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MIDAS UPDATE MIDAS Users Group Marion, MA August 20, 2015 Presented by: Mike Richard

MIDAS UPDATE MIDAS Users Group - teledyne-ts.comteledyne-ts.com/pdf/qug2015/14-qug9-midas.pdf · TST and UNW Iteration problems Optional TST/UNW iteration suggestion ... Rising stem

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Page 1: MIDAS UPDATE MIDAS Users Group - teledyne-ts.comteledyne-ts.com/pdf/qug2015/14-qug9-midas.pdf · TST and UNW Iteration problems Optional TST/UNW iteration suggestion ... Rising stem

MIDAS UPDATE MIDAS Users Group

Marion, MA

August 20, 2015

Presented by: Mike Richard

Page 2: MIDAS UPDATE MIDAS Users Group - teledyne-ts.comteledyne-ts.com/pdf/qug2015/14-qug9-midas.pdf · TST and UNW Iteration problems Optional TST/UNW iteration suggestion ... Rising stem

MIDAS Agenda 1: MIDAS Owners Group

Aug 2015 2

Utility members who plan to participate in a formal MIDAS Owners Group (show of hands)

Formation of a formal MIDAS Owners Group Utility suggestions on logistics Financial considerations Scheduling considerations Feasibility considerations Goals Products

Software Documentation Support Training

Services Implementation (initial phase) MOV Calculation support (ongoing phase)

Page 3: MIDAS UPDATE MIDAS Users Group - teledyne-ts.comteledyne-ts.com/pdf/qug2015/14-qug9-midas.pdf · TST and UNW Iteration problems Optional TST/UNW iteration suggestion ... Rising stem

MIDAS Agenda 2: MIDAS Standardization

Aug 2015 3

Process standardization Exelon versus FENOC

Methods standardization BWROG DCM EPRI Butterfly JOG Classification

Margin standardization Min Requirements Max Limitations (contributing terms) Error Combinations Essential margins versus non-essential

Terminology standardization Report(s) standardization Documentation standardization (V&V) Integration of new ASME requirements

Page 4: MIDAS UPDATE MIDAS Users Group - teledyne-ts.comteledyne-ts.com/pdf/qug2015/14-qug9-midas.pdf · TST and UNW Iteration problems Optional TST/UNW iteration suggestion ... Rising stem

MIDAS Agenda 3: MIDAS-TEST Standardization

Aug 2015 4

Process standardization Exelon versus FENOC

Pre-Test Setup Window standardization Short report versus long report Content and terminology (proposed work)

Post-Test Analysis standardization Short report versus long report Marker points used for calculations/trending Criteria and terminology (work done)

Trending standardization Current As-Found to previous As-Left Current As-Left to current As-Found Others?

Auxiliary features standardization Rotor and Limit Switch settings Lift/Lead settings

Documentation standardization (V&V)

Page 5: MIDAS UPDATE MIDAS Users Group - teledyne-ts.comteledyne-ts.com/pdf/qug2015/14-qug9-midas.pdf · TST and UNW Iteration problems Optional TST/UNW iteration suggestion ... Rising stem

MIDAS Agenda 4: Miscellaneous Topics

Aug 2015 5

MIDAS Margin Review using spreadsheets Exelon versus FENOC FENOC versus PGN (Duke) FENOC versus SNC

MIDAS Software Classification (Class 1?) Review industry classification procedures Prepare common response Prepare common documentation

MIDAS Technical Issues BWROG DCM EPRI PPM STD Voltage Drop

MIDAS Redirector New Features

Page 6: MIDAS UPDATE MIDAS Users Group - teledyne-ts.comteledyne-ts.com/pdf/qug2015/14-qug9-midas.pdf · TST and UNW Iteration problems Optional TST/UNW iteration suggestion ... Rising stem

MIDAS Process: Exelon versus FENOC: Exelon

Aug 2015 6

• Defines final setup windows in MIDAS • MIDASTEST is used to implement setup window • No changes are allowed to the setup window in MIDASTEST

Page 7: MIDAS UPDATE MIDAS Users Group - teledyne-ts.comteledyne-ts.com/pdf/qug2015/14-qug9-midas.pdf · TST and UNW Iteration problems Optional TST/UNW iteration suggestion ... Rising stem

