Katalog NBSS Seite Einzel 02-21

8/2/2019 Katalog NBSS Seite Einzel 02-21

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Innovative Storage Solutions

An Indo-German Joint Venture

German precision,

Indian versatility


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www.nbss.in

BITO Storage Systems

NilkamalNILKAMAL GROUP OF COMPANIES, with a turnoverof over Rs. 500 crores / US $ 125 million is the worldleader in the field of injection and rotation mouldedplastic furniture and Indias leading manufacturerof plastic crates and bins for the material handling

industry.Since its foundation in 1981, Nilkamal has conti-nuously increased its production volume and nowprocesses fifty thousand metric tons of polyethyleneand polypropylene a year. High quality products anda competent customer service made Nilkamal a wellknown name in the plastic processing industry.

The groups major strength is a wide direct sales net-work of 350 members, a strong dealer network of 350plus, 29 regional offices located in all major industrial

cities and 24 warehouses situated all across India.We also have warehousing premises along with amarketing office in the Ajman Free Zone (UAE) whichcaters for the requirements in the Middle East and onthe African continent.

BITO, with a turnover of US $ 125 million, is aninternationally operating company specialising instorage and order picking systems. With a staff ofmore than 500 and on a plant surface of 131,000square metres at two locations in Germany, BITOmanufactures a customer-oriented and innovativeproduct range meeting highest user demands. TheBITO product range includes static and dynamicshelving and racking systems, plastic bins andcontainers and workshop equipment.

Moreover, BITO assumes all project related tasksfrom layout planning over project managementto assembly and after-sales service whether ofcomplex facilities combining different storage andorder picking systems or of automated installationsfor bin and tray storage.

BITO products are manufactured with the lateststate-of-the-art machines. All products as well as theentire organisational structure at BITO comply with

the requirements of DIN EN ISO 9001.


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Technical sales staff

Planning

Projectmanagement

Assembly

Service

Production

The storage andorder picking specialist


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www.nbss.in

Bolted shelving page 6-7

Boltless shelving page 8-9

Pallet racking page 10-13

Cantilever racking page 14

Workbenches

Identification & Safetypage 15

Drive-in racking page16-17

Multi-tier shelving and racking

Mezzanine floor systempage 18-19

page 20-21

page 22-23

page 24-25

page 26-27

page 28-29

Storagesystems

Orderpickin

gsystems

Carton live storage

Pallet live storage

Combined shelving and racking

Automated shelving and racking

Automated bin and tray storage

Mobile shelving and racking


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T-shaped reinforcing barto support shelveslater-on adjustment possible,

simple push-in fitting

Increases bay load to 180 kg

Finish: galvanised

W

H

Corner platesuited for all shelving lengths and

depths, fixing material included

Finish:galvanised

Shelf, 40 mm highmanufactured from steel sheet;

accepts high load capacities

Finish:galvanised

40 mm

Angled upright

with integrated base plates

Finish:epoxy-coated

25mm

50 mm

8,5 mm

D


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www.nbss.in

General advantages of bolted shelving

quick and easy to assemble

low cost system

good utilisation of warehouse volume

= more storage capacity on less floor space

direct access to all references

very good overview due to clear product presentation

can be integrated into almost any storage environment

Specific advantages of NBSS bolted shelving

Shelf, 25 mm highmanufactured from steel sheet

Finish:

galvanised with additional epoxy-

coating

Divider/

Support for filesfor 25 mm high shelves, simplepush-on fitting, can be positioned

at any required interval

Finish:

galvanised

Bolted shelving for archives

single sided use double sided use

Shelf, 40 mm high(see on page 6)

Frame Connectorfor single and double sided

installations

(300 mm and 600 mm deep)

Finish:epoxy-coated

increased load capacity due to corner plates

shelves can be conveniently re-adjusted on a 25 mm pitch

extension bays can be added whenever required

50 kg

25 mm

Shelving depth 300 mm Shelving depth 600 mm


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Boltless shelving

construction without bolts

fast and easy assembly

no tools required

Beams

provide rigidity for shelving baysand accommodate shelves

Finish:epoxy-coated

Shelffrom steel sheet.

Shelves are simply placed onto

shelf clips.

Finish:galvanised

Cross bracing

gives stability to shelving baysand rows, supplied with 2 tension

jacks

Finish:galvanised

Side claddingavailable as solid sheet or wire-

mesh cladding, spring clip fitting.

Solid sheet side cladding consists

of several panels, wire-mesh side

cladding is supplied as single

piece element; mesh width

30 x 30 mm.

