Ade Testchart

8/13/2019 Ade Testchart

1/30

PRINCIPAL CONFIGURATIONS DIRECTIONS OF THE AXES AND TERMINOLOGY

1. Bed

2. Table or alle!

". Saddle o# !$e !able

%. Col&'(

). S*(dle $ead.


2/30


3/30

TestNo.1

Flatness of table surface

Z

X Y

Figure ObjectMeasuringinstrument

Reference to IS:20631!62 "#for instructions

for testing

$e%iations

&ermissib'e (ctua'

)erification off'atness of tab'e#*a''et surface.

If t+ere are moret+an one *a''et,rea-ings s+a'' berecor-e- for eac+*a''et b gi%ingnumber.

&recision 'e%e' orstraig+t e-ge an-sna* gauge orautoco''imator

/" aes to be in centerof t+e tra%e'.

630410000.03

NOT5 :5rror s+a'' bef'at to conca%e


4/30

TestNo.2

Parallelism between the Tablesurface & the X axis

Z X Y

Figure Object

Measuring

instrument


for testing

$e%iations

&ermissib'e (ctua'

)erification of&ara''e'ism of t+etab'e surface or

of eac+ *a''etsurface to :

Its Mo%ement ont+e sa--'e


Straig+t e-ge,gauge b'ocs an--ia' gauge.

T+e st'us of t+e -ia'gauge is to be *'ace-a**roimate' at 7oring*osition of t+e too'. T+emeasurement ma be

ma-e on a straig+t e-ge'ai- *ara''e' to t+e tab'esurface. If t+e s*in-'e canbe 'oce- t+e -ia' gaugema be mounte- on it. Ifs*in-'e cannot be 'oce-,t+e -ia' gauge s+a'' be*'ace- on t+e s*in-'ecannot be 'oce-, t+e -ia'gauge s+a'' be *'ace- ont+e s*in-'e +ea- s'i-e. " 8 aes to be 'oce-, 9if

a%ai'ab'e

630410000.0;

< Mo%ementof tab'e or

*a''et in/ ais -irection


5/30

TestNo.3

Parallelism between the Table

surface & the Y axis

Z X Y

Figure Object

Measuring

instrument


for testing

$e%iations

&ermissib'e (ctua'

)erification of&ara''e'ism of t+etab'e surface orof eac+ *a''etsurface to :

T+e Mo%ement oft+e tab'e sa--'e

on t+e be-.


Straig+t e-ge,gauge b'ocs an--ia' gauge.

T+e st'us of t+e -ia'gauge is to be *'ace-a**roimate' at 7oring*osition of t+e too'. T+emeasurement ma bema-e on a straig+t e-ge'ai- *ara''e' to t+e tab'e

surface. If t+e s*in-'e canbe 'oce- t+e -ia' gaugema be mounte- on it. Ifs*in-'e cannot be 'oce-,t+e -ia' gauge ma bemounte- on it. If s*in-'ecannot be 'oce-, t+e -ia'gauge s+a'' be *'ace- ont+e s*in-'e +ea- s'i-e. /" 8 aes to be 'oce-, 9ifa%ai'ab'e

630 4 10000.0;

< Mo%ement oftab'e or *a''et in/ ais -irection


6/30

TestNo.;

Squareness of the Z axis to thetable surface in the XZ & YZ

planes

Z X Y

Figure Object

Measuring

instrument


for testing

$e%iations

&ermissib'e (ctua'

)erification of

Squarenessof %ertica'mo%ement of t+e s*in-'e+ea- to t+e tab'e surfaceor of eac+ *a''et surfaceto :

a in t+e %ertica'*'ane *ara''e' tot+e ais.

b In t+e %ertica'

*'ane *ara''e' tot+e ais

S=uare an- -ia'gauge

T+e st'us of t+e -ia'gauge is to be *'ace-a**roimate' at 7oring*osition of t+e too'. T+e

measurement ma bema-e on a straig+t e-ge'ai- *ara''e' to t+e tab'esurface. If t+e s*in-'e canbe 'oce- t+e -ia' gaugema be mounte- on it. Ifs*in-'e cannot be 'oce-,t+e -ia' gauge ma bemounte- on it. If s*in-'ecannot be 'oce-, t+e -ia'gauge s+a'' be *'ace- ont+e s*in-'e +ea- s'i-e. /

" 8 aes to be 'oce-, 9ifa%ai'ab'e

a 0.01>#300?


