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Mitglied der Helmholtz- Gemeinschaft Simulation of the efficiency of hydrogen recombiners as safety devices Ernst-Arndt Reinecke, Stephan Kelm, Wilfried Jahn, Christian Jäkel, Hans- Josef Allelein International Conference on Hydrogen Safety September 12-14, 2011, San Francisco, CA

Mitglied der Helmholtz-Gemeinschaft Simulation of the efficiency of hydrogen recombiners as safety devices Ernst-Arndt Reinecke, Stephan Kelm, Wilfried

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Page 1: Mitglied der Helmholtz-Gemeinschaft Simulation of the efficiency of hydrogen recombiners as safety devices Ernst-Arndt Reinecke, Stephan Kelm, Wilfried

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Simulation of the efficiency of hydrogen recombiners as safety devices

Ernst-Arndt Reinecke, Stephan Kelm, Wilfried Jahn, Christian Jäkel, Hans-Josef Allelein

International Conference on Hydrogen Safety

September 12-14, 2011, San Francisco, CA

Page 2: Mitglied der Helmholtz-Gemeinschaft Simulation of the efficiency of hydrogen recombiners as safety devices Ernst-Arndt Reinecke, Stephan Kelm, Wilfried

ICHS-4September 12-14, 2011, San Francisco, CA

Folie 2E.-A. Reinecke et al.

Overview

Simulation of the efficiency of hydrogen recombiners as safety devices

Passive auto-catalytic recombiner (PAR) Goal of the numerical study Scenario investigated Model approach Results

Page 3: Mitglied der Helmholtz-Gemeinschaft Simulation of the efficiency of hydrogen recombiners as safety devices Ernst-Arndt Reinecke, Stephan Kelm, Wilfried

ICHS-4September 12-14, 2011, San Francisco, CA

Folie 3E.-A. Reinecke et al.

Unintended H2 release inside confined space

safety measure device

detection sensor

release interruption automatic valve

avoid hydrogen accumulation and ignition/explosion

ventilation

recombiner

Page 4: Mitglied der Helmholtz-Gemeinschaft Simulation of the efficiency of hydrogen recombiners as safety devices Ernst-Arndt Reinecke, Stephan Kelm, Wilfried

ICHS-4September 12-14, 2011, San Francisco, CA

Folie 4E.-A. Reinecke et al.

Passive auto-catalytic recombiner (PAR)

Page 5: Mitglied der Helmholtz-Gemeinschaft Simulation of the efficiency of hydrogen recombiners as safety devices Ernst-Arndt Reinecke, Stephan Kelm, Wilfried

ICHS-4September 12-14, 2011, San Francisco, CA

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Commercial PARs in Nuclear Power Plants

Vendors AECL, Canada AREVA, France/Germany NIS, Germany

Source: Siempelkamp

Page 6: Mitglied der Helmholtz-Gemeinschaft Simulation of the efficiency of hydrogen recombiners as safety devices Ernst-Arndt Reinecke, Stephan Kelm, Wilfried

ICHS-4September 12-14, 2011, San Francisco, CA

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Operational boundary conditions

NPP containment large temperature and density gradients large natural convection loops large geometry (20,000-70,000 m³, typical length scales 5-50 m) steam-inertized in early accident phase

Typical H2 and FC applications significant smaller scales different thermal hydraulic conditions

NPP PAR applicability ? H2 & FCGOAL:

Page 7: Mitglied der Helmholtz-Gemeinschaft Simulation of the efficiency of hydrogen recombiners as safety devices Ernst-Arndt Reinecke, Stephan Kelm, Wilfried

ICHS-4September 12-14, 2011, San Francisco, CA

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Scenario

Page 8: Mitglied der Helmholtz-Gemeinschaft Simulation of the efficiency of hydrogen recombiners as safety devices Ernst-Arndt Reinecke, Stephan Kelm, Wilfried

ICHS-4September 12-14, 2011, San Francisco, CA

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Source: CEAExperiment

GARAGE facility at CEA/France single vehicle private garage (~40 m³) concentration measurement at ~60 pos.

Test 1: He release (~2 g/s) for ~2 min

data recently published:Gupta et al., Int J Hydrogen Energy 34 (2009) 5902–5911

Page 9: Mitglied der Helmholtz-Gemeinschaft Simulation of the efficiency of hydrogen recombiners as safety devices Ernst-Arndt Reinecke, Stephan Kelm, Wilfried

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Release scenario and measurement locations

Page 10: Mitglied der Helmholtz-Gemeinschaft Simulation of the efficiency of hydrogen recombiners as safety devices Ernst-Arndt Reinecke, Stephan Kelm, Wilfried

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Approach

Scenario based on GARAGE experiment (CEA)

1. Simulation of the helium release and distribution scenario and validation against experimental data

2. Replace helium by hydrogen and verify the calculated distribution

3. Add a PAR to the scenario and compare mitigated/unmitigated scenario

Page 11: Mitglied der Helmholtz-Gemeinschaft Simulation of the efficiency of hydrogen recombiners as safety devices Ernst-Arndt Reinecke, Stephan Kelm, Wilfried

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Model approach

Page 12: Mitglied der Helmholtz-Gemeinschaft Simulation of the efficiency of hydrogen recombiners as safety devices Ernst-Arndt Reinecke, Stephan Kelm, Wilfried

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Coupled Modeling Approach

Macro ScaleMeso ScaleMicro Scale

REKO-DIREKT(in-house)

ANSYS CFX

H2-Injection

Vent

Page 13: Mitglied der Helmholtz-Gemeinschaft Simulation of the efficiency of hydrogen recombiners as safety devices Ernst-Arndt Reinecke, Stephan Kelm, Wilfried

