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THE SCHRöTER COMPENDIUM Every system. Every technical detail. Everything under control. EN SCHRÖTER TECHNOLOGIE GMBH & CO. KG Bahnhofstraße 86 33829 Borgholzhausen, Germany Tel +49 (0) 54 25.95 00 | Fax +49 (0) 54 25.18 28 [email protected] www.schroeter-technologie.de THE SCHRÖTER COMPENDIUM EVERY SYSTEM. EVERY TECHNICAL DETAIL. EVERYTHING UNDER CONTROL. SCHRÖTER TECHNOLOGIE GMBH & CO. KG

The SchröTer compendium - Schröter Technologie · The SchröTer compendium every system. every technical detail. everything under control. en ... sure steam or compressed air, which

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Page 1: The SchröTer compendium - Schröter Technologie · The SchröTer compendium every system. every technical detail. everything under control. en ... sure steam or compressed air, which

The SchröTer compendiumevery system. every technical detail. everything under control.

EN

Schröter technologie gmbh & co. Kg

Bahnhofstraße 86

33829 Borgholzhausen, Germany

Tel +49 (0) 54 25.95 00 | Fax +49 (0) 54 25.18 28

[email protected]

www.schroeter-technologie.de

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Page 2: The SchröTer compendium - Schröter Technologie · The SchröTer compendium every system. every technical detail. everything under control. en ... sure steam or compressed air, which
Page 3: The SchröTer compendium - Schröter Technologie · The SchröTer compendium every system. every technical detail. everything under control. en ... sure steam or compressed air, which

> Thermicjet® hot-smoking systems (hr), hot-smoking/cooking systems (hr), hot-air systems (hl), warm-smoke

systems (Wr), drying systems (Tr), cooking systems (Ka), kettles (KK), pasteurization systems (pa)

> Bakejet® baking/roasting systems (Ba)

> arcTicjet® intensive-chilling systems (iK), shower systems (da), chilling basins (KB)

> Semijet® hot-smoking/intensive-chilling systems (hriK), cooking/intensive-chilling systems (KaiK),

baking/intensive-chilling systems (BaiK)

> conTijet® continuous production line

> climajet® climatic cold-smoking systems (Kr), climatic raw-sausage systems (Kr), climatic ham production system (Kr),

climatic maturing systems (Kr and Kr maS), climatic post-maturing systems (nr), defrosting systems (aT)

> FiShjet® fish hot-smoking systems (hr), fish warm-smoking systems (Wr), fish cold-smoking systems (hr),

fish drying systems (Tr)

> Smokjet® woodchip smoke generator (rh), sawdust smoke generator (rS), steam smoke generator (rd),

friction smoke generator (rF), liquid smoke (rl)

> cleenjet® thermal air-purifcation (Tnv), scrubber (rWK), biological exhaust air purification, heat recovery (WrG)

> conTrol uniTS Siemens, allen-Bradley, mitsubishi, Jumo, panel pc/industrie pc, inTouch, remote maintenance,

scanners, radio-controlled temperature probes

> cleaning automated cleaning devices (rGa – a variety of systems), mobile cleaning device (rG300)

> Technical DeTailS

10

20

26

32

40

46

60

66

72

76

84

88

conTenTS

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experTS in SySTemS TechnoloGy For many GeneraTionS

Schröter is one of the leading international manufacturers of thermal processing systems for the food industry. Whether

meat or fish, with our systems, companies around the world turn raw materials into high-quality delicacies. We design

customized systems based on our customers’ specific needs and carry out their project in a professional manner.

We strive to deliver the highest quality, which is why we manufacture our products in Germany in a region considered

extremely down-to-earth. and we are just as reliable, trustworthy, and honest. our sound family business stands for

well-engineered and innovative products that are extremely long lasting – and has done so for many generations. This

is why we also offer first-class service – around the world.

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a STronG preSence in all The World’S marKeTS

Schröter offices can be found on every continent. Whether in africa, asia, australia, europe, india, or north and

South america – we offer local service for more than 80 countries in close collaboration with our long-term part-

ners. The employees at our strategically oriented national affiliates speak your language and have comprehensive

knowledge of the particular characteristics of the local markets. Thanks to the same time zone, we provide timely

support in planning, assembly, service, and maintenance and can be at your place of business quickly.

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Whenever you need assistance or production processes are not running smoothly, Schröter is there for you – all over the world.

you can also find us at every important international trade show. come and check out our high-quality products for yourself at

exhibitions around the globe. We look forward to working with you.

www.Schroeter-technologie.de/worldwide

Schröter’s international representatives

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leadinG QualiTy SeTS The STandard

our goal to offer “leading Quality” means we are committed to quality, performance, and innovation. We have made

these values a fixed part of our logo. With a focus on this promise of quality, we design and manufacture systems that

our customers can rely on.

Schröter’s range of products is varied and complete – our systems boil, smoke, cook, bake, chill, and pasteurize meat

and sausage products, fish products, and cheese. in addition to hot-smoking and cooking systems, our program include

semi-continuous and continuous systems, thawing and defrosting systems, counter-pressure pasteurization systems,

fermentation and drying systems, smoke generation, and exhaust purification systems. control systems and automatic

cleaning devices round out our range of products. all of our systems are designed in close collaboration with our cus-

tomers and are precisely tailored to their individual needs.

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Thermicjet® > The Thermicjet® is the right choice for cooking and smoking, heating, and drying. We manufacture our hot smoke

and cooking systems as well as cooking kettles individually for you: whether for one trolley or fifty, transit or standard

design, for standard trolleys or rail systems. This ensure the system is optimally integrated into your production flow.

Ther

mic

jet®

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1 2

01 02

01 one-trolley compact hot

smoke house

02 Turkey fillets

03 Bacon

This solution impresses clients from trade and industry in

the same way. Whether it is a large or a small operation, we

will design your Thermicjet® flexibly as a standard or transit

design. We will take into account your planned utilization as

well as the spatial options.

in addition, we adapt all systems individually to your loading

systems – from standard trolleys through to stacking

modules, cassettes, and hanging racks. Quick maintenance,

easy access to components, and simple cleaning characterize

this sophisticated system.

The Thermicjet® SySTemS comBine Three claSSic applicaTionS: cooking, Drying, anD paSTeurizing. a cooling

FuncTion can opTionally alSo Be inTegraTeD.

FlexiBle comBinaTionS

Thermicjet® | miScellaneouS

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1 3

03

Ther

mic

jet®

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01

04

03

02

01

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1 5

06

05

01–02, 04–05 Thermicjets® for a variety of different

types of loading systems

03 Beef jerky

06 Thermicjets® with lifting door

When it comes to versatility in conventional applications, the

Thermicjet® hr is unbeatable. The hot-smoke cooking sys-

tem cooks, smokes, heats, dries and reddens. a cooling coil

is also available as an option. The air is either conventionally

blown in vertically and extracted in the center underneath

the ceiling or via a multi duct system, where the air can also

be blown in diagonally. extraction is then done in the center

underneath the ceiling and in the lower area of the side walls.

