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© 2
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KOSTAL-Änd.-Nr.:ECI no.:
Vorabinformation zu einer ÄnderungProduct / Process Change Notification
C0088474_5
Kunde: / Customer: TTI Datum: / Date: 10/1/2018
Pos. Bezeichnung / DescriptionArtikel-Nr. KOSTAL /
KOSTAL part no.Artikel-Nr. Kunde / Customer part no.
KOSTALIndex
Kunde ÄI / Customer RL
1 Socket Housing 16way LKS1.5 SWS 9430010 9430010 2
2 Socket Housing 20way LKS1.5 SWS 9432001 9432001 5
3 Socket Housing 20way LKS1.5 SWS 9432091 9432091 0
4
C0088474/5 / KVD / 18.09.2018 Slide 2
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Agenda
1. Affected parts2. Reason for change3. Change description4. Description change details 094300105. Description change details 09432001 6. Description change details 094320917. Affected documents8. PPAP documents9. Time schedule 10. Contact / approval
C0088474/5 / KVD / 18.09.2018 Slide 3
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1. Affected parts
Change Part description Current P/N New P/NCurrentindex
Newindex
OEMCurrent
OEM P/N New
OEM P/N
CurrentOEMindex
NewOEMindex
C0088474Socket housing 16way LKS 1,5 SWSneutral
09430010 no change 2 3Daimler
ZFDB 0285452026ZF 0501208357
no change 2 3
C0088475Socket housing 20way LKS 1,5 SWScoding A neutral
09432001 no change 5 6BMW
ZFBMW 1433183ZF 0501316202
no change 0 1
C0088475Socket housing 20way LKS 1,5 SWScoding A neutral
09432091change to9432001
(except of Ford)
0 - (Ford) (FD 7M5T14A464DNA000) (no change) (0) -
C0088475Socket housing 20pol. LKS 1,5 SWScoding B neutral
10103202 no change 0 1 ZF ZF 0501331081 no change 0 1
C0088474/5 / KVD / 18.09.2018 Slide 4
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2. Reason for change
� Replacement tools
� Technical improvement as part of the continuous improvement process
� Discontinuation of the article 09432091 please see PTN 20180910 (does not apply to Ford)
C0088474/5 / KVD / 18.09.2018 Slide 5
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3. Change description
� Replacement toolsDue to reach of the endurance time we need a replacement tool for the contact carrier, the secondary lock and the bajonet ring of the socket housing 16/20way LKS 1,5 SWS.
� Technical improvement as part of the continuous improvement process
� The material of the bayonet ring changes from PA66T-GF30 to PA66T-GF25 for laser marking ability.
� To ensure a better visual differentiation the secondary locking`s colour changes to magenta.
� No change to fit, form or function of the articles.
� The article 09432091 will be replaced by 09432001 (does not apply to Ford). For further details please see PTN 20180910.
� Drawing changeThe neutral drawings were adapted accordingly.
� The change will be implemented on 01.05.2019.
C0088474/5 / KVD / 18.09.2018 Slide 6
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4. Description change details 09430010
1x lip seal
1x bayonet ring:change of the material fromPA6/6T-GF30 to PA6/6T-GF25 to ensure laser marking
1x secondary lock: change of the colour, black to magenta
1x contact carrier
� Article:
� OEM: generic variant
� Coding A
� Changes:
� Change of colour secondary lock to magenta
� Change of material for the bayonet ring for laser marking
� Laser marking see picture
C0088474/5 / KVD / 18.09.2018 Slide 7
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4. Description change details 09430010
� New markings 16way
KOSTAL Part number
Date of assembly, additionally the OK marking for the EOL-Test
Arrows to show the correct pre-lock position of the bayonet ring to the contact carrier. This supports the worker at the assembly lines.
C0088474/5 / KVD / 18.09.2018 Slide 8
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4. Description change details 09430010
� Arrows for pre-locked position 16way
The bayonet ring is in its pre-locked position.Both arrows are aligned.
The bayonet ring is not in its pre-locked position. Both arrows are not aligned.
C0088474/5 / KVD / 18.09.2018 Slide 9
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5. Description change details 09432001
� Article:
� OEM: generic variant
� Coding A
� Changes:
� Change of colour secondary lock to magenta
� Change of material for the bayonet ring for laser marking
� Laser marking see picture
1x lip seal
1x bayonet ring:change of the material fromPA6/6T-GF30 to PA6/6T-GF25 to ensure laser marking
1x secondary lock: change of the color, natural to magenta
1x contact carrier
C0088474/5 / KVD / 18.09.2018 Slide 10
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5. Description change details 09432001
� New markings 20way code A
KOSTAL Part number
Date of assembly, additionally the OK marking for the EOL-Test
Arrows to show the correct pre-lock position of the bayonet ring to the contact carrier. This supports the worker at the assembly lines.