MIDAS Process: Exelon versus FENOC: FENOC

Aug 2015 7

• Defines initial setup window in MIDAS. • FETEST can be used to alter setup window. • Any changes in FETEST must be resolved in MIDAS

Page 8: MIDAS UPDATE MIDAS Users Group - teledyne-ts.comteledyne-ts.com/pdf/qug2015/14-qug9-midas.pdf · TST and UNW Iteration problems Optional TST/UNW iteration suggestion ... Rising stem

MIDAS Process: Exelon versus FENOC: FENOC

Aug 2015 8

Any changes in FETEST must be resolved in MIDAS

Page 9: MIDAS UPDATE MIDAS Users Group - teledyne-ts.comteledyne-ts.com/pdf/qug2015/14-qug9-midas.pdf · TST and UNW Iteration problems Optional TST/UNW iteration suggestion ... Rising stem

MIDAS Technical Issues – BWROG DCM

Aug 2015 9

New Peerless motor curves Rev 3 curves added Rev 2 curves retained but noted as obsolete

New User Interface and associated report Comparison of MPR spreadsheet to MIDAS for

V&V test cases leaves unanswered questions. Globe Valves use extra gate valve wedging

steps, history and resolution. Is this resolved? TST and UNW Iteration problems

Optional TST/UNW iteration suggestion

Functional Actuator Capability (FAC) Iteration Rising stem with default profile Rising stem with User Input Stem Thrust profile Quarter turn with User Input Stem Torque profile Optional FAC iteration suggestion Scaling User Input Stem Thrust or Torque profiles

Page 10: MIDAS UPDATE MIDAS Users Group - teledyne-ts.comteledyne-ts.com/pdf/qug2015/14-qug9-midas.pdf · TST and UNW Iteration problems Optional TST/UNW iteration suggestion ... Rising stem

MIDAS BWROG DCM – New Motors

Aug 2015 10

Peerless Rev 3 motors added to Peerless Rev 2 motors Peerless Rev 2 motors renamed as Obsolete

Page 11: MIDAS UPDATE MIDAS Users Group - teledyne-ts.comteledyne-ts.com/pdf/qug2015/14-qug9-midas.pdf · TST and UNW Iteration problems Optional TST/UNW iteration suggestion ... Rising stem

MIDAS BWROG DCM: New User Interface

Aug 2015 11

Page 12: MIDAS UPDATE MIDAS Users Group - teledyne-ts.comteledyne-ts.com/pdf/qug2015/14-qug9-midas.pdf · TST and UNW Iteration problems Optional TST/UNW iteration suggestion ... Rising stem

MIDAS BWROG DCM: Globe valve additional steps

Aug 2015 12

Page 13: MIDAS UPDATE MIDAS Users Group - teledyne-ts.comteledyne-ts.com/pdf/qug2015/14-qug9-midas.pdf · TST and UNW Iteration problems Optional TST/UNW iteration suggestion ... Rising stem

MIDAS BWROG DCM: TST/UNW Iteration Problems

Aug 2015 13

• Problem • Iteration started using nominal motor torque • Lookup motor current using nominal motor torque • Calculate motor voltage < 0. Iteration stops.

• Solution • Iteration started using nominal motor torque adjusted for

degraded voltage. Repeat process. • Optional TST/UNW iteration suggestion

Page 14: MIDAS UPDATE MIDAS Users Group - teledyne-ts.comteledyne-ts.com/pdf/qug2015/14-qug9-midas.pdf · TST and UNW Iteration problems Optional TST/UNW iteration suggestion ... Rising stem

MIDAS BWROG DCM: FAC Definition

Aug 2015 14

• Problems • Iteration sometimes diverges • Iteration sometimes oscillates • How to scale user input thrust/torque profiles

• Solution • Optional FAC iteration suggestion • Provide graphical representation of iteration process • Holding endpoints constant for profile scaling

Page 15: MIDAS UPDATE MIDAS Users Group - teledyne-ts.comteledyne-ts.com/pdf/qug2015/14-qug9-midas.pdf · TST and UNW Iteration problems Optional TST/UNW iteration suggestion ... Rising stem

MIDAS BWROG DCM: New FAC Iteration form

Aug 2015 15

FAC Iteration Case #1 – Simple convergence

Page 16: MIDAS UPDATE MIDAS Users Group - teledyne-ts.comteledyne-ts.com/pdf/qug2015/14-qug9-midas.pdf · TST and UNW Iteration problems Optional TST/UNW iteration suggestion ... Rising stem