7/30

TestNo.>

Squareness between the Z & Xaxis

Z

X Y


Reference to IS:2063

1!62 "#for instructionsfor testing

$e%iations

&ermissib'e (ctua'

)erification of

squarenessof %ertica'mo%ement of t+es*in-'e +ea- to t+emo%ement of :

a T+e tab'e on itssa--'e.

Straig+te-ge,s=uare an- -ia'gauge.

T+e straig+te-ge s+a'' beset *ara''e' to t+e /ais.

T+e 8 ais, s+a'' t+en bec+ece- b means of as=uare stan-ing on t+e

straig+te-ge. If t+es*in-'e can be 'oce- t+e-ia' gauge ma bemounte- on it.

If t+e s*in-'e cannot be'oce-, t+e -ia' gauges+a'' be *'ace- in t+es*in-'e +ea- s'i-e.

For @5A 9*orta' t*e an-@FA 9gantr t*e c+ec t+e

%ertica' mo%ement of t+ecross rai' on t+e co'umnsas 7e''.

0.01>#300?


8/30

TestNo.6

Squareness between the Z & Y

axis

Z

X Y



for testing

$e%iations

&ermissib'e (ctua'

)erification of

squarenessof s*in-'e+ea- mo%ement to t+emo%ement of :

a T+e tab'esa--'eon t+e be-.


T+e straig+te-ge s+a'' beset *ara''e' to t+e ais.

T+e 8 ais, s+a'' t+en bec+ece- b means of as=uare stan-ing on t+estraig+te-ge. If t+es*in-'e can be 'oce- t+e-ia' gauge ma bemounte- on it.

If t+e s*in-'e cannot be'oce-, t+e -ia' gauges+a'' be *'ace- on t+es*in-'e +ea-.

For @5A 9*orta' t*e an-@FA 9gantr t*e c+ec t+e%ertica' mo%ement of t+ecross rai' on t+e co'umnsas 7e''.

0.01>#300?


9/30

TestNo.B

Squareness between the X & Y

axis

Z

X Y



for testing

$e%iations

&ermissib'e (ctua'

)erification of

squarenessof t+emo%ement of :

a T+e tab'e on itssa--'e to t+e

mo%ement of t+etab'e sa--'e ont+e be-.

Straig+te-ge,s=uare an- -ia'gauge. T+e straig+te-ge s+a'' be

set *ara''e' to t+e /9ais.

T+e 9/ ais s+a'' t+enbe c+ece- b means ofa s=uare *'ace- on t+etab'e 7it+ one e-geagainst t+e straig+t

0.01>#300?


10/30

TestNo.C

Rotation of the Spindle axis

Z

X Y



for testing

$e%iations

&ermissib'e (ctua'

Measurement of*erio-ic aia' s'i* of t+es*in-'e

$ia' gauge stee'ba'' " s*ecia' tac'e

T+e fee'er of t+e -ia'gauge s+a'' be a**'ie- tot+e center of tac'e "a'igne-. ( stee' ba'' s+a''be inserte- to bearagainst center.

Rotate s*in-'econtinuous' at s'o7s*ee- " t+en rea-ings+a'' be recor-e-.

0.00>


11/30

TestNo.!

Runout of spindle Internal taper

Z X Y

Figure Object

Measuring

instrument


for testing

$e%iations

&ermissib'e (ctua'

)erification of runout ofinterna' ta*er of t+es*in-'e.

a Near t+e s*in-'enose.

b (t a -istance of300 mm from t+es*in-'e nose.

Test man-re' an--ia' gauge

Test s+a'' be re*eate- forat'east four *ositions of

test man-re' on s*on-'enose. T+e a%erage %a'ueof rea-ings s+a'' be t+emeasure- %a'ue.

a 0.01

b 0.02


12/30

TestNo.10

Squareness of the spindle axis tothe table surface plane alon X

& Y axis

Z X Y

Figure Object

Measuring

instrument


for testing

$e%iations

&ermissib'e (ctua'

)erification of

squarenessof s*in-'eais to t+e tab'esurface.

a In t+e %ertica'*'ane *ara''e' to

t+e / ais.b In t+e %ertica'

*'ane *ara''e' tot+e ais.

