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Prokosch Pumpen und Armaturen Prokosch Pumpen und Armaturen GmbH • In der Breitwiese 9 • 76684 Östringen • Deutschland www.prokosch.de • [email protected] • Fon +49 (0)7259 9103 0 • Fax +49 (0)7259 9103 49 Solids Flow Control With PROKOSCH Valves Pneumatically actuated PROKOSCH Ball Valve Pneumatically actuated PROKOSCH Pinch Valve PROKOSCH Injector for Pneumatic Conveying LeBlansch Bulkhandling Equipment B.V. [email protected] - 0031 (0)229 820 236

Solids Flow Control - LeBlansch

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Page 1: Solids Flow Control - LeBlansch

Prokosch Pumpen und Armaturen Prokosch Pumpen und Armaturen GmbH • In der Breitwiese 9 • 76684 Östringen • Deutschland www.prokosch.de • [email protected] • Fon +49 (0)7259 9103 0 • Fax +49 (0)7259 9103 49

Solids Flow Control With PROKOSCH Valves

Pneumatically actuated PROKOSCH Ball Valve

Pneumatically actuated PROKOSCH Pinch Valve

PROKOSCH Injector for Pneumatic Conveying

LeBlansch Bulkhandling Equipment B.V. [email protected] - 0031 (0)229 820 236

Page 2: Solids Flow Control - LeBlansch

Prokosch - Pumpen und Armaturen GmbH • In der Breitwiese 9 D-76684 Östringen-OdenheimTel +49(0)7259-9103-0 • Fax +49(0)7259-9103-49 • [email protected] • www.prokosch-valves.com

roductsFlange Ball Valve 400

PROKOSCH Flange Ball Valve No. 400

Installation length per EN 558-1 - Flanges per DIN 2501

Prokosch 400-series ball valves use fewer individual parts, have space-saving elements, are based on a practical modular principle and are easy to switch. The free cylindrical pass reduces flow resistance to a minimum and the dual-sided bearing configuration of the ball ensures a uniformly low switching torque throughout the entire pressure region.

Nominal size 50 to 100 available in all material combinations.Nominal size 125 and 150 not available in material combination 5.

"PTFE/special casing" design with self-adjusting seal system for a permanent fitting seal. Particularly suitable for fluids such as mineral oils. Standard production O-rings made of FPM or lower priced buna-N.

"PTFE/O-ring spring-mounted" design with strong seal system, developed specifically for use with powdered and granular goods.

"Stainless steel/O-ring spring-mounted" design with metallic seal system for a long tool life when using abrasive materials.

Standard design with manual lever. "SO" design set up for automation.

"FA" design with aerodynamic jam-free discharge flange for use with media that easily clog the fitting.

Special designs regarding material and design are available upon request.

Nom.width

DN

Bore Nom.press.

PN L D K dxi H R SW 5 3,4 1,2,6,7,10

8,9

Approx.

weight

(kg)Dimensions

50 50 16 150 165 125 18x4 130 250 17 3,8 4,5 9,3 4,5

65 64 16 170 185 145 18x4 140 270 19 5,0 7,5 13,7 8,0

80 78 16 180 200 160 18x8 150 270 19 7,0 9,0 17,0 9,5

100 97 16 190 220 180 18x8 175 330 27 11,3 14,2 28,5 16,0

125 122 16 200 250 210 18x8 200 300/600

27 --- 26,5 42,0 27,5

150 150 16 350 285 240 22x8 250 600 35 --- 43,3 81,5 44,3

PROVEN & RELIABLE

FOR USE IN:

INDUSTRIAL

FUEL HANDLING

BULK HANDLING

TANK TRUCK CONSTR.

SILO TRUCK CONSTR.

Page 3: Solids Flow Control - LeBlansch

Prokosch - Pumpen und Armaturen GmbH • In der Breitwiese 9 D-76684 Östringen-OdenheimTel +49(0)7259-9103-0 • Fax +49(0)7259-9103-49 • [email protected] • www.prokosch-valves.com

roductsBall Valve 410

PROKOSCH Ball Valve No. 410

Side one flange per DIN 2501, side two male pipe thread per DIN 259

Prokosch 410-series ball valves use fewer individual parts, have space-saving elements, are based on a practical modular principle and are easy to switch. The free cylindrical pass reduces flow resistance to a minimum and the dual-sided bearing configuration of the ball ensures a uniformly low switching torque throughout the entire pressure region.