This intricate air flow system results in high-quality products

being treated absolutely uniformly. cooked ham specialties

can even be dried and smoked at eleven levels. The system is

optionally closed with a standard hinged door, a double door,

an automatic lift door, or a sectional door.

The Thermicjet® can also by operated with racks on a rail

system. productos Fernandez S.a., for instance, is using

this system. The chilean meat-processing company uses

particularly high racks on a rail as a specially designed model

because the frames used for sausage production must still be

used. at 2,630 mm, they are about one- third higher than the

standard model, and this required the installation of special

supply and return air ducts.

The mulTiTalenTed Thermicjet®

Thermicjet® | hr

Ther

mic

jet®

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1 6

01

01 cooking kettle installation with 1,000-liter kettle capacity

02 Smoked ham on overhead conveyor

03 cooking kettle installation with 1,200-liter kettle capacity

04 compact machine, fully insulated

05 counterpressure pasteurizing house

06 packaged bread ready for further processing

clients from industry and trade dry, cook, and pasteurize

with sophisticated Thermicjet® systems from Schröter. Both

the large industrial systems and the small single trolley

systems are characterized by a flexible design and many

combination options.

For the kettle systems, the chassis and all relevant compo-

nents are absolutely tight. heating is accomplished via low/

high-pressure saturated steam, which is blown into the heat-

ing jacket. The condensate is taken back to the steam boiler.

Schröter offers counter-pressure pasteurizing systems to

increase shelf-life of the products. The product- and pack-

aging-friendly pasteurization principle keeps specialties like

German black bread, salmon roe, or meat products fresh

and aromatic for a long time. The foodstuff enters the

Thermicjet® pa as semipreserves in perforated, heat-resistant

euro crates on euro palettes. if, for instance, bread wrapped

in foil is in the pasteurizing plant in euro crates, low-pressure

steam is blown in from the outside via a valve. This results in

the interior temperature to rise to approximately 100 degrees

celsius at a pressure of approximately 140 m bar. While the

temperature is maintained, the pressure drops due to con-

densation and a vacuum is formed. This is balanced by means

of compressed air, which is introduced through another valve.

The air in the packaging foil of the bread expands due to the

increase in temperature and generates pressure. low-pres-

sure steam or compressed air, which is introduced through

another valve, ensures that the foil does not pop.

alWayS The riGhT dimenSion

Thermicjet® | ka/kk anD pa

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05 06

04

02

03

Ther

mic

jet®

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1 8 Thermicjet® | Technology

an overvieW oF Thermicjet®

3-d viSualization: thermicjet® hr

The dimensions and connected loads can

be found in the Technical details chapter

on page 90.

Thermicjet® iS an experT aT cooking, Smoking, heaTing, anD Drying. The 3-D viSualizaTionS illuSTraTe

The Thermicjet® hr hoT-Smoking SySTem anD The Thermicjet® ka cooking SySTem.

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1 9

01 02

Thermicjet® | Technology

3-d viSualization: thermicjet® Ka

The dimensions and connected loads can

be found in the Technical details chapter

on page 91.

01 Thermicjet® central door handle

02 Fully insulated compact machine

Ther

mic

jet®

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BaKejet® > We design Schröter baking systems in various versions, including rotary baking systems, multi-air cross-flow systems,

or as combination hot-air cooking systems. We can always offer you the perfect system combination for baking, brown-

ing, and cooking your meat products.

Ba

kej

et®

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2 2

0201

Bakejet® | Ba

01 example product: caraway roast

02 The BaKejet® can evenly bake products

such as meatloaf

03 + 04 BaKejet® rotary baking system:

Special construction for frames with

a depth of 1,500 millimeters and

high load capacity

05 + 06 example products: roast crusted pork

with evenly browned surface

in the BaKejet®, air is distributed absolutely uniformly as

a result of the horizontal air flow. a mechanism lifts the

product trolley before the start and slowly rotates it through

the air stream during the entire browning or baking process.

all products are exposed to the incoming air stream, which

is blown in at different speeds and in different directions.

Thanks to this, products that are difficult to brown or bake

– for instance, meat in forms or meat-filled pastries – have a

uniform surface. other products for browning or baking can

also easily be produced or baked with increased uniformity.

The sausage specialist hans Kupfer und Sohn Gmbh & co. KG

use the BaKejet® for their products. The family business

focuses on the highest quality standards during manufacturing.

The transport container (in this example, for meat loaf) is

weighed with the filled baking form and labeled before enter-

ing the BaKejet®. This is where the various products are baked

and get their appetizing crust.

ToDay, The meaT-proceSSing inDuSTry wanTS To proDuce BakeD anD FrieD proDucTS aS quickly aS poSSiBle wiTh

minimal weighT loSS. wiTh Bakejet®, SchröTer oFFerS The iDeal Baking SySTem For Baking, Frying, roaSTing, anD

Browning a wiDe varieTy oF proDucTS.

uniFormly criSp

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2 3

0604

03

05

Ba

kej

et®

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2 4

01

Bakejet® | Technology

an overvieW oF BaKejet®

01 pneumatic lift and rotary device

wiTh our Baking SySTemS anD roaSTing TunnelS, you can Brown anD cook your meaTS To perFecTion.

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2 5Bakejet® | Technology

3-d viSualization: baKejet® ba

The dimensions and connected loads can be

found in the Technical details chapter on page 92.

Ba

kej

et®

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arcTicjet® > With arcTicjet® intensive chilling systems by Schröter, your goods can be rapidly chilled and packaged immediately

thereafter. Thanks to these advantages, our intensive chilling systems are the ideal supplement to your production flow

and have become indispensable for many manufacturers in the meat-processing industry. different types of coolants –

such as ice water, cold air, and brine – guarantee the best possible treatment of meat products. and if your requirements

should change, we will retrofit your intensive chilling system with a complete cooking option.

arc

Tic

jet®

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2 8

01 02

arcTicjet® | miScellaneouS

01 intensive chilling house with

ice-water chilling

02 Blast chilling of whole smoked

chickens

03 Blast chilling system with

cold-air cooling

This way, unnecessary weight loss is avoided and the min-

imum shelf life is extended. a system concept aligned to

your preferences is a matter of course for Schröter. here, the

relevant coolant – cold water, ice water, brine, or cold air –

is selected based on the products and the technical pre-

requisites. depending on the product, packaging can start

immediately thereafter.

all cold-air systems in the arcTicjet® range are distinguished

by their extremely high air performance and the substantial

chilling effect that results. Thus they do not only ensure

shorter production times and improved product shelf life,

but they also guarantee completely hygienic conditions. as a

result of the intensive chilling, the time in which the goods

are within the critical temperature range for bacterial growth

is kept to a minimum.

in order to guarantee a reliable process, cleaning of the

chilling systems is an important factor. in Schröter systems,

this is accomplished by a steam-sanitizing equipment in

conjunction with an integrated cleaning system. Thus the

refrigeration process provides double the safety.

SchröTer oFFerS inTenSive chilling SySTemS For cooling heaT-TreaTeD gooDS in a quick anD conTrolleD manner.

