Catalogo de Fallas

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Damage Code Catalog

Series 4000 C&I

Version 00 © MTU

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Gedruckt in Deutschland de© 2007 Copyright MTU Friedrichshafen GmbHDiese Veröffentlichung einschließlich aller ihrer Teile ist urheberrechtlich geschützt. Jede Verwertung oder Nutzung bedarf dervorherigen schriftlichen Zustimmung der MTU Friedrichshafen GmbH. Das gilt insbesondere für Vervielfältigung, Verbreitung,Bearbeitung, Übersetzung, Mikroverfilmungen und die Einspeicherung und / oder Verarbeitung in elektronischen Systemen,einschließlich Datenbanken und Online-Diensten.Änderungen bleiben vorbehalten.

Printed in Germany en© 2007 Copyright MTU Friedrichshafen GmbHThis Publication is protected by copyright and may not be used in any way whether in whole or in part without the prior writtenpermission of MTU Friedrichshafen GmbH. This restriction also applies to copyright, distribution, translation, microfilming andstorage or processing on electronic systems including data bases and online services.Subject to alterations and amendments.

Impreso en Alemania es© 2007 Copyright MTU Friedrichshafen GmbHEsta publicación se encuentra protegida, en toda su extensión, por los derechos de autor. Cualquier utilización de la misma, asícomo su reproducción, difusión, transformación, traducción, microfilmación, grabación y/o procesamiento en sistemas electrónicos,entre los que se incluyen bancos de datos y servicios en línea, precisa de la autorización previa de MTU Friedrichshafen GmbH.Nos reservamos el derecho de introducir modificaciones.

Stampato in Germania it© 2007 Copyright MTU Friedrichshafen GmbHQuesta pubblicazione è protetta dal diritto d’autore in tutte le sue parti. Ciascun impiego o utilizzo, con particolare riguardo allariproduzione, alla diffusione, alla modifica, alla traduzione, all’archiviazione in microfilm e alla memorizzazione o all’elaborazione insistemi elettronici, comprese banche dati e servizi on line, deve essere espressamente autorizzato per iscritto dalla MTUFriedrichshafen GmbH.Con riserva di modifiche.

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Preface

To allow continuous enhancement of our products, we need to know how they perform in dailyoperation, whether and what types of faults occur and what the causes are.

Only you can provide us with this information because you are in closest contact with ourproducts on a practical day-to-day basis in the field.

To ensure that we receive standardized information on faults in the field, we have prepared aset of codes covering possible fault/damage types. This allows computer-aided storage andquick and reliable analysis.

Please familiarize yourself in detail with this system and its operation and use it consistentlywhen submitting warranty claims.

Please bear in mind that the information you provide is vital for our R&D work and that it alsocontributes to maintaining the quality advantage of our products.

Ultimately, it is this superior quality which will ensure the continued sales success of ourproducts and thus the success of your own company.

MTU Friedrichshafen GmbH

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Structure and management of the Damage Code Catalog

The Damage Code consists of ten digits. These consist of the function group (FG), functiongroup segment (FGS), item number and damage type (Defect type).

XXX XX XX XXX

XXX Function group (FG)XXX XX FG segment (FGS) Damaged part (Defective part)XXXXX XX Item numberXXXXXXX XXX Damage type (Defect type)

When assigning a code to damage, a code must be assigned to the part that has caused thedamage. Where a flywheel has become fouled with oil due to a defective rotary shaft oil sealunit, a code must be assigned to “Rotary shaft oil seal unit not tight” for the crankshaft seal, andnot, for example “Flywheel fouled with oil”.

1. Damaged part

The function group, the function group segment (FGS) and the serial number form the firstseven digits of the Damage Code and designate the damaged part.

The total volume of the damaged parts is broken down into individual segments and divided intofunction groups. This means that damaged electrical, mechanical or hydraulic parts can becombined to reflect the way they work together functionally in the engine.

The illustration and the number of the damaged part are shown in the range of functionsbelonging to it.

A summary of the function groups and an alphabetical index are provided in order to facilitatesearching.

The illustrations are “representative” for all comparable types of use. The illustrationmay differ from the actual design of the component. Despite this, the actual number ofthe corresponding damaged part must be used if it fulfils the functions of the damagedpart that is to be coded.

2. Damage type

Potential types of damage have been permanently assigned to each damaged part. One of thedamage types allocated to the damaged part is selected based on the cause of the damage,and in so doing a code is given for the damage.

If, despite even the most extensive interpretation possible, none of the types of damage listedfit, then zeros must be entered in the three positions for type of damage.

999 99 99 999

In this case, the damage must be described in the warranty claim’s report field.

Amendment service

The actuall version is available in the buisiness portal and in case off an update the indexnumber will be increased.

Technical support

Where can I go for technical support? Please send an e-mail to the following address:[email protected]

I have found an error in the Damage Code Catalog. What can I do? Print off the page inquestion with the corresponding item. Fax the page to +49-7541-90-904498 or e-mail it to thefollowing address:[email protected]

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00 ENGINE GENERAL .......................................................................................................................................................................................... 11

001 ENGINE...................................................................................................................................................................................................................................................................................... 1101 FUNCTIONS............................................................................................................................................................................................................................................................................... 11

01 CRANKCASE AND ATTACHENTS.................................................................................................................................................................. 12

011 CRANKCASE ............................................................................................................................................................................................................................................................................ 1205 CRANKCASE ............................................................................................................................................................................................................................................................................. 1220 CAMSHAFT CHAMBER COVER, IF REQUIRED, LEFT SIDE............................................................................................................................................................................................. 1330 INSPECTION PORT COVER AND ANTI-EXPLOSION VALVE,REQUIRED, LEFT SIDE ................................................................................................................................................ 1440 FLANGE AND GUIDE TUBE FOR OIL DIPSTICK ................................................................................................................................................................................................................ 15

013 CYLINDER LINER .................................................................................................................................................................................................................................................................. 1605 CYLINDER LINER .................................................................................................................................................................................................................................................................... 16

014 OIL PAN..................................................................................................................................................................................................................................................................................... 1705 OIL PAN, OIL DRAIN VALVE ................................................................................................................................................................................................................................................. 1710 OIL EXTRACTION, OVERFLOW ............................................................................................................................................................................................................................................ 18

015 ENGINE MOUNTING.............................................................................................................................................................................................................................................................. 1905 ENGINE LIFTING EQUIPMENT, GOVERNOR MOUNTING BRACAND AUX. PTO ENDS............................................................................................................................................. 19

016 END HOUSING, MAIN PTO END AND AUX PTO END.................................................................................................................................................................................................... 2030 FLYWHEEL AND BELL HOUSING ........................................................................................................................................................................................................................................ 2030 FLYWHEEL AND BELL HOUSING ........................................................................................................................................................................................................................................ 21

018 CRANKCASE BREATHER..................................................................................................................................................................................................................................................... 2210 CRANKCASE BREATHER, IF REQUIRED, LEFT SIDE ....................................................................................................................................................................................................... 2210 CRANKCASE BREATHER, IF REQUIRED, LEFT SIDE ....................................................................................................................................................................................................... 2310 CRANKCASE BREATHER, IF REQUIRED, LEFT SIDE ....................................................................................................................................................................................................... 2410 CRANKCASE BREATHER, IF REQUIRED, LEFT SIDE ....................................................................................................................................................................................................... 25

02 GEAR TRAIN, BELT DRIVE............................................................................................................................................................................. 26

024 GEARCASE, AUX PTO END .................................................................................................................................................................................................................................................. 2605 EQUIPMENT RACK .................................................................................................................................................................................................................................................................. 26

025 GEAR TRAIN, AUX PTO END............................................................................................................................................................................................................................................... 2715 IDLER GEAR FOR OIL AND RAW WATER PUMPS, MAIN PTO ....................................................................................................................................................................................... 27

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026 GEARCASE, AUX. PTO END, COMPONENTS................................................................................................................................................................................................................... 2805 EQUIPMENT RACK, ATTACHMENTS, COVER ................................................................................................................................................................................................................... 2805 EQUIPMENT RACK, ATTACHMENTS, COVER ................................................................................................................................................................................................................... 2905 EQUIPMENT RACK, ATTACHMENTS, COVER ................................................................................................................................................................................................................... 3005 EQUIPMENT RACK, ATTACHMENTS, COVER ................................................................................................................................................................................................................... 31

03 RUNNING GEAR .............................................................................................................................................................................................. 32

031 CRANKSHAFT ... ..................................................................................................................................................................................................................................................................... 3205 CRANKSHAFT, CRANKSHAFT GEAR, MAIN PTO END .................................................................................................................................................................................................... 3210 MAIN BEARING SHELLS ........................................................................................................................................................................................................................................................ 33

032 CRANKSHAFT SUPPORT BEARINGS, MAIN PTO END................................................................................................................................................................................................. 3420 PTO FLANGE, MAIN PTO END / FLYWHEEL ...................................................................................................................................................................................................................... 3420 PTO FLANGE, MAIN PTO END / FLYWHEEL ...................................................................................................................................................................................................................... 35

035 CRANKSHAFT, PTO, AUX PTO END .................................................................................................................................................................................................................................. 3605 CRANKSHAFT SUPPORT BEARING, AUX. PTO END, VIBRATAUX. PTO END, CRANKSHAFT GEAR, AUX. PTO END....................................................................................... 3605 CRANKSHAFT SUPPORT BEARING, AUX. PTO END, VIBRATAUX. PTO END, CRANKSHAFT GEAR, AUX. PTO END....................................................................................... 37

036 CRANKSHAFT TRANSPORTATION LOCKING DEVICE .............................................................................................................................................................................................. 3805 TRANSPORTATION LOCK, MAIN PTO END........................................................................................................................................................................................................................ 38

037 PISTON ...................................................................................................................................................................................................................................................................................... 3905 PISTON ....................................................................................................................................................................................................................................................................................... 39