Nominal size 50 to 100 available in all material combinations.

"PTFE/special casing" design with self-adjusting seal system for a permanent fitting seal. Particularly suitable for fluids such as mineral oils. Standard production O-rings made of FPM or lower priced buna-N.

"PTFE/O-ring spring-mounted" design with strong seal system, developed specifically for use with powdered and granular goods.

"Stainless steel/O-ring spring-mounted" design with metallic seal system for a long tool life when using abrasive materials.

Standard design with manual lever. "SO" design set up for automation.

"FA" design with aerodynamic jam-free discharge flange for use with media that easily clog the fitting.

Special designs regarding material and design are available upon request.

Nom.width

DN

LW Nom.press.

PN L D K dxi t H R G SW 5 3,4 1,2,6,7,10

8,9

Approx.

weight

(kg)Dimensions

502"

50 16 144 165 125 18x4 20 130 250 R2" 17 2,9 3,9 7,3 3,9

6521/2"

64 16 163 185 145 18x4 20 140 270 R21/2" 19 5,0 6,5 11,3 6,9

803"

78 16 180 200 160 18x8 24 150 270 R3" 19 6,0 8,0 14,3 8,6

1004"

97 16 200 220 180 18x8 25 175 330 R4" 27 10,2 13,9 25,0 14,3

PROVEN & RELIABLE

FOR USE IN:

INDUSTRIAL

FUEL HANDLING

BULK HANDLING

TANK TRUCK CONSTR.

SILO TRUCK CONSTR.

Page 4: Solids Flow Control - LeBlansch

Prokosch - Pumpen und Armaturen GmbH • In der Breitwiese 9 D-76684 Östringen-OdenheimTel +49(0)7259-9103-0 • Fax +49(0)7259-9103-49 • [email protected] • www.prokosch-valves.com

roductsFlange Ball Valve 420

PROKOSCH Ball Valve for Tank Trucks No. 420

Dual-sided flange per DIN 28480

Prokosch 420-series ball valves use fewer individual parts, have space-saving elements, are based on a practical modular principle and are easy to switch. The free cylindrical pass reduces flow resistance to a minimum and the dual-sided bearing configuration of the ball ensures a uniformly low switching torque throughout the entire pressure region.

Nominal size 50 to 100 available in all material combinations.

"PTFE/special casing" design with self-adjusting seal system for a permanent fitting seal. Particularly suitable for fluids such as mineral oils. Standard production O-rings made of FPM or lower priced buna-N.

"PTFE/O-ring spring-mounted" design with strong seal system, developed specifically for use with powdered and granular goods.

"Stainless steel/O-ring spring-mounted" design with metallic seal system for a long tool life when using abrasive materials.

Standard design with manual lever. "SO" design set up for automation.

"FA" design with aerodynamic jam-free discharge flange for use with media that easily clog the fitting.

Special designs regarding material and design are available upon request.

Nom.width

DN

Bore Nom.press.

PN L D K dxi H R SW 5 3,4 1,2,6,7,10

8,9

Approx.

weight

(kg)Dimensions

50 50 10 142 154 130 11,5x8 130 250 17 3,5 4,3 8,1 4,5

65 64 10 160 154 130 11,5x8 140 270 19 5,0 6,5 11,2 6,9

80K 78 10 140 154 130 11,5x8 150 270 19 5,2 7,4 12,8 8,0

80L 78 10 168 154 130 11,5x8 150 270 19 5,6 7,8 13,5 8,4

100 97 10 180 174 150 14,0x8 175 330 27 9,2 13,2 22,5 14,2

PROVEN & RELIABLE

FOR USE IN:

INDUSTRIAL

FUEL HANDLING

BULK HANDLING

TANK TRUCK CONSTR.

SILO TRUCK CONSTR.

