MASTERFLEX – April 2017 –

Masterflex SEWilly-Brandt-Allee 30045891 Gelsenkirchen, GermanyTel +49 209 97077-0 Fax +49 209 97077-33www.Masterflex.deinfo.Masterflex@MasterflexGroup.com

A MASTERFLEX GROUP COMPANY

The Masterflex Group

Irrtümer und technische Änderungen vorbehalten

GermanyMasterflex SEWilly-Brandt-Allee 30045891 GelsenkirchenTel +49 209 97077-0 Fax +49 209 97077-33www.Masterflex.de

GermanyMatzen & Timm GmbHNordportbogen 222848 NorderstedtTel +49 40 853212-0Fax +49 40 8587-23www.Matzen-Timm.de

Czech Republic Masterflex Cesko s.r.o. Prumyslová 91734815 Planá Czech RepublicTel +420 374 6294-69Fax +420 374 6310-31www.Masterflex.cz

USAMasterduct, Inc. 5235 Ted Street P.O. Box 40727, ZIP 77240 Houston, TX 77040, USA Tel +1 713 46257-79 Fax +1 713 93984-41 www.Masterduct.com

ChinaMasterflex Hoses (Kunshan) Co. Ltd. 395 Jiande Road Zhangpu Town, Kunshan, Jiangsu ProvinceP.R. China, 215321 Tel +86 512 5795-2886 Fax +86 512 5795-2787www.Masterflex.cn

GermanyNovoplast Schlauchtechnik GmbHIn den Langen Stücken 638820 HalberstadtTel +49 3941 6869-0Fax +49 3941 6869-40 www.Schlauchtechnik.de

GermanyAPT Advanced Polymer Tubing GmbHBorsigstr. 13-15 41469 NeussTel +49 2137 109737-0www.aptubing.de

SwedenMasterflex Scandinavia ABKabelgatan 1343437 Kungsbacka SwedenTel +46 300 1717-0www.Masterflex.se

Brazil Masterduct BrasilComercio de Dutos LTDA.Rua dos Estados, 18-Villa Industrial06516-310- Santana de Parnaiba-SP, BrasilTel +55 11 415151-00Fax +55 11 415125-96www.Masterduct.com.br

Asia PacificMasterflex Asia Pte. Ltd. German Centre for Industry and Trade Pte Ltd.25 International Business Park04-60A German CentreSingapore 609916 Tel +65 6897 45-85Fax +65 6897 45-81www.Masterflex.asia

GermanyFLEIMA-PLASTIC GmbHNeustadt 269483 Wald-MichelbachTel +49 6207 92412-0Fax +49 6207 92412-30www.Fleima-Plastic.de

FranceMasterflex SARL Z.A. des 2B 01360 Béligneux, France Tel +33 4 780602-02 Fax +33 4 780621-56www.Masterflex.fr

UK Masterflex Technical Hoses Ltd. Prince of Wales Business Park Vulcan Street Oldham, OL 1 4ER, Lancashire,Tel +44 161 62680-66 Fax +44 161 62690-66 www.Masterflex-UK.com

The right to technical changes and errors reserved

Headquarter with production and sales

Production and sales

Sales Office

Our strongest workers

... now stronger even longer!

Master-PUR InlineMaster-PUR Performance

Temperature range

•-40 °C to +90 °C

•peaks to +125 °C

Available on request

•available on request in other lengths, sizes or with print

Propertise

•extremely abrasion resistant, extra strong PU lining

•absolutely smooth internal lining (seamless),

therefore ideal flow characteristics

•microbe-resistant

•flexible

•Excellent vacuum-resistance and good pressure-

resistance

•permanently antistatic, surface resistance < 109 Ohm

acc. to DIN EN ISO 8031

•approved acc. to TRGS 727 and ATEX 2014/34 EU

•free of halogens and plasticizers

•good resistance to chemicals, oil and fuel

•high tensile strength

•generally good UV and ozone resistance

Branches

Industrial applications, such as the transport of highly abrasive bulk solids,

place great demands on hoses with regards to their durability reliability.

Even in the most extreme applications our strongest workers are the one real solution,

which no-one else can offer. Their perfectly smooth inner lining not only provides an

absolutely optimum transport performance and material flow-through, but also cuts

your energy consumption in all applications.

Thanks to its extreme flexibility, the Master-PUR Performance makes a real difference

especially in very limited installation spaces.

