight by

means of silicone sealant or caulking compound.

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PRODUCT REQUIREMENTSPRODUCT REQUIREMENTS

ROUGHING-IN

A. :A.Ordering Information:

B.Product Information:

B. :

2

Fixture*

Bathing well

Bathing well

To overflow

To overflow

* Approximate measurements

Basin area

450 1030mm

450 1178mm

653 1422mm

653 1570mm

Water depth

Water depth

306mm

306mm

Top area

Capacity

Capacity

171L

188L

Weight

24kg

27kg

1525

Duo

1675

Duo

*

450 1030mm

450 1178mm

653 1422mm

653 1570mm

*

306mm

306mm

171L

188L

24kg

24kg

1525

1675

``

UNIT: mmmm

Roughing-in: :

1670

430

4694

395

285

380

760

5250

1525

430

4694

400

285

381

76252

50

K-18775T K-18776T

1036301-T01-B

: 52

Diameter of overflow hole: 52

: 52

Diameter of overflow hole: 52

/

17295T-CP

Accessories/Hardware:

Drain 17295T-CP

: 50

Diameter of drain hole: 50

: 50

Diameter of drain hole: 50

Optional

A. Old Bath Removal

Disconnect the drain at the trap. Remove the old wallmaterial. Slip boards under the old bath feet to protectthe floor, and slide the old bath out of the recess asillustrated.

A.

Old Bath Floor Protection Board

SITE REQUIREMENTS

B.B. Subfloor Preparation

Check the flooring under the bath, and make repairs as

needed. Make sure the subfloor is level.

C.C. Bath Area Construction preparation

Possible framing arrangements are illustrated below.

Use the framing construction appropriate for your

particular bath model. Some modifications may be

needed for other types of construction, if preferred.

3

INSTALLATION REQUIREMENTSINSTALLATION REQUIREMENTS

B. Materials RequiredA. Tools Required B.A.

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Adjustable pipe

wrench

Rule

Level

Safety shoes

Safety glasses

Square

Pliers

Utility knife

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Plumbers putty

Wall coverings, as necessary

Silicone sealant

Gypsum ciment (optional)

Construction adhesive

(optional)

Protective covering for

bathtub

Nails

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C. Clearance Requirements

Check the rough-in and room dimensions to provide

adequate available space for the bath unit.

C.

1036301-T01-B

2). Recess InstallationThe suggested framing construction is illustrated.

2).

Finished Wall

Wall

FramingConstruction 1/16" (2mm) Gap Between

Bath Rim and Framing

2

Bath Rim

Recommended For Drop-in Models

1). Corner InstallationThe suggested framing construction is illustrated.

1).

Finished Wall

Wall

1/16" (2mm) Gap BetweenBath Rim and Framing

2

Bath Rim

41036301-T01-B

FramingConstruction

3). Peninsular InstallationThe suggested framing construction is illustrated.

3).

Finished Wall

Wall

FramingConstruction

1/16" (2mm) Gap BetweenBath Rim and Framing

2

Bath Rim

BEFORE INSTALLING UNITBEFORE INSTALLING UNIT

D.D. Plumbing Preparation

Position the plumbing according to rough-in dimensions.

Cap the supplies and check for leaks.

4).

4). Sunken Installation

Refer to rough-in notes on page 1 for cut-out details.

Do not hang the bath by the rim.

1/16" (2mm) Gap BetweenBath Rim and Framing

2

Bath Rim

5

A. Your new whirlpool has been manufactured to thehighest possible standards. However please inspect forany possible damage that may have occurred in transit.

: Warranty does not cover damage to bathcaused in transit or installation.NOTE

A.

B. The protective film original covering your whirlpool

has been removed to fit it's equipment, therefore,

carefully protect its surface during installation.

Position a protective covering or similar material in the

bottom of the unit. Be careful not scratch the bath

surface.

B.

C.C. Partially Install Bath Drain

Install the drain on the bath according to the drain

manufacturer's instructions.

1036301-T01-B

6

INSTALL BATH

A. Locate the bath in the proposedposition.IMPORTANT:

NOTICE: Do not hang the bath by the rim.

The bath must be installed level on alltop edges. The rim and the base of the bath must befully supported. Floor should be flat, level and free ofany bumps or protrusions.Remove protective film around the waste and along thetiling bead prior to installation in order to make awatertight seal at these points possible.

Apply a generous amount of fine construction mortar, orsimilar material, to the support feet and any shims used.Set the bath into the installation. Make sure the unit islevel, and is resting on all support feet. Insert the draintailpiece into the trap.

A.

1/16" (2mm) Gap BetweenBath Rim and Framing

2

Bath Rim

B. Base SupportMethod 1Floor should be flat, level and free of any bumps andprotrusions. Ensure support feet are fully supported.Bricks can be placed under the support feet to allowaccess to waste fitting if necessary.

1

Method 2Install the bath in a bed of weak mortar slurry mix (6:1)ensuring the base is fully supported.If the installation is with above floor plumbing, ensurethat free access to pipes and waste fitting is provided.

2(6:1)

B.