038 CONROD.................................................................................................................................................................................................................................................................................... 4005 CONNECTING ROD .................................................................................................................................................................................................................................................................. 40

04 CYLINDER HEAD............................................................................................................................................................................................. 41

041 CYLINDER HEAD.................................................................................................................................................................................................................................................................... 4105 CYLINDER HEAD WITH VALVES ......................................................................................................................................................................................................................................... 4105 CYLINDER HEAD WITH VALVES ......................................................................................................................................................................................................................................... 4205 CYLINDER HEAD WITH VALVES ......................................................................................................................................................................................................................................... 43

05 VALVE GEAR ................................................................................................................................................................................................... 44

051 CAMSHAFT .............................................................................................................................................................................................................................................................................. 4405 CAMSHAFT, IF REQUIRED, LEFT SIDE................................................................................................................................................................................................................................ 44

052 CAMSHAFT DRIVE................................................................................................................................................................................................................................................................. 45

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05 CAMSHAFT DRIVE, IF REQUIRED, LEFT SIDE,CAMSHAFT GEAR, CONNECTING SLEEVE..................................................................................................................................... 45

053 CAMSHAFT AXIAL ALIGNMENT BEARING ................................................................................................................................................................................................................... 4605 CAMSHAFT THRUST BEARING, WITHOUT VIBRATION DAMPE .................................................................................................................................................................................. 46

054 ROLLER TAPPETS, PUSH RODS......................................................................................................................................................................................................................................... 4710 PUSHRODS FOR INLET AND EXHAUST VALVES.............................................................................................................................................................................................................. 47

055 VALVE DRIVE.......................................................................................................................................................................................................................................................................... 4805 VALVE DRIVE, BEARING PEDESTAL, LEVER, PARALLEL G ......................................................................................................................................................................................... 4810 CYLINDEER HEAD COVER, GEAR CASE, GEAR CASE COVER ...................................................................................................................................................................................... 49

07 FUEL SYSTEM (HIGH PRESSURE) ................................................................................................................................................................ 50

073 INJECTION PUMP / HP PUMP.............................................................................................................................................................................................................................................. 5005 INJECTION PUMP, HP PUMP .................................................................................................................................................................................................................................................. 5005 INJECTION PUMP, HP PUMP .................................................................................................................................................................................................................................................. 51

075 FUEL INJECTOR ..................................................................................................................................................................................................................................................................... 5205 FUEL INJECTOR........................................................................................................................................................................................................................................................................ 5205 FUEL INJECTOR........................................................................................................................................................................................................................................................................ 53

077 HP FUEL LINE / HP LINE ...................................................................................................................................................................................................................................................... 5410 HP ACCUMULATOR (HIGH-PRESSURE ACCUMULATOR) .............................................................................................................................................................................................. 54

08 L.P. FUEL SYSTEM; (ALTO GAS ENGINES).................................................................................................................................................. 55

081 FUEL PIPEWORK BEFORE DELIVERY PUMP................................................................................................................................................................................................................ 5510 FUEL DELIVERY PUMP........................................................................................................................................................................................................................................................... 55

082 PIPEWORK BETWEEN DELIVERY PUMP AND FILTER .............................................................................................................................................................................................. 5605 FUEL LINE, DELIVERY PUMP-TO-FILTER .......................................................................................................................................................................................................................... 5610 FUEL DISTRIBUTOR ON DUPLEX FILTER .......................................................................................................................................................................................................................... 5715 FUEL COOLER (INTEGRATED INTO COOLANT COOLER) .............................................................................................................................................................................................. 58

083 FUEL FILTER........................................................................................................................................................................................................................................................................... 5905 FUEL DUPLEX FILTER, WATER SEPARATOR, VENT LINE, ............................................................................................................................................................................................ 5905 FUEL DUPLEX FILTER, WATER SEPARATOR, VENT LINE, ............................................................................................................................................................................................ 6005 FUEL DUPLEX FILTER, WATER SEPARATOR, VENT LINE, ............................................................................................................................................................................................ 6105 FUEL DUPLEX FILTER, WATER SEPARATOR, VENT LINE, ............................................................................................................................................................................................ 62

086 LEAK-OFF FUEL LINE .......................................................................................................................................................................................................................................................... 6305 LEAK-OFF FUEL LINE ............................................................................................................................................................................................................................................................. 63

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10 EXHAUST TURBOCHARGER ......................................................................................................................................................................... 64

101 TURBOCHARGER (H.P)......................................................................................................................................................................................................................................................... 6401 EXHAUST TURBOCHARGER ................................................................................................................................................................................................................................................. 64

11 CHARGE-AIR COOLING.................................................................................................................................................................................. 65

111 CHARGE AIR COOLING, IF REQUIRED, LEFT SIDE .................................................................................................................................................................................................... 6505 EMERGENCY AIR SHUT-OFF FLAP, MOUNTING BRACKET........................................................................................................................................................................................... 6505 EMERGENCY AIR SHUT-OFF FLAP, MOUNTING BRACKET........................................................................................................................................................................................... 66

12 AIR SYSTEM / AIR DUCTING .......................................................................................................................................................................... 67

123 AIR SYSTEM............................................................................................................................................................................................................................................................................. 6705 INTAKE HOUSING AND, IF REQUIRED, T/CHARGER GROUPCONTROL, ACTUATING CYLINDER........................................................................................................................ 6705 INTAKE HOUSING AND, IF REQUIRED, T/CHARGER GROUPCONTROL, ACTUATING CYLINDER........................................................................................................................ 6805 INTAKE HOUSING AND, IF REQUIRED, T/CHARGER GROUPCONTROL, ACTUATING CYLINDER........................................................................................................................ 69

124 AIR SUPPLY TO CYLINDERS .............................................................................................................................................................................................................................................. 7010 AIR PIPEWORK, RIGHT CYLINDER BANK.......................................................................................................................................................................................................................... 70

125 AIR SYSTEM, TURBOCHARGER - INTERCOOLER ....................................................................................................................................................................................................... 7110 AIR SYSTEM H.P. TURBOCHARGER TO H.P. INTERCOOLER ......................................................................................................................................................................................... 71

14 EXHAUST SYSTEM.......................................................................................................................................................................................... 72

142 CONSTANT-PRESSURE EXHAUST MANIFOLD.............................................................................................................................................................................................................. 7205 CONSTANT-PRESSURE MANIFOLD WITH ATTACHING HARDWA............................................................................................................................................................................... 7205 CONSTANT-PRESSURE MANIFOLD WITH ATTACHING HARDWA............................................................................................................................................................................... 73

143 CARRIER HOUSING............................................................................................................................................................................................................................................................... 7405 CARRIER HOUSING UPPER, CENTRE AND LOWER ELEMENTSHOUSING TO CRANKCASE ATTACHING HARDWARE................................................................................... 74

145 EXHAUST SYSTEM, TURBOCHARGER - BELLOWS ..................................................................................................................................................................................................... 7505 EXHAUST SYSTEM AFTER TURBOCHARGER, EXHAUST HOUSI ................................................................................................................................................................................. 75

17 STARTING SYSTEM ........................................................................................................................................................................................ 76

172 ELECTRIC STARTING........................................................................................................................................................................................................................................................... 7605 STARTER MOTOR .................................................................................................................................................................................................................................................................... 7605 STARTER MOTOR .................................................................................................................................................................................................................................................................... 77

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05 STARTER MOTOR .................................................................................................................................................................................................................................................................... 78

173 AIR STARTER .......................................................................................................................................................................................................................................................................... 7905 AIR STARTER, ATTACHING HARDWARE........................................................................................................................................................................................................................... 7910 LINE, VALVES........................................................................................................................................................................................................................................................................... 80

18 LUBRICATING OIL SYSTEM ........................................................................................................................................................................... 81

181 LUBE OIL PUMP AND DRIVE .............................................................................................................................................................................................................................................. 8105 LUBE OIL PUMP, DRIVE GEAR.............................................................................................................................................................................................................................................. 8105 LUBE OIL PUMP, DRIVE GEAR.............................................................................................................................................................................................................................................. 8225 ??? 8325 ??? 84

183 OIL FILTRATION/COOLING ............................................................................................................................................................................................................................................... 8505 OIL FILTER HOUSING WITH PRESSURE RELIEF VALVE, FELEMENT, OIL DRAIN, LEAK OIL MEASURING LINE............................................................................................. 8510 CENTRIFUGAL OIL FILTER, MOUNTING BRACKET FOR CENFILTER AND FUEL FILTER ...................................................................................................................................... 8615 OIL COOLING SYSTEM ........................................................................................................................................................................................................................................................... 87

184 CRANKCASE-INTERNAL OIL SUPPLY ............................................................................................................................................................................................................................. 8805 FUEL INJECTION PUMP OIL SUPPLY................................................................................................................................................................................................................................... 8810 PISTON COOLING OIL, SPRAY NOZZLE.............................................................................................................................................................................................................................. 89

185 TURBOCHARGER OIL SUPPLY .......................................................................................................................................................................................................................................... 9015 FROM DISTRIBUTOR TO TURBOCHARGER, RIGHT SIDE ............................................................................................................................................................................................... 90

20 COOLANT SYSTEM......................................................................................................................................................................................... 91

202 HIGH-TEMPERATURE CIRCUIT ........................................................................................................................................................................................................................................ 9105 COOLANT PUMP FOR ON-ENGINE COOLANT CIRCUIT .................................................................................................................................................................................................. 9115 COOLANT SYSTEM FROM ENGINE COOLANT PUMP TO CRANKPRESSURE SIDE ................................................................................................................................................... 9215 COOLANT SYSTEM FROM ENGINE COOLANT PUMP TO CRANKPRESSURE SIDE ................................................................................................................................................... 9315 COOLANT SYSTEM FROM ENGINE COOLANT PUMP TO CRANKPRESSURE SIDE ................................................................................................................................................... 9415 COOLANT SYSTEM FROM ENGINE COOLANT PUMP TO CRANKPRESSURE SIDE ................................................................................................................................................... 9530 COOLANT FILTRATION (IN ENGINE) .................................................................................................................................................................................................................................. 9665 ENGINE AND CHARG AIR COOLANT SYSTEMS VENT.................................................................................................................................................................................................... 9765 ENGINE AND CHARG AIR COOLANT SYSTEMS VENT.................................................................................................................................................................................................... 9875 COOLANT PIPEWORK / TO/FROM TURBOCHARGERS, LEFT S...................................................................................................................................................................................... 99

