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1210
VOLK
SWAG
EN
© Fahrzeugtechnik Hetzel / Telefon: +49 7251 61820 / www.fzth.de
D
C
E
B
A
265
850 141 100 120
2-6 Clutch B1
140 555 046337
336965 975 985 879
126 106
3-5-ReverseK3
565 146 878612
230 582
3-5-Reverse Clutch K3
Front Planet
AWTF60SN (09G/09M/6F21WA)AWTF62SN (09K) FWD 6 Speed
076
750
998
378
776
Bell Housing 777 Pump
Body
070311
034510
530036
520
Stator
500
179310
209
211
778
331330
960 970 546
2-6 PistonB1
862560
108 128877
984974
974-1
334335964
4-5-6 Clutch (K2)
564154
114 134 155 876148
Low/Reverse Clutch (B2)
251252
253056
614056
246247
248
Rear Sun Gear
632
Support
278-1279
278710
Drive Transfer Gear
278279
278-1898
277795
889604 594 887 644 887 254
058584
057250
Rear PlanetLow/Reverse Sprag (F1)
Rear Ring Gear
238241
242 184592
183243
244873 144
Front Ring Gear
104124
874 982 972 962332
333219
552
1-2-3-4 Clutch (K1)
562220
221624
861 622
1-2-3-4 Drum (K1)
1211© Fahrzeugtechnik Hetzel / Telefon: +49 7251 61820 / www.fzth.de
VOLKSW
AGEN
265
D
C
E
B
A
FWD 6 SpeedAWTF60SN (09G/09M/6F21WA)
AWTF62SN (09K)280
281730 712 274
273276*
689
PinionDriven Transfer
Gear
291 698388
292 716 388-1 720288
289290*
786Ring Gear
717Diff.
Parts
991-4
991
072
760
077
554231
232181
064 886 977 967 338 339
Low / Reverse Piston (K2)
4-5-6 Drum (K2)
Case
926
927
423
440427
426428
425 740
421
422
741V.B.Parts
843-1
843-2010
300
765
779
999436
438
446-1
446
994-3995-1
995-2995-6
995-3994-2
994-5994-6
995
991-3 991-2
994
991-1
1212
VOLK
SWAG
EN
© Fahrzeugtechnik Hetzel / Telefon: +49 7251 61820 / www.fzth.de
AWTF60SN (09G/09M/6F21WA)AWTF62SN (09K) FWD 6 Speed
PART # OVERHAUL KIT QTY REFERENCE #
265002A..........Overhaul Kit, 09G 2003-Up (For Bonded Pistons Sell A265960AK)................................................1...............265002B..........Overhaul Kit, 09K 2003-Up (Transtec).............................................................................................1...............265002C..........Overhaul.Kit,.09M.2006-09.(VW.Passat.&.Passat.Wagon.W/3.6L.2006-08)(Tiguan.........................With.2.0L.2008-09)...........................................................................................................................1...............
PART # MASTER L/STEELS KIT QTY REFERENCE #
265004A..........Master.L/Steels.Kit,.09G.(Fits.1.8L.&.1.9L.Engine.Only)(W/55.Teeth.4-5-6.(K2).Friction).........................2003-Up (For Bonded Pistons Sell A265960AK).............................................................................1...............265004AA........Master.L/Steels.Kit,.09G.(Fits.2.0L,.2.5L,.&.3.6L.Engine)(W/55.Teeth.4-5-6.(K2).Frictions.........................2003-Up)(For.Bonded.Pistons.Sell.A265960AK)(Will.Also.Fit.The.1.8L/1.9L,.but.will.have.5.........................Frictions Left Over)...........................................................................................................................1...............265004B..........Master.L/Steels.Kit,.09K.(VW).2003-Up.(With..060”.&..066”.K2.Clutch)(For.Bonded.Pistons........................Sell A265960AK)..............................................................................................................................1...............265004C..........Master L/Steels Kit, 09M 2006-Up (For Bonded Pistons Sell A265960AK).....................................1...............
PART # MASTER W/STEELS KIT QTY REFERENCE #
265006A..........Master.W/Steels.Kit,.09G.(Fits.1.8L.&.1.9L.Engine.Only)(W/55.Teeth.4-5-6.(K2).Frictions).........................2003-Up (For Bonded Pistons Sell A265960AK).............................................................................1...............265006AA........Master.W/Steels.Kit,.09G.(Fits.2.0L,.2.5L,.&.3.6L.Engine)(W/55.Teeth.4-5-6.(K2).Frictions.........................2003-Up)(For.Bonded.Pistons.Sell.A265960AK)(Will.Also.Fit.The.1.8L/1.9L,.but.will.have.5.........................Frictions Left Over)...........................................................................................................................1...............265006B..........Master.W/Steels.Kit,.09K.(VW).2003-Up.(With..060”.&..066”.K2.Clutch)(For.Bonded.Pistons........................Sell A265960AK)..............................................................................................................................1...............
PART # FILTERS QTY REFERENCE #
265010A..........Filter,.09G.(.905”Thick,.For.Shallow.Pan).2003-Up.(Pick-Up.Opening.Is.4.333”Long.........................and..785”Wide).................................................................................................................................1............... .09G-325-429A265010AA........Filter,.09G.(1.050”Thick,.For.Deep.Pan).2005-Up.(Pick-Up.Opening.Is.3.028”Long.........................and.1.110”Wide)...............................................................................................................................1............... .09G-325-429A265010B..........Filter, 09K 2004-Up..........................................................................................................................1............... .09K-325-429265010C..........Filter, 09M 2006-Up..........................................................................................................................1...............265010D..........Filter,.A6F21WA/09G.(Mini.Cooper).2005-Up.(With..950”.Pickup.Tube).........................................1...............265010DA........Filter,.A6F21WA/09G.(Mini.Cooper).2007-Up.(With..710”.Pickup.Tube).........................................1...............
