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C O N V E Y I N G S O L U T I O N S
Since 1992 Ilchmann Fördertechnik GmbH plans and designs bulk handlingconveying technologies for the domestic and international market. Today, Ilchmann Fördertechnik GmbH is one of the few companies whichcan offer the whole range of bulk conveying technologies.
We offer innovative and customized solutions for almost any market specific requirements, in addition to conventional systems, for a wide variety of industries, such as:
� Food processing industry � Bio-diesel � Chemical industry� Power plants � Steel and aluminium production� Stone and soil
Ilchmann Fördertechnik GmbH has extensive experience with handling a wide variety of conveyable products, such as:
� Oilseeds (canola/rapeseed, sunflower, soybean) � Salt and sugar � Maize, wheat, grain � Chopped wood, wood chips � Fertilizer � Ashes, quicklime, cement, bleaching earth� Ore, limestone, coal, coke, slag, glass
Ilchmann Fördertechnik GmbH is the European Representative of Hi Roller Enclosed Belt Conveyors (USA). Hi Roller’s enclosed belt conveyors, specifically designed to handle dry and dusty products, complements our extensive product range.
ILCHMANN FÖRDERTECHNIK: CONVEYING SOLUTIONS
ACCESSORIES
CHAIN CONVEYORS
Ilchmann Chain Conveyors are
known for their low maintenance
requirement and high reliability -
they have proven themselves
under extreme conditions.
Ilchmann Chain Conveyors are
highly adaptable in respect to
conveying lines due to a high
degree of flexibility in layouts.
These conveyors are also avai-
lable as a round bottom design
to ensure a complete cleanout,
and as ex-proof for use in
hazardous areas.
For the transportation of bulk
materials, horizontally or inclined.
The design depends on the appli-
cation and characteristics of
the product. Different Screw
Conveyor types are available
for a variety of tasks: a standard
Screw Conveyor for the pure
product transportation, a pull-off
Screw Conveyor to discharge
hoppers, but also special stuffing
Screw Conveyors, e.g. for press
feeding applications. Also availa-
ble in an ex-proof design for the
use in hazardous areas.
The easiest way of vertical trans-
portation for various bulk materi-
als with high volume throughput.
Available as Belt or Chain Bucket
Elevators. Optionally supplied
with safety devices for the
detection of misalignment, bea-
ring temperature and zero-speed.
Together with different available
pressure relief systems a
safe operation is guaranteed,
especially when used in hazar-
dous areas.
SLIDE GATES / VALVES
For a safe shut-off or dosing of dry and free-flowing bulk materials.Mostly used under chain conveyors or silos. The operation can bemanually, pneumatically or motor-driven. Optional features can beadded, such as adjustable seals or a positioning indicator for the sliding plate. Ilchmann Valves are available in ex-proof design for the use in hazardous areas.
SCREW CONVEYORS BUCKET ELEVATORS
ILCHMANN FÖRDERTECHNIK: CONVEYING SOLUTIONS
ACCESSORIES
GIRDLE POCKET ELEVATORS
CHUTES / DIVERTERS
To connect conveying elements Ilchmann Fördertechnik can alsodeliver custom-made chutes or diverters. The chutes are made to fitlocal re-quirements. According the client request they can be inter-nally lagged with bolted-in wear protection (such as UHMW, Hardox,ceramics, or any other high-wear-resistant material). The operationof the diverters can be manually, pneumatically or motor-driven.
BELT CONVEYORS SIDEWALL BELT CONVEYORS
Ilchmann Belt Conveyors can be
offered in a rain-covered or open
construction. They are especially
made for long conveying distan-
ces, horizontal and/or slightly
inclined applications and high
volume throughput.
Also available from Ilchmann
Fördertechnik are the Totally
Enclosed and Self-Cleaning
Belt Conveyors from Hi Roller
Enclosed Belt Conveyors (USA).
These specialised elevators
allow a gentle vertical transport
of difficult products (e.g. very
abrassive, sticky or sensitive
products). At the elevator boot
the product is fed from the
inside directly into the pockets
(no scooping) – at the elevator
head the product drops out of
the pockets just by its own
weight (no centrifugal discharge).
Also available for hot or lumpy
materials with edge lengths
up to 400 mm.
Suitable for a wide variety of
applications in many industries.
(Corrugated) Sidewall Belt
Conveyors can handle most bulk
materials, and offer the advan-
tage of being able to convey
horizontal and elevate at a steep
angle of incline (up to 90°). For
the vertical type a twisted upper
to lower conveying direction can
be designed. Available in an open
or fully enclosed casing.
BEST SERVICES
CONSULTING & PLANNING
Ilchmann Fördertechnik GmbH has extensive experience with handling bulk materials,enabling us to analyse conveyor-related problems and to develop concepts for reliableand economic solutions. With the complete range of bulk handling conveyor systemsin our program, we can offer our customers optimal conveying solutions.
DESIGN
Extensive use of CAD and CAM technology enables Ilchmann Fördertechnik to respond to design adjustments and changes in a quick and effective manner. Necessary alterations to existing designs can, thus, be made in a timely and precise fashion.
MANUFACTURING
Specialised contractors manufacture all of our products, using state-of-the-art production facilities, guaranteeing fast and precise production. Final product inspection will be done on site by us, or together with our client.