Page 5: Solids Flow Control - LeBlansch

Prokosch - Pumpen und Armaturen GmbH • In der Breitwiese 9 D-76684 Östringen-OdenheimTel +49(0)7259-9103-0 • Fax +49(0)7259-9103-49 • [email protected] • www.prokosch-valves.com

roductsBall Valve 430

PROKOSCH Ball Valve for Tank Trucks No. 430

Side one flange per DIN 28480, side two male pipe thread per DIN 259

Prokosch 430-series ball valves use fewer individual parts, have space-saving elements, are based on a practical modular principle and are easy to switch. The free cylindrical pass reduces flow resistance to a minimum and the dual-sided bearing configuration of the ball ensures a uniformly low switching torque throughout the entire pressure region.

Nominal size 50 to 100 available in all material combinations.

"PTFE/special casing" design with self-adjusting seal system for a permanent fitting seal. Particularly suitable for fluids such as mineral oils. Standard production O-rings made of FPM or lower priced buna-N.

"PTFE/O-ring spring-mounted" design with strong seal system, developed specifically for use with powdered and granular goods.

"Stainless steel/O-ring spring-mounted" design with metallic seal system for a long tool life when using abrasive materials.

Standard design with manual lever. "SO" design set up for automation.

"FA" design with aerodynamic jam-free discharge flange for use with media that easily clog the fitting.

Special designs regarding material and design are available upon request.

L D K dxi t H R G SW 5 3,4 1,2,6,7,10

8,9

Approx.

weight

(kg)Dimensions

502"

50 10 140 154 130 11,5x8 20 130 250 R2" 17 2,9 3,7 6,7 3,9

652 1/2"

64 10 158 154 130 11,5x8 20 140 270 R2 1/2" 19 4,5 6,0 9,9 6,4

803"

78 10 160 154 130 11,5x8 24 150 270 R3" 19 5,2 7,3 12,5 7,9

1004"

97 10 195 174 150 14,0x8 25 175 330 R4" 27 8,9 13,3 22,3 14,2

Nom.width

DN

LW Nom.press.

PN

PROVEN & RELIABLE

FOR USE IN:

INDUSTRIAL

FUEL HANDLING

BULK HANDLING

TANK TRUCK CONSTR.

SILO TRUCK CONSTR.

Page 6: Solids Flow Control - LeBlansch

Prokosch - Pumpen und Armaturen GmbH • In der Breitwiese 9 D-76684 Östringen-OdenheimTel +49(0)7259-9103-0 • Fax +49(0)7259-9103-49 • [email protected] • www.prokosch-valves.com

roductsBall Valve 440

PROKOSCH Ball Valve No. 440

Dual-sided male pipe thread per DIN 259

Prokosch 440-series ball valves use fewer individual parts, have space-saving elements, are based on a practical modular principle and are easy to switch. The free cylindrical pass reduces flow resistance to a minimum and the dual-sided bearing configuration of the ball ensures a uniformly low switching torque throughout the entire pressure region.

Nominal size 50 to 100 available in all material combinations.

"PTFE/special casing" design with self-adjusting seal system for a permanent fitting seal. Particularly suitable for fluids such as mineral oils. Standard production O-rings made of FPM or lower priced buna-N.

"PTFE/O-ring spring-mounted" design with strong seal system, developed specifically for use with powdered and granular goods.

"Stainless steel/O-ring spring-mounted" design with metallic seal system for a long tool life when using abrasive materials.

Standard design with manual lever. "SO" design set up for automation.

"FA" design with aerodynamic jam-free discharge flange for use with media that easily clog the fitting.

Special designs regarding material and design are available upon request.

L H R t G SW 5 3,4 1,2,6,7,10

8,9

Approx.

weight

(kg)Dimensions

2" 50 16 138 130 250 20 R2" 17 2,0 2,8 5,2 3,0

3" 78 16 180 150 270 24 R3" 19 4,9 7,0 11,2 7,6

4" 97 16 210 175 330 25 R4" 27 8,2 12,4 21,3 13,6

21/2" 64 16 156 140 270 20 R21/2" 19 3,9 5,4 8,8 5,8

Nom.width

DN

LW Nom.press

PN

PROVEN & RELIABLE

FOR USE IN:

INDUSTRIAL

FUEL HANDLING

BULK HANDLING

TANK TRUCK CONSTR.

SILO TRUCK CONSTR.