PART # BUSHINGS QTY REFERENCE #
265030A..........Bushing Kit, 09G (VW, Audi) (Contains: 1 Pump, 1 K3 & 2 Sun Gear Bushings) 2003-Up ........................(Omega)...........................................................................................................................................1...............265034A..........Bushing,.09G.Pump.Body.(.575”.Wide)(1.725”ID).2003-Up............................................................1...............265036A..........Bushing,.09G.Stator.(Front).(.683”Wide)(.875”ID).2003-Up............................................................1...............265046A..........Bushing,.09G.3-5.Reverse.Clutch.(K3).Drum.(.465”Wide)(1.635”ID).2003-Up...............................1...............265056A..........Bushing,.09G.Rear.Planet.Rear.Sun.Gear.(.495”Wide)(.820”ID).2003-Up.....................................2...............265057A..........Bushing,.09G.Rear.Planet.Front.Sun.Gear.(Rear)(.563”Wide)(1.175”ID).2003-Up.........................1...............265058A..........Bushing,.09G.Rear.Planet.Front.Sun.Gear.(Front)(.380”Wide)(1.175”ID).2003-Up........................1...............265064A..........Bushing,.09G.4-5-6.Clutch.(K2).Drum.(In.Case)(.550”Wide)(.635”ID).2003-Up..............................1...............
PART # METAL CLAD SEALS QTY REFERENCE #
265070A..........Seal,.09G.Pump.(.231”.Thick)(2.409”OD)(1.725”ID).2003-Up.........................................................1...............265072A..........Seal,.09G.Manual.Lever.(.866”OD)(.470”ID).2003-Up....................................................................1...............265076A..........Use 89076A......................................................................................................................................1...............89076A............Seal,.09G.Axle.(Both.Sides).(1.520”ID)(2.483”OD).........................................................................2...............265077A..........Use 89076A......................................................................................................................................1...............
PART # FRICTIONS QTY REFERENCE #
265100A..........Friction,.09G.2-6.Clutch.(B1)(.067”)(40.Teeth)(7.1/4”OD).2003-Up.................................................4...............265104A..........Friction,.09G.1-2-3-4.Clutch.(K1)(.066”)(56.Teeth)(5.790”OD).2003-Up.........................................5...............265104AA........Friction,.09G/09M.1-2-3-4.Clutch.(K1)(.058”)(56.Teeth)(5.790”ID).2004-Up...................................5...............265106A..........Friction,.09G.3-5.Reverse.Clutch.(K3)(.067”)(56.Teeth)(6.1/4”OD).2003-Up..................................3...............265108A..........Friction,.09G.4-5-6.Clutch.(K2)(.068”)(55.Teeth)(5.727”OD).2003-Up.............................................3...............265108C..........Friction,.09K/09M.4-5-6.Clutch.(K2)(.060”)(61.Teeth).2004-Up.......................................................6...............265108CA........Friction,.09K/09M.4-5-6.Clutch.(K2)(.066”)(60.Teeth).2004-Up.(Also.Fits.6F21WA.........................(Mini-Cooper.Takes.4)...................................................................................................................4-12.............265114A...........Friction,.09G.Low/Reverse.Clutch.(B2)(.066”)(56.Teeth)(6.3/4”OD).2003-Up.................................6...............
1213© Fahrzeugtechnik Hetzel / Telefon: +49 7251 61820 / www.fzth.de
VOLKSW
AGEN
FWD 6 SpeedAWTF60SN (09G/09M/6F21WA)
AWTF62SN (09K)265119A...........Friction.Module,.09G.(Fits.1.8L.&.1.9L.Engine)(W/55.Teeth.4-5-6.Clutch.(K2).2003-Up.................1...............265119AA........Friction.Module,.09G.(Fits.2.0L,.2.5L,.&.3.6L.Engine).2003-Up.(W/55.Teeth.K2.Frictions).............1...............265119C Friction MOdule, A09M 2006-Up...............................................................................................................1...............
PART # STEELS QTY REFERENCE #
265120A..........Steel,.09G.2-6.Clutch.(B1)(.069”)(12.Teeth)(6.1/2”ID).2003-Up......................................................3...............265124A..........Steel,.09G.1-2-3-4.Clutch.(K1)(.070”)(40.Teeth)(5.144”ID).2003-Up...............................................5...............265126A..........Steel,.09G.3-5.Reverse.Clutch.(K3)(.070”)(40.Teeth)(5.160”ID).2003-Up.......................................3...............265128A..........Steel,.09G.4-5-6.Clutch.(K2)(.069”)(24.Teeth)(4.995”ID).2003-Up..................................................5...............265134A..........Steel,.09G.Low/Reverse.Clutch.(B2)(.069”)(14.Teeth)(6.1/8”ID).2003-Up......................................5...............265139A..........Steel Module, 09G 2003-Up.............................................................................................................1...............
PART # PRESSURE PLATES QTY REFERENCE #
265140AA........Pressure.Plate,.09G.2-6.Clutch.(B1).Selective.(12.Teeth)(6.1/2”ID).2003-Up.................................1...............265141A..........Apply.Plate,.09G.2-6.Clutch.(B1)(.091”)(12.Teeth)(6.1/2”ID).2003-Up............................................1...............265144AA........Pressure.Plate,.09G.1-2-3-4.Clutch.(K1).Selective.(40.Teeth)(5.144”ID).2003-Up.........................1...............265146AA........Pressure.Plate,.09G.3-5.Reverse.Clutch.(K3).Selective.(40.Teeth)(5.153”ID).2003-Up.................1...............265148A..........Pressure.Plate,.09G.4-5-6.Clutch.(K2)(.114”)(24.Teeth)(4.995”ID).2003-Up...................................1...............265154AA........Pressure.Plate,.09G.Low/Reverse.Clutch.(B2).Selective.(14.Teeth)(6.1/8”ID).2003-Up.................1...............265155A..........Apply.Plate,.09G.Low/Reverse.Clutch.(B2)(.118”)(14.Teeth)(6.1/8”ID).2003-Up.............................1...............
