NES mKB - TECOteco.net.au/pdf/noris_thread_milling.pdf · Metrisches ISO-Gewinde nach DIN 13 und Unified-Gewinde nach ANSI B1.1 ISO Metric thread acc. DIN 13 and Unified thread acc

139

NES

NES

NES mKB

NORIS Einzahn-Gewindefräser NES mit WendeplattenNORIS Single tooth milling cutter NES with reversible insertsNORIS Fraise à fileter NES une dent à plaquettes a jeterNORIS Frese a filettare NES con placchette reversibili ad unafila di denti

➤ Für große Abmessungen ab Gewindedurchmesser 20 mmFor large thread sizes, from thread diameter 20 mmPour filetages grand diamètre à partir de 20 mmPer grandi misure da diametro di filettatura 20 mm

140

Kat.-Nr. / Cat.No. / N° cat. / Tipo

20 1) 60 114 50 16,5 2) 20 2 F521 F501F0005

ø Dmin.mm

l5 l1 l3 ø d1 ø d2 Zp

PlattentypTip type

Plaquette typePlaccetta tipo

Art.-Nr.Article no.

Code articleArticolo nr.

Einzahn-Gewindefräser NES mKB mit WendeplattenSingle tooth milling cutter NES mKB with reversible insertsFraise à fileter NES mKB une dent à plaquettes a jeterFrese a filettare NES mKB con placchette reversibili ad una fila di denti

für Innengewindefor internal threads

pour filetage intérieurper filettature interne

mit Zylinderschaft DIN 1835 Bwith straight shank acc. DIN 1835 Bavec queue cylindrique selon DIN 1835 Bcon gambo cilindrico secondo DIN 1835 B

F501

ZubehörAccessoriesAccessoires

Accessori

1) 24 mm bei P = 2,5 - 3,5 mm24 mm bei P = 2,5 - 3,5 mm24 mm bei P = 2,5 - 3,5 mm24 mm bei P = 2,5 - 3,5 mm

2) 18 mm bei P = 2,5 - 3,5 mm18 mm bei P = 2,5 - 3,5 mm18 mm bei P = 2,5 - 3,5 mm18 mm bei P = 2,5 - 3,5 mm

l5

ø d 1

ø d 2

l1

l3

F521F0008F521

PlattentypTip type


14

PGg/1"

5

b

7

h

Art.-Nr.Article no.


F521F0005

Art.-Nr.Article no.


Gewindefräsplatte, 2 Zähne, auswechselbarThread milling insert, 2 tooth, indexablePlaquettes de filetage, à 2 dents, interchangeablesInserti filettati, con 2 denti, intercambiabili

für Innen- und Außengewindefor internal and external threads

pour filetage intérieur et extérieurper filettature interne ed esterne

Whitworth-Gewinde BS 84 und Whitworth-Rohrgewinde DIN EN ISO 228Whitworth thread BS 84 and Whitworth pipe thread DIN EN ISO 228Filetage Whitworth BS 84 et filetage Whitworth pas du gaz DIN EN ISO 228Filettatura Whitworth BS 84 e filettatura gas Whitworth DIN EN ISO 228

b

h

b

h

TiN TiALN

55°P

ErsatzschraubeSpare screwVis de rechangeVite di ricambio

SchraubendreherScrew driverTournevisCacciavite

⎫⎪⎬⎪⎭

F550AAAAA

⎫⎪⎬⎪⎭

1033AAAAA

141

F521F521

F521F0004F521F0003

PlattentypTip type


1,5 - 2,52,5 - 3,5

Pmm

16 - 1010 - 7

PGg/1"

55

b

77,8

h

Art.-Nr.Article no.


F521F0002F521F0001

Art.-Nr.Article no.





Metrisches ISO-Gewinde nach DIN 13 und Unified-Gewinde nach ANSI B1.1ISO Metric thread acc. DIN 13 and Unified thread acc. ANSI B1.1Filetage métrique ISO selon DIN 13 et filetage américain selon ANSI B1.1Filettatura ISO metrica sec. DIN 13 e filettatura UN sec. ANSI B1.1

b

h

b

h

TiN TiALN

P60°

Kat.-Nr. / Cat.No. / N° cat. / Tipo F521


NES

NES

142


3030303036

6080809095

124140144154159

6056606060

23,8523,8523,8523,8529,27

3225323232

33333

F510F510F510F510F510

F501AANAAF501F0011F501AARAAF501AA8AAF501E0841

ø Dmin.mm


PlattentypTip type


Art.-Nr.Article no.






F501


Accessori

l1

ø d 2

l5

l3

ø d 1

143

NES

NES

F510F0005F510

PlattentypTip type


11

PGg/1"

6,35

b

9,52

h

Art.-Nr.Article no.


