Nozzles for Continuous Casting Cooling

2

Survey

Air Atomizing Nozzles

Accessories

Page

Introduction into Continuous Casting Cooling 4 - 6

Air Atomizing Nozzles 7 - 13 Flat Spray Full Cone Spray Spray Pattern: Round Spray Pattern: Rectangle

Hydraulic Nozzles 14 - 30 Flat Spray Spray Pattern: Tapered Spray Pattern: Rectangle Full Cone Spray Spray Pattern: Round Spray Pattern: Wide Angle Spray Pattern: Oval Spray Pattern: Square Maximum Free Passage

Accessories for Continuous Casting Cooling 31 Weld Nippel with Dovetail Tip Retainer Adapter w/o Dovetail Adapter w/o Dovetail

oriies

Table of contents

Hydraulic Nozzles

3www.ssco.ch | www.spraying.at | www.spray.de

Spraying Systems

Worldwide ServiceThe Spraying Systems Group, worldwide leader in spray nozzles and accessories, has manufacturing facilities in the United States and in several other countries of the world. An exclusive sales organization in more than 40 countries makes sure that we can supply worldwide service and are always close by.

Service in GermanyCustomer service and customer satisfaction are extremely important for us:

A fi eld sales organization that “delivers“ the international • experiences of Spraying Systems free of charge directly to your place. A group of application engineers whose specialists are your • partners to fi nd the right solution for your application. A factory in Germany equipped with state of the art machines, • test equipment and last but not least engineers who are nozzle experts.

InnovativeBased on the world network of Information Services of the Spraying Systems Group our engineers have at any time direct access to the newest “fi ndings“ in nozzle technique. This means for our customers: quick response whenever new or custom-made products have to be designed.

State of the art equipment for testing, simulation and quality control are installed in our TechCenter which helps the engineers to optimize our products.

Quality is our top priorityOur Quality management system, certifi ed according to ISO 9001 already since 1996 and of course updated according to ISO 9001:2000, ensures that our high quality level is not only maintained but steadily improves.

Spraying Systems: Global Presence ensures localsupport and quick delivery

4 www.spray.de | www.spraying.at | www.ssco.ch

Heat Transfer Coeffi cient (HTC) for Secondary CoolingIn secondary cooling nozzles are spraying water on the strand. During this process a steam layer develops between the strand surface and the water. If there are great diffe-rences in temperature, this steam buffer will be relatively stable and its effect will be an insulation.

The most relevant factor for the heat transfer is the impact density of the sprayed water. Therefore the water distribu-tion on the strand surface is very important for the cooling quality. The water quantity per given surface area depends on the distance of the nozzle from the strand surface.

The nozzle characteristic would result in HTC character-istics. The steep gradients of the HTC in connection with its high maximum is causing great temperature differences on the strand surface.

It is not possible to have a nozzle characteristic that meets the requirements of all applications. To achieve a good uni-form distribution of the HTC in continuous casting cooling it is therefore necessary to take care of a nozzle layout for each section that performs a good overlap of the individual nozzle characteristics.

An effi cient Secondary Cooling System shows the following features:

Uniform cooling of the strand surface• High process effi ciency due to the maximum evaporation • of the cooling waterFast removal of the residual water off the strand surface•

Today there are two mainCooling Processes:

Hydraulic Cooling• Strand cooling with Hydraulic Nozzles Air Atomizing Cooling• Strand cooling with Air Atomizing Nozzles

Most of the continuous casting installations are nowadays equipped with Air Atomizing Nozzles.

Features of Hydraulic Cooling Process:

Water is the only cooling media that the nozzles apply • to the strand Variation of the cooling capacity is only possible • by changing the water pressure Uniform distribution• Small droplets and a defi ned drop size spectrum• Fast transportation of the water off the hot slab surface•

Features of Air Atomizing Cooling Process:

Fine drop size spectrum leads to fast heat transfer and high • cooling effi ciency Nozzle manage poor water quality due to large free passages • (little clogging risk). This increases the productivity of the installation A large turn down ratio allows adjustment of the cooling • capacity according to the various steel grades and assures high quality High impact improves the effi ciency of the cooling process • by means of the fast heat transfer Fast and easy cleaning minimizes time and cost for • maintenance

Introduction

Introduction into Continuous Casting Cooling

5www.ssco.ch | www.spraying.at | www.spray.de

Introduction

The right Nozzles for Secondary Cooling Choose the right nozzles for your application

Air Atomizing Nozzles for Continuous Casting Cooling

Hydraulic Nozzles for Continuous Casting Cooling

Product Spray Pattern Slab Thin Slab Bloom Billet Beam-Blank Round

Flat Spray • • • • • •

Double Flat Spray

• – – – – –

Full Cone Round

– – • • – •

Full Cone Rectangle

– – • • • •

Product Spray Pattern Slab Thin Slab Bloom Billet Beam-Blank Round

Flat Spray Tapered

• • • • • •

Flat Spray Even Spray

• • • • • –

Full Cone Round

– • • • – –

Full ConeOval

• – • • – –

Full Cone Square

– • • • – –

Full Cone Rectangle

– • – • – –

6 www.spray.de | www.spraying.at | www.ssco.ch

Introduction

CasterJet Nozzles…… are famous because of their outstanding uniform distri-bution, above average turn down ratio, low air consumption and impressing heat transfer all along with little clogging risk.

Our CasterJet design with plate connection helps to speed up set-up time of the machines (e.g. for twin strand ma-chines) and reduces maintenance time and cost.

Air Atomizing Rectangle FullJet…… have been designed to better meet the technical requi-rement for cooling of complex surfaces like billet caster. These nozzles have a smaller capacity than conventional hydraulic nozzles and are much less sensitive for clogging. Installations with these nozzles have shown better and more consistent quality of the steel and higher effi ciency of the process.