PART # VALVE BODY KITS QTY REFERENCE #
265165A..........Shift Kit, 09G 2003-Up (Transgo).....................................................................................................1...............
PART # OIL SEALING RINGS QTY REFERENCE #
265179AT........Ring,.09G.3-5.Reverse.Clutch.(K3).(Stator)(.090”Wide)(1.775”OD)(Teflon).2003-Up.....................2...............265181AT........Ring,.09G.4-5-6.Clutch.(K2)(In.Case)(.091”Thick)(1.728”OD)(Teflon).2003-Up..............................2...............265183AT........Ring,.09G.1-2-3-4.Clutch.(K1).(.091”Wide)(1.240”OD)(Teflon).2003-Up.........................................2...............265184AT........Ring,.09G.Input.Shaft.(.091”.Wide)(1.035”OD)(Teflon).2003-Up.....................................................3...............
PART # WASHERS AND BEARINGS QTY REFERENCE #
265200A..........Washer Kit, AWTF60SN (09G VW/Audi) 2003-Up...........................................................................1...............265209A..........Caged.Needle.Bearing,.09G.Stator.(Rear)(.480”Wide)(1.225”OD)(34.Needles).2003-Up..............1...............265211A...........Washer,.09G.Stator.To.3-5.Reverse.(K3).Drum.(.047”Thick)(2.280”OD)(1.Tab,.Plastic).........................2003-Up...........................................................................................................................................1...............265219A..........Caged.Needle.Bearing,.09G.1-2-3-4.Clutch.(K1).Drum.(Inner)(1.233”OD)(34.Needles).........................2003-Up...........................................................................................................................................1...............265220A..........Bearing.W/Race,.09G.1-2-3-4.Clutch.(K1).To.Rear.Planet.(.110”Thick)(1.644”OD)(1.176”ID).........................2003-Up...........................................................................................................................................1...............265221A..........Race,.09G.1-2-3-4.Clutch.(K1).Drum.To.Rear.Planet.(.059”Thick)(1.707”OD)(1.288”ID).........................2003-Up...........................................................................................................................................1...............265230A..........Washer,.09G.3-5.Reverse.Clutch.(K3).Drum.To.Front.Planet.(.130”Thick)(3.630”OD)(2.720”ID)........................(5.Legs,.1.Tab)(Plastic).2003-Up.....................................................................................................1...............265231A..........Bearing.W/Race,.09G.4-5-6.Clutch.(K2).Drum.To.Case.(.153”Thick)(2.665”OD)(1.877”ID).........................2003-Up...........................................................................................................................................1...............265232A..........Race,.09G.4-5-6.Clutch.(K2).Drum.To.Case.(.031”Thick)(2.626”OD)(1.955”ID).2003-Up..............1...............265238A..........Washer,.09G.Front.Planet.To.Ring.Gear(.047”Thick)(3.100”OD)(2.595”ID)(3.Tab)(Plastic).........................2003-Up...........................................................................................................................................1...............265241A..........Bearing.W/Race,.09G.Front.Planet.Sun.Gear.To.Ring.Gear.(.129”Thick)(2.204”OD)(1.493”ID).........................2003-Up...........................................................................................................................................1...............265242A..........Race,.09G.Front.Planet.Sun.Gear.To.Ring.Gear.(Cupped)(2.467”OD)(1.617”ID).2003-Up............1...............265243A..........Bearing.W/Race,.09G.Front.Planet.Ring.Gear.To.1-2-3-4.Clutch.(K1).Drum.(.110”Thick)........................(1.926”OD)(1.414”ID).2003-Up........................................................................................................1...............265244A..........Race,.09G.Front.Planet.Ring.Gear.To.1-2-3-4.Clutch.(K1).Drum.(.059”Thick)(1.803”OD)........................(1.370”ID)..2003-Up.........................................................................................................................1...............265246A..........Race,.09G.Rear.Planet.Rear.Sun.Gear.To.4-5-6.Clutch.(K2).Drum.(.031”Thick)(1.517”OD)........................(.885”ID).2003-Up............................................................................................................................1...............265247A..........Bearing,.09G.Rear.Planet.Rear.Sun.Gear.To.4-5-6.Clutch.(K2).Drum.(.137”Thick)(1.515”OD)........................(.823”ID).2003-Up............................................................................................................................1...............265248A..........Race,.09G.Rear.Planet.Rear.Sun.Gear.To.4-5-6.Clutch.(K2).Drum.(.031”Thick)(1.635”OD)........................(.829”ID).2003-Up............................................................................................................................1...............265250A..........Washer,.09G.Rear.Planet.To.4-5-6.Clutch.(K2).Drum.(.110”Thick)(3.740”OD)(8.Tabs)(Plastic).........................2003-Up...........................................................................................................................................1...............265251A..........Race,.09G.Rear.Planet.Front.Sun.Gear.To.Rear.Sun.Gear.(.030”Thick)(1.635”OD)(1.237”ID)........................(Cupped) 2003-Up...........................................................................................................................1...............