F510AACAA

Art.-Nr.Article no.






h

b

h

b

TiN TiALN

55°P



⎫⎪⎬⎪⎭

F550AAAAA

⎫⎪⎬⎪⎭

1033AAAAA

F510F510F510

F510F0012F510F0003F510F0004

PlattentypTip type


1,0 - 2,51,5 - 2,52,5 - 4

Pmm

24 - 1016 - 1010 - 6

PGg/1"

6,356,356,35

b

9,529,529,52

h

Art.-Nr.Article no.


–F510AAAAAF510AABAA

Art.-Nr.Article no.






h

b

h

b

TiN TiALN

P60°



144


404040

9595

115

155159179

566060

32,8532,8532,85

253232

333

F511F511F511

F501F0012F501F0011F501F0007

ø Dmin.mm


PlattentypTip type


Art.-Nr.Article no.






F501

l1

ø d 2

l5

l3

ø d 1


Accessori

145

NES

NES

F511F0003F511

PlattentypTip type


11

PGg/1"

8,5

b

13,5

h

Art.-Nr.Article no.


F511AACAA

Art.-Nr.Article no.






h

b

h

b

TiN TiALN

55°P



⎫⎪⎬⎪⎭

F551AAAAA

⎫⎪⎬⎪⎭

1034AAAAA

F511F511

F511F0001F511F0002

PlattentypTip type


1,5 - 2,52,5 - 5,5

Pmm

16 - 1010 - 4,5

PGg/1"

8,58,5

b

13,513,5

h

Art.-Nr.Article no.


F511AAAAAF511AABAA

Art.-Nr.Article no.






h

b

h

b

TiN TiALN

P60°



146


4848

110145

173208

6060

40,2540,25

3232

44

F512F512

F501F0013F501F0010

ø Dmin.mm


PlattentypTip type


Art.-Nr.Article no.






F501

l1

ø d 2

l5

l3

ø d 1


Accessori


48484848

F505AADAAF505AADACF505AAWAAF505AAWAB

ø Dmin.mm

110110145145

l5

212245247280

l1

40,2540,2540,2540,25

ø d1

SK 40SK 50SK 40SK 50

SK

4444

Zp

F512F512F512F512

PlattentypTip type


Art.-Nr.Article no.




mit Steilkegel DIN 69871 AD/Bwith ISO taper acc. DIN 69871 AD/Bavec queue cône SA selon DIN 69871 AD/Bcon gambo conico ISO secondo DIN 69871 AD/B

F505


Accessori


48484848

F505F0029F505AADAFF505F0028F505F0025

ø Dmin.mm

110110145145

l5

217264252299

l1

40,2540,2540,2540,25

ø d1

BT 40BT 50BT 40BT 50

SK

4444

Zp

F512F512F512F512

PlattentypTip type


Art.-Nr.Article no.




mit Steilkegel JIS B 6339 (MAS 403 BT)with ISO taper acc. JIS B 6339 (MAS 403 BT)avec queue cône SA selon JIS B 6339 (MAS 403 BT)con gambo conico ISO secondo JIS B 6339 (MAS 403 BT)

F505

l1

l5

SK JIS B 6339 (MAS 403 BT)

ø d 1


Accessori

l1

Form AD

l5

Form BSK DIN 69871 AD/B

ø d 1

147

NES

NES

F512F0003F512

PlattentypTip type


11

PGg/1"

9,5

b

15,5

h

Art.-Nr.Article no.


F512AACAA

Art.-Nr.Article no.






h

b

h

b

TiN TiALN

55°P



⎫⎪⎬⎪⎭

F552AAAAA

⎫⎪⎬⎪⎭

1035AAAAA

F512F512

F512F0001F512F0002

PlattentypTip type


1,5 - 33 - 6

Pmm

16 - 99 - 4

PGg/1"

9,59,5

b

15,515,5

h

Art.-Nr.Article no.


F512AAAAAF512AABAA

Art.-Nr.Article no.






h

b

TiN TiALN

P60°



h

b

148



64648080

F505AAEABF505F0007F505AACAAF505E5553

ø Dmin.mm

150195170260

l5

286331308398

l1

52,5552,5566,5566,55

ø d1

SK 50SK 50SK 50SK 50

SK

4477

Zp

F513F513F513F513

PlattentypTip type


Art.-Nr.Article no.




mit Steilkegel DIN 69871 AD/Bwith ISO taper acc. DIN 69871 AD/Bavec queue cône SA selon DIN 69871 AD/Bcon gambo conico ISO secondo DIN 69871 AD/B