Hydraulic Rectangle FullJet… … have been designed to meet the special technical condi-tions in continuous casting of thin slab when it becomes to heat transfer. The special characteristics of these nozzles have a high contribution to the quality achieved in thin slab production.

Higher strand speed, more sophisticated steel qualities, and all-round machines (TWIN) ask for nozzles that can meet the increased challenge of today.

Our engineers have worked on solutions for the new pro-cesses. In addition to the large variety of standard nozzles for continuous casting they have designed special nozzles for various applications:

• CasterJet Air Atomizing Nozzles• Air Atomizing Rectangle FullJet Nozzles• Hydraulic Rectangle FullJet Nozzles

Nozzles improve quality and effi ciency of Continuous Casting Cooling Installations

7www.ssco.ch | www.spraying.at | www.spray.de

Air Atomizing Nozzles

The benefi ts of our CasterJet Nozzles:Reduced air consumption• Large free passage• Uniform distribution over full pressure range• Stable spray angle starting already at 1 bar water pressure• Reduced cost of water due to effective heat transfer• Above average turn down ratio with almost constant drop size • spectrum over large operating range Enables the nozzles to meet the requirements of changing • strand speed and steel dimensions and grade Almost non clogging due to the patented CasterJet design • with the two stage atomizationModular, service friendly design• Maintenance friendly assembly of the units outside the roll • installation (PlateCasterJet) Good cooling of components between the rolls due to small • droplets (water mist) in the low pressure range

CasterJet Nozzles – Better cooling with lower air and water consumption

CasterJet nozzles are state of the art nozzles for continu-ous casting cooling. They produce an extraordinary dense water-air-mixture which results in an excellent uniform cooling of the strand surface.

Our engineers have considered the various applications and have developed different special designs:• BlockCasterJet• PipeCasterJet• PlateCasterJet

Air Atomizing NozzlesCasterJet

8 www.spray.de | www.spraying.at | www.ssco.ch

Air Atomizing Nozzles

Air Atomizing NozzlesFlat Spray – Tapered

Benefi tsTwo stage atomizing• Stable spray angle• Large turn down ratio• Uniform cooling• Extended application range• Limited clogging risk• Low air consumption•

Type Spray Angle Size MinMax

Capacity Air p = 2 bar

p Water = 1 bar p Water = 2 bar p Water = 7 bar

V̇ Water (l/min)

V̇ Air(Nm3/h)

V̇ Water(l/min)

V̇ Air(Nm3/h)

V̇ Water(l/min)

V̇ Air(Nm3/h)

CasterJet Tube Version

19880199301822519925

60° - 135°

1,3 - 2,02,5 - 5,06,5 - 8,09,0 - 12,0

MIN 1,5 5,5 2,3 5,2 5,3 3,3

MAX 10,0 60,0 19,0 53,0 48,0 20,0

CasterJet Tube Version

20450110°120°135°

15,0 - 17,0MIN 13,0 100,0 24,0 90,0 62,0 30,0

MAX 12,0 130,0 24,0 105,0 68,0 40,0

New CasterJet Tube-Version – Air Reduced

50070 60° - 135° 2,0 - 6,5MIN 2,3 8,7 3,7 8,4 7,7 8,2

MAX 8,5 22,0 13,0 21,5 26,0 16,0

New CasterJet Tube-Version – Air Reduced

50085 60° - 135° 8,0 -12,0MIN 10,5 24,0 16,0 23,5 31,5 22,2

MAX 11,5 43,0 19,5 39,0 46,0 19,0

CasterJet Tube-Version

D40406 60°110° 120°

520 - 880MIN 2,3 4,5 3,7 4,3 8,7 3,2

MAX 6,4 24,3 15,5 19,7 41,0 4,0

CasterJet Tube-Version

D41616 90°

+135°

2,0 – 2,5 2,6 8,5 4,0 8,3 8,5 6,0

21,0 7,0 65,0 26,0 55,0 80,0 11,0

For further information about our standard nozzles please ask for our data sheets. For information about material please see page 13.

9www.ssco.ch | www.spraying.at | www.spray.de

Air Atomizing Nozzles

Benefi tsTwo stage atomizing• Stable spray angle• Large turn down ratio• Uniform cooling• Low air consumption• Easy to assemble and maintain•

Air Atomizing NozzlesFlat Spray – Tapered

Type Spray Angle Size MinMax

Capacity Air p = 2 bar

p Water = 1 bar p Water = 2 bar p Water = 7 bar

V̇ Water(l/min)

V̇ Air(Nm3/h)

V̇ Water(l/min)

V̇ Air(Nm3/h)

V̇ Water(l/min)

V̇ Air(Nm3/h)

CasterJet Plate Version with Tube

D41845D41947

40° - 120° 0,7 - 6,0MIN 0,32 5,0 1,2 4,0 3,2 2,4

MAX 7,0 18,0 10,0 17,0 24,0 13,0

For further information about our standard nozzles please ask for our data sheets. For information about material please see page 13.