Page 7: Solids Flow Control - LeBlansch

Prokosch - Pumpen und Armaturen GmbH • In der Breitwiese 9 D-76684 Östringen-OdenheimTel +49(0)7259-9103-0 • Fax +49(0)7259-9103-49 • [email protected] • www.prokosch-valves.com

roductsBall Valve 450

PROKOSCH Ball Valve No. 450

Dual-sided female pipe thread per DIN 259

Prokosch 450-series ball valves use fewer individual parts, have space-saving elements, are based on a practical modular principle and are easy to switch. The free cylindrical pass reduces flow resistance to a minimum and the dual-sided bearing configuration of the ball ensures a uniformly low switching torque throughout the entire pressure region.

Nominal size 40 only available in material combination 5Nominal size 50 to 100 available in all material combinations.

"PTFE/special casing" design with self-adjusting seal system for a permanent fitting seal. Particularly suitable for fluids such as mineral oils. Standard production O-rings made of FPM or lower priced buna-N.

"PTFE/O-ring spring-mounted" design with strong seal system, developed specifically for use with powdered and granular goods.

"Stainless steel/O-ring spring-mounted" design with metallic seal system for a long tool life when using abrasive materials.

Standard design with manual lever. "SO" design set up for automation.

"FA" design with aerodynamic jam-free discharge flange for use with media that easily clog the fitting.

Special designs regarding material and design are available upon request.

L H R t G SW 5 3,4 1,2,6,7,10

8,9

Approx.

weight

(kg)Dimensions

11/2" 39 16 130 120 250 22 R11/2" 17 1,9 --- --- ---

2" 50 16 145 130 250 23 R2" 17 2,3 3,3 5,9 3,5

21/2" 64 16 165 140 270 25 R21/2" 19 4,0 5,5 8,8 6,0

3" 78 16 195 150 270 28 R3" 19 5,3 7,4 12,5 8,0

4" 97 16 220 175 330 30 R4" 27 8,8 13,0 23,0 13,9

Nom.width

DN

LW Nom.press.

PN

PROVEN & RELIABLE

FOR USE IN:

INDUSTRIAL

FUEL HANDLING

BULK HANDLING

TANK TRUCK CONSTR.

SILO TRUCK CONSTR.

Page 8: Solids Flow Control - LeBlansch

Prokosch - Pumpen und Armaturen GmbH • In der Breitwiese 9 D-76684 Östringen-OdenheimTel +49(0)7259-9103-0 • Fax +49(0)7259-9103-49 • [email protected] • www.prokosch-valves.com

roductsBall Valve 460

PROKOSCH Ball Valve No. 460

Side one male pipe thread per DIN 259, side two female pipe thread per DIN 259

Prokosch 460-series ball valves use fewer individual parts, have space-saving elements, are based on a practical modular principle and are easy to switch. The free cylindrical pass reduces flow resistance to a minimum and the dual-sided bearing configuration of the ball ensures a uniformly low switching torque throughout the entire pressure region.

Nominal size 50 to 100 available in all material combinations.

"PTFE/special casing" design with self-adjusting seal system for a permanent fitting seal. Particularly suitable for fluids such as mineral oils. Standard production O-rings made of FPM or lower priced buna-N.

"PTFE/O-ring spring-mounted" design with strong seal system, developed specifically for use with powdered and granular goods.

"Stainless steel/O-ring spring-mounted" design with metallic seal system for a long tool life when using abrasive materials.

Standard design with manual lever. "SO" design set up for automation.

"FA" design with aerodynamic jam-free discharge flange for use with media that easily clog the fitting.

Special designs regarding material and design are available upon request.

L H R t1 t2 G1 G2 SW 5 3,4 1,2,67,10

8,9

Approx.

weight

(kg)Dimensions

2" 50 16 141 130 250 20 23 R2" R2" 17 2,4 3,2 5,7 3,4

21/2" 64 16 160 140 270 20 25 R21/2" R21/2" 19 4,0 5,5 8,8 6,0

3" 78 16 187 150 270 24 28 R3" R3" 19 5,0 7,1 11,7 7,7

4" 97 16 216 175 330 25 30 R4" R4" 27 8,9 12,7 22,3 13,9

Nom.width

DN

LW Nom.press.

PN

PROVEN & RELIABLE

FOR USE IN:

INDUSTRIAL

FUEL HANDLING

BULK HANDLING

TANK TRUCK CONSTR.

SILO TRUCK CONSTR.