F505

l1

Form AD

l5

Form BSK DIN 69871 AD/B

ø d 1


Accessori


646464648080

F505F0041F505F0031F505F0032F505F0026F505F0042F505F0034

ø Dmin.mm

150150195195170260

l5

258305303350327417

l1

52,5552,5552,5552,5566,5566,55

ø d1

BT 40BT 50BT 40BT 50BT 50BT 50

SK

444477

Zp

F513F513F513F513F513F513

PlattentypTip type


Art.-Nr.Article no.




mit Steilkegel JIS B 6339 (MAS 403 BT)with ISO taper acc. JIS B 6339 (MAS 403 BT)avec queue cône SA selon JIS B 6339 (MAS 403 BT)con gambo conico ISO secondo JIS B 6339 (MAS 403 BT)

F505

l1

l5

SK JIS B 6339 (MAS 403 BT)

ø d 1


Accessori

149

NES

NES

F513F0003F513

PlattentypTip type


11

PGg/1"

12,5

b

19

h

Art.-Nr.Article no.


F513AACAA

Art.-Nr.Article no.






h

b

h

b

TiN TiALN

55°P



⎫⎪⎬⎪⎭

F553AAAAA

⎫⎪⎬⎪⎭

1036AAAAA

F513F513

F513F0001F513F0002

PlattentypTip type


1,5 - 33 - 6

Pmm

16 - 99 - 4

PGg/1"

12,512,5

b

1919

h

Art.-Nr.Article no.


F513AAAAAF513AABAA

Art.-Nr.Article no.






h

b

h

b

TiN TiALN

P60°



© E

rnst

Rei

me

Vert

riebs

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1

Cha

ract

eris

tics

of th

read

mill

ing

Cha

ract

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tics:

ch

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ng p

roce

ss

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rrup

ted

cut

for i

nter

nal a

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xter

nal t

hrea

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prod

uces

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ays

shor

t chi

ps

suita

ble

for m

ost m

ater

ials

up

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3 R

c cu

tting

mat

eria

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rbid

e w

ith d

iffer

ent c

oatin

gs a

vaila

ble

Req

uire

men

ts:

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NC

-mac

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good

cla

mpi

ng o

f the

tool

and

the

wor

kpie

ce

In

tern

al c

oola

nt s

uppl

y (m

in. 2

0 ba

r)

(BG

F an

d SF

UN

Iver

sal t

ypes

)

© E

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Rei

me

Vert

riebs

Gm

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2

Adv

anta

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of th

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mill

ing

Adv

anta

ges:

t

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gh a

nd b

lind

hole

thre

ads,

left

and

right

han

d th

read

s,

d

iffer

ent d

iam

eter

s an

d to

lera

nces

,

with

onl

y on

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ter s

urfa

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ualit

y on

the

thre

ad

with

em

ulsi

on, c

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r or m

inim

ized

lubr

ifica

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rt m

achi

ning

tim

es

exa

ct p

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on

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chip

pro

blem

s n

o ov

ersi

ze o

f the

thre

ad

no

reve

rsin

g of

the

spin

dle

nece

ssar

y s

ave

spac

e in

the

tool

chan

ger

thr

ead

dept

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ose

to th

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ttom

e

asy

mac

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ng o

f diff

icul

t mat

eria

ls

mor

e pr

oduc

tion

safe

ty

low

tool

cos

t due

to c

hang

able

inse

rts

© E

rnst

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me

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Gm

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3

Clim

b m

illin

g &

opp

osed

mill

ing

Pitch P

refe

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e le

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Y

X Z Z

Star

ting

poin

t

Endp

oint

Clim

b m

illin

g O

ppos

ed m

illin

g

Y

X Z Z

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renc

e le

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Pitch P

Star

ting

poin

t

Endp

oint

© E

rnst

Rei

me

Vert

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Gm

bH

4

Feed

on

cont

our a

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n th

e to

ol c

entr

e

Con

tour

Tool

cen

tre

© E

rnst

Rei

me

Vert

riebs

Gm

bH

5

Spee

d co

nditi

ons

Fk a

nd F

m

D

Fk x

( D

– D

w )

Fm

Fk

D

Dw

Feed

of t

he to

ol c

entr

e

Fm

=

[ mm

/min

]

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Fee

d on

con

tour

[ m

m/m

in ]

Fm =

Fee

d on

tool

cen

tre

[ mm

/min

]

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= E

ffect

ive

diam

eter

[ m

m ]

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Dim

ensi

on =

Maj

or d

iam

eter

[ m

m ]

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= D

ia. o

f the

way

of t

he to

ol c

entr

e =

D -

Dw

Dm

= ( D

– D

w )

/ 2

Fk

Fm

Fm x

D

=

Fk

x (

D –

Dw

)

D /

2

with

val

ues

F

m =

70

350

mm

/min

x (

70 –

55

) =

75 [

mm

/min

]

