2.3 Aufstellen Und Anschl

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Operating Manual 2.3 - 1

2.3 Erecting the Plant

2.3.1 Installation of Walkways and Rail ing

Step Procedure

1 Place the mixer container on a sufficiently large place nextto the plant to allow the walkways on the right and left sideto be installed and also to allow it to be lifted onto controlcabin and pump room container in one turn.

2 For installing the walkwaysthese are moved to theirplaces separately by forklifttruck or crane. In doing so,the eye of a strop can bedrawn through one of themiddle railing holder tubesand secured on the undersideby a round steel or any othersuitable item.

Pump room container

Throw belt

Control cabin

Cold feeder

Mixer container

Hot-bin container

Drum container

Filter container

Walkways

Railings

Side support

Sidesupport

Railings

Walkway holderhooks




3 The eye on theother side ofthe strop is putonto one of theforks of thefork-lift truck ...

4 and secured by ascrew put throughthe boring at thefork end. Securethe screw by con-ter nuts from theunderside.

5 Lift the fork anddrive the walk-way carefully toits intendedplace of instal-lation. Makesure you avoidany danger topersons or...

6 ... items or to dragthe walkway on thefloor. Beside thefork-lift driver atleast one moreperson is requiredto fit the walkwayholder hooks intothe fixing facilitieson the container.

7 Finally thewalkway islowered andthe strop re-moved.

8 When all walkwaysare positioned theyare screwed to-gether on their joining straps. Usescrews of size 16mm (spanner width24 mm).

9 Now insert therailings into therailing holdertubes, ...

10 ... secure themwith linchpins.

11 Screw the rail-ings together attheir joiningstraps. Finallyinstall on theouter walkwaysthe two sidesupports.

12 In doing so, theupper and lowerends are put intothe intended fix-ings and securedby linchpins.

Caution:

Al l walkways are di fferent. Make sure no t to mix them up!

Pos. Description Specification4 Hexagon head screw DIN 933 M16x40-8.8

5 Washer DIN 125 B17

6 Hexagon nut DIN 934 M16-8




2.3.2 Posit ioning the Container

Step Procedure

1 Make sure the substructure forthe mixer container on the roof of

the control cabin and the pumproom container has been com-pleted and the container pinshave been inserted.

2 Fix appropriate lifting devices on the containerand lift it onto the container pins of the controlcabin and the pump room container. Regard theinstructions in chapter 2.1 for lifting.

3 Finally mixer container, control cabin and pumproom container are screwed together. From themixer container insert four fixing bolts M24 (withwashers size B25 on both sides) and secure onthe underside with nuts, but without counter nuts,by using a 36 mm spanner.

2.3.3 Install ing the Overflow Pipe

Step Procedure

1 Attach a strop to the transport eye of theoverflow pipe ...

2 ... and lift theoverflow pipeby crane to itsintendedplace of in-stallation on

the mixercontainer.

3 Push it over thefixing tubeand...

4 ... secure withplug bolt andlinchpin.

Transport eye

Support

Fixing bolt (insertfrom the mixer side)




5 The support is laid loosely onto the control cabin with-out being fixed. The two M16 screws can be used toadjust the position of the overflow pipe. Turn themwith a 24 mm spanner and secure by counter nuts.

2.3.4 Roof Works

Step Procedure

1 Loosen the screws of the transport holders for sealing frame 1and remove the frame.

2 Two personsare required toput the sealingframe in posi-tion. It is notnecessary …

… to prepare therim of the roofopening withsilicone pastebefore installingthe frame.

Adjustingscrews

Counternuts

Sealing frame forfiller screw conveyor(sealing frame 3)

Passage forthermaloil pipes

Sealing frame forHot-bin discharge(sealing frame 1)

Sealing frame forOversize pipe

(sealing frame 2)

Transport holders forsealing frame 1

Transport holder forsealing frame 3

Transpor holder for

sealing frame 2

Sealing frame 1 attransport




3 Loosen theM12 nuts onthe transportholder for frame2 with an 18mm spanner...

4 … and insertframe 2 withoutsilicone pasteonto the open-ing for theoversize pipe.

5 Loosen the nutsof the transportholder for frame3 in the sameway.

6 Now carryframe 3 to the

passage for thefiller screwconveyor…

7 ... and insert alsowithout silicone

paste.

8 Finally insert the 4 container pins into thecontainer corner castings. On these pins thehot-bin container will be placed.

Cables and pipes can only be completed after the plant has been erected.

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2.3 Aufstellen Und Anschl