203 LOW-TEMPERATURE CIRCUIT ....................................................................................................................................................................................................................................... 10005 ENGINE COOLANT PUMP..................................................................................................................................................................................................................................................... 10025 COOLANT SYSTEM FROM/TO THE INTERCOOLER, LEFT SID..................................................................................................................................................................................... 101

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206 COOLANT PIPEWORK WITH THERMOSTAT .............................................................................................................................................................................................................. 10205 COOLANT PIPEWORK, FLAP-VALVE HOUSING AND CONNECTHARDWARE, AUX. PTO END ............................................................................................................................ 10205 COOLANT PIPEWORK, FLAP-VALVE HOUSING AND CONNECTHARDWARE, AUX. PTO END ............................................................................................................................ 10305 COOLANT PIPEWORK, FLAP-VALVE HOUSING AND CONNECTHARDWARE, AUX. PTO END ............................................................................................................................ 10405 COOLANT PIPEWORK, FLAP-VALVE HOUSING AND CONNECTHARDWARE, AUX. PTO END ............................................................................................................................ 10505 COOLANT PIPEWORK, FLAP-VALVE HOUSING AND CONNECTHARDWARE, AUX. PTO END ............................................................................................................................ 106

21 ELEKTRIC POWER SUPPLY, ENGINE-SIDE ............................................................................................................................................... 107

213 GENERATOR.......................................................................................................................................................................................................................................................................... 10705 DRIVE COMPONENTS ........................................................................................................................................................................................................................................................... 10705 DRIVE COMPONENTS ........................................................................................................................................................................................................................................................... 108

22 COOLING AIR SYSTEM................................................................................................................................................................................. 109

221 MECHANICAL FAN DRIVE ................................................................................................................................................................................................................................................ 10905 DRIVE COMPONENTS ........................................................................................................................................................................................................................................................... 10905 DRIVE COMPONENTS ........................................................................................................................................................................................................................................................... 11005 DRIVE COMPONENTS ........................................................................................................................................................................................................................................................... 11105 DRIVE COMPONENTS ........................................................................................................................................................................................................................................................... 112

23 MOUNTING SYSTEM ..................................................................................................................................................................................... 113

231 ENGINE MOUNTING............................................................................................................................................................................................................................................................ 11305 RESILIENT ENGINE MOUNT, HARD................................................................................................................................................................................................................................... 113

25 MAIN AND AUXILIARY PTO SYSTEMS (COUPLINGS) ............................................................................................................................... 114

259 AUXILIARY PTO, SIDE-MOUNTED.................................................................................................................................................................................................................................. 11405 AUXILIARY PTO, AUX PTO END ........................................................................................................................................................................................................................................ 114

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00 ENGINE GENERAL001 ENGINE01 FUNCTIONS

ComponentCode

Types of damage Description

001.01.01 016 029 048 054058 062 063 064083 093 103 112119 124 125 126

Engine

DamageNo Description016 Incorrect data record029 Noise048 Excessive fuel consumption054 Painting fault058 Engine does not start062 Excessive oil pressure063 Low oil level064 Excessive oil consumption083 Black smoke093 Overspeeded103 Contaminated112 White smoke119 Insufficient power124 Overload power125 Wrong delivery126 Fire

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01 CRANKCASE AND ATTACHENTS011 CRANKCASE05 CRANKCASE

ComponentCode


011.05.01 024 039 047 095102

Crankcase

011.05.02 024 047 102 Crankshaft bearing cap011.05.03 024 047 102 Crankshaft alignment bearing

cap011.05.04 022 024 025 028

047 057Stud / bearing cap screw

011.05.05 022 024 025 047057

Nut

011.05.06 022 024 025 028047 057

Screw / cross tie bolt

011.05.07 022 025 095 Washer011.05.08 022 025 047 057

069 102Camshaft bearing

011.05.09 022 047 095 End cover

DamageNo Description022 Missing024 Fractured025 Seized028 Elongated039 Cavitation047 Corrosion057 Loose/slack069 Scores095 Leaky102 Worn

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01 CRANKCASE AND ATTACHENTS011 CRANKCASE20 CAMSHAFT CHAMBER COVER, IF REQUIRED, LEFT SIDE

ComponentCode


011.20.01 024 047 095 102 Strip011.20.02 022 024 025 028

057Screw

011.20.03 022 057 095 Drain valve011.20.04 022 024 047 095 Cover011.20.05 022 057 095 Plug screw011.20.06 022 095 O-ring011.20.07 022 057 095 Seal plug011.20.08 022 024 025 028

057Hex screw

011.20.13 022 024 047 Strap011.20.16 022 024 025 057

095Stud

011.30.01 024 047 095 Inspection port cover011.30.02 022 095 Gasket011.30.03 022 024 025 028

057Hex screw

DamageNo Description022 Missing024 Fractured025 Seized028 Elongated047 Corrosion057 Loose/slack095 Leaky102 Worn

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01 CRANKCASE AND ATTACHENTS011 CRANKCASE30 INSPECTION PORT COVER AND ANTI-EXPLOSION VALVE,REQUIRED, LEFT SIDE

ComponentCode



057Hex screw

DamageNo Description022 Missing024 Fractured025 Seized028 Elongated047 Corrosion057 Loose/slack095 Leaky

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01 CRANKCASE AND ATTACHENTS011 CRANKCASE40 FLANGE AND GUIDE TUBE FOR OIL DIPSTICK

ComponentCode


011.30.02 022 095 Gasket011.40.02 022 057 095 Cover011.40.03 022 024 025 028

057Hex screw

011.40.04 022 024 057 095 Screw-fitting union011.40.05 022 095 O-ring011.40.06 015 022 024 057

095Oil dipstick

011.40.07 022 024 047 095 Oil filler neck

DamageNo Description015 Incorrect version022 Missing024 Fractured025 Seized028 Elongated047 Corrosion057 Loose/slack095 Leaky

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01 CRANKCASE AND ATTACHENTS013 CYLINDER LINER05 CYLINDER LINER

ComponentCode


013.05.01 024 025 039 052069 102 127

Cylinder liner

013.05.02 022 095 O-ring / sealing ring013.05.03 022 024 057 095

098 101 118Scraper ring

DamageNo Description022 Missing024 Fractured025 Seized039 Cavitation052 Water leak057 Loose/slack069 Scores095 Leaky098 Burnt101 Deformed102 Worn118 Malfunction127 Gas leakage

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01 CRANKCASE AND ATTACHENTS014 OIL PAN05 OIL PAN, OIL DRAIN VALVE

ComponentCode


014.05.01 024 047 095 Oil pan014.05.02 022 095 Profile rubber014.05.03 022 024 025 028

057Stress bolt

014.05.05 022 024 025 028057

Hex screw

014.05.06 022 057 095 Plug screw014.05.08 024 057 107 Suction basket014.05.12 022 095 O-ring014.05.13 022 024 095 102 Plug-in pipe014.05.14 024 057 107 Strainer014.10.01 022 095 Gasket014.10.02 022 024 057 095 Flange014.10.03 022 024 025 028

057 095Hex screw

DamageNo Description022 Missing024 Fractured025 Seized028 Elongated047 Corrosion057 Loose/slack095 Leaky102 Worn107 Clogged

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01 CRANKCASE AND ATTACHENTS014 OIL PAN10 OIL EXTRACTION, OVERFLOW

ComponentCode


014.10.01 022 095 Gasket014.10.02 022 024 057 095 Flange014.10.03 022 024 025 028

057 095Hex screw

DamageNo Description022 Missing024 Fractured025 Seized028 Elongated057 Loose/slack095 Leaky

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01 CRANKCASE AND ATTACHENTS015 ENGINE MOUNTING05 ENGINE LIFTING EQUIPMENT, GOVERNOR MOUNTING BRACAND AUX. PTO ENDS

ComponentCode


015.05.01 022 024 057 Lifting eye

DamageNo Description022 Missing024 Fractured057 Loose/slack

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01 CRANKCASE AND ATTACHENTS016 END HOUSING, MAIN PTO END AND AUX PTO END30 FLYWHEEL AND BELL HOUSING

ComponentCode


016.30.01 024 057 095 Flywheel housing016.30.02 022 057 095 Plug screw016.30.03 022 024 057 101 Dead-center indicator /

indicator016.30.04 022 024 025 028

057Hex screw

016.30.05 022 095 O-ring016.30.13 022 024 057 101 Guard plate016.30.33 022 057 095 Union016.30.34 022 057 095 Sealing cone016.30.35 022 024 025 057 Nut

DamageNo Description022 Missing024 Fractured025 Seized028 Elongated057 Loose/slack095 Leaky101 Deformed

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01 CRANKCASE AND ATTACHENTS016 END HOUSING, MAIN PTO END AND AUX PTO END30 FLYWHEEL AND BELL HOUSING

ComponentCode


016.30.01 024 057 095 Flywheel housing016.30.04 022 024 025 028

057Hex screw

016.30.13 022 024 057 101 Guard plate016.30.17 022 024 025 Spacer bushing016.30.21 024 025 069 102 Crankshaft bearing on driving

end (KS)016.30.36 022 024 025 102 Thrust washer

DamageNo Description022 Missing024 Fractured025 Seized028 Elongated057 Loose/slack069 Scores095 Leaky101 Deformed102 Worn

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01 CRANKCASE AND ATTACHENTS018 CRANKCASE BREATHER10 CRANKCASE BREATHER, IF REQUIRED, LEFT SIDE