© E

rnst

Rei

me

Vert

riebs

Gm

bH

6

Cal

cula

tion

of th

e fe

ed a

nd s

peed

Pa

ram

eter

s of

the

appl

icat

ion:

M

ajor

dia

met

er:

70

mm

C

uttin

g sp

eed

Vc:

100

m/m

in

Effe

ctiv

e di

amet

er D

w:

55

mm

Fe

ed p

er to

oth

fz:

0,1

mm

N

umbe

r of t

eeth

:

6

Rot

atio

n sp

eed

n

= π

x D

w

Feed

on

cont

our

Fk

=

n x

fz x

Z

Fk =

Fee

d on

con

tour

[mm

/min

]

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= E

ffect

ive

diam

eter

[mm

]

Vc =

Cut

ting

spee

d [m

/min

]

n =

Rot

atio

n sp

eed

[min

-1]

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Fee

d pe

r too

th [m

m]

z =

Num

ber o

f tee

th (r

adia

l)

Vc x

100

0

Valu

es

:

n

=

100

m/m

in x

100

0

π x

55

= 5

80 m

in -1

Valu

es

F

k =

58

0 m

in -1

x 0

,1 x

6

= 3

50 m

m/m

in

[mm

/min

] [min

-1]

© E

rnst

Rei

me

Vert

riebs

Gm

bH

7

Fact

or o

f the

feed

D

70

15

= 4

,67

Fk

Fm D

m

Dw

D

Fk =

Fee

d on

con

tour

[mm

/min

]

Fm =

Fee

d on

tool

cen

tre

[ mm

/min

]

Dw

= E

ffect

ive

diam

eter

[mm

]

D =

Dim

ensi

on =

Maj

or d

iam

eter

[ m

m ]

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= D

ia. o

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way

of t

he to

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entr

e =

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Fa

ctor

of t

he fe

ed

=

Valu

es

Fact

or =

© E

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Rei

me

Vert

riebs

Gm

bH

8

NO

RIS

NES

Tool

des

crip

tion:

Si

ngle

-toot

h th

read

mill

with

pro

file

corr

ecte

d in

dexa

ble

inse

rts

mad

e fr

om

carb

ide

for t

he p

rodu

ctio

n of

inte

rnal

th

read

s bi

gger

than

Ø 2

0mm

Inse

rts

for u

nive

rsal

use

(e

ven

for d

iffer

ent p

itche

s)

Req

uire

men

ts:

exis

ting

core

hole

NO

RIS

NES

mK

B

NES

mK

B

© E

rnst

Rei

me

Vert

riebs

Gm

bH

9

NO

RIS

NES

- Fu

nctio

n

© E

rnst

Rei

me

Vert

riebs

Gm

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10

NO

RIS

NES

– O

verv

iew

F50

1 /F

505

DIN

183

5B

Dep

endi

ng o

n th

e le

ngth

of t

he h

olde

r F5

01: F

510,

F51

1, F

512,

F52

1

F5

05: F

512,

F51

3, F

514

F501

: 2 o

r 3

F5

05: 4

or 7

Ti

N o

r TiA

lN

Hol

der:

42C

rMo4

with

inte

rnal

coo

lant

sup

ply

M, U

N, G

F5

01 a

nd F

505

Thre

ad ty

pes:

Shan

k:

Thre

ad d

epth

:

Cat

. No.

:

Cat

. No.

Inse

rts:

N

umer

of i

nser

ts:

Coa

ting:

M

ater

ial:

F501

F5

05

© E

rnst

Rei

me

Vert

riebs

Gm

bH

11

NO

RIS

NES

– In

sert

s

Non

ferr

ous

and

cast

mat

eria

ls

Stai

nles

s st

eels

up

to 1

100N

/mm

² St

eels

and

diff

icul

t mac

hina

ble

mat

eria

ls u

p to

140

0N/m

m²

G:

11

and

14 tp

i U

N:

24 –

3 tp

i M

: 1

,0 m

m –

8,0

mm

pitc

h F5

21: 2

/ al

l oth

ers

4 Ti

N o

r TiA

lN

Car

bide

- P3

0 M

, UN

, G

F510

, F51

1, F

512,

F51

3, F

514,

F52

1 Th

read

type

s:

Cat

. No.

:

Dim

ensi

ons:

Suita

ble

for:

Cut

ting

edge

s:

Coa

ting:

M

ater

ial:

Documents

NES mKB - TECOteco.net.au/pdf/noris_thread_milling.pdf · Metrisches ISO-Gewinde nach DIN 13 und Unified-Gewinde nach ANSI B1.1 ISO Metric thread acc. DIN 13 and Unified thread acc