1214
VOLK
SWAG
EN
© Fahrzeugtechnik Hetzel / Telefon: +49 7251 61820 / www.fzth.de
AWTF60SN (09G/09M/6F21WA)AWTF62SN (09K) FWD 6 Speed
PART # WASHERS AND BEARINGS (Continued) QTY REFERENCE #
265252A..........Bearing,.09G.Rear.Planet.Front.Sun.Gear.To.Rear.Sun.Gear.(.078”Thick)(1.700”OD)(1.252”ID).........................2003-Up...........................................................................................................................................1...............265253A..........Race,.09G.Rear.Planet.Front.Sun.Gear.To.Rear.Sun.Gear.(.030”Thick)(1.635”OD)(1.179”ID)........................(Flat) 2003-Up..................................................................................................................................1...............265254A..........Washer,.09G.Transfer.Nut.To.Rear.Planet.(.047”Thick)(2.782”OD)(2.360”ID)(4.Tabs).2003-Up.....1...............265273A..........Cup.Race,.09G.Pinion.Shaft.To.Case.(.747”Thick)(2.833”OD)(Cast.#.32207J).2003-Up...............1...............265274A..........Cone.Bearing,.09G.Pinion.Shaft.To.Case.(.912”Thick)(1.284”ID)(Cast.#.R32Z-4).2003-Up...........1...............265276AA........Shim..09G.Pinion.Shaft.To.Case.(Selective)(2.803”OD)(2.381”ID).2003-Up...................................1...............265277A..........Lock.Washer,.09G.Under.Retaining.Nut.(1.Inner.Tab)(29.Outer.Tabs).2003-Up.............................1...............265278-1A.......Cup.Race,.09G.Drive.Transfer.Gear.Inner.Race.(.488”Thick)(2.436”ID).2003-Up..........................2...............265278A..........Cup.Race,.09G.Drive.Transfer.Gear.Outer.Race.(.368”Thick)(3.597”OD).2003-Up.......................2...............265279A..........Ball Bearing, 09G Drive Transfer Gear (W/Plastic Cage)(22 Balls) 2003-Up .................................2...............265280A..........Cup.Race,.09G.Pinion.Shaft.To.Bell.Housing.(.647”Thick)(3.149”OD)(Cast.#.R39-4A).2003-Up...1...............265281A..........Cone.Bearing,.09G.Pinion.Shaft.To.Bell.Housing.(.745”Thick)(1.536”ID)(Cast.#.R39-4).2003-Up 1...............265288A..........Cup.Race,.09G.Differential.To.Case.(.634”Thick)(4.250”OD).2003-Up...........................................1...............265289A..........Cone.Bearing,.09G.Differential.To.Case.(.726”Thick)(2.992”ID)(Cast.#TR151102).2003-Up..........1...............265290AA........Shim,.09G.Differential.To.Case.(Selective)(3.560”OD)(3.005”ID).2003-Up.....................................1...............265291A..........Cup.Race,.09G.Differential.To.Bell.Housing.(.608”Thick)(3.188”OD)(Cast.#.STA5181).2003-Up...1...............265292A..........Cone.Bearing,.09G.Differential.To.Bell.Housing.(2.006”ID)(25.Rollers).2003-Up............................1...............
PART # GASKETS & RUBBER COMPONENTS QTY REFERENCE #
265300AW.......Gasket,.09G.Bottom.Pan.(Molded.Rubber)(8.Bolt.Holes).2003-Up.................................................1...............265300CW......Gasket,.09M.Bottom.Pan.(Molded.Rubber)(9.Bolt.Holes).2006-Up................................................1...............265310AW.......Gasket,.09G/09K.Pump.To.Case.(Metal)2003-Up...........................................................................1...............265311A...........O-Ring, 09G Pump 2003-Up............................................................................................................1...............
PART # TECHNICAL MANUALS QTY REFERENCE #
265400A..........Diagnostic Guide, 09G 2003-Up......................................................................................................1...............265400AA........Technical Manual, 09G/09M 2003-Up..............................................................................................1............... .TF60SN
PART # ELECTRICAL COMPONENTS QTY REFERENCE #
265411A...........Switch,.09G.VW/Audi.(AWTF60SN).Pressure.(Normally.Open).2002-05/04.(Verifies........................Activation Of The K-1 & B-2 Clutch)(Also Fits 09D).........................................................................1...............265421A..........Solenoid,.09G.Shift.(N89)(1.Prong.Black.Connector)(1.630”Long)(1.Bolt.Bracket)(No.Stripe).........................2003-Up.(Also.Fits.09G.Shift.(N88).#.422.2003-Up).....................................................................1-2..............265422A..........Use U265421A.................................................................................................................................1...............265423A..........Solenoid,.09G.3-5.Reverse.Clutch.(K3).(2.Prong.Black.Connector)(3.331”Long)........................(Cast.#.10CP5D04395)(No.Stripe).2003-Up....................................................................................1...............A21425-2AK....Housing Set, 09G TCC/SLT & SLS Solenoid Can (Contains: 2 Solenoid Housing)(Superior).........1...............265425A..........Solenoid,.09G.TCC.(N91)(2.Prong.Black.Connector)(3.331”Long)(Cast.#.12AU5D03959)........................(No Stripe) 2003-Up.........................................................................................................................1...............265426A..........Solenoid,.09G.1-2-3-4.Clutch.(K1).(2.Prong.Black.Connector)(3.331”Long)........................(Cast.#.11BX5D01563)(W/Black.Stripe).2003-Up...........................................................................1...............265427A..........Solenoid,.09G.4-5-6.Clutch.(K2)(2.Prong.Black.Connector)(3.331”Long)........................(Cast.#.15BY5D01134)(W/Black.Stripe).2003-Up...........................................................................1...............265428A..........Solenoid,.09G.Line.Pressure.(N93)(2.Prong.Grey.Connector)(3.331”Long)........................(Cast.#.11CB5D01041)(W/Black.Stripe).2003-Up...........................................................................1...............265436A..........Sensor, 09G OSS (2 Prong White Connector) 2003-Up..................................................................1...............265438A..........Sensor,.09G.ISS.(2.Prong.Blue.Connector).2003-Up......................................................................1...............265440A..........Solenoid,.09G.2-6.Clutch.(B1)(2.Prong.Black.Connector)(3.331”Long)(Cast.#.10CP5D04398)........................(No Stripe) 2003-Up.........................................................................................................................1...............265446-1A.......Wire.Harness,.09G.Internal.(6.Prong.Case.Connector)(W/2.Two.Prong.Connector.&.........................W/Temperature Sensor) 2003-Up....................................................................................................1...............265446-1B.......Wire.Harness,.09G.Internal.(8.Prong.Case.Connector).2002-5/2004.............................................1...............265446A..........Wire.Harness,.09G.Internal.(14.Prong.Case.Connector)(W/8.Two.Prong.Connectors).2003-Up...1...............