S*ecia' arm, -ia'gauge an- straig+te-ge.

/ " aes to be 'oce-in t+e center of t+e tra%e'.

a 0.02 for300

b 0.02 for300


13/30


14/30

TestNo.12

Squareness of the spindle axisand X axis

Z

X Y




$e%iations

&ermissib'e (ctua'

)erification ofs=uareness of t+es*in-'e ais to t+emo%ement of :

T+e tab'e on its sa--'e

Strig+te-ge s*ecia'arm an- -ia'gauge.

" 8 aes to be 'oce-.

T+e straig+t e-ge s+a'' beset *ara''e' to t+e / ais.

0.02 for 300


15/30

TestNo.13

Squareness between the spindle

axis and the Y axis!

Z X Y

Figure Object

Measuring

instrument


for testing

$e%iations

&ermissib'e (ctua'

)erification ofs=uareness of t+es*in-'e ais to t+emo%ement of :

T+e tab'e sa--'e on t+e

be-.

Strig+te-ge, s*ecia'arm an- -ia'gauge.

/ " aes to be 'oce-.

T+e straig+t e-ge s+a'' beset *ara''e' to t+e ais.

0.02 # 300


16/30

TestNo.1;

Squareness between the spindle

axis and the Y axis!

Z X Y

Figure Object

Measuring

instrument


for testing

$e%iations

&ermissib'e (ctua'

)erification of straig+tness of :

a T+e 'ongitu-ina'me-ian or

reference T s'otof tab'e or eac+of *a''et.

b T+e trans%erseme-ian orreference tenons'ot of t+e tab'eor eac+ of t+e*a''et.

Strig+te-ge, an--ia' gauge.

/ " aes to be 'oce-.

T+e straig+t e-ge ma be*'ace- -irect' on t+etab'e.

0.01 for an'engt+ of >00mm. Ma*ermissib'e

-e%iation 0.0;.


17/30

TestNo.1>

Parallelism between the

lonitudinal median or reference

slot of the table and the X axis!

Z X Y

Figure Object

Measuring

instrument


for testing

$e%iations

&ermissib'e (ctua'

)erification of t+e*ara''e'ism of t+e'ongitu-ina' me-ian orreference Ts'ot of t+etab'e in-ee- at 0D, to t+emo%ement of :

a T+e tab'e on itssa--'e.

$ia' gauge.

" 8 aes to be 'oce-.If t+e s*in-'e can be'oce- t+e -ia' gaugema be mounte- on it. Ift+e s*in-'e can not be'oce-, t+e -ia' gauges+a'' be *'ace- on t+es*in-'e +ea- s'i-e.

4 ;000.01>;00 4 6300.02>630 4 10000.0;1000 E 20000.06

< engt+ of s'ot


18/30

TestNo.16

Squareness between the median

or reference slots of the table

Z

X Y




$e%iations

&ermissib'e (ctua'

)erification of t+es=uareness of t+etrans%erse me-ian orreference tenon s'ot oft+e tab'e to t+e'ongitu-ina' me-ian orreference Ts'ot.


T+e straig+te-ge s+a'' beset *ara''e' to t+e'ongitu-ina' s'ot. T+etrans%erse s'ot s+a'' t+enbe c+ece- b means ofs=uare *'ace- on t+etab'e 7it+ one e-geagainst t+e straig+t e-ge.

0.01#300


19/30

TestNo.1B

Rotation of the " axis

Z

X Y




$e%iations

&ermissib'e (ctua'

a Measurement oft+e runout of t+e'ocation bore of t+econtinuous rotartab'e of eac+ *a''et.

b Measurement of

camming of t+e faceof t+e integra' rotartab'e.

a $ia' gauge.

b $ia' gauge

" 8 aes to be 'oce-.If t+e s*in-'e can be'oce- t+e -ia' gaugema be mounte- on t+es*in-'e. If t+e s*in-'ecannot be 'oce-, t+e -ia'gauge s+a'' be *'ace- ona fie- *art of t+e

mac+ine.

c 0.01>

- 0.02 >u*to ra-ius2>0? (--0.00> foreac+ 100

mm increasein ra-ius.