The arcTicjet® SySTemS SupporT precooling wiTh The waTer Showering SySTem, or They can help achieve low

core TemperaTureS wiTh The inTenSive cooling proceDure.

reachinG The opTimum TemperaTure QuicKly

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2 9

03

arc

Tic

jet®

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3 0

0201

arcTicjet® | ik

01 ice water chilling for large-diameter products

02 cold air cooling with hot and cold water shower

The arcTicjet® with integrated cooking function is a worth-

while option for prolonged cooking and cooling times – for

instance of cooked hams in forms and modules as well as

cold meats. The renowned company Bell aG, the largest

meat processor of Switzerland, uses six arcTicjet® intensive

chilling systems with integrated cooking function in their

commercial unit in Basel. The long-established company first

cooks the ham to the core or to F-value and then immediately

cools it to the required core temperature. a major advantage:

the transport of the extremely heavy cooking modules to the

refrigeration system is no longer necessary. in addition,

using ammonia as the coolant make the cooling processes

much faster.

Thanks to this sophisticated concept, long cooking and

cooling programs can be processed automatically overnight

and the goods can be processed further or packaged the next

morning without losing any time. during the day, Bell

produces low-volume products, such as cipollata sausage as

well as sausages for frying and boiling. This guarantees

optimal utilization of the system.

Save Time When cooKinG and coolinG

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3 1arcTicjet® | Technology

an overvieW oF arcTicjet®

3-d viSualization: arcticjet® iK

The dimensions and connected loads can be

found in the Technical details chapter on page 93.

The SchröTer arcTicjet® inTenSive-chilling SySTemS oFFer excepTionally FaST chilling proceSSeS aS STanDarD.

arc

Tic

jet®

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Semijet® > Semicontinuous units produce in batches with an integrated, automatic conveyor system and are furnished with

an absolutely operator-friendly process control system. Semijet® thereby focuses just as much on speed and saving

of energy as on homogeneity of the meat products and accurately repeatable results. This way, optimal processes are

always guaranteed.

Sem

ijet

®

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3 4

0201

01 double-row Semijet® with

roller-track

02 + 03 Single-row Semijet® for

heavy loads

Semijet® | miScellaneouS

our Semijets® are well thought out and tailored designs. The

combination of the processing zones is as variable as the

construction. Schröter can supply a semicontinuous system

of any length, designed as single row or double row. The

selection of the door systems is done individually according

to the requirements of our clients. The automatic conveyor

system ensures a smooth production process: products are

brought in in batches, are transported between the zones,

and are then moved out to a chilled environment. depending

on the load, a transport system is available for trolleys, racks,

modules, and monorail systems.

in addition, optional coding systems are possible depending

on the version of the transport system. This way, process data

can be saved directly in the base module, for instance, for the

cooking of ham. The code is read automatically during load-

ing into the system. alternatively a temperature-resistant bar

code can be applied, and the process data is then transmitted

to the control system by means of scanning before loading.

SemiconTinuouS Semijet® uniTS wiTh auTomaTic conveyor SySTemS allow a mulTiTuDe oF comBinaTion opTionS.

moST common DeSign: in The FirST STep, The gooDS are SmokeD or cookeD anD SuBSequenTly chilleD inTenSively.

SucceSSively, BuT Fully auTomaTic.

perFecT inTeracTion

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3 5

03

Sem

ijet

®

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03 04

02

01

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3 7

05

Semijet® | conveyor SySTemS

01 Walking beam conveyor for double-row Semijet® with roller-track

02 chain conveyor

03 pneumatic walking beam conveyor

04 Walking beam conveyor for floor-traveling trolleys

05 Suspension rail conveyor system

With the Semijet®, Schröter offers a multitude of systems. We

will install a system that perfectly fits your project, the size

of your plant, the existing conveyor racks, and the required

end product. Walking beam conveyors with pneumatic drives,

walking beam conveyors with electric drives, and chain driven

conveyors. all versions are combinable with roller-track systems.

We also offer a range of solutions for automated monorail

systems.

auTomaTic conveyor SySTemS

Sem

ijet

®

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3 8 Semijet® | Technology

an overvieW oF Semijet®

3-d viSualization: Semijet® hriK

The SemiconTinuouS Semijet® SySTemS wiTh an auTomaTeD conveyor SySTem enaBle a varieTy oF comBinaTion

opTionS anD guaranTee opTimal proceSSeS.

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01

0302

01 model: swing door

02 model: automatic lift door

03 model: double door

Sem

ijet

®

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conTijet® > The continuously operating conTijet® from Schröter dries, cooks, smokes, bakes, cools, and pasteurizes in a single

process step – fast, efficient, and without high staff costs. automatic stick supply, removal of sticks, and stick refeeding

with cleaning guarantee automated processes. This offers great advantages to clients who produce in large quantities.

The size and design of the installations are adapted individually to structural conditions of clients’ facilities.

co

nTi

jet®

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4 2

01

conTijet® | miScellaneouS

01 – 05 continuous bacon production

Schröter tailors the functions and the conveyor system to the

requirements of each individual client. This way, the amount

of steam, the temperature, and the processing time can be

varied and combined as desired. This results in many produc-

tion options and the optimal parameters for every product.

This is how the automatically controlled conTijet® systems

always produce consistently high quality. With the Schröter

technology, standardized meat and poultry products such as

hot dogs and sausages as well as various convenience prod-

ucts can be processed to make top products. For example, a

fine-meshed stainless steel belt safely transports very thin

and narrow products. The continuous cleaning system of the

transport conveyor in a closed-circuit water system with filter

system ensures the highest level of hygiene. The time-saving,

automated loading and unloading system is optional. in short:

the conTijet® means optimized production times, low staff

costs, and the highest product turnaround in a small area.

Schröter attaches great value to achieving the best quality

and reliability because the continuous systems are in

constant use. We design and tailor our systems for the

type and scope of the intended use and the specific basic

conditions of your operation so that they comply with your

long-term objectives.

The conTinuouS conTijet® SySTem wiTh inDiviDual conveyor SySTem iS iDeal For The proDucTion oF large

volumeS. The gooDS are proceSSeD in one conTinuouS proceSS From The heaT TreaTmenT Through The cooling

anD The Final packaging.

nonSTop producTion

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conTijet® | Technology

an overvieW oF conTijet®

The conTinuouS conTijet® DrieS, SmokeS, cookS, BakeS, chillS, anD paSTeurizeS in a Single proceSS STep.

01 – 03 continuous hot dog production

04 3d visualization of a hot dog line

05 3d visualization of a bacon line

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climajet® > climajets® are systems with individual air flow systems for processes throughout the entire production chain – from

defrosting through to cold smoking, maturing, and post-maturing. This well-engineered plant technology is equally of

interest to trade and industry because it can be adapted flexibly to suit products and capacities. From the smallest to the

largest post-maturing room, the products are processed in an absolutely uniform and gentle manner thanks to an intri-

cate air recirculation system. in addition, Schröter will adapt all cold-smoking, maturing, post-maturing, and defrosting

systems specifically for your building. moreover we always find the best solution also for your new building plans.