With its especially reinforced inner lining, the Master-PUR Inline is the absolute

speciist when it comes to the loading and cleaning of steelworks, quarries, foundries,

silos and much, much more.

PU suction hose & transport hose, heavy, extremely flexible,

extremely abrasion-resistant, vacuum-proof,

absolute seamless smooth inner lining,

antistatic, microbe-resistant

MaterialSpiral: spring steel wire

Wall: pure polyurethane

Wall thickness: c. 2.5 mm

Inner lining: application optimised

polyurethane 60° Shore A

Master-PUR Performance

Bulk Soilds

Disposal

Now even longer!

Available in lengthsup to 20 m!

Plastics

Insulation

Master-PUR Inline

PU Suction hose & transport hose, extremely heavy, flexible, extremely abrasion resistant,vacuum proof, absolutely seamless smooth inner lining, antistatic, microbe-resistant

MaterialSpiral: spring steel wire

Wall: pure polyurethane

Wall thickness: c. 5.5 mm

Inner lining: application optimised

polyurethane 60° Shore A

Temperature range

•-40 °C to +90 °C

•peaks to +125 °C

Available on request

•available on request in other lengths, sizes and with print

Properties

•extremely abrasion resistant, extra strong PU Inliner

•completely smooth internal lining, therefore ideal flow

characteristics

•microbe-resistant

•flexible

•excellent vacuum-resistance & good pressure-resistance

•permanently antistatic, surface resistance < 109 Ohm

acc. to DIN EN ISO 8031

•free of halogens and plasticizers

•good resistance to chemicals, oil and fuel

•high tensile strength

•generally good UV & ozone resistance

Applications

•Transport hose for problematic media, e.g. sand, gravel, grain,

granules with GFP (glass-fibre reinforced plastic)

•Transport hose for handling and conveying plants

•everywhere where easy-to-clean surfaces are required

•suction and transport hose for extremely abrasive solid media

•Transport hose for feeding and cleaning of glassworks, mineral processing

plants, steelwork, quarries, shipyards and docks, cement works, flat-roof

graveling

•other conveyer and loading plants

Now even longer!

Available in lengthsup to 20 m!

User Benefits:

•Thanks to its totally smooth and cavity-free inner

surface, it offers excellent flow conditions with

virtually no flow loss whatsoever.

•The best part? Thanks to this new level of transport

performance, it also cuts your energy consumption

and cost in all applications

•No residue build-up through inner edges or pores

•The Master-PUR Performance’s optimised hose

profile design provides even greater flexibility, which

makes it easy to use install even in the tightest of

spaces

•Due to the nature of the special materials used,

the Master-PUR Performance boasts 100% greater

abrasion-resistance than any other conventional hose

made from thermos-plastic polyurethane (TPU). The

hose’s replacement intervals increase as a result,

reducing maintenance costs significantly.

•Compared to standard spiral hoses, it features

improved pressure and vacuum resistance. Combined

with its microbe-resistance and antistatic qualities, the

Master-PUR Performance is the perfect all-rounder.

It fulfils all TRGS 727 and ATEX 2014/34 EU require-

ments for the avoidance of ignition hazard resulting

from electrostatic charges

DN op. pressure bar

vacuum bar

bend radius* mm

outer-Ø mm

weight/m kg

article no.**

max. production length m

38 4,35 0,94 130 50 0,8 000210:38:x 20

40 4,25 0,94 135 52 0,8 000210:40:x 20

45 4,12 0,94 155 57 1 000210:45:x 20

50 4,02 0,94 168 65 1,17 000210:50:x 20

51 4 0,94 170 66 1,2 000210:51:x 20

55 3,8 0,94 175 72 1,3 000210:55:x 20

60 3,7 0,94 185 77 1,5 000210:60:x 20

65 3,5 0,94 190 82 1,6 000210:65:x 20

75 3,18 0,94 245 92 1,87 000210:75:x 20

76 3,15 0,94 250 93 1,9 000210:76:x 20

80 2,9 0,94 270 97 2,1 000210:80:x 20

90 2,7 0,94 285 107 2,4 000210:90:x 20

100 2,53 0,94 297 117 2,58 000210:100:x 20

102 2,5 0,94 300 119 2,6 000210:102:x 20

115 2,3 0,94 325 132 3 000210:115:x 15

125 2,05 0,94 345 142 3,25 000210:125:x 15

127 2 0,94 350 144 3,3 000210:127:x 15

150 1,54 0,94 396 167 3,67 000210:150:x 15

152 1,5 0,94 400 169 3,7 000210:152:x 15

175 1,1 0,7 770 190 4,6 000210:175:x 10

180 1 0,68 780 195 4,7 000210:180:x 10

200 0,8 0,55 840 215 5 000210:200:x 10

All data refers to a medium and ambient temperature of +20 °C.* Refers to the inner hose lining** Please replace “x” with your desired hose lengthSubject to technical changes and colour deviations