20/30

TestNo.1C

Relati#e position between thereference T$slot of the table and

Z

X Y



for testing

$e%iations

&ermissib'e (ctua'

)erification of intersectionof t+e center 'ine of t+e'ongitu-ina' me-ian orreference Ts'ot of t+etab'e 7it+ t+e ais ofrotation.

Straig+te-ge,gauge b'ocs an--ia' gauge.

it+ t+e rotar tab'e*ositione- suc+ t+at t+es'ot is a**roimate'*ara''e' to t+e / ais, -ia'gauge is Geroe- againststraig+t e-ge 7+ic+ ist+en remo%e- an- tab'e

in-e t+roug+ 1C0D.Straig+t e-ge re*'ace-against ot+er si-e ofgauge b'ocs an- ne7-ia' gauge rea-ing gi%est+e error.

0.02>


21/30

TestNo.1!

Indexin %ccurac of Table

Z X Y

Figure Object

Measuring

instrument


for testing

$e%iations

&ermissib'e (ctua'

.

)erification ofin-eing accurac oftab'e 7it+

a ;!0D in-eing*osition.

9$iscrete *osition

b (utomatic*ositioning for HHin-eing an-rotation 7it+ rotarmi''ing ca*acitcontinuous rotartab'e.

Master s=uare "-ia' gauge

OR

(utoco''imator "

-ia' gauge

Set t+e master s=uare*ara''e' to / ais -irection "c+ec -e%iations after eac+in-eing of !0D, 1C0D, "2B0D.

OR

Set o*tica' *o'gon mirrora**roimate' suitab'e*osition for taing rea-ings

in a fie- -irection 7it+*ro*er a'ignment bet7een*o'gon mirror an-autoco''imator. In bot+ t+ecases, tae t+e initia'*osition as reference.&erform t+e *ositioning int+e same -irection 7it+ra*i- s*ee- rate an-measure -istance at t+eeac+ *osition, bet7een t+eactua'' rotate- ang'e from

t+e reference *osition " t+eang'e oug+t to rotate9comman- ang'e. T+emaimum -ifference oft+ese %a'ues 7it+in onerotation is t+e in-eing errorof t+e tab'e.


22/30

TestNo.1!


Z X Y



for testing

$e%iations

&ermissib'e (ctua'

NOT5 : In case of amac+ine too' *ro%i-e-7it+ continuous*ositioning function ofrotar motion, it isrecommen-e- to *erformt+e measurement at eac+30D or 12 *'aces t+roug+out tota' Gone of t+erotating range. T+e*ositioning s+a'' be*erforme- in bot+

-irection of rotation. T+emaimum %a'ue amongstt7o %a'ues s+a'' be t+emeasure- %a'ue.


23/30

TestNo.20

Indexin Repeatabilit of Table

Z X Y

Figure Object

Measuring

instrument


for testing

$e%iations

&ermissib'e (ctua'

.

)erification ofin-eing re*eatabi'itof tab'e 7it+

a ;!0D in-eing*osition.

9$iscrete *osition

b (utomatic*ositioning forin-eing an-rotation 7it+rotar mi''ingca*acitcontinuous rotartab'e.

Master s=uare "-ia' gauge

OR

(utoco'imator "

*o'gon

Set t+e master s=uare*ara''e' to / ais -irection "c+ec -e%iations after eac+in-eing of !0D, 1C0D, "2B0D.

OR

Set o*tica' *o'gon mirrora**roimate' at tab'e

center an- estab'is+suitab'e *osition for taingrea-ings in a fie- -irection7it+ *ro*er a'ignmentbet7een *o'gon mirror an-autoco'imator.

NOT5 :In bot+ cases, 9a " bmeasurements s+a'' betaen b re*eating se%entimes of *ositioning to a

*oint from t+e same-irection in ra*i- fee- ratean- obtain of t+emaimum -ifference ofrea-ings.

a H ; sec.Of an arc.

b H 10 sec.Of an arc.