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01 2-wagon climatic line with

multichannel system (maS)

02 climajet® maturing system for

mini-cabanossi

03 pepperoni drying system

(88 racks)

climajet® | STanDarD SySTem

Schröter continuously monitors its air circulation systems

for the thermal treatment of meat and sausage products and

tailors them to different processes and product characteris-

tics. The focus of process optimization is on new and more

efficient system components, product-related and energy-

saving control options, and different types and speeds of air

conveyance to achieve a uniformly matured product. With

extensive display system options, such as continuous param-

eter documentation, proof of batches, and operations as well

as batch tracking, the plant manufacturer from eastern West-

phalia offers its clients the best prerequisites to easily comply

with the haccp (hazard analysis and critical control point)

specifications. last but not least, Schröter has focused on

high plant efficiency in the development of their innovative

plant systems and places great importance achieving the best

performance with low power consumption.

We work with Germany’s leading salami manufacturers and

with scientific institutions and professional schools in order

to comply with the demands in practice. a competent team

of designers, mechanical engineers, and meat technologists

subsequently implements the results in well-engineered

plant concepts.

in The manuFacTure oF meaT proDucTS, climaTic conDiTionS play a DeciDing role in The qualiTy oF proDucTS. The

proven climajets® enSure opTimal TemperaTure anD humiDiTy, inDepenDenTly oF The ouTSiDe climaTic conDiTionS.

The BeST climaTe For The BeST QualiTy

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05

01 + 03 + 05 multiple-air flow duct system for horizontal and vertical air flow

02 climatic machine aggregate with friction smoke generator

04 climajet® maturing system, 700 sq m

climajet® | maS

The climajet® with a multiple-airflow duct system is partic-

ularly sophisticated. Thanks to different supply and return

air options, this system provides conditioned drying air to all

chamber regions. This results in optimal drying. alternating

air flow guarantees a high degree of uniformity from the first

hour of maturing – irrespective of whether the goods are large

or small or whether a high or low degree of drying is required.

an added bonus: the air flow is gentle on the products.

Besides this, the separated inlet ducts, which are adapted to

the chamber size, have proven their worth. depending on the

program, dampers provide the horizontal or the vertical inlet

ducts with conditioned air. The correct ratio of horizontally to

vertically conveyed air is decisive in this respect.

SophiSTicaTed air FloW

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01 climajet® maturing systems for poultry salami

02 + 05 climatic maturing system for air-dried and smoked ham

03 climatic mixed chambers for 60-wagon systems

04 Smoked camembert

climajet® | nr

Salami and cold-smoked ham should mature and dry gently

and quickly with the lowest possible power consumption.

With the innovative limiT process control system, based on

the principle of “alternating moisture control”, the plant

manufacturer is presenting a new solution.

an interval of minimum and maximum temperature and

moisture values is defined and these parameters control

the continuous change between continuous and on-and-off

operation of the unit. during on-and-off operation, the mois-

ture of the goods diffuses from the core to the surface, where

it is delivered to the circulating air and thereby increasing

the humidity in the chamber. The highest value of moisture

accumulation, the upper limiT value, is matched to the

relevant product characteristics. When this point is reached,

on-and-off operation is ceased and continuous operation

commences. The moisture is depleted and the air-conditioning

values are brought back to the preset lower limiT parame-

ter by increasing the circulation air and the use of cooling,

heating, drying, or fresh air. Then the system automatically

switches to on-and-off operation again, and the climate is in-

fluenced exclusively by the moisture dissipated by the goods.

The limiT control system also adds fresh air to the process

by means of state-of-the-art enthalpy control algorithms. a

“negative” maximum deviation from the set point can be set

in order to prevent the product from drying out too much.

if this value falls below the maximum negative deviation,

the system is brought back into the regular limiT range by

means of additional humidification.

Thanks to this, maturing errors are minimized, the service

life of motors and machine parts is increased, low mainte-

nance is achieved, and last but not least, valuable energy

is saved.

GenTle maTurinG and dryinG

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climajet® | nr

dry-aged beef is a gourmet food that requires a special

maturing process. With the climajet® system, Schröter offers

the best conditions for meat matured on the bone. The sys-

tem offers pinpoint control parameters: the temperature in

the dry-aged beef maturing room remains constant between

0.5 and 1 °c and the relative humidity is held at between 75

and 85 percent with a low and constant air speed. Thanks

to the ability to precisely maintain these parameters, the

climajet® offers excellent maturing results. depending on

individual needs, the pieces of meat usually mature with

pinpoint accuracy for between 14 and 35 days and can then

be delivered exactly portioned to restaurants. The result is

a culinary delight – beef at its best. This is because the dry

maturing and the associated water loss intensify the flavour,

which is further enhanced by the meat’s fat marbling. This

leads dry-aged beef to develop its one-of-a-kind, buttery-

nutty taste.

correcTly maTurinG dry-aGed BeeF

01 dry-aged beef matures with pinpoint accuracy

02 maturing room for dry-aged beef

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01

01 defrosted blocks of meat

02 Salmon fillet during the defrosting process

03 defrosting system with rolling wagons

04 + 05 defrosting systems with two-level racks

06 defrosting process with core and surface probes

climajet® | aT

Schröter developed the innovative climajet® aT to defrost

frozen goods very gently and without any loss of quality. its

climatic process control system and variable air flow ensure

that products defrost uniformly with minimum weight loss

and natural, high-quality freshness – even massive blocks of

frozen meat.

Before it can be processed, meat frozen to a temperature of

-24 degrees celsius must be defrosted to approximately -1/0

degrees celsius. up until now, this was often carried out in

a water bath. But this has drawbacks – like requiring a signif-

icant amount of water and negative effects on the quality of

the meat due to leaching. Thanks to a new defrosting process

using steam, the systems from Schröter not only reduce

defrosting loss but also cut energy consumption by 90 percent.

The process involves the frozen blocks of meat being placed

in multiple layers on rolling wagons or racks. Steam is then

fed into the defrosting system, heating the chamber to the

predefined temperature and ensuring that the heat is dis-

tributed evenly throughout. variable air flow guarantees that

heat is distributed perfectly throughout the entire chamber.

puncture probes directly under the product’s surface and in

the product core are used to control the uniformity of the

defrosting process. This means the system always operates in

the ideal temperature range and safely prevents overheating

and microbial growth in the products being defrosted.

QuicK and SaFe deFroSTinG

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5 8 climajet® | Technology

an overvieW oF climajet®

3d viSualization of a climajet® Kr

with multichannel SyStem (maS)

The dimensions and connected loads can be

found in the Technical details chapter on page 94.

climajets® are SySTemS wiTh inDiviDual air Flow SySTemS ThaT enSure even anD genTle proceSSeS ThroughouT

The enTire proDucTion chain.

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Two rows

3000

4600

Three rows

3150

3400

2000-3000 Number of wagons in a row

x 1100

Number of wagons in a row

x 1100

2000 - 3000

2700

2800

Two rows

3900

Three rows

2700

2-d viSualization: climajet® Kr (Standard)

The dimensions and connected loads can be found in the Technical details chapter on page 94.

2-d viSualization: climajet® Kr (maS)

The dimensions and connected loads can be found in the Technical details chapter on page 94.