Page 9: Solids Flow Control - LeBlansch

Prokosch - Pumpen und Armaturen GmbH • In der Breitwiese 9 D-76684 Östringen-OdenheimTel +49(0)7259-9103-0 • Fax +49(0)7259-9103-49 • [email protected] • www.prokosch-valves.com

roductsBall Valve with Injector 470

PROKOSCH ball valve with Injector for accelareted material flow No. 470

Side one flange per DIN 28460, side two male pipe thread per DIN 259, air supply male pipe thread per DIN 259

Prokosch 470-series ball valves use fewer individual parts, have space-saving elements, are based on a practical modular principle and are easy to switch. The free cylindrical pass reduces flow resistance to a minimum and the dual-sided bearing configuration of the ball ensures a uniformly low switching torque throughout the entire pressure region.

Nominal size 80 and 100 available in material combinations 2, 4, 7 and 9.

"PTFE/O-ring spring-mounted" design with strong seal system, developed specifically for use with powdered and granular goods.

"FA" design with aerodynamic jam-free discharge flange for use with media that easily clog the fitting.

Special designs regarding material and design are available upon request.

L D K dxi t H R G1 G2 SW 4 2,7 9

Approx. weight (kg)Dimensions

80 78 10 245 154 130 11,5x8 24 150 270 R3" R11/2" 19 11,6 15,0 12,3

100 97 10 283 174 150 14,0x8 24 175 330 R4" R2" 27 19,5 26,5 20,8

Nom.width

DN

LW Nom.press.

PN

PROVEN & RELIABLE

FOR USE IN:

INDUSTRIAL

FUEL HANDLING

BULK HANDLING

TANK TRUCK CONSTR.

SILO TRUCK CONSTR.

Page 10: Solids Flow Control - LeBlansch

LG3 t2

t1

Prokosch - Pumpen und Armaturen GmbH • In der Breitwiese 9 D-76684 Östringen-OdenheimTel +49(0)7259-9103-0 • Fax +49(0)7259-9103-49 • [email protected] • www.prokosch-valves.com

roductsInjector 360

PROKOSCH Injector No. 360

Einerseits Rohr-Aussengewinde nach DIN 259, andererseits Rohr-Innengewinde nach DIN 259.

Prokosch-Ringdüsen zum Beschleunigen der Förderung von pulverisierten und granulierten Gütern. Einbau mittels Gewinde direkt in die Förderleitung. Einbringung der Förderluft mittels seitlichem Anschlussstutzen.

Lieferbar für 3" und 4" Rohrleitungen (DN 80, DN 100).

Gehäuse aus Grauguss. Düse aus Stahl, auf Wunsch auch in Edelstahl lieferbar.

ca. Gewicht (kg)Baumasse

803"

1004"

10

10

L G1 G2 G3 t1 t2

105

135

R 3"IG

R 4" IG

R 3"AG

R 4"AG

R 1 1/2" AG

R 2"AG

24 24

28 28

Nenn-grösse

DN

LW Nenn-druck

PN

PROVEN & RELIABLE

FOR USE IN:

INDUSTRIAL

FUEL HANDLING

BULK HANDLING

TANK TRUCK CONSTR.

SILO TRUCK CONSTR.

Page 11: Solids Flow Control - LeBlansch

M14x1,5

Ld

x

i

Prokosch - Pumpen und Armaturen GmbH • In der Breitwiese 9 D-76684 Östringen-OdenheimTel +49(0)7259-9103-0 • Fax +49(0)7259-9103-49 • [email protected] • www.prokosch-valves.com

roductsPinch Valve 500

PROKOSCH Pinch Valve No. 500

Dual-sided flange per DIN 2501.

The pneumatically activated PROKOSCH 500-series pinch valves were designed specifically for use in silo trucks. They are known for their strength, fewer individual parts and space-saving elements as well as their maintenance-free design. The free cylindical pass reduces flow resistance to a minimum.

Body mady of a light alloy with generously dimensioned wall thickness. Flanges made of standard gray cast iron material.Each body is subjected to a burst test at 24 bar at the plant.

Long service life due to highly abrasion-resistant sleeve made of NBR/SBR, fabric-reinforced and free cylindrical pass.

Sleeve can also be provided in white food-substance quality and stainless steel flanges.

Special designs regarding material and design are available upon request.

