Composites Europe Automation Solutions for Preform Production

KSL Keilmann Sondermaschinenbau GmbH ▪ Bensheimer Str. 101 ▪ 64653 Lorsch ▪ Germany 2

Composites Europe Forum

KSL Keilmann Sondermaschinenbau GmbH

Automation Solutions for Preform Production

Guido Jaeger


KSL Keilmann Sondermaschinenbau GmbH

- System Supplier -

Joining Technology core competence:

Stitching of Technical Textiles

Cutting Technology Production Automation

Frankfurt

Lorsch

Altenburg


Airbag AM01 Composites AM02 Interiors AM03 Seam Documentation AM04 Tire Cord AM05 Convertible Top AM06 Individual AM07

Heating Systems HT01 Mattress HT02 Furniture HT03 Individual HT04

Filter Pocket FT01 Wet Filtration FT02 Filter Tubes FT03 Individual FT04

Aeronautics LR01 Space LR02

AUTOMOTIVE

FILTER

HOME TEXTILES

AEROSPACE Rotor Blades SO01 Belts SO02 Conveyor Belts SO03 Fashion SO04 Individual Automation SO05

INDIVIDUAL


12 advantages

to apply stitching to technical textiles


7. surging of cutting edges to prevent from fraying

8. media flow guiding of media flow e.g. resign flow

9. nesting of micro cracks within specified sections

10. quilting individual compression of the preform

11. decorative stitching due to design requirements, orientation

12. spacing providing specified opening between layers of textile material in filtration spacing to pull rods through subpreform

1. joining of several layers of sub preforms

2. structural reinforcement vertical reinforcement to improve interlaminar sheer resistance

3. local reinforcements stitching of local patches / structures

4. draping support seam line serving as a bending edge

5. fixation to avoid drifting of single layers of fabric during the resign infusion process

6. material handling supporting improved material stiffness


Robotic Stitching

8

Robotic Sewing Solutions

KSL Keilmann Sondermaschinenbau GmbH Bensheimer Str. 101 - 64653 Lorsch - Germany

robot moving the part robot driving the sewing machine


Boeing 787 – Landing Gear Braces


Eurocopter – Preforming Center

Composite profile of helicopter chassis in RTM technology

C:/Dokumente und Einstellungen/hgommel.KEILMANN/Lokale Einstellungen/Veroeffentlichungen 2006/2007-05-23_Werbeversion.mpg


Eurocopter – Preforming Center

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Airbus A380 – Pressure Bulk Head

CNC controlled production Unit - diameter = 10 m - fabric roll layer - modular handling

units



JEC - Innovation Award 2011 Latecoere - Boeing 787 PAX door


KL 502 – Robot on Linear Axis


KL 504 – Portal Sewing Robot


Process Technology


Single Side Stitching / Tufting


Robot Tool Changer


Automotive Interior


Automotive Dashboard - Visteon


Robot Stitching Cell


Dashboard Stitching


RS 564 - Stitching Head


Dashboard Processing

Ultrasonic Cutting - Stitching - Tape Sealing


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Documents

Composites Europe Automation Solutions for Preform Production