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FiShjet® > Fish can be processed into a tasty and healthy treat with the FiShjet®. Whether it is smoked fish, such as eel or mackerel,

dried cod or stock fish, the state-of-the-art drying and smoking systems for hot and cold smoking by Schröter guarantee

the preparation of many delicacies of consistently high quality. a homogeneous drying process ensures outstanding

quality with minimal weight loss and appetizing color.

FiSh

jet®

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01 example product: smoked salmon

FiShjet® | miScellaneouS

From the adapted single trolley up to the continuous pro-

cessing system: the FiShjet® is suitable for fish types that

must be processed hanging up or lying down. First of all, fully

homogeneous results can be attributed to the high heating,

cooling, and dehumidifying power. Second, they result from

the continuous control system of the circulating air with a

high fresh-air content and intense smoke volume.

pasteurizing systems for the conservation of fish roe in cans

and jars as well as various types of vacuum-packed surimi form

as much part of the Schröter product line as defrosting plants

developed specifically for the fish industry. depending on what

kind of fish specialty you want to process, we will choose the

most beneficial heating option for you along with the opti-

mum system configuration. The individually adapted control

system technology allows for cost-effective process control.

By using the most modern conveyor technology and racks or

trays, the different processes such as drying, smoking, and

cooling can be implemented efficiently and very productive-

ly. Without the time-consuming spiking of the fish, manual

loading and unloading is done in trays and empty cans in the

loading or unloading zone. The fully automatic supply and

discharge of empty and full cans represents a plus point in pro-

ductivity and economy for the Schröter continuous systems.

wiTh Their SySTem For Drying anD Smoking FiSh, SchröTer have reinTerpreTeD a TraDiTional meThoD in a Big

way. FiShjet® BringS ouT The BeST TaSTeS oF a DiverSe range oF proDucTS anD improveS ShelF liFe aT The Same Time.

excellenT producTion oF FiSh

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an overvieW oF FiShjet®

The STaTe-oF-The-arT FiShjet® Drying anD Smoking SySTemS For hoT anD colD Smoking By SchröTer enSure

opTimal proDucTion oF FiSh.

FiShjet® | Technology

3-d viSualization: fiShjet®

The dimensions and connected loads can be found

in the Technical details chapter on page 90.

FiSh

jet®

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SmoKjet® > Whether smoking is mild or strong – different products require different smoke intensities. Therefore Schröter offers

four systems for hot and cold smoking in the SmoKjet® product range: glow smoke generators for chips and saw dust,

steam and friction smoke generators, and liquid smoke devices. in addition, glow and steam smoke generators produce

small exhaust air volumes, which can economically be cleaned by means of exhaust-air cleaning systems. By contrast,

friction smoke generators have the advantage of circulatory operation, and liquid smoke systems develop smoke by

means of vaporizing compressed air in closed systems.

Smo

kje

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01 02

Smokjet® | miScellaneouS

01 SmoKjet® rd

steam smoke generator

02 Two-component jet for

liquid smoke

03 SmoKjet® rh

smolder smoke generator

glow SmoKe generatorS are closely related to the

traditional generation of smoke by means of glowing wood

shavings, and they either use wood chips or saw dust. The

latter produces a milder smoke. it is generated by glowing

wood shavings at temperatures of 400 to 700 degrees celsius

on a heated burner plate. The smoke and conveying air mix

together and are fed into the system through the smoke

outlet and smoke pipe.

The friction SmoKe generator produces a smoke taste

of medium intensity. in this procedure, a wood bar is pressed

against a rotating friction wheel to produce the smoke. The

wood bar is pressed against the wheel pneumatically via a

stainless-steel chain. The smoke generator has a magazine of

up to five wood bars.

in the Steam SmoKe generator, the substances in the

wood chips are extracted using superheated steam. The

smoke flavor is medium to strong. a mixture of steam and

air is heated to a temperature between 360 to 450 degrees

celsius and is then pressed through continuously conveyed

wood chips. Special advantages: Steam smoke has a constant

intensity, is transmitted through condensation, and thereby

reduces weight loss of the products.

liquid SmoKe SyStemS are suitable for use with all com-

mon brands of liquid smoke worldwide. in this procedure,

a liquid, undiluted smoke concentrate is vaporized into the

processing room with compressed air. The smoke flavor is

medium to strong, depending on the recipe. plus point for

both the liquid and the friction smoke procedure: Scrubbing

of the exhaust air is not required, since a flap covering the

exhaust air outlet keeps the system closed during smoking.

TaSTe anD inTenSiTy are The ForemoST FacTorS To Take inTo conSiDeraTion when chooSing a Smoke generaTion

proceSS. BeSiDeS ThiS, The choice involveS The SelecTion oF a SuiTaBle anD eFFicienT exhauST air cleaning SySTem.

exQuiSiTe SmoKe Flavor

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7 0 Smokjet® | Technology

an overvieW oF SmoKjet®

SmoKjet® rh/rS09

The connected loads can be found in the

Technical details chapter on page 94.

in iTS Smokjet® range, SchröTer oFFerS a varieTy oF SoluTionS For generaTing Smoke. The 3-D viSualizaTionS

illuSTraTe Four moDelS.

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SmoKjet® rd

The connected loads can be found in the

Technical details chapter on page 95.

SmoKjet® rf

The connected loads can be found in the

Technical details chapter on page 94.

Smo

kje

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cleenjet® > The thermal air-purification systems from Schröter are used to purify highly contaminated smoke streams – from 200

to thousands of cubic meters per hour. They can be supplied as individual solutions or as a central system for multiple

emission sources. in addition, downstream units can be integrated for heat recovery. The Schröter cleenjet® is available

with multiple options in our classic design or as weatherproof, sound-insulated container solution. For plants with steam

smoke generators, water scrubbers are also an alternative. We offer also individual solutions for lightly polluted streams.

cle

enje

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01 02

01 Biological exhaust air purification

based on bio-filter technology

02 purification of smoke-exhaust

based on thermal exhaust air

purification

03 rWK four-column scrubber for

low-loaded stream capacities

cleenjet® | miScellaneouS

The thermal air-purification system consists of a drum-

shaped combustion chamber with an integrated preheating

selection. Smoke exhaust emissions are purified here at tem-

peratures in excess of 750 degrees celsius. This means that

the carbon compounds in the raw gas and the oxygen in the

air are converted almost completely to co2 and water vapor

(h2o). Besides this, the plant manufacturer optimally utilizes

waste heat – whether it is used to heat processing water, in-

tegrated into heating equipment, or used to heat thermal oil

for frying lines. Schröter analyzes both the volume of exhaust

air and the degree of pollution in order to propose a system

solution that meets demands.

We offer a four-column systems as an alternative for systems

with steam smoke generators. it purifies the exhaust air

by means of spraying water. a level sensor determines the

maximum and minimum water level so that partial and total

water exchange is fully automated. if the exhaust air scrubber

is installed outside, an automatically controlled electric heat-

er prevents the water from freezing during the cold season.