Finish:

solid sheet and wire-meshcladding galvanised

Back claddingfor description and finish refer to

side cladding

Shelf clipsaccommodate shelves

Finish:

galvanised.

accepts high load capacities

fast re-adjustment of levelspacing

D W


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www.nbss.in

beams and diagonal bracing make for a sturdy shelving

construction which is suited for heavier duty applications

shelves can be conveniently re-adjusted on a 25 mm pitch

extension bays can be added whenever required

Also ideal for building multi-tier installations

fast and easy assembly

can be integrated into almost any storage environment

boltless system allows fast re-positioning of shelving levels

if product range changes


= more storage capacity on less floor space

direct access to all references

very good overview due to clear product presentation

General advantages of boltless shelving

Specific advantages of NBSS boltless shelving


9/2010


Support tray withback stop

protects aisles/trafficways andwork areas located behind single

sided racking installations from

falling containers or pallets.

The support tray also prevents

pallets from being pushed too

far back into the racking, thus

helping to maintain the safety

distance between pallets in

double sided racking.

Bracket for back stop /

back claddingfor use in single and double

sided racking rows. Length: 100

up to 300 mm. Depending on the

racking height, 1 or 2 brackets

are required.

Finish:

galvanised

Frame

consisting of uprights, baseplates, horizontal and diagonal

struts. Beams are simply hooked

into the slot pattern of the

uprights which allows to position

racking levels on a 50 mm pitch.

Finish:

Uprights are epoxy-coated, struts

and base plates are galvanised.

Upon request: Frames can be

supplied completely epoxy-

coated.

Just contact us!

Shims

for compensating floor uneven-

ness.

Material thickness 1.5 or 4 mm.

Finish:galvanised

Load spreader

spreads load pressure exerted by

the frames onto a larger area of a

low quality floor.

Finish:galvanised

H

D

Pallet rackingFrequently applied in buffer and order picking stores

Service options: manual order picking at the floor level height with hand pallet trucks, electric lift trucks, reach trucks,

man-operated and fully automated stacker cranes all forklift truck types available on the market automated servicing

View onto racking rear

W

90 mm

50 mm

D


10/2011

www.nbss.in

Drop-over steel panels

These 300 mm wide, galvanised

steel panels are simply placed

side by side onto a pair of beams.

The lipped short sides of the

panels sit flush on the beams anddo not add to the level height.

Finish:

galvanised

Complete racking level

consisting of 2 beams with drop-over steel panels.

Frame extension

increases frame height at the

short sides of a racking row to

prevent items from falling from

the top level.

Later-on adjustment possible.

Finish:U-type sections epoxy-coated,

struts galvanised

Column guard

Particularly robust, L-shaped

component for 2-side protec-

tion of uprights in corner areas

and trafficways.

Height: 400 mm

Beams

are hooked into the slot pattern

of the upright front. Safety pins

which are secured against loss

with a 90 twist prevent that the

beams are lifted unintentionally. HP

49 mm

Finish:

epoxy-coated in yellow,

RAL 1003 with black/yellow

signal striping

Section width: 49 mm

Finish:epoxy-coated

750 mm

Information

Dimensions

Colours

blue

orange

Epoxy-coated components

are available in

Load capacities

Further colours upon request!

Racking heights (H):3,150 mm

4,150 mm

5,150 mm

6,150 mm

Bay widths (W):1,900 mm

2,300 mm

2,700 mm

3,300 mm

Racking depths (D):

800 mm

900 mm

1,000 mm

1,100 mm

Further dimensions upon

request!

Load capacity per level:up to 3,975 kg

Bay load capacity:up to 10.6 tonnes

All capacities assume

uniformly distributed loads!

Further load capacities upon

request!


11/2012


Your advantages:

- very good utilisation of available floor surface and headroom

- ideal for huge quantities with a medium to high picking frequency

- no relocation of picking stock required

- safe working environment, as there are no persons in the aisles

Pallet racking

Multi-tier installation

In multi-tier installations, items can be picked simultaneously byseveral order pickers working on several tiers. This means that a

higher number of orders can be picked. The NBSS pallet rackingsystem can ideally be combined with other shelving and rackingsystems, such as live storage, to the benefit of warehouse workflow.

Your advantages:

- fast order processing due to simultaneous order picking- good utilisation of available headroom

- random storage ensures that all storage locations are addressed

as often as possible

- immediate replenishment from the buffer on top of the picking pallet

- suited for pallet long and short side handling

Broad aisle installation

buffer store low to medium turnover frequency

low cost pallet positions

The standard solution for pallet racking is a configuration with broad

aisles. Servicing is generally done with front stackers, reach trucks

or man-up stacker cranes. The floor level can be conveniently ser-

viced with a hand pallet truck or an electric lift truck.