Master-PUR Performance

DN op. pressure bar

vaccum bar

bend radius* mm

outer-Ø mm

weigth/m kg

article no.**

max. production length m

38 4,65 0,94 150 56 1,72 000195:38:x 20

40 4,5 0,94 160 58 1,79 000195:40:x 20

50 4,16 0,94 196 69 1,65 000195:50:x 20

51 4,125 0,94 200 70 1,64 000195:51:x 20

65 3,9 0,94 300 85 2,02 000195:65:x 20

75 3,75 0,94 390 96 3,31 000195:75:x 20

76 3,75 0,94 400 97 3,44 000195:76:x 20

80 3,375 0,94 410 99 2,69 000195:80:x 20

100 3,03 0,94 428 120 4,24 000195:100:x 20

102 3 0,94 430 122 4,39 000195:102:x 20

115 2,6 0,94 440 136 4,9 000195:115:x 15

125 2,45 0,94 448 146 5,56 000195:125:x 15

127 2,4 0,94 450 148 5,69 000195:127:x 15

150 1,95 0,94 600 175 7,3 000195:150:x 15

152 1,95 0,94 600 175 7,3 000195:152:x 15

175 1,8 0,77 700 198 7,48 000195:175:x 10

180 1,65 0,75 700 202 7,68 000195:180:x 10

200 1,35 0,67 800 223 10,01 000195:200:x 10

203 1,35 0,67 800 227 10,2 000195:203:x 10

250 0,95 0,5 1000 271 12,07 000195:250:x 10

254 0,95 0,5 1000 275 12,1 000195:254:x 10

All data refers to a medium and ambient temperature of +20 °C.* Refers to the inner hose lining** Please replace “x” with your desired hose lengthSubject to technical changes and colour deviations

User Benefits:

•Thanks to its perfectly smooth and cavity-free inner

surface, the Master-PUR Inline offers excellent flow

conditions with no flow loss whatsoever.

•No residue build-up through inner edges or pores

•The real highlight of the Master-PUR Inline is its

incredible durability with unparalleled long life-

cycle vastly reducing downtime

•Thanks to its special features, the Master-PUR Inline

possesses a much greater abrasion resistance

compared to conventional and competitor hoses

made from PU.

•Despite being light-weight, its extreme abrasion

resistance guarantees that the Master-PUR Inline

is highly robust and offers a greatly improved

pressure and vacuum resistance compared to

standard spiral hoses

•Not only that, the Master-PUR Inline is also anti-

static and microbe-resistant

Master-PUR Inline

Combiflex PU Threaded Combiflex PU Fixed Flange Inline

Combiflex PU Swivel Flange Inline

Combiflex PU-Cone Flange

Combiflex PU Fixed Flange Combiflex PU Swivel Flange

Combiflex Metal Threaded Socket

Our Standard Connectors

Integrating hoses into your system

Our two strongest workers don‘t work alone either! We offer a huge range of standard connectors - from cast-on

flanges for air-tight connections or quick-screw clamp collars for quick & easy changeovers - we have the right

connection for each and every solution.

Even for the most unique and demanding installation situations and applications, Masterflex provides the perfect-fit

solution. Where standard components and their applications stop, we develop and produce customized, specialized

solutions with tailored-to-fit products.

PU Hose Sleeve

Connecting Values

Combiflex Metal Threaded Socket

Integrating hoses into your system

Hose Clamp with BoltsPU Hose Sleeve Clamp Collars, screwed

Quick-Fix Clamp for Cone Flanges

Hose Connector

Cone Flange with Metal Socket

Especially when it comes to extreme demands through highly abrasive media, the connection points have to take

everything that‘s thrown at them.

Our universal connectors guarantee not only easy handling, but also cost optimisations in all of your applications.

Our connections are proven winners through their absolute versatility, availability, extremely high quality standards

and the performance of our Masterflex systems. All that, so we can provide you with the best solutions possible.

Connecting Values

Hose Reducer,symmetrical