ComponentCode


018.10.01 024 057 095 103 Vent housing018.10.02 022 024 025 028

057Hex screw

018.10.04 022 057 095 Plug screw018.10.06 022 024 057 Retainer018.10.09 024 057 095 103 Manifold018.10.10 022 024 057 095

103Hose

018.10.11 022 024 057 Clamp018.10.13 024 047 095 102 Plug-in pipe018.10.14 024 057 095 103 Bracket for oil separator018.10.15 022 024 057 095

103Reducer

018.10.16 024 057 095 103 Oil separator018.10.17 022 024 057 095

103Adapter

018.10.25 022 095 Gasket018.10.27 024 057 095 101 Rubber sleeve018.10.44 022 095 O-ring

DamageNo Description022 Missing024 Fractured025 Seized028 Elongated047 Corrosion057 Loose/slack095 Leaky101 Deformed102 Worn103 Contaminated

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ComponentCode


018.10.06 022 024 057 Retainer018.10.07 022 057 095 Banjo screw018.10.22 022 057 095 Adapter018.10.26 024 057 095 103 Oil line018.10.39 022 024 057 095 Tee

DamageNo Description022 Missing024 Fractured057 Loose/slack095 Leaky103 Contaminated

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ComponentCode


018.10.29 022 024 057 095103

Compensating ring

018.10.44 022 095 O-ring

DamageNo Description022 Missing024 Fractured057 Loose/slack095 Leaky103 Contaminated

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ComponentCode


018.10.01 024 057 095 103 Vent housing018.10.02 022 024 025 028

057Hex screw

018.10.04 022 057 095 Plug screw018.10.06 022 024 057 Retainer018.10.10 022 024 057 095

103Hose

018.10.11 022 024 057 Clamp018.10.12 022 024 097 Retainer018.10.13 024 047 095 102 Plug-in pipe018.10.25 022 095 Gasket018.10.28 024 057 095 103 Cover018.10.31 001 024 095 103 Air filter018.10.32 022 024 057 095

101Cover plate

018.10.36 022 024 025 057 Hex nut018.10.44 022 095 O-ring

DamageNo Description001 Swollen022 Missing024 Fractured025 Seized028 Elongated047 Corrosion057 Loose/slack095 Leaky097 Bent101 Deformed102 Worn103 Contaminated

26-114

02 GEAR TRAIN, BELT DRIVE024 GEARCASE, AUX PTO END05 EQUIPMENT RACK

ComponentCode


024.05.02 022 057 095 Plug screw024.05.03 022 095 Gasket024.05.04 022 024 095 Cover024.05.05 022 024 025 028

057Hex screw

024.05.06 022 095 O-ring024.05.07 022 024 025 028

057Stud

024.05.09 022 024 025 057 Hex nut


27-114

02 GEAR TRAIN, BELT DRIVE025 GEAR TRAIN, AUX PTO END15 IDLER GEAR FOR OIL AND RAW WATER PUMPS, MAIN PTO

ComponentCode


025.15.01 024 025 057 102128 129

Idler gear

025.15.02 024 025 057 102 Axle / hup025.15.03 022 095 O-ring025.15.05 022 024 025 028

057Hex screw

DamageNo Description022 Missing024 Fractured025 Seized028 Elongated057 Loose/slack095 Leaky102 Worn128 Worn teeth129 Worn bearing(s)

28-114

02 GEAR TRAIN, BELT DRIVE026 GEARCASE, AUX. PTO END, COMPONENTS05 EQUIPMENT RACK, ATTACHMENTS, COVER

ComponentCode


026.05.01 025 069 102 117 Crankshaft bearing, drivingend KGS

026.05.02 057 095 118 Pressure-reducing valve026.05.04 057 095 118 Delivery valve026.05.05 022 095 O-ring026.05.07 022 024 057 Circlip026.05.08 022 057 095 Plug screw

DamageNo Description022 Missing024 Fractured025 Seized057 Loose/slack069 Scores095 Leaky102 Worn117 Excessive play/clearance118 Malfunction

29-114


ComponentCode


026.05.12 022 095 Gasket026.05.13 022 024 095 Cover026.05.14 022 024 025 028

057Hex screw


30-114


ComponentCode


026.05.12 022 095 Gasket026.05.13 022 024 095 Cover026.05.14 022 024 025 028

057Hex screw


31-114


ComponentCode


011.30.01 024 047 095 Inspection port cover011.30.02 022 095 Gasket014.10.01 022 095 Gasket014.10.02 022 024 057 095 Flange014.10.03 022 024 025 028

057 095Hex screw

026.05.12 022 095 Gasket026.05.13 022 024 095 Cover026.05.14 022 024 025 028

057Hex screw


32-114

03 RUNNING GEAR031 CRANKSHAFT ...05 CRANKSHAFT, CRANKSHAFT GEAR, MAIN PTO END

ComponentCode


031.05.01 024 025 047 069102 103

Crankshaft

031.05.02 022 024 102 Counterweight031.05.03 022 024 025 028

057Counterweight screw

031.05.04 022 024 057 095 End cover031.05.05 024 047 057 099

102 117 128Crankshaft gear

031.05.06 022 095 O-ring

DamageNo Description022 Missing024 Fractured025 Seized028 Elongated047 Corrosion057 Loose/slack069 Scores095 Leaky099 Twisted102 Worn103 Contaminated117 Excessive play/clearance128 Worn teeth

33-114

03 RUNNING GEAR031 CRANKSHAFT ...10 MAIN BEARING SHELLS

ComponentCode


031.10.01 024 025 047 069102

Crankshaft alignment bearing

031.10.02 025 047 069 102 Crankshaft bearing

DamageNo Description024 Fractured025 Seized047 Corrosion069 Scores102 Worn

34-114

03 RUNNING GEAR032 CRANKSHAFT SUPPORT BEARINGS, MAIN PTO END20 PTO FLANGE, MAIN PTO END / FLYWHEEL

ComponentCode


032.20.01 024 057 102 128 Flywheel032.20.03 022 095 Radial-lip shaft seal

DamageNo Description022 Missing024 Fractured057 Loose/slack095 Leaky102 Worn128 Worn teeth

35-114

03 RUNNING GEAR032 CRANKSHAFT SUPPORT BEARINGS, MAIN PTO END20 PTO FLANGE, MAIN PTO END / FLYWHEEL

ComponentCode


032.20.01 024 057 102 128 Flywheel032.20.02 022 024 057 101 Timing wheel032.20.04 022 057 Grub screw032.20.05 022 024 Spring pin032.20.06 022 024 025 028

057Hex screw

032.20.07 024 057 101 102128

Ring gear

032.20.10 025 057 069 095 PTO flange / hub032.20.12 022 024 Dowel pin

DamageNo Description022 Missing024 Fractured025 Seized028 Elongated057 Loose/slack069 Scores095 Leaky101 Deformed102 Worn128 Worn teeth

36-114

03 RUNNING GEAR035 CRANKSHAFT, PTO, AUX PTO END05 CRANKSHAFT SUPPORT BEARING, AUX. PTO END, VIBRATAUX. PTO END, CRANKSHAFT GEAR, AUX. PTO END

ComponentCode


035.05.01 024 095 101 102 Adapter flange / housing035.05.02 022 095 O-ring035.05.03 022 024 025 028

057Hex screw

035.05.04 022 057 095 Plug screw035.05.08 022 024 095 Shroud / cover035.05.10 022 095 Radial-lip shaft seal / sealing

ring035.05.11 022 024 095 101

102Flange

035.05.13 022 024 025 028057

Screw

035.05.14 022 024 057 101 Guard plate035.05.17 024 057 102 118 Vibration damper

DamageNo Description022 Missing024 Fractured025 Seized028 Elongated057 Loose/slack095 Leaky101 Deformed102 Worn118 Malfunction

37-114

03 RUNNING GEAR035 CRANKSHAFT, PTO, AUX PTO END05 CRANKSHAFT SUPPORT BEARING, AUX. PTO END, VIBRATAUX. PTO END, CRANKSHAFT GEAR, AUX. PTO END

ComponentCode


035.05.03 022 024 025 028057

Hex screw

035.05.24 022 024 095 118 Busbar035.05.26 022 024 101 Retainer035.05.33 022 024 Bushing

DamageNo Description022 Missing024 Fractured025 Seized028 Elongated057 Loose/slack095 Leaky101 Deformed118 Malfunction

38-114

03 RUNNING GEAR036 CRANKSHAFT TRANSPORTATION LOCKING DEVICE05 TRANSPORTATION LOCK, MAIN PTO END

ComponentCode


036.05.01 022 024 101 Plate036.05.02 022 024 025 028

057Screw

036.05.03 022 024 101 Retainer036.05.04 022 024 025 028

057Hex screw

036.05.05 022 024 025 057 Hex nut036.05.06 022 057 101 Plate036.05.07 022 024 101 Cover plate

DamageNo Description022 Missing024 Fractured025 Seized028 Elongated057 Loose/slack101 Deformed

39-114

03 RUNNING GEAR037 PISTON05 PISTON

ComponentCode


037.05.01 023 024 025 069102 123

Piston assembly

037.05.02 023 024 025 069102

Piston skirt

037.05.03 023 024 025 069102 123

Piston crown

037.05.04 024 025 047 102 Piston pin037.05.05 022 024 101 Circlip037.05.09 024 025 102 Oil control ring037.05.10 024 025 102 Taper face compression ring037.05.11 024 025 102 Rectangular-section ring /

keystone-type compressionring

037.05.12 024 025 028 057 Expansion sleeve037.05.13 024 025 028 057 Piston nut

DamageNo Description022 Missing023 Foreign particle024 Fractured025 Seized028 Elongated047 Corrosion057 Loose/slack069 Scores101 Deformed102 Worn123 Impact traces

40-114

03 RUNNING GEAR038 CONROD05 CONNECTING ROD

ComponentCode


038.05.01 024 047 101 102122

Conrod

038.05.02 022 024 025 028057

Hex screw

038.05.03 025 057 069 102 Small boss bearing038.05.04 025 069 102 Conrod bearing upper half038.05.05 025 069 102 Conrod bearing lower half