Can be dismanteled without special tools.

Weight

(kg)Dimensions Air

pressureAir

volume

valve

closed

(l)

50 47 205 165 125 18x4 64

65 62 205 185 145 18x4 74

5 - 6 bar

5 - 6 bar

3,3

4,7

DN LW L D K dxi H

Nom.width

80 78 225 200 160 18x8 81 5 - 6 bar 6,1

100 97 280 220

180 18x8 91 5 -

6

bar 7,9

1,1

1,6

2,1

3,0

PROVEN & RELIABLE

FOR USE IN:

INDUSTRIAL

FUEL HANDLING

BULK HANDLING

TANK TRUCK CONSTR.

SILO TRUCK CONSTR.

Page 12: Solids Flow Control - LeBlansch

Prokosch - Pumpen und Armaturen GmbH • In der Breitwiese 9 D-76684 Östringen-OdenheimTel +49(0)7259-9103-0 • Fax +49(0)7259-9103-49 • [email protected] • www.prokosch-valves.com

roductsPinch Valve 520

PROKOSCH Pinch Valve No. 520

Dual-sided flange per DIN 28460.

The pneumatically activated PROKOSCH 520-series pinch valves were designed specifically for use in silo trucks. They are known for their strength, fewer individual parts and space-saving elements as well as their maintenance-free design. The free cylindical pass reduces flow resistance to a minimum.

Body mady of a light alloy with generously dimensioned wall thickness. Flanges made of standard gray cast iron material.Each body is subjected to a burst test at 24 bar at the plant.

Long service life due to highly abrasion-resistant sleeve made of NBR/SBR, fabric-reinforced and free cylindrical pass.

Sleeve can also be provided in white food-substance quality and stainless steel flanges.

Special designs regarding material and design are available upon request.

Can be dismanteled without special tools.

weight (kg)Dimensions Air pressure

80 78 280 154 130 M10x8 81

100 97 280 174 150 M12x8 91

5 - 6 bar

5 - 6 bar

6,1

7,2

DN LW L D K dxi H

Nom.width

PROVEN & RELIABLE

FOR USE IN:

INDUSTRIAL

FUEL HANDLING

BULK HANDLING

TANK TRUCK CONSTR.

SILO TRUCK CONSTR.

Page 13: Solids Flow Control - LeBlansch

Type No.

Nominal Width

Material Combination

SO=Prepared for Drive Setup

FA=Free Runout (Jam-Free Design)

Prokosch - Pumpen und Armaturen GmbH • In der Breitwiese 9 D-76684 Östringen-OdenheimTel +49(0)7259-9103-0 • Fax +49(0)7259-9103-49 • [email protected] • www.prokosch-valves.com

Order Code

Table of Material Combinations

1="Special casing" design with backup ring 2="O-ring spring mounted" design 3=Hard chrome plated

Example:

Metallic-sealed flange ball valve prepared for drive setup and free runout using DIN flanges (400 series) in nominal width 65: 400/65/10/SO/FA

The Teflon/buna-N design is spring-mounted with an O-ring and particularly suitable for granular or powdered media. For use with high temperatures, this model is also available with Viton O-rings.

The stainless steel/Viton design is spring-mounted with an O-ring and particularly suitable for abrasive, granular and powdered media.

No.

1

2

3

4

56

7

8

910

Body+Flanges

Gray Cast Iron

Gray Cast Iron

Aluminium Alloy

Aluminium Alloy

Aluminium AlloyGray Cast Iron

Gray Cast Iron

Aluminium Alloy

Aluminium Alloy

Gray Cast Iron

Ball3

Gray Cast Iron3

Gray Cast Iron3Gray Cast Iron3Gray Cast Iron

Aluminium AlloyStainless Steel

Stainless Steel

Stainless Steel

Stainless Steel

Stainless Steel

Liners1

Teflon2

Teflon1Teflon2Teflon2Teflon1Teflon2Teflon1Teflon2Teflon

Stainless Steel

O-rings

Viton

Buna-NViton

Buna-N

Buna-NViton

Buna-N

Viton

Buna-N

Viton

PROVEN & RELIABLE

FOR USE IN:

INDUSTRIAL

FUEL HANDLING

BULK HANDLING

TANK TRUCK CONSTR.

SILO TRUCK CONSTR.