PART # HARDPARTS QTY REFERENCE #
265500A..........Pump.Assembly,.09G.(9.Inner.Gear.Lobes,.10.Outer.Gear.Lobes).2003-Up..................................1...............265500AA........Pump.Assembly,.09G.(11.Inner.Gear.Lobes,.12.Outer.Gear.Lobes).2003-Up................................1...............265510A..........Pump.BodyW/Gears,.09G.(9.Inner.Gear.Lobes)(10.Outer.Gear.Lobes)(.441”.Thick)(3.483”OD)........................2003-Up...........................................................................................................................................1...............265510AA........Pump.Body.W/Gears,.09G.(11.Inner.Gear.Lobes)(12.Outer.Gear.Lobes)(.364”.Thick)(3.236”OD)........................2003-Up...........................................................................................................................................1...............265520A..........Stator,.09G.Pump.(Cast.Iron)(8.Bolts.To.Body).2003-Up.(Fits.265510A.Body)...............................1...............
1215© Fahrzeugtechnik Hetzel / Telefon: +49 7251 61820 / www.fzth.de
VOLKSW
AGEN
FWD 6 SpeedAWTF60SN (09G/09M/6F21WA)
AWTF62SN (09K)265520AA........Stator,.09G.Pump.(Cast.Iron)(8.Bolts.To.Body).2003-Up.(Fits.265510AA.Body)............................1...............265530A..........Pump.Gear.Set,.09G.(.441”Thick)(10.Outer.Gear.Lobes)(9.Inner.Gear.Lobes).2003-Up...............1...............265546A..........Apply.Ring,.09G.2-6.Clutch.(B1).(Steel)(2.156”Thick)(7..1/4”OD).2003-Up....................................1...............265552A..........Drum,.09G.1-2-3-4.Clutch.(K1).(Steel)(5.Clutch)(2.250”.Tall)(6.1/8”OD).2003-Up..........................1...............265552AA........Drum,.09G.1-2-3-4.Clutch.(K1).(Steel)(5.Clutch)(2.525”.Tall)(6.1/8”OD).2003-Up..........................1...............265552AB........Drum,.09G.1-2-3-4.Clutch.(K1).(Steel)(6.Clutch)(2.355”.Tall)(6.1/8”OD).2003-Up..........................1...............265554A..........Drum.W/Shaft,.09G.4-5-6.Clutch.(K2)(3.Clutch)(1.685”.Overall.Thickness.Of.Drum).2003-Up......1...............265554AA........Drum.W/Shaft,.09G.4-5-6.Clutch.(K2)(4.Clutch)(1.792”.Overall.Thickness.Of.Drum).2003-Up......1...............265555A..........Drum,.09G.3-5.Reverse.Clutch.(K3)(3.Clutch)(Stamped.Steel)(6.1/2”OD)(1.77”ID.Ring.Bore)........................(Uses.Steel.Piston)(1.560”.From.Top.Of.Snap.Ring.Groove.To.Top.Of.Drum).2003-Up.................1...............265555AA........Drum,.09G.3-5.Reverse.Clutch.(K3)(3.Clutch)(Stamped.Steel)(6..1/2”OD)(1.77”ID.Ring.Bore)........................(Uses.Aluminum.Piston)(1.460”.From.Top.Of.Snap.Ring.Groove.To.Top.Of.Drum).2003-Up..........1...............265560A..........Piston Kit, 09G 2-6 Clutch (B1) (Aluminum Piston) 2003-Up...........................................................1...............265562A..........Piston Kit, 09G 1-2-3-4 Clutch (K1)(W/Aluminum Piston & Bonded Retainer)(For 5 Clutch Drum)........................2003-Up...........................................................................................................................................1...............265562AB........Piston Kit, 09G 1-2-3-4 Clutch (K1)(With Steel Piston & Bonded Retainer)(For 6 Clutch Drum)........................2003-Up...........................................................................................................................................1...............265564A..........Piston Kit, 09G 4-5-6 Clutch (K2) (W/Bonded Piston & Retainer) 2003-Up.....................................1...............265565A..........Piston Kit, 09G 3-5 Reverse Clutch (K3)(Steel Piston)(Bonded Retainer) 2003-Up........................1...............265565AA........Piston Kit, 09G 3-5 Reverse Clutch (K3)(Aluminum Piston)(Bonded Retainer) 2003-Up................1...............265567A..........Piston.Kit,.09G.Low/Reverse.Clutch.(B2)(Aluminum.Piston.Cast.#.F010).2003-Up.......................1...............265582A..........Planet,.09G.Front.(W/3-5.Reverse.Clutch.(K3).Hub)(5.Gear.Steel)(Uses.A.45.Teeth.Sun.Gear).........................2003-Up...........................................................................................................................................1...............265584A..........Planet, 09G Rear (4 Gear On Front Side, 8 Gear on Rear Side)(Uses A 30 Teeth Rear Sun Gear)........................(With.Low/Reverse.(B2).Clutch.Hub.W/48.Splines,.Missing.8.Splines)...........................................1.......................................(With.4-5-6.(K2).Clutch.Hub.W/50.Splines,.Missing.5.Splines).2003-Up..........................................................265584AA........Planet, 09G Rear (4 Gear On Front Side, 8 Gear On Rear Side)(Uses A 30 Teeth Rear Sun Gear)........................(With.Low/Reverse.(B2).Clutch.Hub.W/56.Splines).(With.4-5-6.(K2).Clutch.Hub.W/52.Splines,.........................Missing 8 Splines) 2003-Up.............................................................................................................1...............265592A..........Ring.Gear,.09G.Front.Planet.W/Input.Shaft.(81.Teeth.Ring.Gear).2003-Up...................................1...............265594A..........Ring.Gear,.09G.Rear.Planet.(78.Teeth)(1.465”Thick).2003-Up.......................................................1...............265604A..........Hub,.09G.Rear.Planet.Ring.Gear.(.396”Thick)(4.494”OD).2003-Up...............................................1...............265612A..........Sun.Gear,.09G.Front.Planet.(45.Teeth)(.577”Thick)(2.485”OD).2003-Up.......................................1...............265614A..........Sun.Gear,.09G.Rear.Planet.(Rear)(30.Teeth,.1.Narrow.Groove.In.Center.Of.Gear)(3.530”Long).........................2003-Up...........................................................................................................................................1...............265614AA........Sun.Gear,.09G.Rear.Planet.