DamageNo Description022 Missing024 Fractured025 Seized028 Elongated047 Corrosion057 Loose/slack069 Scores101 Deformed102 Worn122 Point of impact

41-114

04 CYLINDER HEAD041 CYLINDER HEAD05 CYLINDER HEAD WITH VALVES

>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>

ComponentCode


041.05.01 024 052 065 102127

Cylinder head

041.05.02 013 024 025 095098 101 102

Inlet valve

041.05.03 013 024 025 095098 101 102

Exhaust valve

041.05.04 024 102 Valve spring, inner041.05.05 024 102 Valve spring, outer041.05.06 024 102 Valve-spring retainer041.05.07 022 057 089 Valve collet041.05.08 024 025 102 118 Valve rotator / washer041.05.09 022 057 095 Plug screw041.05.10 022 095 O-ring / sealing ring

DamageNo Description013 Fitted incorrectly022 Missing024 Fractured025 Seized047 Corrosion052 Water leak057 Loose/slack065 Oil leak087 Sticking089 Jumps off/disengages095 Leaky098 Burnt101 Deformed102 Worn104 Offset118 Malfunction127 Gas leakage

42-114


BauteilCode Schadensarten Beschreibung041.05.11 022 024 047 057

087 095Sleeve / protective sleeve

041.05.12 022 024 025 057101 102 104

Valve guide / valve stem seal

041.05.13 022 057 095 101 End cover

DamageNo Description013 Fitted incorrectly022 Missing024 Fractured025 Seized047 Corrosion052 Water leak057 Loose/slack065 Oil leak087 Sticking089 Jumps off/disengages095 Leaky098 Burnt101 Deformed102 Worn104 Offset118 Malfunction127 Gas leakage

43-114


ComponentCode


041.05.14 022 024 025 028057

Screw

041.05.15 022 024 025 101 Thrust washer041.05.16 022 024 095 101

102Sealing ring

041.05.17 022 024 047 052065 101 102

Cylinder-head gasket / gasket

DamageNo Description022 Missing024 Fractured025 Seized028 Elongated047 Corrosion052 Water leak057 Loose/slack065 Oil leak095 Leaky101 Deformed102 Worn

44-114

05 VALVE GEAR051 CAMSHAFT05 CAMSHAFT, IF REQUIRED, LEFT SIDE

ComponentCode


051.05.01 024 025 069 102 Camshaft051.05.02 022 024 057 101

102Dowel pin

DamageNo Description022 Missing024 Fractured025 Seized057 Loose/slack069 Scores101 Deformed102 Worn

45-114

05 VALVE GEAR052 CAMSHAFT DRIVE05 CAMSHAFT DRIVE, IF REQUIRED, LEFT SIDE,CAMSHAFT GEAR, CONNECTING SLEEVE

ComponentCode


052.05.01 024 057 102 128 Camshaft gear052.05.02 024 057 101 102 Timing wheel052.05.03 022 024 025 028

057Hex screw

DamageNo Description022 Missing024 Fractured025 Seized028 Elongated057 Loose/slack101 Deformed102 Worn128 Worn teeth

46-114

05 VALVE GEAR053 CAMSHAFT AXIAL ALIGNMENT BEARING05 CAMSHAFT THRUST BEARING, WITHOUT VIBRATION DAMPE

ComponentCode


053.05.01 022 024 025 102 Thrust bearing flange053.05.02 022 024 025 028

057Hex screw

DamageNo Description022 Missing024 Fractured025 Seized028 Elongated057 Loose/slack102 Worn

47-114

05 VALVE GEAR054 ROLLER TAPPETS, PUSH RODS10 PUSHRODS FOR INLET AND EXHAUST VALVES

ComponentCode


054.10.01 024 057 101 102 Pushrod

DamageNo Description024 Fractured057 Loose/slack101 Deformed102 Worn

48-114

05 VALVE GEAR055 VALVE DRIVE05 VALVE DRIVE, BEARING PEDESTAL, LEVER, PARALLEL G

ComponentCode


055.05.01 024 057 102 130131

Inlet rocker arm

055.05.02 024 057 102 130131

Exhaust rocker arm

055.05.03 024 057 102 Rocker shaft support055.05.04 022 024 Adjusting washer055.05.05 022 024 101 Circlip055.05.06 022 024 025 028

057Hex screw, rocker shaftsupport

055.05.07 022 024 089 101102

Valve bridge

055.05.08 022 024 057 101102

Swing follower, inlet

055.05.09 022 024 057 101102

Swing follower, exhaust

055.05.10 024 025 057 102 Rocker shaft055.05.11 022 024 025 028

057Hex screw, swing-followershaft

DamageNo Description022 Missing024 Fractured025 Seized028 Elongated057 Loose/slack089 Jumps off/disengages101 Deformed102 Worn130 Insufficient valve clearance131 Excessive valve clearance

49-114

05 VALVE GEAR055 VALVE DRIVE10 CYLINDEER HEAD COVER, GEAR CASE, GEAR CASE COVER

ComponentCode


055.10.01 024 060 095 104 Cylinder head cover055.10.02 022 095 Gasket / seal055.10.03 022 024 025 028

057Hex screw

DamageNo Description022 Missing024 Fractured025 Seized028 Elongated057 Loose/slack060 Surface damage095 Leaky104 Offset

50-114

07 FUEL SYSTEM (HIGH PRESSURE)073 INJECTION PUMP / HP PUMP05 INJECTION PUMP, HP PUMP

ComponentCode


073.05.01 049 065 118 119 HP pump / injection pump073.05.02 022 024 025 028

057Hex screw / screw

DamageNo Description022 Missing024 Fractured025 Seized028 Elongated049 Fuel leak057 Loose/slack065 Oil leak118 Malfunction119 Insufficient power

51-114

07 FUEL SYSTEM (HIGH PRESSURE)073 INJECTION PUMP / HP PUMP05 INJECTION PUMP, HP PUMP

ComponentCode


073.05.02 022 024 025 028057

Hex screw / screw

073.05.03 022 024 101 Retainer


52-114

07 FUEL SYSTEM (HIGH PRESSURE)075 FUEL INJECTOR05 FUEL INJECTOR

ComponentCode


075.05.01 009 024 036 057095 118

Injector

075.05.02 022 095 101 102 Sealing ring / sealing washer075.05.03 022 095 O-ring075.05.05 022 024 057 101 Hold-down clamp / clamp075.05.06 022 024 025 028

057Hex screw

DamageNo Description009 Electric fault022 Missing024 Fractured025 Seized028 Elongated036 Incorrect injector coding057 Loose/slack095 Leaky101 Deformed102 Worn118 Malfunction

53-114

07 FUEL SYSTEM (HIGH PRESSURE)075 FUEL INJECTOR05 FUEL INJECTOR

ComponentCode


075.05.02 022 095 101 102 Sealing ring / sealing washer075.05.03 022 095 O-ring

DamageNo Description022 Missing095 Leaky101 Deformed102 Worn

54-114

07 FUEL SYSTEM (HIGH PRESSURE)077 HP FUEL LINE / HP LINE10 HP ACCUMULATOR (HIGH-PRESSURE ACCUMULATOR)

ComponentCode


077.05.01 024 047 057 095 HP fuel line077.05.03 013 022 024 057 Retainer077.10.01 024 047 057 095 HP accumulator077.10.05 047 057 095 118 Pressure relief valve077.10.09 022 024 025 028

057Hex screw

077.10.12 022 095 O-ring077.10.24 057 095 Adapter077.10.25 024 057 095 Distributor / fuel distributor077.10.27 022 024 057 Intermediate plate

DamageNo Description013 Fitted incorrectly022 Missing024 Fractured025 Seized028 Elongated047 Corrosion057 Loose/slack095 Leaky118 Malfunction

55-114

08 L.P. FUEL SYSTEM; (ALTO GAS ENGINES)081 FUEL PIPEWORK BEFORE DELIVERY PUMP10 FUEL DELIVERY PUMP

ComponentCode


081.10.01 047 095 118 119 Fuel delivery pump081.10.02 024 101 102 Fitting081.10.03 022 024 025 028

057Hex screw

081.10.04 022 095 O-ring081.10.18 022 024 057 Washer081.10.19 022 024 057 101 Retainer

DamageNo Description022 Missing024 Fractured025 Seized028 Elongated047 Corrosion057 Loose/slack095 Leaky101 Deformed102 Worn118 Malfunction119 Insufficient power

56-114

08 L.P. FUEL SYSTEM; (ALTO GAS ENGINES)082 PIPEWORK BETWEEN DELIVERY PUMP AND FILTER05 FUEL LINE, DELIVERY PUMP-TO-FILTER

ComponentCode


082.05.03 024 057 095 118 Non-return valve082.05.11 022 095 O-ring082.05.14 022 024 057 095

101Flange

082.05.16 022 024 025 028057

Hex screw

082.05.18 024 095 102 Plug-in pipe

DamageNo Description022 Missing024 Fractured025 Seized028 Elongated057 Loose/slack095 Leaky101 Deformed102 Worn118 Malfunction

57-114

08 L.P. FUEL SYSTEM; (ALTO GAS ENGINES)082 PIPEWORK BETWEEN DELIVERY PUMP AND FILTER10 FUEL DISTRIBUTOR ON DUPLEX FILTER

ComponentCode


082.10.01 024 047 057 095120

Fuel line

082.10.05 013 022 024 057 Retainer082.10.19 022 025 057 095 Union082.10.23 022 024 025 028

057Screw

082.10.30 022 024 057 095 Connecting piece082.10.31 022 095 O-ring

DamageNo Description013 Fitted incorrectly022 Missing024 Fractured025 Seized028 Elongated047 Corrosion057 Loose/slack095 Leaky120 Poor fitting accuracy