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PAR model: REKO-DIREKT

Input: T, yi, p

Output: T, yi, m

chemical (catalytical)

reaction

natural convection

Ch

imn

eyC

atal

yst

sec

tio

n

mass/heat transfer

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T / °CyH2 / Vol.-%

CFX REKO-DIREKT - Inlet gas temperature- Inlet gas composition- Pressure

REKO-DIREKT CFX - Outlet gas temperature- Outlet gas composition- Mass flow through PAR

REKO-DIREKT CFX

REKO-DIREKT

Page 15: Mitglied der Helmholtz-Gemeinschaft Simulation of the efficiency of hydrogen recombiners as safety devices Ernst-Arndt Reinecke, Stephan Kelm, Wilfried

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Results

Page 16: Mitglied der Helmholtz-Gemeinschaft Simulation of the efficiency of hydrogen recombiners as safety devices Ernst-Arndt Reinecke, Stephan Kelm, Wilfried

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Unmitigated release - setup

Physical Model: Half Symmetry RANS equations Ideal gas equation of state Isothermal SST-model incl. buoyancy prod. & dissipation Injection

• He: 240 g (1,99 g/s)• H2: 120 g (0,99 g/s)

Wall functions at inner walls Vent: Outlet Boundary

H2-Injection

Vent

Grid statistics:Nodes 214.272y+ < 250face angle > 45°aspect ratio < 49volume ratio < 14

Page 17: Mitglied der Helmholtz-Gemeinschaft Simulation of the efficiency of hydrogen recombiners as safety devices Ernst-Arndt Reinecke, Stephan Kelm, Wilfried

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Helium/Hydrogen concentration profiles

0

500

1000

1500

2000

2500

0% 1% 2% 3% 4% 5% 6% 7% 8% 9%He / H2 fraction [vol.%]

z -

axis

[m

m]

Experiment

CFX - Helium

CFX - Hydrogen

30 s 60 s 90 s 120 s

Page 18: Mitglied der Helmholtz-Gemeinschaft Simulation of the efficiency of hydrogen recombiners as safety devices Ernst-Arndt Reinecke, Stephan Kelm, Wilfried

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H2-Injection

Vent

Mitigated release - setup

Physical Model: Half Symmetry RANS equations Ideal gas equation of state SST-model incl. buoyancy prod. & dissipation Injection

• H2: 120 g (0,99 g/s) Wall functions at inner walls

+Fixed Wall Temperature +Temperature dependent properties+No heat radiation Vent: Outlet Boundary

AREVA PAR type FR90-150

Inlet Boundary

Outlet Boundary

Adiabatic WallsGrid statistics:

Nodes 203.385y+ < 70face angle > 45°aspect ratio < 49volume ratio < 16

Page 19: Mitglied der Helmholtz-Gemeinschaft Simulation of the efficiency of hydrogen recombiners as safety devices Ernst-Arndt Reinecke, Stephan Kelm, Wilfried

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Comparison mitigated/unmitigated scenario

800 s

240 s

120 s

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Comparison mitigated/unmitigated scenario

Page 21: Mitglied der Helmholtz-Gemeinschaft Simulation of the efficiency of hydrogen recombiners as safety devices Ernst-Arndt Reinecke, Stephan Kelm, Wilfried

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Details mitigated scenario

Page 22: Mitglied der Helmholtz-Gemeinschaft Simulation of the efficiency of hydrogen recombiners as safety devices Ernst-Arndt Reinecke, Stephan Kelm, Wilfried

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PAR model details

Page 23: Mitglied der Helmholtz-Gemeinschaft Simulation of the efficiency of hydrogen recombiners as safety devices Ernst-Arndt Reinecke, Stephan Kelm, Wilfried

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Flammable cloud volume histories

0

5

10

15

20

25

0 200 400 600 800 1000

time [s]

flam

mab

le v

olum

e (>

4 vo

l.% H

2) [m

³]

with PAR

unmitigated

Page 24: Mitglied der Helmholtz-Gemeinschaft Simulation of the efficiency of hydrogen recombiners as safety devices Ernst-Arndt Reinecke, Stephan Kelm, Wilfried

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Performance (estimates)

Processor 1 CPU Quadcore I7-860, 2.8 GHz Open Suse Linux 11.3 CFX 12.1

Calculation time (1200 s) unmitigated scenario: ~10 d mitigated scenario: ~40 d

REKO-DIREKT: ~6 min more time steps more gas components (H2+O2+N2+H2O)

Page 25: Mitglied der Helmholtz-Gemeinschaft Simulation of the efficiency of hydrogen recombiners as safety devices Ernst-Arndt Reinecke, Stephan Kelm, Wilfried

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Conclusions

Page 26: Mitglied der Helmholtz-Gemeinschaft Simulation of the efficiency of hydrogen recombiners as safety devices Ernst-Arndt Reinecke, Stephan Kelm, Wilfried

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Conclusions (1/2)

Goal investigate the applicability of PAR from NPP containment to typical

H2&FC application significant differences in operational boundary conditions

first study based on GARAGE experiment, performed with ANSYS-CFX and REKO-DIREKT

Results H2 injection of 1.5 m³, flammable cloud was removed within 10

minutes hot exhaust plume promotes the transport of hydrogen rich gas

mixture towards the PAR inlet

Page 27: Mitglied der Helmholtz-Gemeinschaft Simulation of the efficiency of hydrogen recombiners as safety devices Ernst-Arndt Reinecke, Stephan Kelm, Wilfried

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Conclusions (2/2)

Next steps parameter variation

injection rate, location, and direction PAR design and number geometry of the enclosure

consideration of possible PAR ignition scenarios validation against mitigation experiments in new multi-compartment

facility, currently under construction at JÜLICH

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Thank you for your attention !