10 www.spray.de | www.spraying.at | www.ssco.ch

Benefi tsTwo stage atomizing• Stable spray angle• Large turn down ratio• Low air consumption• Effective cooling due to reduced spray distance• Installation even in areas with restricted space• Compact design• Low clogging risk• Large variety of spray angles + capacities•

Air Atomizing Nozzles

Air Atomizing NozzlesFlat Spray – Tapered

Type Spray Angle Size MinMax

Capacity Air p = 2 bar

p Water = 1 bar p Water = 2 bar p Water = 7 bar

V̇ Water (l/min)

V̇ Air(Nm3/h)

V̇ Water(l/min)

V̇ Air(Nm3/h)

V̇ Water(l/min)

V̇ Air(Nm3/h)

CasterJet Block-Version

D26866D26867D26868

90° - 140° 117 - 720MIN 0,2 14,5 0,9 12,3 2,0 10,0

MAX 2,8 42,0 7,0 12,3 38,0 5,5

CasterJet Block-Version

D26951 80° - 140° 470 - 720MIN 1,0 10,0 1,7 9,7 4,0 7,6

MAX 2,8 42,0 7,0 12,3 38,0 5,5

CasterJet Block-Version

D40197 60° - 140° 480 - 630MIN 0,6 12,8 1,8 10,1 4,9 5,0

MAX 2,6 16,0 6,0 11,5 19,0 3,0

CasterJet Block-Version

D40208 30° -140° 480 - 850MIN 0,8 13,0 2,2 11,5 5,0 9,5

MAX 6,4 24,3 15,5 19,7 41,0 4,0

CasterJet Block-Version

D40336 60° - 120° A10 - D25MIN 1,2 5,5 2,1 5,2 4,0 4,5

MAX 1,5 20,0 7,2 13,0 22,0 3,0

For further information about our standard nozzles please ask for our data sheets. For information about material please see page 13.

11www.ssco.ch | www.spraying.at | www.spray.de

Benefi tsTwo stage atomizing• Stable spray angle• Large turn down ratio• Uniform distribution over wide impact area• Low air consumption• Service friendly design•

Air Atomizing Nozzles

Air Atomizing NozzlesDouble Flat Spray – Tapered

Type Spray Angle Size MinMax

Capacity Air p = 2 bar

p Water = 1 bar p Water = 2 bar p Water = 7 bar

V̇ Water (l/min)

V̇ Air(Nm3/h)

V̇ Water(l/min)

V̇ Air(Nm3/h)

V̇ Water(l/min)

V̇ Air(Nm3/h)

CasterJet Block-Version

D26556 140° 450 - 720MIN 1,1 22,0 1,5 21,4 2,9 20,5

MAX 2,8 42,0 11,0 31,5 38,0 5,5

For further information about our standard nozzles please ask for our data sheets. For information about material please see page 13.

12 www.spray.de | www.spraying.at | www.ssco.ch

Air Atomizing Nozzles

Benefi tsTwo stage atomizing• Stable spray angle• Large turn down ratio• Uniform cooling• Fine droplets• Low air consumption•

Benefi tsTwo stage atomizing• Stable spray angle• Large turn down ratio• Large spray coverage• Low air + water consumption• Lengthwite positioning possible• Low clogging risk• Excellent Rectangle spray distribution•

Air Atomizing NozzlesFull Cone – Round

Air Atomizing NozzlesFull Cone – Rectangle

Type Spray Angle Size MinMax

Capacity Air p = 2 bar

p Water = 1 bar p Wasser = 2 bar p Water = 7 bar

V̇ Water (l/min)

V̇ Air(Nm3/h)

V̇ Water(l/min)

V̇ Air(Nm3/h)

V̇ Water(l/min)

V̇ Air(Nm3/h)

CasterJet Block-Version

D40206 60° - 90° 400 - 640MIN 0,5 11,2 1,0 10,9 2,1 9,0

MAX 3,0 20,0 5,5 16,8 25,0 8,5

Type Spray Angle Size MinMax

Capacity Air p = 2 bar

p Water = 1 bar p Water = 2 bar p Water = 7 bar

V̇ Water (l/min)

V̇ Air(Nm3/h)

V̇ Water(l/min)

V̇ Air(Nm3/h)

V̇ Water(l/min)

V̇ Air(Nm3/h)

CasterJet Block-Version

D41502 70° - 120° 450 - 610MIN 0,5 9,5 1,4 8,5 2,9 5,5

MAX 1,2 16,0 4,2 12,0 13,0 2,5

For further information about our standard nozzles please ask for our data sheets. For information about material please see page 13.

13www.ssco.ch | www.spraying.at | www.spray.de

Air Atomizing Nozzles

Air Atomizing NozzlesMaterial

Nozzle No. Type PageMaterial*

MS 303SS Cu VI

18225 Pipe 12 • • • –

19880 Pipe 12 • • • –

19925 Pipe 12 • • • –

19930 Pipe 12 • • • –

20450 Pipe 12 • • • –

D26556 Block 15 • • • •

D26866 Block 14 • • • •

D26867 Block 14 • • – •

D26868 Block 14 • • • •

D26951 Block 14 • • – •

D40197 Block 14 • • – •

D40206 Block 16 • • • •

D40208 Block 14 • • – •

D40336 Block 14 • • • –

D40406 Pipe 12 • • • •

D41502 Block 16 • • • •

D41616 Pipe 12 • • • •

D41845 Plate 13 • • • •

D41947 Plate 13 • • • •

50070 Pipe 12 • • • –

50085 Pipe 12 • • • –

* Note: Standard material of pipe and nozzle body is brass. All wear parts of the nozzles are stainless steel 303. Seal material is copper or viton.

Defi nition:Material Code

Brass MS

Stainless Steel 1.4305 Aisi 303

Cupper Cu

VITON VI

Note:For information about dimensions and ordering please ask for our data sheets.

14 www.spray.de | www.spraying.at | www.ssco.ch

With their special program of hydraulic nozzles for continu-ous casting Spraying Systems has highly contributed to the permanent improvement of the conventional casting process.

From our wide product range we can offer for each applica-tion the right nozzle.