(Rear)(30.Teeth,.2.Grooves)(3.530”.Long).2003-Up...........................1...............265614AB........Sun.Gear,.09G.Rear.Planet.(Rear)(30.Teeth,.1.Wide.Groove.Away.From.The.Shaft)(3.260”.Long).........................2003-Up...........................................................................................................................................1...............265614AD.......Sun.Gear,.09G.Rear.Planet.(Rear)(26.Teeth,.3.Narrow.Grooves)(3.830”.Long).2003-Up..............1...............265622A..........Housing, 09G 2-6 Clutch (B1)(Steel)(A Snap Ring Holds This To The Center Support) 2003-Up...1...............265624A..........Hub,.09G.3-5.Reverse.Clutch.(K3).Driving.(40.Outer.Teeth).2003-Up............................................1...............265632A..........Center.Support,.09G.(6.Bolt,.Cast.Iron)(Cast.#.5317).2003-Up......................................................1...............265644A..........Sprag.Assembly,.09G.Low/Reverse.(F1).(20.Rollers)(14.Outer.Lugs)(Plastic.Cage).2003-Up.......1...............265689A..........Oil.Baffle,.09G.Pinion.Shaft.To.Case.(Tin).2003-Up........................................................................1...............265698A..........Oil.Baffle,.09G.Differential.To.Bell.Housing.(Tin,.3.Bolt).2003-Up....................................................1...............265710A..........Gear,.09G.Drive.Transfer.(49.Teeth)(W/66.Teeth.Ring.Gear.Hub).2003-Up....................................1...............265712A..........Gear,.09G.Driven.Transfer.(52.Teeth)(W/13.Parking.Lugs).2003-Up..............................................1...............265716A..........Differential.Housing,.09G.Less.Ring.Gear.(Uses.A.25.&.A.30.Roller.Bearing).2003-Up.................1...............265720A..........Ring.Gear,.09G.Differential.(61.Teeth,.4.Groove)(12.Bolt.Holes).2003-Up......................................1...............265730A..........Pinion,.09G.(15.Teeth,.4.Groove).(6.1/4”Long).2003-Up.................................................................1...............265740AA........Valve.Body,.09G.(W/2.Pressure.Switches)(Oil.Cooler.Is.On.Transmission.Case).2003-6/2004.....1............... .95-111A265740AB........Valve.Body,.09G.(W/2.Pressure.Switches)(Oil.Cooler.Is.Seperate.From.Transmission).........................2003-6/2004.....................................................................................................................................1...............265740AC.......Valve.Body,.09G.(W/No.Pressure.Switches)(Oil.Cooler.Is.On.Transmission.Case).7/2004-Up......1...............265740AD.......Valve.Body,.09G.(W/No.Pressure.Switch)(Oil.Cooler.Is.Seperate.From.Transmission).........................7/2004-Up........................................................................................................................................1...............
PART # VALVE BODY COMPONENTS QTY REFERENCE #
S265741-3K....Spring Adjuster Kit, AWTF60SN (09G/09K/09M/6F21WA)(For Valve Springs)........................(Contains: 4 Spring Adjusters With O-Rings)(Sonnax)....................................................................1...............S255741A-6K..End.Plug.Kit,.09G.(Small,.9mm.Plugs)(Contains:.5.End.Plugs.&.7.O-Rings).2003-Up.(Sonnax)...1...............15741-35KS255741AA-6K..End.Plug.Kit,.09G.(Large,.11mm.Plugs)(Contains:.5.End.Plugs.&.7.O-Rings).2003-Up.................1...............15741-36KS255741CK.....Clutch.Control.Valve.Kit,.09G.Lock-Up.(Contains:.Sleeve,.Valve,.Spring,.Spacer,.Plunger.Valve,.........................& PlungerSleeve) 2003-Up (Sonnax)(Must Use T-F-15741-TL29 & T-F-15741-TL29PL & ........................T-VB-FIX).........................................................................................................................................1...............15741-29KT-F-15741-TL29 Reamer For S255741CK..................................................................................................................1...............F-15741-TL29T-F-15741-TL29PL Adapter.Plate.Kit.For.T-VB-FIX.(Needed.For.S255741CK.&.S265741LK)......................................1...............F-15741-TL29PL
1216
VOLK
SWAG
EN
© Fahrzeugtechnik Hetzel / Telefon: +49 7251 61820 / www.fzth.de
PART # VALVE BODY COMPONENTS QTY REFERENCE #
S265741DK.....Valve Kit, 09G 3-5-Reverse Clutch (K3)(Contains: Valve, Sleeve & Spring)(Sonnax)(Must Use........................T-F-15741-TL8)................................................................................................................................1...............T-F-15741-TL8...Tool Kit, (Use With S265741DK)(Sonnax).................................................................................................1..................S26541EK.......Valve Kit, AWTF60SC (09G) K2 Clutch Control (Contains: Valve, Sleeve, & Spring)(Sonnax)........................(Must Use T-F-15741-TL15).............................................................................................................1...............T-F-15741-TL15..Tool.For.S265741EK........................................................................................................................1...............S265741GK.....Valve Kit, 09G 2-6 Clutch (B1) Control (Contains: Valve, Sleeve & Spring)(Sonnax)........................(Must Use T-F-15741-TL22).............................................................................................................1...............T-F-15741-TL22 Tool Kit, (Use With S265741GK)(Sonnax).......................................................................................1...............S255741LK......Clutch Control Valve Kit, 09G C1 & K1 (Contains: Sleeve, Spring & Valve) 2003-Up (Sonnax)........................(Must.UseT-F-15741-TL25.