MIDAS BWROG DCM: New FAC Iteration form

Aug 2015 16

FAC Iteration Case #2 – Oscillating convergence

Page 17: MIDAS UPDATE MIDAS Users Group - teledyne-ts.comteledyne-ts.com/pdf/qug2015/14-qug9-midas.pdf · TST and UNW Iteration problems Optional TST/UNW iteration suggestion ... Rising stem

MIDAS BWROG DCM: FAC Iteration example Close

Aug 2015 17

0

5000

10000

15000

20000

25000

30000

35000

40000

45000

50000

-150-100-50050100150

Initial

Final

Test Case BWROG-08 Close Thrust Profile – Use Default

Page 18: MIDAS UPDATE MIDAS Users Group - teledyne-ts.comteledyne-ts.com/pdf/qug2015/14-qug9-midas.pdf · TST and UNW Iteration problems Optional TST/UNW iteration suggestion ... Rising stem

MIDAS BWROG DCM: FAC Iteration example Open

Aug 2015 18

Test Case BWROG-08 Open Thrust Profile – Use Default

-10000

0

10000

20000

30000

40000

50000

60000

-150 -100 -50 0 50 100 150

Initial

Final

Page 19: MIDAS UPDATE MIDAS Users Group - teledyne-ts.comteledyne-ts.com/pdf/qug2015/14-qug9-midas.pdf · TST and UNW Iteration problems Optional TST/UNW iteration suggestion ... Rising stem

MIDAS BWROG DCM: FAC Iteration example Open

Aug 2015 19

Test Case BWROG-21 Open Torque Profile – User Input

0

500

1000

1500

2000

2500

-150.00% -100.00% -50.00% 0.00% 50.00% 100.00% 150.00%

Initial

Final

Page 20: MIDAS UPDATE MIDAS Users Group - teledyne-ts.comteledyne-ts.com/pdf/qug2015/14-qug9-midas.pdf · TST and UNW Iteration problems Optional TST/UNW iteration suggestion ... Rising stem

MIDAS BWROG DCM: FAC Iteration example Special

Aug 2015 20

Plant Specific Open Torque Profile – User Input

-8000

-6000

-4000

-2000

0

2000

4000

6000

8000

10000

12000

14000

0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%

Initial

Temp

Final

Reverse

Page 21: MIDAS UPDATE MIDAS Users Group - teledyne-ts.comteledyne-ts.com/pdf/qug2015/14-qug9-midas.pdf · TST and UNW Iteration problems Optional TST/UNW iteration suggestion ... Rising stem

MIDAS BWROG DCM: FAC Iteration example Special

Aug 2015 21

Page 22: MIDAS UPDATE MIDAS Users Group - teledyne-ts.comteledyne-ts.com/pdf/qug2015/14-qug9-midas.pdf · TST and UNW Iteration problems Optional TST/UNW iteration suggestion ... Rising stem

MIDAS BWROG DCM: Revised report

Aug 2015 22

Page 23: MIDAS UPDATE MIDAS Users Group - teledyne-ts.comteledyne-ts.com/pdf/qug2015/14-qug9-midas.pdf · TST and UNW Iteration problems Optional TST/UNW iteration suggestion ... Rising stem

MIDAS Methodology: EPRI Butterfly

Aug 2015 23

Methodology in MIDAS based on EPRI Report TR-106563-V2, Revision 0, “Application Guide

for Motor Operated Valves in Nuclear Power Plants (Revision of EPRI/NMAC NP-7501), Volume 2: Butterfly Valves, Final Report, October 1998

EPRI Application Guide has been replaced by a new document which removed all equations, charts and supporting material in lieu of using EPRI PPM software TR-1013463, Revision 2, “Nuclear Maintenance

Applications Guide for Motor Operated Valves in Nuclear Power Plants, Volume 2: Butterfly Valves, Final Report, December 2006

Comparison of MIDAS to EPRI PPM leaves unanswered questions. How to resolve this?