Spray Pattern: Flat Spray Nozzles•

- Tapered impact area

Rectangle FullJet Flat Spray Nozzle• - Rectangle impact area

FullJet Full Cone Nozzles• - Round impact area

Standard spray angleWide spray angleLarge free passage

- Oval impact area - Square impact area

With special designs of fl uid chambers and vanes and by using other materials our nozzles have the necessary operating versatility. The variable water fl ow can accom-modate to the variable strand speed. These nozzles achieve a faster transportation of the residual cooling water and are easier to maintain.

Benefi ts of our Hydraulic Nozzles:Uniform distribution of the cooling water• Defi ned drop sizes• High effi ciency of heat transfer• Maintenance friendly• Long lifetime•

Hydraulic Nozzles

Hydraulic Nozzles

15www.ssco.ch | www.spraying.at | www.spray.de

Benefi tsSmall to medium capacity• Large variety of spray angles• Compact design• Flats make alignment easy• Nozzles with strainer (H-VVL)•

Hydraulic Nozzles

Hydraulic Nozzles Flat Spray – Tapered

Type Spray AngleCapacity Water (l/min)

Connection1 bar 3 bar 5 bar

VeeJet Nozzle

H-VV (M)

H-VVL (M)15° - 110°

MIN 0,2 0,4 0,5 1/8“1/4“

NPT / BSPTMAX 1,8 3,2 4,1

VeeJet Nozzle

H-U (M) 15° - 115°

MIN 2,3 3,9 6,01/8“1/4“3/8”1/2”

NPT / BSPTMAX 46,0 79,0 121,0

(M) = Male ThreadFor complete information pls. view tabulation in catalog 70-M on pages C3 - C11. For information about material pls. view page 30.

Dimensions + Weight

Nozzle Type Connection Length

(mm)Width (mm)

Weight (g)

H-U

1/8” (M)1/4” (M)3/8” (M)1/2” (M)

22,025,032,038,0

12,714,317,522,2

14204060

H-VV 1/8” (M)1/4” (M)

22,036,0

12,712,7

1420

H-VVL 1/8” (M)1/4” (M)

23,038,0

14,314,3

2030

(M) = Male Thread

VeeJetH-VV (M)

VeeJetH-VVL (M) with strainer

VeeJetH-U (M)

16 www.spray.de | www.spraying.at | www.ssco.ch

Benefi tsFine droplets• Uniform impact• Uniform distribution over almost full pressure range• Allround application• Large free passage• Stable spray angle over almost full pressure range• High operational reliability•

Hydraulic Nozzles

Hydraulic NozzlesFlat Spray – Tapered

Type Flat SprayCapacity (l/min)

Connection*1 bar 5 bar 10 bar

Nozzle

FSE (M) 20° -120°MIN 0,3 0,6 0,9 G 1/8“

R 1/8“MAX 5,8 13,0 18,4

Nozzle

FS1 (M) 20° -120°MIN 0,3 0,6 0,9 G 1/4“

R 1/4“MAX 15,7 35,0 49,5

Nozzle

FSB (M) 20° -120°MIN 2,2 5,0 7,1 G 3/8“

R 3/8“MAX 17,9 40,0 56,6

Nozzle

FSC (M) 20° -120°MIN 4,5 10,0 14,1 G 1/2“

R 1/2“MAX 28,2 63,0 89,1

Nozzle Tip

FSUN 20° -120°MIN 0,3 0,6 0,9 Tip Retainer

3/8“ + 3/4“MAX 71,6 136,0 226,3

Nozzle Tip with Dovetail

FSUN-S 20° -120°MIN 0,3 0,6 0,9 Tip Retainer

3/8“ + 3/4“MAX 71,6 136,0 226,3

Dimensions + Weight

Nozzle Type Connection Length

(mm)Width (mm)

Weight(g)

FSE G1/8” (M) 12,0 7,0 9

FSE R1/8” (M) 22,0 6,5 15

FS1 G1/4” (M) 12,0 7,0 13

FS1 R1/4” (M) 22,0 10,0 17

FSB G3/8” (M) 14,0 8,0 28

FSB R3/8” (M) 25,0 10,0 30

FSC G1/2” (M) 16,0 9,0 46

FSC R1/2” (M) 32,0 13,0 65

FSUN[3/8”][3/4”]

9,010,0

7,08,0

822

FSUN-S[3/8”][3/4”]

12,014,0

7,08,0

1035

(M) = Male ThreadG - Thread = DIN ISO 228 (~ BSPP) / R - Thread = DIN ISO 2999 (~ BSPT)For complete information pls. view tabulation in catalog 230 on pages 1.02 - 1.05 + 1.08 - 1.11. For information about material pls. view page 30.

FSE (M), FS1 (M), FSB (M), FSC (M)

FSUN FSUN-S

17www.ssco.ch | www.spraying.at | www.spray.de

Benefi tsUniform distribution• Fixation parallel• Easy alignment• Service friendly• Small to medium capacity• High impact•

Hydraulic Nozzles

Hydraulic NozzlesFlat Spray – Tapered

Type Spray AngleCapacity Water (l/min)

Connection1 bar 3 bar 5 bar

UniJet Nozzle Tip – fi xation parallel

D24511 15° - 110°MIN 0,04 0,06 0,08

Tip RetainerMAX 4,6 7,9 10,2

UniJet Nozzle Tip – fi xation parallel

D24877 15° - 110°MIN 6,8 11,8 15,3

Tip RetainerMAX 16,0 28,0 36,0

For complete information pls. view tabulation in catalog on pages DS24511-1, DS24877-1 + DS40145-1 + -2. For information about material pls. view page 30.