58-114

08 L.P. FUEL SYSTEM; (ALTO GAS ENGINES)082 PIPEWORK BETWEEN DELIVERY PUMP AND FILTER15 FUEL COOLER (INTEGRATED INTO COOLANT COOLER)

ComponentCode


082.15.04 024 047 057 095120

Hose

082.15.05 024 047 057 095120

Elbow

082.15.07 022 024 025 028057

Hex screw

082.15.09 024 047 095 103119

Cooler

DamageNo Description022 Missing024 Fractured025 Seized028 Elongated047 Corrosion057 Loose/slack095 Leaky103 Contaminated119 Insufficient power120 Poor fitting accuracy

59-114

08 L.P. FUEL SYSTEM; (ALTO GAS ENGINES)083 FUEL FILTER05 FUEL DUPLEX FILTER, WATER SEPARATOR, VENT LINE,

ComponentCode


083.05.04 022 024 025 028057

Hex screw

083.05.05 022 025 057 095 Plug screw083.05.18 024 095 107 118 Filter head / filter housing for

fuel083.05.28 022 095 O-ring

DamageNo Description022 Missing024 Fractured025 Seized028 Elongated057 Loose/slack095 Leaky107 Clogged118 Malfunction

60-114


ComponentCode


083.05.04 022 024 025 028057

Hex screw

083.05.19 047 095 118 Fuel priming pump083.05.28 022 095 O-ring

DamageNo Description022 Missing024 Fractured025 Seized028 Elongated047 Corrosion057 Loose/slack095 Leaky118 Malfunction

61-114


ComponentCode


083.05.04 022 024 025 028057

Hex screw

083.05.26 024 095 101 Elbow083.05.28 022 095 O-ring


62-114


ComponentCode


083.05.25 024 057 095 107 Easy-change filter

DamageNo Description024 Fractured057 Loose/slack095 Leaky107 Clogged

63-114

08 L.P. FUEL SYSTEM; (ALTO GAS ENGINES)086 LEAK-OFF FUEL LINE05 LEAK-OFF FUEL LINE

ComponentCode


086.05.04 024 047 057 095120

Fuel return line

086.05.15 022 025 057 095 Union086.05.18 022 024 057 Retainer086.05.25 022 025 057 095 Adapter

DamageNo Description022 Missing024 Fractured025 Seized047 Corrosion057 Loose/slack095 Leaky120 Poor fitting accuracy

64-114

10 EXHAUST TURBOCHARGER101 TURBOCHARGER (H.P)01 EXHAUST TURBOCHARGER

ComponentCode


101.01.01 023 024 029 057085 095 102 104119

Exhaust turbocharger

101.01.03 022 024 025 057 Hex nut

DamageNo Description022 Missing023 Foreign particle024 Fractured025 Seized029 Noise057 Loose/slack085 Sluggish095 Leaky102 Worn104 Offset119 Insufficient power

65-114

11 CHARGE-AIR COOLING111 CHARGE AIR COOLING, IF REQUIRED, LEFT SIDE05 EMERGENCY AIR SHUT-OFF FLAP, MOUNTING BRACKET

ComponentCode


111.05.01 024 047 095 103119

Intercooler

111.05.02 022 024 025 028057

Hex screw

111.05.16 024 101 Bracket111.05.27 024 101 Carrier111.05.29 022 024 025 057 Hex nut111.05.30 022 024 025 028

057Stud

DamageNo Description022 Missing024 Fractured025 Seized028 Elongated047 Corrosion057 Loose/slack095 Leaky101 Deformed103 Contaminated119 Insufficient power

66-114

11 CHARGE-AIR COOLING111 CHARGE AIR COOLING, IF REQUIRED, LEFT SIDE05 EMERGENCY AIR SHUT-OFF FLAP, MOUNTING BRACKET

ComponentCode


111.05.02 022 024 025 028057

Hex screw

111.05.11 022 057 095 Plug screw111.05.19 024 095 Elbow111.05.20 022 095 O-ring


67-114

12 AIR SYSTEM / AIR DUCTING123 AIR SYSTEM05 INTAKE HOUSING AND, IF REQUIRED, T/CHARGER GROUPCONTROL, ACTUATING CYLINDER

ComponentCode


123.05.01 002 024 095 Intake housing / flap housing123.05.02 022 024 057 Clamp123.05.05 022 024 101 Retainer123.05.06 022 024 025 028

057Hex screw

123.05.07 022 095 O-ring123.05.13 022 025 057 095 Plug screw123.05.17 022 024 095 101 Bushing123.05.18 022 024 095 Plug123.05.19 024 101 Carrier123.05.20 022 024 025 057 Hex nut123.05.21 022 024 101 Spacer bushing

DamageNo Description002 Worn022 Missing024 Fractured025 Seized028 Elongated057 Loose/slack095 Leaky101 Deformed

68-114


ComponentCode


123.05.01 002 024 095 Intake housing / flap housing123.05.02 022 024 057 Clamp123.05.05 022 024 101 Retainer123.05.06 022 024 025 028

057Hex screw

123.05.07 022 095 O-ring123.05.13 022 025 057 095 Plug screw123.05.17 022 024 095 101 Bushing123.05.18 022 024 095 Plug123.05.19 024 101 Carrier123.05.20 022 024 025 057 Hex nut123.05.21 022 024 101 Spacer bushing

DamageNo Description002 Worn022 Missing024 Fractured025 Seized028 Elongated057 Loose/slack095 Leaky101 Deformed

69-114


ComponentCode


123.05.03 022 024 057 118 Contamination indicator123.05.04 022 024 057 095 Nipple

DamageNo Description022 Missing024 Fractured057 Loose/slack095 Leaky118 Malfunction

70-114

12 AIR SYSTEM / AIR DUCTING124 AIR SUPPLY TO CYLINDERS10 AIR PIPEWORK, RIGHT CYLINDER BANK

ComponentCode


124.10.01 024 095 102 Charge-air pipe end piece124.10.02 024 095 102 Charge-air pipe124.10.03 022 095 O-ring124.10.04 022 024 025 028

057Hex screw

124.10.05 022 095 Gasket / seal124.10.06 022 024 025 057

095Plug screw

124.10.07 022 024 025 057095

Threaded bushing

DamageNo Description022 Missing024 Fractured025 Seized028 Elongated057 Loose/slack095 Leaky102 Worn

71-114

12 AIR SYSTEM / AIR DUCTING125 AIR SYSTEM, TURBOCHARGER - INTERCOOLER10 AIR SYSTEM H.P. TURBOCHARGER TO H.P. INTERCOOLER

ComponentCode


125.10.02 022 024 025 028057

Hex screw

125.10.05 022 095 O-ring125.10.08 022 024 101 Spacer sleeve125.10.28 002 024 095 Elbow125.10.29 024 095 102 Connecting pipe125.10.30 022 095 Sealing ring

DamageNo Description002 Worn022 Missing024 Fractured025 Seized028 Elongated057 Loose/slack095 Leaky101 Deformed102 Worn

72-114

14 EXHAUST SYSTEM142 CONSTANT-PRESSURE EXHAUST MANIFOLD05 CONSTANT-PRESSURE MANIFOLD WITH ATTACHING HARDWA

ComponentCode


142.05.01 024 095 Exhaust guide housing142.05.02 024 057 Exhaust line inner part142.05.03 022 024 025 028

057Hex screw

142.05.04 022 095 Sealing ring142.05.05 022 095 O-ring142.05.10 022 024 025 057

095Plug screw

142.05.20 022 024 057 101 Restrictor142.05.21 022 024 095 101 Connecting piece142.05.22 022 024 057 095

101Flange


73-114

14 EXHAUST SYSTEM142 CONSTANT-PRESSURE EXHAUST MANIFOLD05 CONSTANT-PRESSURE MANIFOLD WITH ATTACHING HARDWA

ComponentCode


142.05.01 024 095 Exhaust guide housing142.05.02 024 057 Exhaust line inner part142.05.03 022 024 025 028

057Hex screw

142.05.04 022 095 Sealing ring142.05.05 022 095 O-ring142.05.10 022 024 025 057

095Plug screw

142.05.20 022 024 057 101 Restrictor142.05.23 022 024 095 101 End cover142.05.24 022 024 057 101 Exhaust pipe142.05.25 024 095 Exhaust housing


74-114

14 EXHAUST SYSTEM143 CARRIER HOUSING05 CARRIER HOUSING UPPER, CENTRE AND LOWER ELEMENTSHOUSING TO CRANKCASE ATTACHING HARDWARE

ComponentCode


143.05.04 022 095 O-ring143.05.05 022 024 025 028

057Hex screw

143.05.06 022 024 025 057 Hex nut143.05.21 024 095 101 Carrier housing143.05.22 022 095 Gasket143.05.23 022 024 025 028

057Stud

143.05.24 022 024 057 101 Intermediate flange


75-114

14 EXHAUST SYSTEM145 EXHAUST SYSTEM, TURBOCHARGER - BELLOWS05 EXHAUST SYSTEM AFTER TURBOCHARGER, EXHAUST HOUSI

ComponentCode


145.05.04 022 024 025 028057

Hex screw

145.05.13 022 024 095 101 Exhaust pipe bellows145.05.14 022 024 025 057 Hex nut


76-114

17 STARTING SYSTEM172 ELECTRIC STARTING05 STARTER MOTOR

ComponentCode


172.05.01 007 009 020 024029 118

Starter

172.05.03 022 024 025 028057

Screw

172.05.05 022 024 025 028057

Hex screw

172.05.06 022 024 101 Bearing pedestal172.05.07 022 024 025 028

057Pin

172.05.08 022 024 057 101 Dowel pin172.05.09 022 024 057 101 Clamping element172.05.10 022 024 057 101 Band clamp

DamageNo Description007 Burnt009 Electric fault020 Incorrect wiring022 Missing024 Fractured025 Seized028 Elongated029 Noise057 Loose/slack101 Deformed118 Malfunction