&.T-VB-FIX)..........................................................................................1...............15741-25KT-F-15741-TL25 Reamer For S255741LK...................................................................................................................................F-15741-TL25S265741LK......Valve.Kit,.09G.Solenoid.Modulator.(Sonnax)(Used.In.2.Locations)(Contains.1.each:.Solenoid.........................Modulator Valve, Solenoid Modulator Sleeve, Spring & Plug)(Requires: T-F-15741-TL18, ........................T-VB-FIX)(Requires.T-F-15741-TL29PL..If.Reaming.Upper.Valve.Body.#2)...................................1...............15741-18KT-F-15741-TL18 Tool.Kit.For.S167741EHK.&.S265741LK.(Contains:.Reamer,.Reamer.Jig.&.Guide.Pin)................1...............F-15741-TL18S265741MB.....Manual.Valve,.AWTF60SN.(09G).(Oversized)(Sonnax)(Must.Use.Reamer.#T-F-15741-TL41)......1...............T-F-15741-TL41 Reamer For S265741MB.................................................................................................................1...............T-35199...........Tool.Set,.Aisin.Solenoid.(AW55-50,.TF60SN,.TR60SN,.TF80SC)(Includes:.Carrying.Case,.........................Instructional.CD.&.11.Piece.Tool.Set)(Fits.Large.Canister.Solenoids,.Not.Small.Canister.........................Solenoids).........................................................................................................................................................S265741PAK...Valve Kit, AWTF60SN (09G) Oversized Pressure Regulator Valve, Spring, Boost Valve & ........................Sleeve)(Sonnax)(Must Use T-F-15741-TL)......................................................................................1...............T-F-15741-TL...Reamer Kit, For S264741PAK.........................................................................................................1...............S265741PSK...Valve.Kit,.AWTF60SN.(09G).Secondary.Pressure.Regulator.Valve.(Includes:.Inner.&.Outer.Sleeve,........................Valve, Spring, & Retainer)(Sonnax)(Must Use T-F-15741-TL11)(Also Fits 09K/09M/6F21WA).......1...............T-F-15741-TL11 Reamer Kit, For S265741PSK.........................................................................................................1...............S265741TK.....Valve Kit, AWTF60SN (06G/09M/09K) Boost (Contains: Valve & Sleeve)(Sonnax)........................1...............
PART # HARDPARTS (Continued) QTY REFERENCE #
265750A..........Bell.Housing,.09G.(Starter.At.2:00)(Cast.#.09G.321.107.A).2003-Up.............................................1...............S265759-2K....Ring.Tower.Sleeve,.09G/09K.(K2.Clutch)(In.Rear.Of.Case)(Sonnax).............................................1...............265760A..........Case,.09G.(Cast.#.09G.321.105).2003-Up......................................................................................1...............265765A..........Pan,.09G.Bottom.(8.Bolt)(2.5/8”.Deep.On.The.Deep.End).2003-Up...............................................1...............265776AK........Bolt Set, 09G Bell Housing To Case (21 Pieces) 2003-Up..............................................................1...............265777AK........Bolt Set, 09G Pump Body To Case (6 Pieces) 2003-Up..................................................................1...............265778AK........Bolt Set, 09G Pump Stator To Body (8 Pieces) 2003-Up.................................................................1...............265779AK........Bolt Set, 09G Bottom Pan (8 Pieces) 2003-Up................................................................................1...............265783AK........Bolt Set, 09G Center Support To Case (6 Pieces) 2003-Up............................................................1...............265786AK........Bolt.Set,.09G.Differential.Ring.Gear.To.Differential.Housing.(12.Pieces).2003-Up.........................1...............265795A..........Nut,.09G.Drive.Transfer.Gear.Retaining.(.222”Thick)(24.Outer.Notches).2003-Up........................1...............265850A..........Cushion,.09G.2-6.Clutch.(B1).(.039”Thick)(7.1/4”OD).2003-Up......................................................1...............265861A..........Snap.Ring,.09G.Holds.2-6.Clutch.(B1).Housing.To.Center.Support.(.038”Thick)(6..1/2”OD)........................(W/2.Hooked.Ends).2003-Up...........................................................................................................1...............265862A..........Snap.Ring,.09G.Holds.2-6.Clutch.(B1).Spring.Retainer.In.(.046”Thick)(6..13/16”OD).2003-Up.....1...............265873A..........Snap.Ring,.09G.Holds.1-2-3-4.Clutch.(K1).Pressure.Plate.In.Drum.(.063”Thick)(6..1/4”OD).........................2003-Up...........................................................................................................................................1...............265874A..........Snap.Ring,.09G.Holds.1-2-3-4.Clutch.(K1).Retainer.In.Drum.(.059”Thick)(2.033”OD).2003-Up....1...............265876A..........Snap.Ring,.09G.Holds.4-5-6.Clutch.(K2).Pressure.Plate.In.Drum.(.063”Thick)(6..1/8”OD).........................2003-Up...........................................................................................................................................1...............265877A..........Snap.Ring,.09G.Holds.4-5-6.Clutch.(K2).Spring.Retainer.In.(.046”Thick)(2.158”OD).2003-Up......1...............265878A..........Snap.Ring,.09G.Holds.3-5.Reverse.Clutch.(K3).Pressure.Plate.In.Drum.(.062”Thick)(6..1/2”OD).........................2003-Up...........................................................................................................................................1...............265879A..........Snap.Ring,.09G.Holds.3-5.Reverse.Clutch.(K3).Spring.Retainer.In.Drum.