Nozzle Type Connection Length

(mm)Width (mm)

Weight (g)

D24511 – 15,0 12,5 8,0

D24877 – 15,0 12,5 11,0

Dimensions + Weight

D24511

D24877

18 www.spray.de | www.spraying.at | www.ssco.ch

Hydraulic Nozzles

Benefi tsHigh heat transfer coeffi cient (HTC)• Low specifi c water consumption• Easy alignment •

(dovetail connection)Large free passage• Large impact area per nozzle• Little wear• Long lifetime• Little risk of clogging• Only little overlapping of spray areas necessary•

Hydraulic NozzlesFlat Spray – Rectangle

Type Spray AngleCapacity Water (l/min)

Connection1 bar 3 bar 5 bar

Rectangle FullJet Nozzle Tip with Dovetail

D25381 70°105°

MIN 1,4 2,3 2,8Tip Retainer

MAX 25,2 40,3 50,0

Rectangle FullJet Nozzle

D41808 70°105°

MIN 1,4 2,3 2,8 1/2“NPT/BSPTMAX 25,2 40,3 50,0

For complete information pls. view tabulation in catalog on pages DS25381 + DS41808. For information about material pls. view page 30.

Nozzle Type Connection Length

(mm)Width (mm)

Weight (g)

D25381 – 35,0 29,0 59,0

D41808 – 35,0 21,5 73,0

Dimensions + Weight

D25381

D41808

19www.ssco.ch | www.spraying.at | www.spray.de

Hydraulic Nozzles

Beneftis Installation parallel to Roller possible • (no overlap)Uniform distribution• Service friendly• Dovetail connection• Even spray distribution •

Hydraulic NozzlesFlat Spray – Even Spray

Type Spray AngleCapacity Water (l/min)

Connection1 bar 3 bar 5 bar

UniJet Nozzle Tip with Dovetail

D25374 90°120°

MIN 1,1 2,0 2,5Tip Retainer

MAX 11,4 19,7 25,0

UniJet Nozzle Tip with Dovetail

D25375 90°120°

MIN 2,8 4,8 6,0Tip Retainer

MAX 28,0 48,0 60,0

For complete information pls. view tabulation in catalog on pages DS25374, DS25375 + DS41689-1. For information about material pls. view page 30.

Nozzle Type Connection Length

(mm)Width (mm)

Weight (g)

D25374 – 15,0 14,8 11,5

D25375 – 19,0 24,0 34,0

Dimensions + Weight

D25374D25375

20 www.spray.de | www.spraying.at | www.ssco.ch

Hydraulic Nozzles

Benefi tsFine droplets• Uniform impact• Uniform distribution over almost full pressure range• Allround applicable• Large free passage (VKE)• Stable spray angle over almost full pressure range• Special vane results in high operational reliability•

Hydraulic NozzlesFull Cone – Round

Type Spray AngleCapacity (l/min)

Connection1 bar 5 bar 10 bar

Nozzle

VKL (M)

45° 60° 90°120°

MIN 0,3 0,6 0,9

G 1/8“

MAX 2,7 6,0 8,5

Nozzle

VKE (M)

45° 60° 90°120°

MIN 0,3 0,6 0,9

G 1/4“

MAX 3,6 8,0 11,3

Nozzle

VK (M) 45° 60° 90°

MIN 2,2 5,0 7,1

G 3/8“

MAX 8,9 20,0 28,4

Nozzle

VK (F)

55° 65° 80° 90°120°

MIN 1,1 2,5 3,5G 1/4“ �G 3/8“ �

MAX 9,0 20,0 28,4

VKL (M) VKE (M)

VK (M) VKE (F)

Nozzle Type Connection Length

(mm)Width (mm)

Weight(g)

VKL G1/8” (M) 15,0 9,0 10

VKE G1/4” (M) 15,0 10,0 20

VK G1/4” � (F) 26,0 18,0 26

VK G3/8” (M) 20,0 9,0 32

VK G3/8” � (F) 26,5 21,0 32

Dimensions + Weight

(F) = Female Thread / (M) = Male Thread / G-Thread = DIN/ISO 228 (~ BSPP) For complete information pls. view tabulation in catalog 230 on pages 3.02 - 3.04. For information about material pls. view page 30.

21www.ssco.ch | www.spraying.at | www.spray.de

Hydraulic Nozzles

Benefi tsUniform heattransfer• High impact• Large free passage• Cap + vane interchangeable (G + GG + GA + GGA)• One piece nozzle (H + HH)•

Hydraulic NozzlesFull Cone – Round

Type Spray AngleCapacity (l/min)

Connection1 bar 3 bar 5 bar

FullJet – Axial

G (F)

GG (M)43° - 91°

MIN 0,4 0,7 0,91/8“1/4“3/8“1/2“

NPT / BSPTMAX 17,3 30,0 38,0

FullJet – Axial

H (F) 48° - 94°MIN 12,7 22,0 28,0 3/4“

1“NPT / BSPTMAX 60,5 105,0 133,0

HH (M) 48° - 94°

MIN 12,7 22,0 28,01/4“3/8“1/2“3/4“1“

NPT / BSPTMAX 60,5 105,0 133,0

(F) = Female Thread / (M) = Male Thread For complete information pls. view tabulation in catalog 70-M on pages B3 - B9. For information about material pls. view page 30.