Your advantages:

- low cost storage

- easy servicing with front stackers

- manual order picking at floor level height

Narrow aisle installation

highbay construction with narrow aisles and order picking trucks

individual unit loads can be picked from all levels

Narrow aisle installations allow a very good floor space utilisation.

Man-operated stacker cranes or order picking trucks lift the operator

into the ideal picking position on all levels to allow manual picking.

Guide rails or inductive steering ensures that service vehicles always

keep the ideal distance to the installation.

broad / narrow aisle installation

highbay / multi-tier installation

mobile pallet racking

automated pallet racking

one or two pallet deep storage

long or short side pallethandling

extractable pallet positions

Choose the configuration and the system that suits you best!


12/2013

www.nbss.in

Specific advantages of NBSS pallet racking

bolted frames = lower repair costs in case of damage

all other components are assembled without bolts

high corrosion resistance through galvanised or

epoxy-coated components

long and short side pallet handling as well as

multi- and single position storage

level decking can be ordered in many variations;

levels are adjustable on a 50 mm pitch

particularly hardwearing components for a long service life

broad range of accessories and safety equipment

all racking components comply with the latest safety

regulations in Germany

multiplication of storage surface by multi-tier or

highbay storage lower investment costs into real estate and buildings

as compared to storage at floor level height

suited for a high stock rotation frequency

direct access to all bays (reference lines)

= easy and convenient order picking

fast adaptation to changing reference lines without the

need of exchanging your service fleet

General advantages of pallet racking


13/2014


Cantilever racking ideal for long loads

also suited for vertical storageOptionally available with

tubular arms

inclined shelf levels

single sided use double sided use

Mobile cantilever racking

Information

Designed for single or double sideduse, cantilever racking is a classic

for long loads. Depending on the

choice of components, this versatile

system is suited for many applica-

tions:

- arms with dividers/end stop

for rigid long loads

- tubular arms

for coils and vertically stored

goods

- straight arms

with shelf cladding

for flexible long loads and bulky

goods

- inclined arms

with shelf cladding

for ergonomic order picking of

bins and containers filled with

small parts and components


14/2015

www.nbss.in

Workbench

0504030201

02

01

0102

03

0304

0506

0807

0102

0304

05

0607

Identification& Safety

Material: vinyl

Colour: yellow

Magnetic label holders

fast handling

open on two sides for

convenient label positioning suited for scanner reading

Self-adhesive label holders

transparent PVC holder

supplied with a 19 mm wide

adhesive strip on the rear card labels can be simply

pushed in through the open top

inMaterial: rigid PVC

Colour: transparent

Self-adhesive hazard warning tapes

Strength: 65

Width: 60 mm

Length: 66 m

highlight hazard areas andobstacles in your warehouse

increase safety at work

Marking tape for components

Tape for long-term floor marking

Strength: 200

Width: 50 mm / 75 mm

Length: 33 m

flexible modular system to suit

your requirements, extensions

possible

galvanised shelves with a shelf

load capacity of 100 kg each

worktop made from beech wood

laminate sealed with several coatsof clear, water resistant sealer

benchtop surface smoothed and

treated with boiled linseed oil

Frame

Shelf

Worktop

Beam


15/2016


Information

Conventional pallet racking Drive-in pallet racking

Our example is based on a

pallet racking installation with

6 racking runs, each providing

12 pallet positions per storage

level. There are 4 storage levels

in total, including the floor level.

The layout plan alone already

shows that the gain in storage

surface is considerable.

Comparison

Apart from the fact that drive-in

pallet storage requires less

floor surface, the upright

projection demonstrates a

further gain in storage volume.

Drive-in racking allows to store

several pallets in depth.Similar to block storage, this

possibility provides an optimum

utilisation of floor space and

storage volume.

However, loading and retrieval

should be subject to a certain

storage cycle.

This type of storage is chosen

for pressure sensitive goods or

unstable storage units which

are stored in big quantities.

The range of products stored

in drive-in racking is small to

medium-sized and has a low

picking frequency.

This storage solution is ideal

for a small pallet turnover and

favours an employment as

seasonal store.