C0088474/5 / KVD / 18.09.2018 Slide 11
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5. Description change details 09432001
� Arrows for pre-locked position 20way coding A
The bayonet ring is in its pre-locked position.Both arrows are aligned.
The bayonet ring is not in its pre-locked position. Both arrows are not aligned.
C0088474/5 / KVD / 18.09.2018 Slide 12
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6. Description change details 09432091
� Article:
� OEM: generic variant
� Coding A
� Changes:
� Variant will be replaced by the compatible variant 09432001 Coding A (does not apply to Ford)
� Discontinuation of the article 09432091 please see PTN 20180910
� Refer to changes of 09432001
C0088474/5 / KVD / 18.09.2018 Slide 13
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� Neutral drawing 16way: 10007165
� Neutral drawing 20way: 10037325
9. Affected documents
C0088474/5 / KVD / 18.09.2018 Slide 14
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� VDA / PPAP cover sheet
� marked drawing
� dimensional results
� material test results
� cover sheet PFMEA
� control plan
� machine capability (cmk)
� lab scope
� Process flow chart
� IMDS Entry
� performance test results according LV214 (acc. named PG tests)
� certificate TS16949
10. PPAP documents
C0088474/5 / KVD / 18.09.2018 Slide 15
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11. Time schedule
� PPAP: as of cw 38/2018
� Samples: available immediately upon request
� Initial delivery of first modified parts: as of 01.05.2019
C0088474/5 / KVD / 18.09.2018 Slide 16
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d.Technical questions for changing
� Inside Sales:Laura McLaren, [email protected]
Susan Booterbaugh, [email protected]
� Quality:Jeremy Carpenter, [email protected]
� Inside Sales ManagerLaura Torres, [email protected]
Approval
Please inform us if there are objections regarding the planned delivery date or if you need samples. Failing response during the next 14 days after reception will be evaluated as approved. Please contact the above mentioned persons, if there are any further question.
12. Contact
Kunde: / Customer: Datum: / Date:
Pos.KOSTAL
IndexKunde ÄI /
Customer RL
1 0 -
In KW / In cw :
In KW / In cw :
PTN-Nr.:PTN no.: Vorabinformation zu einem Produktauslauf
Product Termination NotificationPTN 20180910TTI 10/1/2018
Weitere Artikel siehe Anlage / Further parts see attachment
Änderungsgrund:Reason for change :
Sonstige / Bemerkung:Others / Note:
Bezeichnung / DescriptionArtikel-Nr. KOSTAL /
KOSTAL part no.Artikel-Nr. Kunde / Customer part no.
Buchsengehäuse .LKS 1,5 20 pol. ELA /
Socket housing .LKS 1,5 20 way SWS9432091 9432091
Alternativen vorhanden:Alternative available:
This PTN does not apply to Ford!
Geplante Lieferung erster geänderter Teile:Planned initial delivery of first modified parts:
Anlage / Attachment
With this PTN we would like to inform you about
changes on the 20way socket housing LKS 1,5
SWS neutral variant A.
In the course of change C0088474/5 the above
mentioned Kostal article 09432091 will be
replaced by 09432001 to deadline 01.05.2018.
This does not apply to Ford.
For further information please see presentation
attached for change C0088474/5.
PCN C0088474_5 presentation
Wir bitten Sie um Information, ob Ihrerseits gegen den o. g. Termin Bedenken bestehen und ob Sie Muster benötigen. Falls wir innerhalb von 14 Tagen nach Erhalt keine Rückmeldung erhalten, gehen wir von Ihrer Zustimmung aus.Bei Rückfragen wenden Sie sich bitte an den für Sie zuständigen Vertriebsmitarbeiter.Please inform us if there are objections regarding the planned delivery date or if you need samples. Failing response during the next 14 days after reception will be evaluated as approved. Please contact our sales person, if there are any further question.
Änderungstyp: / Type of change:
Skizze: / Sketch:
PPAP erforderlich:PPAP required:
38/2018
5/1/2019���������� ��� ����������������
����������������� � �� !�"�� ��#�$��"��!�%&'()*(���������� +� $�� � �%&'() ��#�� ! �� $���%&'()*(���������� ,����-!$�� � �%&'() ��#�� ! .����/!$��+�-�"��!�!$�� � +�/�"��!�!$��1a) Zum Stichtag / Change to deadline
1b) Mit Abgleich (s. Beschreibung) / With matching, see description
2 ) Einfließend / Running change
3 ) Dokumentenänderung / Document change
Ja / Yes
Nein / No
Ja / Yes
Nein / No
FB-Nr. 7602 10 15 PTN 20180910 KKS A.XLSX