77-114


ComponentCode


172.05.01 007 009 020 024029 118

Starter

172.05.03 022 024 025 028057

Screw

DamageNo Description007 Burnt009 Electric fault020 Incorrect wiring022 Missing024 Fractured025 Seized028 Elongated029 Noise057 Loose/slack118 Malfunction

78-114


ComponentCode


172.05.04 022 024 101 Guard plate172.05.05 022 024 025 028

057Hex screw


79-114

17 STARTING SYSTEM173 AIR STARTER05 AIR STARTER, ATTACHING HARDWARE

ComponentCode


173.05.01 024 095 118 Air starter173.05.02 022 024 025 028

057Screw

173.05.06 022 025 057 095 Adapter

DamageNo Description022 Missing024 Fractured025 Seized028 Elongated057 Loose/slack095 Leaky118 Malfunction

80-114

17 STARTING SYSTEM173 AIR STARTER10 LINE, VALVES

ComponentCode


173.10.03 022 024 025 057095

Adapter

173.10.04 022 024 057 095118

Starting valve

DamageNo Description022 Missing024 Fractured025 Seized057 Loose/slack095 Leaky118 Malfunction

81-114

18 LUBRICATING OIL SYSTEM181 LUBE OIL PUMP AND DRIVE05 LUBE OIL PUMP, DRIVE GEAR

ComponentCode


181.05.05 024 057 095 120 Oil line181.05.06 022 024 057 095 Banjo screw181.05.07 013 022 024 057 Retainer

DamageNo Description013 Fitted incorrectly022 Missing024 Fractured057 Loose/slack095 Leaky120 Poor fitting accuracy

82-114

18 LUBRICATING OIL SYSTEM181 LUBE OIL PUMP AND DRIVE05 LUBE OIL PUMP, DRIVE GEAR

ComponentCode


181.05.01 024 095 119 128 Oil pump181.05.02 022 024 025 028

057Hex screw

181.05.03 022 024 057 101 Spacer sleeve

DamageNo Description022 Missing024 Fractured025 Seized028 Elongated057 Loose/slack095 Leaky101 Deformed119 Insufficient power128 Worn teeth

83-114

18 LUBRICATING OIL SYSTEM181 LUBE OIL PUMP AND DRIVE25 ???

>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>

ComponentCode



057Hex screw

014.10.01 022 095 Gasket014.10.02 022 024 057 095 Flange014.10.03 022 024 025 028

057 095Hex screw

181.25.01 024 057 095 118119

Pump unit / lube-oil primingpump

181.25.07 022 024 025 028057

Hex screw

181.25.11 022 095 Gasket181.25.13 013 022 024 057 Retainer181.25.18 022 024 095 101 Cover181.25.27 022 057 095 Adapter181.25.28 022 024 057 101 Pipe clamp half181.25.29 024 057 095 120 Hose181.25.30 022 024 095 118 Non-return valve

DamageNo Description013 Fitted incorrectly022 Missing024 Fractured025 Seized028 Elongated047 Corrosion057 Loose/slack095 Leaky101 Deformed118 Malfunction119 Insufficient power120 Poor fitting accuracy

84-114

18 LUBRICATING OIL SYSTEM181 LUBE OIL PUMP AND DRIVE25 ???

BauteilCode Schadensarten Beschreibung181.25.31 022 024 057 095 Elbow

DamageNo Description013 Fitted incorrectly022 Missing024 Fractured025 Seized028 Elongated047 Corrosion057 Loose/slack095 Leaky101 Deformed118 Malfunction119 Insufficient power120 Poor fitting accuracy

85-114

18 LUBRICATING OIL SYSTEM183 OIL FILTRATION/COOLING05 OIL FILTER HOUSING WITH PRESSURE RELIEF VALVE, FELEMENT, OIL DRAIN, LEAK OIL MEASURING LINE

ComponentCode


183.05.01 024 057 095 103 Oil filter / automatic oil filter183.05.04 022 095 O-ring183.05.06 022 024 025 028

057Hex screw

183.05.30 022 024 057 095 Union183.05.33 022 024 057 096

118Pressure monitor / differentialpressure monitor

183.05.34 022 024 025 057 Hex nut183.05.37 022 024 025 028

057Screw

183.05.38 024 057 095 120 Vent line

DamageNo Description022 Missing024 Fractured025 Seized028 Elongated057 Loose/slack095 Leaky096 Out-of-round103 Contaminated118 Malfunction120 Poor fitting accuracy

86-114

18 LUBRICATING OIL SYSTEM183 OIL FILTRATION/COOLING10 CENTRIFUGAL OIL FILTER, MOUNTING BRACKET FOR CENFILTER AND FUEL FILTER

ComponentCode


183.10.01 003 024 057 095101 103 118

Centrifugal oil filter

183.10.03 022 024 025 028057

Hex screw

183.10.04 022 025 057 095 Union183.10.06 022 024 025 057 Hex nut183.10.08 022 025 057 095 Plug screw183.10.09 022 024 095 101 Flange183.10.10 022 024 025 028

057Stud

183.10.11 022 095 O-ring183.10.12 022 024 095 102 Socket pipe

DamageNo Description003 Damaged022 Missing024 Fractured025 Seized028 Elongated057 Loose/slack095 Leaky101 Deformed102 Worn103 Contaminated118 Malfunction

87-114

18 LUBRICATING OIL SYSTEM183 OIL FILTRATION/COOLING15 OIL COOLING SYSTEM

ComponentCode


183.15.05 022 024 025 028057

Hex screw

183.15.07 022 025 057 095 Plug screw183.15.10 022 095 O-ring183.15.23 024 047 057 095 Oil cooler183.15.24 022 024 095 102 Stud183.15.25 024 095 101 Oil distribution housing

DamageNo Description022 Missing024 Fractured025 Seized028 Elongated047 Corrosion057 Loose/slack095 Leaky101 Deformed102 Worn

88-114

18 LUBRICATING OIL SYSTEM184 CRANKCASE-INTERNAL OIL SUPPLY05 FUEL INJECTION PUMP OIL SUPPLY

ComponentCode


184.05.01 024 057 095 120 Oil line184.05.02 022 024 057 095 Banjo screw184.05.03 013 022 024 057 Retainer

DamageNo Description013 Fitted incorrectly022 Missing024 Fractured057 Loose/slack095 Leaky120 Poor fitting accuracy

89-114

18 LUBRICATING OIL SYSTEM184 CRANKCASE-INTERNAL OIL SUPPLY10 PISTON COOLING OIL, SPRAY NOZZLE

ComponentCode


184.10.01 022 024 095 Washer184.10.02 022 095 O-ring184.10.04 022 024 095 Pipe184.10.05 022 024 057 095 Retainer184.10.06 003 022 024 057

107Oil spray nozzle

184.10.07 022 024 025 028057

Hex screw

DamageNo Description003 Damaged022 Missing024 Fractured025 Seized028 Elongated057 Loose/slack095 Leaky107 Clogged

90-114

18 LUBRICATING OIL SYSTEM185 TURBOCHARGER OIL SUPPLY15 FROM DISTRIBUTOR TO TURBOCHARGER, RIGHT SIDE

ComponentCode


185.15.02 022 024 025 028057

Hex screw

185.15.04 022 095 O-ring185.15.07 022 024 025 057

095Union

185.15.08 024 057 095 120 Oil line185.15.09 024 025 028 057 Screw185.15.12 013 022 024 057 Retainer185.15.19 022 024 025 057 Hex nut185.15.20 022 095 Gasket185.15.22 024 057 095 120 Elbow

DamageNo Description013 Fitted incorrectly022 Missing024 Fractured025 Seized028 Elongated057 Loose/slack095 Leaky120 Poor fitting accuracy

91-114

20 COOLANT SYSTEM202 HIGH-TEMPERATURE CIRCUIT05 COOLANT PUMP FOR ON-ENGINE COOLANT CIRCUIT

ComponentCode


202.05.01 024 025 039 047057 095 102 119

Water pump

202.05.02 022 024 025 028057

Hex screw

202.05.03 022 095 O-ring202.05.06 022 024 025 057 Hex nut

DamageNo Description022 Missing024 Fractured025 Seized028 Elongated039 Cavitation047 Corrosion057 Loose/slack095 Leaky102 Worn119 Insufficient power

92-114

20 COOLANT SYSTEM202 HIGH-TEMPERATURE CIRCUIT15 COOLANT SYSTEM FROM ENGINE COOLANT PUMP TO CRANKPRESSURE SIDE

ComponentCode


202.15.01 024 047 095 Elbow202.15.02 022 024 025 028

057Hex screw

202.15.03 022 024 095 Connecting piece202.15.04 022 024 057 095 Banjo screw202.15.05 022 057 095 Drain valve202.15.06 022 025 057 095 Plug screw202.15.07 022 095 O-ring202.15.08 022 024 101 Retainer

DamageNo Description022 Missing024 Fractured025 Seized028 Elongated047 Corrosion057 Loose/slack095 Leaky101 Deformed

93-114


ComponentCode


202.15.02 022 024 025 028057

Hex screw

202.15.07 022 095 O-ring202.15.12 022 024 047 095

101 102Flange


94-114


ComponentCode


202.15.02 022 024 025 028057

Hex screw

202.15.15 022 024 101 Blind flange202.15.16 022 095 Gasket


95-114


ComponentCode


202.15.02 022 024 025 028057

Hex screw

202.15.07 022 095 O-ring202.15.10 024 047 095 102 Plug-in pipe202.15.12 022 024 047 095

101 102Flange


96-114

20 COOLANT SYSTEM202 HIGH-TEMPERATURE CIRCUIT30 COOLANT FILTRATION (IN ENGINE)

ComponentCode


202.30.01 022 024 057 095103

Coolant filter

202.30.02 022 057 095 Ball cock202.30.03 022 024 101 Retainer202.30.04 022 024 025 028

057Hex screw

202.30.05 022 024 025 101 Spacer sleeve202.30.06 022 024 025 101 Spacer bushing202.30.07 024 057 095 120 Elbow202.30.08 001 024 033 057