FullJet G (F)

FullJet HH (M)

FullJet H (F)

FullJet GG (M)

Nozzle Type Connection Length

(mm)Width (mm)

Weight(g)

G

1/8” (F)1/4” (F)3/8” (F)1/2” (F)

31,037,546,048,1

14,317,520,625,4

304070

170

GG

1/8” (M)1/4” (M)3/8” (M)1/2” (M)

32,539,547,056,5

14,317,520,625,4

204070

170

H3/4” (F) 1” (F)

55,570,0

32,038,0

210370

HH

1/4” (M)3/8” (M)1/2” (M)3/4” (M) 1” (M)

23,030,035,040,553,0

14,017,021,027,033,0

103040100200

Dimensions + Weight

22 www.spray.de | www.spraying.at | www.ssco.ch

Hydraulic Nozzles

Benefi tsUniform heattransfer• High impact• Large free passage• Cap + vane interchangeable (G + GG + GA + GGA)• Vaneless design (GANV + GGANV)• No internal obstructions (GANV + GGANV)• Almost no clogging risk (GANV + GGANV)•

Hydraulic NozzlesFull Cone – Round

Type Spray AngleCapacity (l/min)

Connection1 bar 3 bar 5 bar

FullJet Nozzle – Tangential

GA (F)

GGA (M)43° - 94°

MIN 0,9 1,5 1,91/8“1/4“3/8“1/2“

NPT / BSPTMAX 21,3 37,0 47,0

FullJet Nozzle – Tangential

GANV (F)

GGANV (M)68° - 95°

MIN 2,3 3,9 5,1 1/4“3/8“1/2“

NPT / BSPTMAX 33,0 57,0 73,0

(F) = Female Thread / (M) = Male Thread For complete information pls. view tabulation in catalog 70-M on pages B4 - B9 bzw. B40 - B41. For information about material pls. view page 30.

FullJetGGA (M)

FullJetGA (F)

FullJetGGANV (M)

FullJetGANV (F)

Nozzle Type Connection Length

(mm)Width (mm)

Weight(g)

GA

1/8” (F)1/4” (F)3/8” (F)1/2” (F)

24,531,036,551,5

23,029,532,540,0

406090

180

GGA

1/8” (M)1/4” (M)3/8” (M)1/2” (M)

24,532,036,551,5

24,029,533,541,5

406090

180

GANV 1/4” (F)3/8” (F)1/2” (F)

24,028,532,5

32,036,046,0

80110160

GGANV1/4” (M)3/8” (M)1/2” (M)

24,028,532,5

32,036,048,0

70100150

Dimensions + Weight

23www.ssco.ch | www.spraying.at | www.spray.de

Hydraulic Nozzles

Benefi tsUniform cooling• Uniform impact• Space saving installation• Trapeze like full cone distribution (HHCC)• Staked vane• Small capacities in large variety• HSS inserts for abrasive liquids• Large variety of combinations with UniJet accessories •

Hydraulic NozzlesFull Cone – Round

Type Spray AngleCapacity (l/min)

Connection1 bar 3 bar 5 bar

UniJet Nozzle Tip

TG 0°MIN 0,1 0,2 0,3 Tip Retainer

1/4“MAX 4,3 7,4 9,4

UniJet Disc + Core

D 14° - 70°MIN 0,4 0,6 0,7 Tip Retainer

1/4“MAX 6,1 10,6 13,6

FullJet Nozzle Tip

HHX (M) 45° - 90°MIN 2,1 3,7 4,7 1/4“

3/8“NPT / BSPTMAX 9,5 16,4 21,0

FullJet Nozzle Tip

HHCC (M) 68° + 74°

MIN 2,8 4,9 6,1 1/4“3/8“1/2“

NPT / BSPTMAX 13,3 23,1 29,9

(M) = Male Thread / Pict. 2 shows Nozzle Tip + Tip RetainerFor complete information on UniJet TG and D please see tabulation in catalog 70-M on pages B14 - B16 bzw. D16 - D19. For complete information on FullJet HXX and HHCC please see catalog 44M pages 7 -9. For informationen about material pls. view page 30.

UniJetTG

UniJetD

FullJet HHX (M)

FullJet HHCC (M)

FulllJlJet

Nozzle Type Connection Length

(mm)Width (mm)

Weight(g)

TG – 50,0 20,6 70

D – 38,0 20,6 60

HHX1/4” (M)3/8” (M)

22,223,8

14,317,5

1833

HHCC1/4” (M)3/8” (M)1/2” (M)

22,223,829,4

14,317,522,2

183348

Dimensions + Weight

24 www.spray.de | www.spraying.at | www.ssco.ch

Hydraulic Nozzles

Benefi tsLarge impact area• Little spray height• Cap + vane interchangeable (not H-W + HH-W)•

Hydraulic NozzlesFull Cone – Round + Wide Angle

Type Spray AngleCapacity (l/min)

Connection1 bar 3 bar 5 bar

FullJet Nozzle – Axial

G-W (F)

GG-W (M)99° - 120°

MIN 1,2 2,0 2,51/8“1/4“3/8“1/2“

NPT / BSPTMAX 22,0 36,0 45,0

FullJet Nozzle – Axial

H-W (F) 107° - 120°

MIN 31,0 51,0 64,0 3/4“1“

NPT / BSPTMAX 57,0 93,0 116,0

(F) = Female Thread / (M) = Male ThreadFor complete information pls. view tabulation in catalog 70-M on pages B17 - B20. For information about material pls. view page 30.

FullJet G-W (F)

FullJetH-W (F)

FullJet GG-W (M)

Nozzle Type Connection Length

(mm)Width (mm)

Weight(g)

G-W

1/8” (F)1/4” (F)3/8” (F)1/2” (F)

31,037,546,053,0

14,317,520,625,4

304070

170

GG-W

1/8” (M)1/4” (M)3/8” (M)1/2” (M)

32,539,547,053,0

14,317,520,625,4

204070

170

H-W3/4” (F) 1” (F)

55,570,0

32,038,0

210370

Dimensions + Weight

25www.ssco.ch | www.spraying.at | www.spray.de

Hydraulic Nozzles

Benefi tsLarge impact area• Little spray height• Cap + vane interchangeable (not H-W + HH-W)•

Hydraulic NozzlesFull Cone – Round + Wide Angle

Type Spray AngleCapacity (l/min)

Connection1 bar 3 bar 5 bar

FullJet Nozzle – Axial

HH-W (M) 107° - 120°

MIN 31,0 51,0 64,01/4“3/8“1/2“3/4“1“

NPT / BSPTMAX 57,0 93,0 116,0

FullJet Nozzle – Tangential

GA-W (F)

GGA-W (M)102° - 120°

MIN 1,9 3,1 3,9 1/8“1/4“3/8“1/2“

NPT / BSPTMAX 22,0 36,0 45,0

(F) = Female Thread / (M) = Male ThreadFor complete information pls. view tabulation in catalog 70-M on pages B17 - B20. For information about material pls. view page 30.