INSTALLATION & COMMISSIONING
Our contractors ensure precise and efficient manufacture and installation of Ilchmann Fördertechnik conveying equipment and components. Ilchmann Fördertechnik GmbH supervises both, the installation, as well as commissioning and thus ensures reliability and quality of the product.
INSPECTION & MAINTENANCE
Ilchmann Fördertechnik offers professional inspections for existing conveying equipment. The client receives a detailed inspection report and will be informedabout the status of his equipment. Maintenance agreements can be made to ensure maximum availability of the plant with a minimum of downtime.
REPAIR & RETROFITTING
Ilchmann Fördertechnik also offers to execute repairs, or retro-fittings, of existingconveying equipment irrespective of the equipments origin. Ilchmann Fördertechnikprovides specialists who will carry out all the necessary repairs, and re-commissionthe system after completion of the work.
Ilchmann Fördertechnik conveying solutions are worldwide and successfully used:
ADM - Archer Daniels Midland CompanyAKZO Nobel Chemicals bv.AlzChem Hart GmbHAmmann Schweiz AGAMO ZILAWG, WuppertalBay Eurokessel GmbHBeste Stahl- und Maschinenbau GmbHBintang TIGA, Jakarta - BaratBiodiesel Kyritz GmbHBio-Ölwerk Magdeburg GmbHBrökelmann + Co., Oelmühle GmbH + Co.BUNGECabot Nanogel GmbHCARGILLCimbria Sket GmbHDe SmetDieffenbacher GmbH + Co. KGEKO Stahl GmbHElektro Thermit GmbH + Co. KGELKEM ASA CarbonElstar Oils SAEnergiewerke Schwarze Pumpe AG (ESPAG)Engineering Dobersek GmbHEOP Biodiesel AGEramet SA PorsgrunnErlanger Stadtwerke AGEuropa Crown LimitedEWICO Sp. z.o.o.FMW GmbHFRITZ WERNERGail-Inax AGGEORG FISCHER DISA A/SGipswerke Mack GmbHGKH Gemeinschaftskraftwerk Hannover GmbHGKS Gemeinschaftskraftwerk Schweinfurt GmbHGraphit Cova GmbHGTH Getreide Terminal Hamburg GmbH + Co. KG
Harburg Freudenberger Maschinenbau GmbHHCB Cement AGHomanitHumboldt Wega ZAB Zementanlagen GmbHHüttenwerk Krupp-Mannesmann GmbHIntermetIPA Bauchemische Produkte GmbHJordan Cement Factories Co. Ltd.KALI + SALZ GmbHKartonfabrik Moritz J. Weig GmbH + Co. KGKBI Klöckner-Becorit Industrietechnik GmbHKewesta GmbHKraftwerke Mainz-Wiesbaden AGKRONOSPANKRUPP Fördertechnik GmbHKrupp Thyssen Nirosta GmbHKünkel-Wagner Prozesstechnologie GmbHKüttner GmbH + Co. KGLafarge GipsLurgi - JJELurgi Life ScienceMAN-Ferrostaal Industrieanlagen GmbHMHD Hüttenwerke Duisburg GmbHMiljøteknologi Midt-NorgeMittal Steel Hamburg GmbHMitteldeutsche Hartstein-Industrie AGMKW Main Kraftwerke AGMoldan Maxit Erste Salzburger Gipswerks-GesellschaftNOELL Abfall- u. Energietechnik GmbHNorddeutsche Affinerie AGNU3 B.V.Oelmühle Hamburg AGOsram GmbHPaul Wurth S.A.Peter Thems HandeslagenturPfeifer & Langen KGPhilipp Holzmann AGPhilips GmbH
Prokon KroppenstedtRapsveredelung Vorpommern GmbH & Co. KGRemondis AG + Co. KGRENDAC BERGUM B.V.Rheinkalk GmbHRiesaer Ölwerke GmbH + Co. KGRieter Automotive Germany GmbHRigips GmbHRWE-Energie AGSaarschmiede GmbHSaarstahl AGSaint Gobain Glass Deutschland GmbHSaipolSalzgitter Flachstahl GmbHSaxlund International GmbHSchenckScheuch GmbHShining Gold Foodstuffs Co. Ltd.Silo Rothensee GmbH & Co.SKETSoya Mainz GmbH + Co. KGSTEAG Fernwärme GmbHSudamin MHD GmbHSüdzucker AGSULZER ESCHER WYSS GmbHSVZ Schwarze Pumpe GmbHThermPhos International B.V.Thyssen Henschel GmbHThyssen Stahl AGTIMCAL Ltd.Tinfos Inverk A/STreibacher Schleifmittel GmbHUniklinikum FreiburgVegla Vereinigte Galswerke GmbHVolvo Truck CorporationWZT ADM SzamotulyYARA Rostock GmbH + Co. KGZuther GmbH
REFERENCES
WWW.ILCHMANN.BIZ ww
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Ilchmann Fördertechnik GmbHIm Pfarrgarten 8
D-64404 BickenbachGermany
Phone +49 (0) 62 57 - 99 96 - 0Fax +49 (0) 62 57 - 99 96 - 20
Email: [email protected]