095Hose

202.30.09 013 022 024 057 Retainer202.30.10 022 024 025 057

095Union

202.30.11 022 024 025 057095

Threaded bushing

202.30.12 022 024 101 Mounting plate

DamageNo Description001 Swollen013 Fitted incorrectly022 Missing024 Fractured025 Seized028 Elongated033 Detached rubber coating057 Loose/slack095 Leaky101 Deformed103 Contaminated120 Poor fitting accuracy

97-114

20 COOLANT SYSTEM202 HIGH-TEMPERATURE CIRCUIT65 ENGINE AND CHARG AIR COOLANT SYSTEMS VENT

ComponentCode


202.65.03 013 022 024 057 Retainer202.65.05 022 024 057 095 Tee202.65.12 024 057 095 120 Vent line202.65.29 022 024 025 057

095Adapter

202.65.31 022 024 025 095 Distributor202.65.34 022 024 025 057

095Plug screw

202.65.41 022 024 025 057095

Union

202.65.42 022 024 025 057095

Screw-fitting union

202.65.57 022 095 Sealing cone202.65.58 022 024 025 057 Nut

DamageNo Description013 Fitted incorrectly022 Missing024 Fractured025 Seized057 Loose/slack095 Leaky120 Poor fitting accuracy

98-114

20 COOLANT SYSTEM202 HIGH-TEMPERATURE CIRCUIT65 ENGINE AND CHARG AIR COOLANT SYSTEMS VENT

ComponentCode


202.65.02 022 024 025 057095

Union

202.65.04 024 057 095 120 Elbow202.65.12 024 057 095 120 Vent line202.65.22 022 024 025 057

095Threaded bushing

202.65.29 022 024 025 057095

Adapter

202.65.34 022 024 025 057095

Plug screw

202.65.41 022 024 025 057095

Union

202.65.57 022 095 Sealing cone202.65.58 022 024 025 057 Nut

DamageNo Description022 Missing024 Fractured025 Seized057 Loose/slack095 Leaky120 Poor fitting accuracy

99-114

20 COOLANT SYSTEM202 HIGH-TEMPERATURE CIRCUIT75 COOLANT PIPEWORK / TO/FROM TURBOCHARGERS, LEFT S

ComponentCode


202.75.01 022 024 025 057095

Union

202.75.02 024 057 095 120 Coolant line202.75.03 013 022 024 057 Retainer202.75.12 022 024 025 057

095Threaded bushing

202.75.13 022 024 025 057095

Plug screw


100-114

20 COOLANT SYSTEM203 LOW-TEMPERATURE CIRCUIT05 ENGINE COOLANT PUMP

ComponentCode


203.05.01 024 025 039 047057 095 102 119

Coolant pump

203.05.02 022 024 025 028057

Hex screw

203.05.03 022 095 O-ring203.05.04 022 057 095 Drain valve203.05.06 022 024 025 057 Hex nut

DamageNo Description022 Missing024 Fractured025 Seized028 Elongated039 Cavitation047 Corrosion057 Loose/slack095 Leaky102 Worn119 Insufficient power

101-114

20 COOLANT SYSTEM203 LOW-TEMPERATURE CIRCUIT25 COOLANT SYSTEM FROM/TO THE INTERCOOLER, LEFT SID

ComponentCode


203.25.03 022 024 025 028057

Hex screw

203.25.05 022 095 O-ring203.25.10 024 057 095 120 Pipe203.25.21 024 047 095 101

102Welding-neck flange

203.25.22 024 047 095 Elbow203.25.23 024 047 095 Twin elbow

DamageNo Description022 Missing024 Fractured025 Seized028 Elongated047 Corrosion057 Loose/slack095 Leaky101 Deformed102 Worn120 Poor fitting accuracy

102-114

20 COOLANT SYSTEM206 COOLANT PIPEWORK WITH THERMOSTAT05 COOLANT PIPEWORK, FLAP-VALVE HOUSING AND CONNECTHARDWARE, AUX. PTO END

ComponentCode


206.05.02 022 095 O-ring206.05.03 022 024 025 028

057Hex screw

206.05.10 022 024 095 101118

Thermal actuator

206.05.11 022 024 095 101 Sealing ring206.05.12 024 047 057 095

102Thermostat housing

206.05.14 022 024 025 057095

Plug screw

206.05.25 024 047 095 Elbow206.05.33 022 024 101 Spacer206.05.38 022 024 047 095 Welding-neck flange206.05.39 024 057 095 120 Pipe

DamageNo Description022 Missing024 Fractured025 Seized028 Elongated047 Corrosion057 Loose/slack095 Leaky101 Deformed102 Worn118 Malfunction120 Poor fitting accuracy

103-114


ComponentCode


206.05.01 024 047 057 095102

Coolant distribution housing

206.05.02 022 095 O-ring206.05.03 022 024 025 028

057Hex screw

206.05.14 022 024 025 057095

Plug screw

DamageNo Description022 Missing024 Fractured025 Seized028 Elongated047 Corrosion057 Loose/slack095 Leaky102 Worn

104-114


ComponentCode


206.05.02 022 095 O-ring206.05.03 022 024 025 028

057Hex screw

206.05.27 022 095 Gasket206.05.38 022 024 047 095 Welding-neck flange


105-114


ComponentCode


206.05.02 022 095 O-ring206.05.03 022 024 025 028

057Hex screw

206.05.10 022 024 095 101118

Thermal actuator

206.05.11 022 024 095 101 Sealing ring206.05.12 024 047 057 095

102Thermostat housing

206.05.14 022 024 025 057095

Plug screw

206.05.40 022 024 047 095 Twin elbow

DamageNo Description022 Missing024 Fractured025 Seized028 Elongated047 Corrosion057 Loose/slack095 Leaky101 Deformed102 Worn118 Malfunction

106-114


ComponentCode


206.05.07 022 024 025 057 Nut206.05.39 024 057 095 120 Pipe206.05.41 013 022 024 057 Retainer206.05.42 022 095 Sealing cone


107-114

21 ELEKTRIC POWER SUPPLY, ENGINE-SIDE213 GENERATOR05 DRIVE COMPONENTS

>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>

ComponentCode


213.05.01 009 015 025 029102 103 118 119

Generator

213.05.02 024 025 057 095102 103 118

Generator drive

213.05.04 022 024 057 101 Retainer213.05.05 022 024 025 028

057Hex screw

213.05.07 024 028 033 057072 101 102

Ribbed belt

213.05.11 024 057 101 102 Belt tensioner

DamageNo Description009 Electric fault015 Incorrect version022 Missing024 Fractured025 Seized028 Elongated029 Noise033 Detached rubber coating057 Loose/slack072 Slipping095 Leaky101 Deformed102 Worn103 Contaminated118 Malfunction119 Insufficient power

108-114

21 ELEKTRIC POWER SUPPLY, ENGINE-SIDE213 GENERATOR05 DRIVE COMPONENTS

BauteilCode Schadensarten Beschreibung213.05.16 022 024 057 101 Protective cover

DamageNo Description009 Electric fault015 Incorrect version022 Missing024 Fractured025 Seized028 Elongated029 Noise033 Detached rubber coating057 Loose/slack072 Slipping095 Leaky101 Deformed102 Worn103 Contaminated118 Malfunction119 Insufficient power

109-114

22 COOLING AIR SYSTEM221 MECHANICAL FAN DRIVE05 DRIVE COMPONENTS

ComponentCode


221.05.01 022 024 101 Retainer221.05.02 024 025 047 069

102Mount

221.05.03 024 101 Engine mounting bracket221.05.04 022 024 025 028

057Hex screw

221.05.05 022 024 101 Shim

DamageNo Description022 Missing024 Fractured025 Seized028 Elongated047 Corrosion057 Loose/slack069 Scores101 Deformed102 Worn

110-114


ComponentCode


221.05.07 024 028 033 057072 101 102

V-belts

DamageNo Description024 Fractured028 Elongated033 Detached rubber coating057 Loose/slack072 Slipping101 Deformed102 Worn

111-114


ComponentCode


221.05.04 022 024 025 028057

Hex screw

221.05.08 022 024 057 102 Coupling221.05.09 024 057 095 120 Hose221.05.10 024 057 095 120 Oil line221.05.11 022 057 095 118 Solenoid valve221.05.12 024 057 095 120 Elbow221.05.13 022 024 025 057

095Union

221.05.14 022 024 025 057095

Union

221.05.15 024 025 102 Spacer flange221.05.16 022 024 101 Spring pin221.05.17 022 024 101 102 Dished washer221.05.18 022 024 025 102 Sleeve221.05.19 022 024 Washer221.05.20 024 025 102 Bearing flange

DamageNo Description022 Missing024 Fractured025 Seized028 Elongated057 Loose/slack095 Leaky101 Deformed102 Worn118 Malfunction120 Poor fitting accuracy

112-114


ComponentCode


221.05.04 022 024 025 028057

Hex screw

221.05.06 022 024 096 101102

Belt pulley

DamageNo Description022 Missing024 Fractured025 Seized028 Elongated057 Loose/slack096 Out-of-round101 Deformed102 Worn

113-114

23 MOUNTING SYSTEM231 ENGINE MOUNTING05 RESILIENT ENGINE MOUNT, HARD

ComponentCode


231.05.01 024 101 Engine mounting bracket231.05.02 022 024 025 028

057Hex screw


114-114

25 MAIN AND AUXILIARY PTO SYSTEMS (COUPLINGS)259 AUXILIARY PTO, SIDE-MOUNTED05 AUXILIARY PTO, AUX PTO END

ComponentCode


259.05.02 022 024 025 028057

Hex screw

259.05.06 022 095 O-ring259.05.07 024 025 057 095

102 103 118Drive

DamageNo Description022 Missing024 Fractured025 Seized028 Elongated057 Loose/slack095 Leaky102 Worn103 Contaminated118 Malfunction

Documents

Catalogo de Fallas