(.057”Thick)(2.025”OD).........................2003-Up...........................................................................................................................................1...............265886A..........Snap.Ring,.09G.Holds.Low/Reverse.Clutch.(B2).Spring.Retainer.In.Case.(.062”Thick)........................(7..1/16”OD).2003-Up......................................................................................................................1...............265887A..........Snap.Ring,.09G.Holds.Low/Reverse.Sprag.(F1).To.Case.(.047”Thick)(7..3/8”OD).2003-Up..........2...............265889A..........Snap.Ring,.09G.Holds.Rear.Planet.Ring.Gear.Hub.To.Ring.Gear.(.047”Thick)(4.870”OD).........................2003-Up...........................................................................................................................................1...............265898A..........Snap.Ring,.09G.Drive.Transfer.Gear.(.046”Thick)(4.050”OD).2003-Up..........................................1...............265926A..........Spring,.09G.B1.Accumulator.(Pink).2003-Up...................................................................................1...............265927A..........Piston,.09G.B1.Accumulator.(1.875”Long)(.944”OD).2003-Up........................................................1...............S255927AK.....Accumulator Piston Kit, 09G Clutch/Band/Line Accumulator (Contains: 1 Accumulator Piston ........................& 1 O-Ring) 2003-Up (Sonnax)........................................................................................................1...............265960A..........Piston,.09G.2-6.Clutch.(B1)(Sets.In.Pump.Body)(Aluminum)(.532”Thick)(6.3/8”OD).2003-Up.......1...............265960AK........Piston Kit, 09G/09K/09M (Bonded) 2003-Up...................................................................................1...............
AWTF60SN (09G/09M/6F21WA)AWTF62SN (09K) FWD 6 Speed
1217© Fahrzeugtechnik Hetzel / Telefon: +49 7251 61820 / www.fzth.de
VOLKSW
AGEN
FWD 6 SpeedAWTF60SN (09G/09M/6F21WA)
AWTF62SN (09K)265962A..........Piston,.09G.1-2-3-4.Clutch.(K1).(Aluminum.5.Clutch)(W/20.Spring.Pockets)(6.00”OD).2003-Up..1...............265962AB........Piston,.09G.1-2-3-4.Clutch.(K1)(Steel.6.Clutch)(W/20.Spring.Pockets)(5.745”OD).2003-Up.........1...............265964A..........Piston, 09G 4-5-6 Clutch (K2) (Bonded) 2003-Up...........................................................................1...............265965A..........Piston,.09G.3-5.Reverse.Clutch.(K3).(Steel)(28.Spring.Pockets)(10.Outer.Teeth).2003-Up...........1...............265965AA........Piston,.09G.3-5.Reverse.Clutch.(K3).(Aluminum)(28.Spring.Pockets)(10.Outer.Teeth).2003-Up...1...............265967A..........Piston,.09G.Low/Reverse.Clutch.(B2).(Aluminum)(Cast.#.F010).2003-Up.....................................1...............265970A..........Spring.Retainer,.09G.2-6.Clutch.(B1).Return.(12.Springs)(7.1/2”OD).2003-Up..............................1...............265972A..........Spring,.09G.1-2-3-4.Clutch.(K1).Return.(20.Springs)(3.835”OD).2003-Up.....................................1...............265972AB........Spring,.09G.1-2-3-4.Clutch.(K1).Return.(20.Springs)(3.675”OD).2003-Up.....................................1...............265974-1A.......Seat,.09G.4-5-6.Clutch.(K2).Spring.(24.Spring.Pockets)(3.925”OD).2003-Up................................1...............265974A..........Spring,.09G.4-5-6.Clutch.(K2).Return.(24.Springs)(3.898”OD).2003-Up........................................1...............265975A..........Spring,.09G.3-5.Reverse.Clutch.(K3).Return.(28.Springs)(3.830”OD).2003-Up.............................1...............265977A..........Spring,.09G.Low/Reverse.Clutch.(B2).Return.(13.Springs)(6.3/4”OD).2003-Up.............................1...............265982A..........Retainer,.09G.1-2-3-4.Clutch.(K1).Return.Spring.(Bonded)(4.632”OD)(Has.4.Notches.Cut.Into.........................The.ID).2003-Up..............................................................................................................................1...............265982AB........Retainer,.09G.1-2-3-4.Clutch.(K1).Return.Spring.(Bonded)(4.632”OD)(Has.No.Notches.Cut.Into........................The.ID).2003-Up..............................................................................................................................1...............265984A..........Retainer/Piston,.09G.4-5-6.Clutch.(K2).Spring.(Bonded)(4.296”OD).2003-Up...............................1...............265985A..........Retainer,.09G.3-5.Reverse.Clutch.(K3).Spring.(Bonded)(4.638”OD).2003-Up...............................1...............265991-1A.......Linkage.Assembly,.09G.Internal.2003-Up........................................................................................1...............265991A..........Linkage.Rod,.09G.(14.1/16”.Long).2003-Up....................................................................................1...............265994A..........Park.Pawl.Actuator,.09G.2003-Up...................................................................................................1...............265995A..........Park.Pawl.Assembly,.09G.2003-Up.................................................................................................1...............265998-1A.......External.Cooler.Adapter,.09G.(Used.To.Replace.The.OE.Cooler.&.Put.On.An.Aftermarket.........................External.Cooler)...............................................................................................................................1...............265998A..........Oil.Cooler,.09G.(Bolts.On.Top.Of.Bell.Housing)(Cast.#09G.409.061).2003-Up..............................1...............265999A..........Tube.Set,.09G.Lube.(3.Tubes).2003-Up..........................................................................................1...............