FullJet HH-W (M)

FullJet GGA-W (M)

FullJet GA-W (F)

Nozzle Type Connection Length

(mm)Width (mm)

Weight (g)

HH-W

1/4” (M)3/8” (M)1/2” (M)3/4” (M) 1” (M)

23,030,035,040,553,0

14,017,021,027,033,0

103040100200

GA-W

1/8” (F)1/4” (F)3/8” (F)1/2” (F)

24,631,036,551,6

23,029,532,540,0

406090

180

GGA-W

1/8” (M)1/4” (M)3/8” (M)1/2” (M)

24,631,836,551,6

24,029,533,541,5

406090

180

Maße + Gewichte

26 www.spray.de | www.spraying.at | www.ssco.ch

Hydraulic Nozzles

Benefi tsLarge free passage• Uniform distribution• Service friendly• Small capacities• Wide spray angle• Large variety of combinations with UniJet Accessories•

Hydraulic NozzlesFull Cone – Round + Wide Angle

Type Spray AngleCapacity (l/min)

Connection1 bar 3 bar 5 bar

UniJet Nozzle – Axial

TH-W 102° - 120°MIN 1,2 2,0 2,5

11/16“ - 16MAX 15,6 25,0 32,0

UniJet Nozzle – Axial

TG-W 102° - 120°MIN 1,2 2,0 2,5 Tip Retainer

1/8“ + 1/4“MAX 15,6 25,0 32,0

For complete information pls. view tabulation in catalog 70-M on pages B24 - B26. For information about material pls. view page 30.

UniJetTH-W

UniJetTG-W

Nozzle Type Connection Length

(mm)Width (mm)

Weight(g)

TH-W – 57,0 20,6 80

TG-W – 57,0 20,6 90

Dimensions + Weight

27www.ssco.ch | www.spraying.at | www.spray.de

Hydraulic Nozzles

Benefi tsLow clogging risk• Large free passage• High performance• Uniform full cone distribution• Stable spray pattern which eliminates fl uttering•

Hydraulic NozzlesFull Cone – Round Maximum Free Passage

HMFP (F) HHMFP (M)

Type Spray AngleCapacity (l/min)

Connection0,7 bar 2 bar 5,5 bar

Nozzle

HMFP (F)

HHMFP (M)

60° 90°115°

MIN 5,3 8,1 12,2 3/8“1/2“

NPT / BSPTMAX 22,0 33,0 50,0

(F) = Female Thread / (M) = Male Thread For complete information pls. view tabulation in catalog 70-M on pages B38. For information about material pls. view page 30.

Nozzle Type

Connec-tion

Nozzle Design

Length(mm)

Width (mm)

Weight(g)

HMFP

3/8” (F) 3/8” (F)1/2” (F) 1/2” (F)

ABAB

37,343,344,954,0

––––

6070

120130

HHMFP

3/8” (M) 3/8” (M)1/2” (M)1/2” (M)

ABAB

25,443,331,055,6

––––

305060120

Dimensions + Weight

28 www.spray.de | www.spraying.at | www.ssco.ch

Hydraulic Nozzles

Benefi tsLarge impact area between the rolls• Cap + vane interchangeable• Uniform heat transfer• High impact•

Hydraulic NozzlesFull Cone – Oval

FullJetG-VL (F)

FullJetGG-VL (M)

Type Spray AngleCapacity (l/min)

Connection1 bar 3 bar 5 bar

FullJet Nozzle – Axial

G-VL (F)

GG-VL (M)

95° 60°

MIN 2,2 3,6 4,63/8“

NPT / BSPTMAX 4,1 6,8 8,7

(F) = Female Thread / (M) = Male Thread For complete information pls. view tabulation in catalog 70-M on pages B49 - B50. For information about material pls. view page 30.

Nozzle Type Connection Length

(mm)Width(mm)

Weight(g)

G-VL 3/8” (F) 38,0 21,0 60

GG-VL 3/8” (M) 38,0 21,0 60

Dimensions + Weight

29www.ssco.ch | www.spraying.at | www.spray.de

Hydraulic Nozzles

Hydraulic NozzlesFull Cone – Square

Benefi tsSmall capacities• Large free passage• Uniform distribution• Service friendly• Large variety of combinations with UniJet Accessories• Cap + vane interchangeable•

Type Spray AngleCapacity (l/min)

Connection1 bar 3 bar 5 bar

FullJet Nozzle

G-SQ (F)

GG-SQ (M)40° - 82°

MIN 1,6 2,7 3,4 1/8“1/4“3/8“1/2“

NPT / BSPTMAX 13,0 22,0 27,0

FullJet Nozzle (one piece nozzle)

HH-SQ (M) 40° - 82°

MIN 1,6 2,7 3,41/8“1/4“3/8“1/2“3/4“

NPT / BSPTMAX 22,0 37,0 47,0

UniJet Nozzle Tip

TG-SQ 68° - 75°

MIN 5,4 8,9 11,3Tip Retainer

3/8“MAX 8,1 13,4 17,0

FullJetG-SQ (F)

FullJetGG-SQ (M)

FullJetHH-SQ (M)

UniJetTG-SQ

FulululFu lJeJelJelJelJ ttttHH-SQQ (M(M)