Besides this, biological exhaust-air scrubbers are an option

too. an efficient bio-filter system with a biological bed,

including exhaust air scrubber, is used for purifying odorous

exhaust air. odor and fat particles are effectively separated

in the scrubber. Subsequently the air with residual odor

particles flows into the bed, where it must penetrate a one-

meter-thick layer of bark mulch and is then metabolized

and cleaned by microorganisms. in addition, Schröter offers

further alternative exhaust-air cleaning systems that can be

tailored to meet any need.

The dimensions and connected loads of the CLEENjet® thermal

air-purification system can be found in the Technical Details

chapter on page 95.

in The meaT proDucTS inDuSTry, Smoke emiSSionS ThaT polluTe The environmenT are generaTeD During

proDucTion. aS a manuFacTurer oF air-conDiTioning anD hoT Smoke SySTemS, SchröTer oFFerS, among oTher

ThingS, The cleenjet® air-puriFicaTion SySTem aS a Tailor-maDe anD environmenTally FrienDly SoluTion.

a clean aFFair

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conTrol and diSplay SySTem> Schröter offers its units with four different control systems. all of them are programmed in line with the individual

client requirements so that data can be managed easily. The clear display systems quickly show all connected systems

with current values at a glance. process programs of the various products can be managed centrally and production steps

can be tracked back. if you should require assistance, our online Quicksupport is at your disposal.

co

nTr

ol

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conTrol | miScellaneouS

01 mitsubishi operator panel

02 allen-Bradley operator panel

03 Schröter master panel computer

for controlling up to 30 systems

04 Siemens operator panel

The highest demand is for plc control systems by Siemens,

which are primarily sold in the european market. By contrast,

Japanese clients prefer mitsubishi systems with the complete

Japanese character set. in the united States, allen-Bradley

control systems are used. all of these systems have a touch-

screen operating unit. Schröter offers control systems by

Jumo for individual solutions. almost all control systems are

programmable logic controllers (plc) and are 99% program-

mable by Schröter. The offered modular control systems

are manufactured in large quantities in line with industry

standards, are reliable, and always use state-of-the-art

technology. This way, they can be supplied for many years as

replacements.

The display consoles connected to the systems initially show

an overview of all connected systems and with the current

values. When selecting a specific system, the display shows

the set point and actual values – they can also be shown

graphically as a trend chart, if so desired. in addition, the

various product processing programs to be managed from a

central station. The displays normally allow the production

processes to be tracked back several years.

To ensure that they are as easy to operate as possible, the

Siemens and allen-Bradley controllers are continuously

updated with new languages and multilingual programming.

Text-oriented descriptions, operating instructions, and error

messages such as alarm lists can be better understood this

way. currently 27 languages are offered in the product range.

wiTh Four DiFFerenT conTrol SySTemS in iTS proDucT range, SchröTer iS in a poSiTion To opTimally FurniSh anD

program Their SySTemS arounD The gloBe – in line wiTh The requiremenTS anD preFerenceS oF Their clienTS.

conTrol TechnoloGy For TranSparenT proceSSeS

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8 1

0504

conTrol | viSualizaTion

01 practical Schröter online support via inTouch visualization software

02-05 multilingual programming, including characters

02 process display in Thai

03 alarm in Korean

04 display in english for modification

05 process display in chinese

The inTouch display software offers quick help when produc-

tion processes do not operate smoothly: thanks to Schröter

Quicksupport, our service technicians can connect to the cli-

ent’s pc or server via the internet within seconds and can then

remotely troubleshoot the problem. Quickly and securely. cli-

ents simply download a program from the Schröter Web site,

which is available free of charge in a number of languages.

Schröter Quicksupport operates without compromising

the iT security. The support tool automatically generates a

partner id and creates a dynamic session password, which

by default changes at the beginning of each session. Besides

this, important additional functions like data transfer require

a further manual confirmation of the user on site. Because

data privacy is of top priority for us, our employees only

check computers with your explicit authorization and will

inform you about every remote access.

The advantages are clear. First, we can perform a new instal-

lation of inTouch for you in a quick and expert manner. you

only need a computer with connection to the internet on-site

and the downloaded support tool. Second, if help or support

is needed for product and recipes, our experts take over the

remote control of inTouch in order to view and optimize

parameters, recipes, and processes. Third, Schröter offers

training for operation of the display system. Finally, analyses

or optimizations can quickly and securely be integrated into

inTouch. in short: you have the advantage of quick and com-

petent support without the time-intensive visit of a service

technician.

QuicK online SupporT

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When it comes to sensitive items such as meat, safety always

takes first priority, which is why the associated processing

is subject to stringent conditions in the meat industry. To

ensure ongoing, constant product tracking, Schröter offers

bar code scanners and temperature probes.

at the beginning of production, a bar code is printed on a

temperature-resistant plastic card and is hung on the trolley.

The bar code is then always scanned when filling and loading,

for example, the cooking/smoking system, or the cold stor-

age chamber, and before slicing and packaging. This elimi-

nates the need to manually enter the batch or article number

into the system (which is also an error-prone method). at

the end of the program, the bar codes and all other pertinent

batch data are saved on a process control software. This guar-

antees the highest amount of control possible, even after the

production process has been completed, since the data can

be accessed again at any time using the search function, and

can even be displayed and printed out as a trend chart that

includes all batch data.

a new generation of wireless Wtrans radio-controlled

temperature probes for mobile temperature measurement,

including the corresponding multifunctional receivers, com-

plements the safety measures already in place. The transmit-

ter in the probe (which is designed to be inserted into the

product), is located in the probe’s handle, is well protected

thanks to a waterproof housing, and works like a charm in

ambient temperatures from –30 to +85°c. The wireless Wtrans

temperature probes continuously accompany the products

through the various temperature levels of drying, smoking,

cooking, and intensive chilling without losing any data. The

Wtrans transmitters can even be individually coded, which

allows the products to be accurately attributed to the respec-

tive stage of the production process that they are in. For this

purpose, each transmitter has a unique five-digit wireless

id. using this id number, the temperature readings recog-

nized by the receiver and interface are associated with the

other production values and recorded. a software application

(inTouch) allows all of the system’s parameters to be easily

varied and displays the entire process in a clear manner.

conSTanT producT TracKinG

01 Bar code reading by using hand

scanners

02 Wireless probes for mobile

temperature measurement

03 Scanning bar codes with scanner

integrated into the control box

conTrol | Scanner anD raDio-conTrolleD TemperaTure proBeS

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cleaninG > automatic cleaning becomes more and more important when using high capacity systems in the industry. The Schröter

experts have therefore developed a programmable control system for all processes. it helps to consistently clean systems

thoroughly in the shortest possible time – while keeping the use of chemicals and water to an absolute minimum. The auto-

matic cleaning device operates with a booster pump and can be used on multiple systems. The process visualization system

documents each cleaning process as accurately as the production processes. as a result, the plant operators can see at any

time when cleaning was performed. With this automation, Schröter ensures safety and allows optimal use of resources.