Drive-in racking

storage according to thefirst in last out principle

saves floor space

optimum volumeutilisation

very economic

pallet storage


16/2017

www.nbss.in

General advantages of drive-in racking

Specific advantages of NBSS drive-in racking

Pallet without overhanging load

hook-in bracket

Pallet with overhanging load

bolt-on bracket

Front view of a storage lane

Brackets with pallet support rail

- compact storage

- no pressure damage

- safe storage of pallets with unstable loads

- high volume utilisation due to compact storage

frames are the same as those used for the well established

BITO pallet racking system

brackets to hold pallet support rails can be adjusted in75 mm increments

robust pallet support rails

hook-in brackets allow easy and fast assembly without bolts(suited for pallets without overhanging loads)

pallets are safely guided by the sloping sides of the support rails

diagonal bracing provides for high racking rigidity

all parts have a high quality galvanised surface

Loading and retrieval in

drive-in racking is done with a

front stacker with a maximummast width of 950 mm to allow

entrance of the service vehicle

into the lanes.


17/2018


very good surface/height utilisation ratio

optimum utilisation of storage volume

simultaneous order picking on several tiers

good height utilisation multiplies availablestorage space

Information

Multi-tier shelvingand racking/Mezzanine floor system

Single tier installation with

a mezzanine floor on top

Two tier installation

Three tier installation


is mainly used for storage andorder picking of non-palletised

goods, bins, cartons or other

storage units containing small

parts and components and for

bulk storage.


helps to increase storage effi-

ciency by making full use of the

available floor surface and sto-

rage volume. A good utilisation

of the warehouse height leads

to reduced order processing

times as additional tiers allow toset up further storage and order

picking installations, thus crea-

ting extra room for manu-factu-

ring, assembly or office areas.

Stairs and/or lifts connect the

walkways/aisles on different

tiers.


18/2019

www.nbss.in

General advantages ofmulti-tier shelving and racking

utilisation of storage volume can be increased by up to 100 %

high degree of floor surface utilisation

simultaneous order picking on several tiers

additional floor space is gained for storage and assembly

Specific advantages of NBSSmulti-tier shelving and racking

boltless assembly of all basic components

full length frames no joining plates required

stiffening beams and additional cross bracing provide for ahigh load capacity and give structural safety to all bays

boltless adjustment of all shelves allows flexible positioningof levels

safe and convenient stairways secured by railing

useful equipment and accessories

galvanised surface finish(epoxy-coating upon request)

Multi-tier boltless shelving installation

Multi-tier carton live storage installation

Multi-tier pallet live storage installationMezzanine floor system


19/2020


Information

Static shelving Mobile shelving Comparison

Our example compares a static

shelving installation used for

file storage with a mobile shel-

ving installation.

Racking row dimensions and

thus storage capacity are the

same.

Installation data:

1 starter bay + 5 extension bays

Total length: 6,098 mm

Shelving depth: 324 / 624 mm

Useable depth: 300 / 2 x 300

mm

Shelving height: 2,200 mm

Aisle width: 750 mm

Storage capacity: app. 6,000 files

(DIN A4)

Configuration:

2 static single rows (single sided use)

6 static double rows (double sided use)

Space requirement: 9,650 x 6,100 mm

Floor space utilisation: 45 %

Configuration:

2 static single rows (single sided use)

6 mobile double rows (double sided use)

Space requirement: 5,300 x 6,100 mm

Floor space gained: 45 %Floor space utilisation: 85 %

The floor space gained can be

used to increase storage capa-

city or it can be employed for a

different purpose!

No further utilisation of floor space possible!

Mobile shelving and racking isbased on the same components as

static shelving, cantilever or pallet

racking.Mounted onto light or

heavy duty base units which can be

moved in parallel direction to each

other, the system only requires one

aisle to provide access to all items

on stock.

Depending on the system, storage

capacity increases between 100 %

and 180 % respectively floor space

occupation reduces by up to 50 %.

Mobile shelving and racking is

therefore ideal for limited space

applications and in cases in which

the construction of a new ware-

house is not possible or is not in-

tended. Moreover, the modular

design of NBSS mobile installations

allows future extension.

If a new warehouse is to be

constructed, investment costs are

lower as less storage space is

required for the same number of

stocked items.

Mobileshelving and racking

space saving compact pallet storage

less warehouse surface occupied

optimum volume utilisation

storage according to the

first in last out principle


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www.nbss.in

General advantages of mobile shelving and racking

economic storage

higher floor surface utilisation

increased storage capacity

improved overview of all product lines on stock

reduction of floor space costs as compared to static storage

increase of storage capacity

of up to 180 % over static solutions


low cost solution

base units accept different types of shelving or racking

up to 50 % less floor space occupied direct access to all items

effortless manual operation with push handles or cranks

electrical operation for load capacities as of 5,000 kg per base unit

(in compliance with the latest accident prevention and insurance

regulations)

Mobile shelving boltless shelving system

Mobile cantilever racking

Documents

Katalog NBSS Seite Einzel 02-21