Rim MUST Be Supported Brick Support Wall

Suport Feet MUST Be Supported Bricks allow accessto waste fitting

Slurry Base

Rim MUST Be SupportedBrick Support Wall

1036301-T01-B

71036301-T01-B

C. Bath Rim Support

Drop-In Models:Risk of product damage. Do not support the

weight of the bath by the rim.After the bath is securely positioned and bath rim wellsupported, please complete step 7). Install theplumbing and thoroughly check the unit for leaks. Whenyou are satisfied with the result, proceed with step (1)and step (2) below.

(1). Install the ceramic or marble tiles. Seal the jointsbetween the bath rim and the finished tiled wall usingsilicone sealant. RTV (Room Temperature Vulcanizing)sealant is recommended.(2). For sunken type installation, construct the ceramicor marble tiles. Seal the joints between the bath rimand the tiled wall with silicone sealant.

CAUTION:

A.

B.

C.

D.

CAUTION:

NOTE: An access panel will simplify future

maintenance.

Risk of damage to bath bottom and subfloor,

Ensure a watertight seal on the bath drain connections.

A. When the bath is securely positioned, connect the

drain to the trap.

B. Install the faucet valving and spout tee. When drilling

bathtub for faucet, ensure sufficient clearance to avoid

brick support wall. Open the hot and cold water valves

and check the supply connections for leaks.

C. Run water into the bath and check the drain

connections for leaks.

D. Fill the bathtub up to the overflow level and check

overflow unit for leaks.

Paste Mortar

Tile

Ng SiliconeSealant

Tiling Bead

Brick

Rebated Into Wall

Ng SiliconeSealant

50 25mmTimberBatten

Paste Mortar

Tile

Packed Out From Wall

Paste Mortar

Tile

Brick

Under Flange Tiling

Ng SiliconeSealant

Tile

Paste Mortar

Brick

Hob Mount Tiling Flush Front Tiling

Brick

Paste Mortar

Tile

C.

7). :

(1) (2)

(1). ( )

(2).

INSTALL PLUMBING

DIRLLING AND CUTTING ACRYLIC

DRILLING:

NOTE:

CUTTING:

Small holes can be drilled with a twist drill,

but the cutting edge MUST be backed off with an oil

stone (the sharp edge dulled). Large holes must be

drilled with a hole saw. Maximum drill size-12mm. Drill

speeds-6mm x 1800 RPM-12 mm x 900 RPM.

Always drill from acrylic surface.

If for any reason the acrylic requires cutting,

use a fine tooth hacksaw and proceed with caution.

Edges can be smoothed with a second-cut file and

medium-fine sandpaper. If the surface of the acrylic

should happen to be damaged, it can be restored by

polishing with an abrasive cleaner . Deep scratches

can be removed by rubbing with 600 grade wet & dry

sandpaper then polishing.

12mm 6mmx180 / 12mmx900

600

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CLEAN-UP AFTER INSTALLATION

When cleaning up after installation, do not use abrasive

cleansers as they may scratch and dull the surface.

Use warm water and liquid, non-abrasive detergent to

clean the surface.

Stubborn stains, paint, or tar can be removed with

mineral spirits. Do not use cleaners containing solvent.

Plaster can be removed by scraping with wood edge.

Do not use metal scrapers, wire brushes, or other metal

tools. One of the powder type detergents may be used

on a damp cloth to provide mild abrasive action to the

residual plaster.

8

IMPORTANT CONSUMER INFORMATION

A.

2

Mequiars 28 ( )

( )

A. Consumer Responsibilities

Cleaning Acrylic Surfaces: Do not use abrasive

cleansers on any acrylic surfaces, as they will scratch

and dull the surface. Wipe out the bath after each use

to prevent a build-up of soap and scum.

If the acrylic surface becomes dull, an automotive type

rubbing compound may be used on the unit, followed

by an application of paste wax.

We recommended:

Rubbing compound mequiars mirror glaze 28 metal

polish (import product) or "green oil".

1036301-T01-B

LIMITED ONE-YEAR WARRANTYLIMITED ONE-YEAR WARRANTY

()

( )

13819

200021

Plumbing Fixtures and Fittings LimitedOne-year Warranty

Kohler plumbing fixtures and fittings are warranted tobe free of manufacturing defects.

This product is warranted for one year from date ofpurchase. Kohler China will be responsible for anyproblems caused by manufacturing defects providedwith the invoice. Kohler China will, at its election, repair,replace or make appropriate adjustment where KohlerChina inspection discloses any such defects occurringin normal usage within one year after purchase.

Implied warranties including that of merchantability andfitness for a particular purpose are expressly limited induration to the duration of this warranty, Kohler Chinadisclaims any liability for special, incidental orconsequential damages. Damages to the productcaused by misuse, abuse and installation that is not inaccordance with the owner's manual are not coveredby this warranty.

To obtain quick warranty service, please contact yourdealer, or write to Kohler China. (Original sales receiptmust be provided as the proof of purchase.)

Kohler China Investment Company Ltd.Central Customer Service Center19/F, Shanghai Square, 138 Huai HaiRoad, Luwan District, Shanghai, PRCZip Code: 200021

This is our exclusive written warranty.

1036301-T01-B9