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8 6

0201

When it comes to automated cleaning solutions, the valves

of the system’s individual cleaning circuits are controlled

separately using a software program. areas with greater

contamination are treated with cleaning detergent for longer

or repeatedly. at the end of the process, all of the circuits are

rinsed with water. The preprogrammed parameters ensure

that the detergent and water used in the rinsing phase are

applied at consistently low levels. The automated cleaning

device is installed at a central location and, from there, can

be permanently connected to the cleaning manifolds of mul-

tiple systems. The cleaning detergent container is connected

to the device and automatically adds the correct amount of

detergent. System control units access the cleaning device

one after the other.

SchröTer oFFerS Tailor-maDe cleaning SoluTionS For any Size oF SySTem anD any Degree oF conTaminaTion.

For example, The moBile rg300 SoluTion iS iDeal For Small anD meDium-SizeD SySTemS. For larger SySTemS,

we oFFer Fully auTomaTeD SySTemS ThaT work on liquiD or Foam BaSiS. opTional inTerior room cleaning iS

alSo availaBle.

eFFecTive cleaninG

01 System control unit for a cleaning

program

02 automatic cleaning agent

dosing station

03 alternative: foam cleaning

systems

04 rotating cleaning head for fully

automated interior cleaning

05 Fully automated cleaning system

(rG450)

cleaning | miScellaneouS

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Technical deTailS > Sophisticated Schröter systems feature exceptional details and first-class workmanship and are manufactured using

high-quality materials. We adapt every system and its equipment down to the smallest component to meet the customer’s

individual requirements. even accessories such as smoking, cooking, and baking trolleys and frames for material-handling

equipment are customized in line with your specific needs. The following pages contain all the dimensions and connect-

ed loads of our systems (hot smoking, cooking, baking, intensive chilling, smoke, climatic cold-smoking and climatic

post-maturing, as well as cooking kettles and exhaust purification systems).

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9 0

double row hot-SmoKing SyStemS

dimenSionS unit 4 Ts 6 Ts 8 Ts 10 Ts 12 Ts 14 Ts 16 Ts 18 Ts 20 Ts

length, compact system* mm 3310 4410 5510 6610 7710 8980 10080 11480 12580

length, transit system mm 2360 3460 4560 5660 6760 7860 8960 10060 11160

Width mm 2860 2860 2860 2860 2860 2860 2860 2860 2860

height, compact system mm 2550 2550 2700 2700 2700 2700 2700 2850 2850

room height for compact system mm 3200 3200 3200 3400 3400 3600 3600 3800 3800

height, transit system mm 3600 3700 3700 3900 4500 4500 4500 4700 4700

room height for transit system mm 3800 4000 4000 4100 5000 5000 5000 5200 5200

connected loadS unit

electricity kW 18 25 35 40 40 50 65 95 95

heating: steam, electricity, oil, gas kW 120 180 250 350 400 500 600 700 800

humidification and cooking: steam kg/h 200 300 350 450 525 600 675 750 825

Shower: cold water l/min 72 108 144 180 216 252 288 324 360

Weight kg 3100 3500 4000 4600 5200 5700 6200 6800 7500

Thermicjet® hr:SinGle and douBle roW hoT-SmoKinG SySTemS

Technical DeTailS | Thermicjet® hr

Single-row hot-SmoKing SyStemS

dimenSionS unit 1 T 1 T JS 2 Ts 3 Ts 4 Ts 5 Ts 6 Ts 7 Ts 8 Ts 10 Ts

length, compact system* mm 1200 1680 3100 4200 5510 6610 7930

length, transit system mm 2360 3460 4560 5660 6760 7860 8960 11160

Width mm 1440 1560 1640 1640 1640 1640 1640 1760 1760 1760

height, compact system mm 2650 2550 2550 2550 2550 2700 2700

room height for compact system mm 3200 3250 3250 3250 3250 3400 3400

height, transit system mm 4000 4000 4000 4000 4650 4650 4650 4650

room height for transit system mm 4300 4100 4100 4400 4750 5000 5000 5000

connected loadS unit

electricity kW 3 4 10 10 17.5 18 25 25 35 35

heating: steam, electricity, oil, gas kW 27 36 80 120 160 200 220 240 260 300

humidification and cooking: steam kg/h 65 65 125 150 200 250 300 325 350 450

Shower: cold water l/min 18 18 36 54 72 90 108 125 144 180

Weight kg 1400 1700 2200 2400 2700 3000 3700 4000 4600 4900

dimensions refer to trolley size (1.0 × 1.0 × 2.0 m) and energy supplies to the maximum connected load. The consumption values may be lower

depending on the product.

* oil- and gas-fired compact systems are 500 mm longer. a service corridor measuring approximately 800 mm is required behind the systems.

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9 1

Thermicjet® ka:SinGle and douBle roW cooKinG SySTemS

Technical DeTailS | Thermicjet® ka

Single-row cooKing SyStemS

dimenSionS unit 1 T 2 Ts 3 Ts 4 Ts 5 Ts 6 Ts

length mm 1260 2360 3460 4560 5660 6760

Width mm 1400 1400 1400 1400 1400 1400

height mm 2550 2550 2550 2550 2550 2550

room height mm 3600 3600 3600 3600 3600 3600

connected loadS: cooKing SyStem unit

electricity kW 1.5 3 3 6 6 9

cooking: steam kg/h 50 100 150 175 200 250

Shower: cold water l/min 18 36 54 72 90 108

Weight kg 900 1200 1500 1900 2250 2600

double-row cooKing SyStemS

dimenSionS unit 4 Ts 6 Ts 8 Ts 10 Ts

length mm 2360 3460 4560 5660

Width mm 2860 2860 2860 2860

height mm 2550 2550 2550 2550

room height mm 3600 3600 3600 3600

connected loadS: cooKing SyStem unit

electricity kW 6 9 12 15

cooking: steam kg/h 175 250 300 350

Shower: cold water l/min 72 108 144 180

Weight kg 1800 2300 2800 3300

dimensions refer to trolley size (1.0 × 1.0 × 2.0 m).

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9 2

Bakejet® Ba: roTary BaKinG SySTemS

Thermicjet® kk: cooKinG KeTTle

Technical DeTailS | Thermicjet® kk anD Bakejet® Ba

cooKing Kettle

dimenSionS: encloSure unit 150 ltr. 200 ltr. 300 ltr. 400 ltr. 500 ltr. 600 ltr. 800 ltr. 1000 ltr. 1200 ltr.

Width mm 1000 1000 1150 1400 1650 1900 2400 2900 2550

depth. gas/oil mm 1200 1300 1400 1420 1420 1420 1420 1570

depth. steam/electricity mm 1100 1250 1300 1300 1300 1300 1300 1450

height mm 950 950 950 950 950 950 950 950 950

dimenSionS: Kettle interior unit 150 ltr. 200 ltr. 300 ltr. 400 ltr. 500 ltr. 600 ltr. 800 ltr. 1000 ltr. 1200 ltr.