Nozzle Type Connection Length

(mm)Width(mm)

Weight(g)

G-SQ

1/8” (F)1/4” (F)3/8” (F)1/2” (F)

31,037,546,048,1

14,317,520,625,4

304070

170

GG-SQ

1/8” (M)1/4” (M)3/8” (M)1/2” (M)

32,539,547,056,5

14,317,520,625,4

204070

170

HH-SQ

1/8” (M)1/4” (M)3/8” (M)1/2” (M)3/4” (M)

22,523,030,035,0

40,5

13,013,516,520,527,0

10103040100

TG-SQ – 58,5 20,6 70

Dimensions + Weight

(F) = Female Thread / (M) = Male Thread For complete information pls. view tabulation in catalog 70-M on pages B42 - B44 bzw. B47 - B48. For information about material pls. view page 30.

30 www.spray.de | www.spraying.at | www.ssco.ch

Hydraulic Nozzles

Hydraulic NozzlesMaterial

Defi nition:Material Code

Brass MS

Stainless Steel 1.4305 AISI 303

Stainless Steel 1.4571 AISI 316TI

Hard. Stainless Steel HSS

Nozzle Type Page Material

MS 303SS 316SS HSSH-U 20 • • • –

H-VV 20 • • • –

H-VVL 20 • • – –

FSE 21 • • • –

FS1 21 • • • –

FSB 21 • • • –

FSC 21 • • • –

FSUN 21 • • • –

FSUN-S 21 • • • –

D24511 22 • • – –

D24877 22 • • – –

D25381 23 • – – –

D41808 23 • – – –

D25374 24 • • – –

D25375 24 • • – –

VKR 25 • • • –

VK 25 • • • –

VKL 25 • • • –

VKE 25 • • • –

G + GG 26 • • • –

H + HH 26 • • • –

GA + GGA 26 • • • –

GANV + GGANV 26 • • • –

TG 27 • • – –

D 27 • – • •

HHX 27 • • • –

HHCC 27 • • • –

G-W + GG-W 28 • • • –

H-W 28 • • • –

GA-W + GGA-W 28 • • • –

TH-W 29 – • – –

TG-W 29 • • – –

HMFP + HHMFP 30 • – • –

G-VL + GG-VL 31 • • • –

G-SQ + GG-SQ 32 • • • –

HH-SQ 32 • • • –

TG-SQ 32 • • • –

* Other Materials on request

31www.ssco.ch | www.spraying.at | www.spray.de

Accessories for Continuous Casting Cooling

Accessories for Continuous Casting Cooling

Type

MaterialConnection

(BSPP) Weight

(g)MS 1.0715M–Steel

1.4305SS303

1.4571SS316

1.0037A570

Adapter with Dovetail – Weld-on Type

BSNF-3/8-18 • – – • • 3/8” 20

BSNF-3/4-27 – – – • • 3/4” 72

BSNF-3/4-35 – – – • • 3/4” 175

BSNF-3/4-42 – – – • • 3/4” 200

BSNF-3/4-60 – – – • • 3/4” 280

BSNF-3/4-110 – – – • • 3/4” 390

Adapter – Weld-on Type

BSN-3/8-18 • – – • • 3/8” 22

BSN-3/8-30 • – – • • 3/8” 35

BSN-3/4-27 • – – • • 3/4” 60

BSN-3/4-45 • – – • • 3/4” 110

BSN-3/4-60 • – – • • 3/4” 165

Adapter with Dovetail – Connection (F)

BMF-3/8 • – • • – 3/8” 42

BMF-3/4 • – • • – 3/4” 95

Adapter – Connection (F/F)

BM-1/8 • • • • – 1/8” 18

BM-1/4 • • • • – 1/4” 22

BM-3/8 • • • • – 3/8” 28

BM-1/2 • • • • – 1/2” 70

BM-3/4 • • • • – 3/4” 110

Adapter with Dovetail – Connection (M)

BDNF-3/8 • – • • – 3/8” 35

BDNF-3/4 • – • • – 3/4” 95

Adapter Connection (M/M)

BDN-3/8-1/4 • – • • – 3/8”–1/4” 30

BDN-3/8 • – • • – 3/8” 32

BDN-3/8-1/2 • – • • – 3/8”–1/2” 60

BDN-3/4 • – • • – 3/4” 90

Tip Retainer

BU-3/8 • – • • – 3/8” 25

BU-3/4 • – • • – 3/4” 55

(F) = Female Thread on both sides / (F/F) = Female Thread on both sides / (M) = Male Thread / (M/M) = Male Thread on both sides

Adapter with Dovetail – Weld-on Type

Adapter – Weld-on Type

Adapter with Dovetail – Connection (F)

Adapter – Connection (F/F)

Adapter with Dovetail – Connection (M)

Adapter Connection (M/M)

Tip Retainer

Spraying Systems Deutschland GmbHGroßmoorkehre 1, D - 21079 HamburgTel: +49 (0) 40-766 001-0Fax: +49 (0) 40-766 001-33info@spray.dewww.spray.de

Spraying Systems Austria GmbHAm Winterhafen 13, A - 4020 LinzTel: +43 (0) 70-776 540Fax: +43 (0) 70-776 540-10info@spraying.atwww.spraying.at

SSCO-Spraying Systems AGEichenstr. 6, CH - 8808 Pfäffi konTel: +41 (0) 55-410 10-60Fax: +41 (0) 55-410 39-30info.ch@spray.comwww.ssco.ch

Catalog 226 b-GB (02/09) · © 2009 Spraying Systems Deutschland GmbH

Technische Änderungen vorbehalten · Vervielfältigung und Nachdruck – auch auszugsweise – nicht gestattet