Page 24: MIDAS UPDATE MIDAS Users Group - teledyne-ts.comteledyne-ts.com/pdf/qug2015/14-qug9-midas.pdf · TST and UNW Iteration problems Optional TST/UNW iteration suggestion ... Rising stem

MIDAS Methodology: STD Voltage Drop

Aug 2015 24

Problem: Discrepancies in definition of motor reactance Exelon model excludes temperature effects FENOC model includes temperature effects

Page 25: MIDAS UPDATE MIDAS Users Group - teledyne-ts.comteledyne-ts.com/pdf/qug2015/14-qug9-midas.pdf · TST and UNW Iteration problems Optional TST/UNW iteration suggestion ... Rising stem

MIDAS Redirector

Aug 2015 25

Page 26: MIDAS UPDATE MIDAS Users Group - teledyne-ts.comteledyne-ts.com/pdf/qug2015/14-qug9-midas.pdf · TST and UNW Iteration problems Optional TST/UNW iteration suggestion ... Rising stem

MIDAS Redirector – Additional Features

Aug 2015 26

Page 27: MIDAS UPDATE MIDAS Users Group - teledyne-ts.comteledyne-ts.com/pdf/qug2015/14-qug9-midas.pdf · TST and UNW Iteration problems Optional TST/UNW iteration suggestion ... Rising stem

MIDAS Redirector – Manage User Privileges

Aug 2015 27

Page 28: MIDAS UPDATE MIDAS Users Group - teledyne-ts.comteledyne-ts.com/pdf/qug2015/14-qug9-midas.pdf · TST and UNW Iteration problems Optional TST/UNW iteration suggestion ... Rising stem

MIDAS Redirector – User Log for All Users

Aug 2015 28

Page 29: MIDAS UPDATE MIDAS Users Group - teledyne-ts.comteledyne-ts.com/pdf/qug2015/14-qug9-midas.pdf · TST and UNW Iteration problems Optional TST/UNW iteration suggestion ... Rising stem

MIDAS Redirector – Modify Essential List

Aug 2015 29

Page 30: MIDAS UPDATE MIDAS Users Group - teledyne-ts.comteledyne-ts.com/pdf/qug2015/14-qug9-midas.pdf · TST and UNW Iteration problems Optional TST/UNW iteration suggestion ... Rising stem

MIDAS Redirector – Undo Ready for Check

Aug 2015 30

Page 31: MIDAS UPDATE MIDAS Users Group - teledyne-ts.comteledyne-ts.com/pdf/qug2015/14-qug9-midas.pdf · TST and UNW Iteration problems Optional TST/UNW iteration suggestion ... Rising stem

MIDAS Redirector – Reverse References WIP

Aug 2015 31

Page 32: MIDAS UPDATE MIDAS Users Group - teledyne-ts.comteledyne-ts.com/pdf/qug2015/14-qug9-midas.pdf · TST and UNW Iteration problems Optional TST/UNW iteration suggestion ... Rising stem

MIDAS Redirector – Reverse References WIP (Single)

Aug 2015 32

Page 33: MIDAS UPDATE MIDAS Users Group - teledyne-ts.comteledyne-ts.com/pdf/qug2015/14-qug9-midas.pdf · TST and UNW Iteration problems Optional TST/UNW iteration suggestion ... Rising stem

MIDAS Redirector – Reverse References WIP (All)

Aug 2015 33

Page 34: MIDAS UPDATE MIDAS Users Group - teledyne-ts.comteledyne-ts.com/pdf/qug2015/14-qug9-midas.pdf · TST and UNW Iteration problems Optional TST/UNW iteration suggestion ... Rising stem

MIDAS Redirector – Reverse References WIP (All)

Aug 2015 34

Page 35: MIDAS UPDATE MIDAS Users Group - teledyne-ts.comteledyne-ts.com/pdf/qug2015/14-qug9-midas.pdf · TST and UNW Iteration problems Optional TST/UNW iteration suggestion ... Rising stem

MIDAS Redirector – Reverse References WIP (Export)

Aug 2015 35

Page 36: MIDAS UPDATE MIDAS Users Group - teledyne-ts.comteledyne-ts.com/pdf/qug2015/14-qug9-midas.pdf · TST and UNW Iteration problems Optional TST/UNW iteration suggestion ... Rising stem

MIDAS Redirector – Manage Failure Codes

Aug 2015 36

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MIDASTEST – Failure Code Process

Aug 2015 37

Page 38: MIDAS UPDATE MIDAS Users Group - teledyne-ts.comteledyne-ts.com/pdf/qug2015/14-qug9-midas.pdf · TST and UNW Iteration problems Optional TST/UNW iteration suggestion ... Rising stem

Any Questions?

THANK YOU