Width mm d=700 700 850 1000 1250 1500 2000 2500 2150

depth mm 700 800 900 900 900 900 900 1050

height mm 450 450 450 450 450 450 450 450 510

connected loadS unit 150 ltr. 200 ltr. 300 ltr. 400 ltr. 500 ltr. 600 ltr. 800 ltr. 1000 ltr. 1200 ltr.

propane gas kg/h 1.5 1.5 2 2 2.5 3 4 5 6

natural gas m3/h 3 3 4 5 6 7.5 10 12 14

light crude oil (tsb) l/h 3 3 3.5 4.5 5 7 9 10 11

electricity kW 11 13 18 22 32 36 48 56 60

Steam, 5.0 bar kg/h 45 50 60 80 100 120 160 200 240

Steam, 0.6 bar kg/h 45 50 75 100 125 150 200 250 280

baKejet® ba

dimenSionS unit Standard trolley Special trolley

Width mm 2000 2580

length mm 1980 2380

height mm 3150 3150

room height mm 3300 3300

room temperature +40 to +250°c +40 to +250°c

relative humidity 20 to 98% 20 to 98%

connected loadS unit

entire electrics kW 89 128

heating: electric kW 84 120

humidification and cooking: steam kg/h 65 100

Standard trolley: 1.0 x 1.0 x 2.0 m | Special trolley: 1.5 x 1.0 x 2.0 m

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9 3Technical DeTailS | arcTicjet® ik

arcTicjet® ik:SinGle and douBle roW inTenSive-chillinG SySTemS

Single-row intenSive-chilling SyStemS

dimenSionS unit 1 T 2 Ts 3 Ts 4 Ts 5 Ts 6 Ts

length mm 1260 2360 3460 4560 5660 6760

Width 1 mm 1500 1500 1500 1500 1500 1500

Width 2 mm 1760 1760 1760 1760 1760 1760

height 1 mm 3020 3020 3020 3020 3020 3020

height 2 mm 2550 2550 2550 2550 2550 2550

room height 1 mm 3700 3700 3700 3700 3700 3700

room height 2 mm 3250 3250 3250 3250 3250 3250

connected loadS: chilling SyStem unit

electricity kW 3 6 9 12 15 18

Shower: cold water l/min 18 36 54 72 90 108

chilling* kW 15 30 45 60 75 90

Weight kg 1100 1600 2100 2600 3100 3600

double-row intenSive-chilling SyStemS

dimenSionS unit 4 Ts 6 Ts 8 Ts 10 Ts

length mm 2360 3460 4560 5660

Width 1 mm 2860 2860 2860 2860

Width 2 mm 3380 3380 3380 3380

height 1 mm 3020 3020 3020 3020

height 2 mm 2550 2550 2550 2550

room height 1 mm 3700 3700 3700 3700

room height 2 mm 3250 3250 3250 3250

connected loadS: chilling SyStem unit

electricity kW 12 18 24 30

Shower: cold water l/min 72 108 144 180

chilling* kW 60 90 120 150

Weight kg 2400 3500 4400 5000

dimensions refer to trolley size (1.0 × 1.0 × 2.0 m). measurements 1 and 2 relate to the arrangement of the coolers depending on use.

* The chilling capacity is based on the process. The loads refer to a room temperature of approximately 10°c.

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9 4

climajet® kr anD climajet® nr:climaTic SySTemS

Technical DeTailS | climajet® kr, climajet® nr anD Smokjet® rh/rS, Smokjet® rF

climatic cold-SmoKing SyStemS

connected loadS

Wagons electricity heating chillingkW kW kW

4 3 9 7

6 4 12 10

8 6 15 12

10 6 18 14

12 8 22 18

14 8 26 20

16 8 30 22

18 12 34 25

21 12 40 30

24 12 45 34

27 12 52 39

30 16 55 42

33 16 63 47

36 19 65 50

39 19 74 54

42 19 78 58

45 23 84 62

51 23 95 70

60 30 110 85

climatic poSt-maturing SyStemS

connected loadS

room size electricity heating chillingqm kW kW kW

20 2 5 7

40 3 10 14

60 3 14 20

80 6 18 25

100 8 20 30

125 8 28 40

150 10 32 45

175 11 40 55

200 15 45 60

250 15 55 75

300 19 65 90

350 22 75 105

400 30 85 120

450 30 95 135

500 37 105 150

550 37 115 165

600 37 125 180

700 55 145 210

800 55 170 240

SmoKjet® rf (friction SmoKe generatorS)

connected loadS

electricity 230/400 v, 50 hz 9.5 kW

extinguisher cold water | dn 10 | 3 bar 25 l/min

control compressed air | dn 10 | 6 bar 15 l/min

consumption 100 x 100 x 980 mm 75 cm/h

Friction wheel service life

300 –500 h

Smoke process 30 s friction, 20 s break

SmoKjet® rh/rS (glow SmoKe generatorS)

connected loadS

electricity 230/400 v, 50 hz 1.5 kW

heating electricity 0.5 kW

extinguisher cold water | dn 10 | 3 bar 25 l/min

control compressed air | dn 10 | 6 bar 5 l/min

ambient air Taken from room 100 m³/h

consumption chip size 2–16 5.5 kg/h

Smokjet® rh/rS, rF: GloW and FricTion SmoKe GeneraTorS

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9 5Technical DeTailS | Smokjet® rD, Smokjet® rl anD cleenjet®

Smokjet® rD anD rl: STeam and liQuid SmoKe GeneraTorS

cleenjet®: Thermal exhauST puriFicaTion SySTemS (Tnv)

SmoKjet® rd (Steam SmoKe generatorS)

connected loadS

electricity 230/400 v, 50 hz 11 kW

heating electricity 9 kW

Steamnd-Steam | dn 25 |

0.3–0.5 bar30 kg/h

condensate discharged to atmosphere

control compressed air | dn 10 | 6 bar 5 l/min

consumption chip size 1–4 (1–8) 8 kg/h

SmoKjet® rl (liquid SmoKe SyStemS)

connected loadS

electricity 230 v, 50 hz 0.2 kW

atomization compressed air | dn 10 | 6 bar 150 l/min

consumption liquid smoke per nozzle 3 –4 l/h

cleenjet® tnv

dimenSionS connected loadS

Tnv diameter length electricity Weight power Gas burner oil burner WrG electricity

mm mm kW kg kW** Type kW Type kW kW kW

300 1000 2950 3 700 70 WG 20 35–200 Wl 20 55–130 22 0.4

600 1000 3450 3 1150 140 WG 30 60–350 Wl 30 72–215 43 0.4

900 1250 4000 4 1575 210 WG 30 60–350 Wl 30 72–215 65 1.1

1200 1250 4450 4.5 1875 280 WG 30 60–350 Wl 30 72–215 87 1.1

1500 1250 4950 4.5 2175 350 WG 40 80–550 Wl 30 72–215 108 1.7

2000 1400 5160 7 2700 470 WG 40 80–550 Wl 40 120–355 145 2.2

3000 1400 5160 7 2850 700 Wm-G 20 100–940 Wm-l 20 190–775 217 4.5

4000 1900 4680* 8 3500 1275 Wm-G 20 150–1750 Wm-l 20 300–1190 289 7.5

5000 1900 5120* 8 4000 1600 Wm-G 20 150–1750 Wm-l 20 570–1965 361 7.5

* Without integrated crude gas preheater. | ** These values are approximate and based on the precise local conditions.

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