24/30

TestNo.20


Z

X Y



for testing

$e%iations

&ermissib'e (ctua'

T+e measurement for amac+ine too' *ro%i-e-7it+ continuous*ositioning function forrotar motion s+a'' be*erforme- on res*ecti%e*ositions of arbitrar 3*oints 7it+in t+erotationa' range. J(F oft+e maimum %a'ueamong t+e obtaine-%a'ues +a'' be taen ast+e measure- %a'ue 7it+Hsign.

T+e *ositioning s+a'' be*erforme- in bot+-irection of rotation. In

7+ic+ case t+e maimumof t7o measure- %a'uess+a'' be t+e fina'measure- %a'ue.


25/30

TestNo.21

%ccurac of buttin surfaces

Z X Y

Figure Object

Measuring

instrument


for testing

$e%iations

&ermissib'e (ctua'

.

)erification ofaccurac of -istancebet7een t+e centre of*a''et an- buttingsurfaces.

Kauge b'oc,s'i* gauge, -ia'gauge.

Measure t+e -istancebet7een center an-bui'-ing faces of eac+ *a''etan- enter t+e -e%iations fora'' *a''ets.

H 0.01


26/30

TestNo.22


Z X Y

Figure Object

Measuring

instrument


for testing

$e%iations

&ermissib'e (ctua'

NOTES :

1. If there are more than one pallet,readings shall be

)erification of run outof *a''et to* face at;!0D *ositions.

Kauge b'oc an--ia' gauge.

OR

S'i* gauge an- -ia'gauge.

Set t+e -ia' gauge on t+es*in-'e +ea-, ee* gaugeb'ocs on *a''et face an-set Gero.

In-e *a''et t+roug+ !0D,1C0D " 2B0D *osition an-note t+e -e%iations in t+e

rea-ing at eac+ *osition.T+e maimum -ifferenceof rea-ings s+e'' be t+emeasure- -e%iation.

0.02 for >00


27/30

TestNo.23

%ccurac of repeatabilit of

pallets

Z

X Y




$e%iations

&ermissib'e (ctua'

)erification ofaccurac ofre*eatabi'it of same*a''et in /, " 8aes, 7+en 'oa-e-on in-e tab'e from*a''et c+anger.

$ia' gauge an-gauge b'oc

Set t+e mac+ine at *a''etc+ange *osition an- sett+e -ia' gauge 7.r.t *a''etfrom / ais, ais " 8ais -irectionsres*ecti%e' t+roug+ agauge b'oc. Re*eat t+e

*a''et c+ange cc'eat'east 3 times.

Note t+e rea-ings at eac+c+ange. T+e maimum-ifference in t+e rea-ings< s+a'' be measure--e%iations.

0.02 in /, " 8-irection


28/30

TestNo.2;

%ccurac of repeatabilit ofpallets

Z X Y

Figure Object

Measuring

instrument


for testing

$e%iations

&ermissib'e (ctua'

)erification of inter*a''et -ifferencere'ati%e to *a''etc+ange.

$ia' gauge an-gauge b'oc

Set t+e mac+ine at *a''etc+ange *osition an- sett+e -ia' gauge 7.r.t *a''etfrom 8 ais 7it+ t+e +e'*of gauge b'oc. Re*eat*a''et c+ange cc'eat'east 3 times. Note t+erea-ing at eac+ c+ange.

Re*eat t+e *roce-ure fora'' t+e *a''ets t+e ma.-ifference of t+eserea-ings s+a'' be t+emeasure- -e%iation.

0.030


29/30

TestNo.2>

%ccurac of repeatabilit ofpallets

Z X Y

Figure Object

Measuring

instrument


for testing

$e%iations

&ermissib'e (ctua'

)erification ofre*eatabi'it ofeac+ ais. 9 /, "8

Kauge b'oc an--ia' in-icatorORaser 'engt+measuringinstrument.

Set t+e mac+ine at*a''et c+ange *ositionan- set t+e -ia' gauge7.r.t *a''et from 8 ais7it+ t+e +e'* of gaugeb'oc. Re*eat *a''etc+ange cc'e at'east 3

times. Note t+e rea-ingat eac+ c+ange.Re*eat t+e *roce-urefor a'' t+e *a''ets t+ema. -ifference oft+ese rea-ings s+a'' bet+e measure--e%iation.

0.030


30/30

Documents

Ade Testchart