Severin Final

8/18/2019 Severin Final

1/26

Questionnaire for manufacturer qualification according to

- Pressure Equipment Directive 97/23/EC Annex I, Paragraph 4.3

in connection with AD 2000-Merkblatt HP 0 / TRD 201

- EN 13480 – EN 13445 – EN 12952 – EN 12953

- EN ISO 3834-2 - EN ISO 3834-3

Page 1 of 13

Reference/Inspection No.

- strike out not applicable parts

- please add supplementary description on a separate page, if the place in the question list is not suff icient

3.06 -Questionnaire_AD_2000-HP0_ISO_3834_en 05.2004

Application of the Manufacturer

Applicant Name: SC ENERGOMONTAJ SA BUCHAREST

Branch DROBETA TURNU SEVERIN

Address: Village Halanga , District Mehedinti , zip code 227297

Plant / Department / Production Place: Village Halanga , DistrictMehedinti

- Telephone No.: 0040 (0252) 32 11 44; 30 62 32; 0745-10 25 42

- Fax No.:0252/321144

- Internet:` www.saem.ro; www.saemdrobeta.go.ro

- E-mail: [email protected]

Initial / Renewed / Supplementary Manufacturer Qualification according to

AD 2000-Merkblatt HP 0 / HP 100 R / TRD 201 / EN ISO 3834-2 / EN ISO 3834-3

EN 13480 – EN 13445 – EN 12952 – EN 12953

Statements in the forms of this questionnaire are certified to be correct.

Date:07.06.2012

Stamp,Signature of Corporate Management:

Note: This questionnaire is valid for the qualification of pressure equipment manufacturers in accordancewith Pressure Equipment Directive (PED) in connection with AD 2000-Rules.In case that other technical regulations or standards (e.g. EN 13445) instead of AD 2000 are used,you should refer to their respective paragraphs.


2/26




- EN 13480 – EN 13445 – EN 12952 – EN 12953

- EN ISO 3834-2 - EN ISO 3834-3

Page 2 of 13


1 General firm’s data Description Evaluation /Remarks




1.1 Responsible contactperson for TÜV

VOICA GHEORGHE-Quality Assurance Reprezentative

1.2 Responsible person ofQualiy Assurance (QA)

Staff of QA

-

-

MURGILA SORIN - Quality Assurance

1.3 General manager

Production manager

FIRUTI ION

TUCULANU CRISTIAN

1.4 Organization

- please add an actualorganization chart Organization chart is attached.

1.5 Number of employees

- Administration

- Production

31

159

1.6 Working area (approx.)

roofed / roofless

- for Manufacturing

- for Storage

2800 / 10.00 mp

450 / 2650 mp


3/26




- EN 13480 – EN 13445 – EN 12952 – EN 12953

- EN ISO 3834-2 - EN ISO 3834-3

Page 3 of 13


1 General firm’s data Description Evaluation /Remarks




1.7 Total production scope(including non-PED items) -----

Manufacturing and erection for steam boilers, tanks, piping

lines, hydromechanical equipment, welding steel

structures and other parts of above installation

1.8 Production scope whichshall be examined---

-

Steel structures according EN 1090-2

Metallic industrial piping according series of standards EN

13480

Water-tube boilers according series of standards EN 12952

Shell boilers according series of standards EN 12953

Unfired pressure vessel according series of standards EN 13445

1.9 Manufactured products inthe scope of PressureEquipment Directive97/237EC (PED),

Manufacturing acc. tomodule

Product

Boilers, vessels and pipes

Category

IV

Module

G

1.10 Parent metals(Groups according to

CR ISO 15608)

1.1 ; 1.2 ; 1.3 ; 1.4 ; 2 ;3; 4 ; 5 ; 6 ; 7 ; 8 ; 9.1 ; 9.2 ; 9.3 ; 10

1.11 Welding processes used(EN 24063)

111 ; 135 ; 141 ; 141+111

1.12 Max. dimensions of theproducts

Wall thickness (welded):100 mm

Diameter: 40.000 mm

Length:25 m

Weight: 60 t


4/26




- EN 13480 – EN 13445 – EN 12952 – EN 12953

- EN ISO 3834-2 - EN ISO 3834-3

Page 4 of 13

Reference/Inspection No.:

2 Quality requirements acc. to EN ISO 3834-2 / -3

Element Par. of

Stand-

ards

see also Description Evaluation/

Remarks




Contract review

Are procedures forcontract reviewrealized?

What items /requirements areconsidered at contractreview?

5.2PO –SAEM -

01

IO – 001

Form 1 of

IO-001

Operational procedure : Contract review

Operational instruction : Review of requirement and

Technical review

Checklist , includes the following :

Products standards ; manufacture’s ability to satisfy

requieements

E.g. to be clearly defined:

application standard / technical regulation

suplimentary specified requirements (structure, corrosion resistance, specification for the welding process, non-destructive testing, heat treatment, type of recognized welding process and personnel,involving of an independent inspection body)

measures against climate influences

How are the proce-dures for contract re-view documented?

Are all necessary tech.regulations/standardsavailable and known?

Are procedures forhandling changes andupdates defined?

Form 1 of

IO-001

Form 2 of

of IO-001

Form AC-F-01 :

IO - 003

Checklist

L ist of applicable external documents , all technical

regulations and standards are available,

Entire staff is trained on these requirements

Operational instruction : Control changes

Design review

Are procedures fordesign reviewrealized?

What aspects areconsidered at design

review?

5.3PO –SAEM -

02

Operational procedure : Design control

Specifications for parent metals ; welding

consumables, welding procedure specification ;

procedure of termal treatments , welding growes and

sequence, accessibility of welds, quality and

acceptance criteria for welds

e.g: specifications for parent metals and welding consumables, welding sequence, accessibility of welds,

quality and acceptance criteria for welds (HP 5/1, EN ISO 5817)

How are theprocedures for designreview documented?

Form 1 of

PO –

SAEM -

02

Checklist


5/26




- EN 13480 – EN 13445 – EN 12952 – EN 12953

- EN ISO 3834-2 - EN ISO 3834-3

Page 5 of 13



Element Par. of

Stand-

ards


Remarks




Sub-contracting

What measures aretaken to ensure, thatthe sub-contractorscomply with the qualityrequirements of thisstandard?

6PO –SAEM -

06

Operational procedure : Evaluating suppliers

- selection of subcontractors (audit for suitability )

- is informed the manufacturer about all

requirements

- to be supplied with all relevant specifications /

standards/ codes

- are reviewed and approved sub-contractors

documents : Working procedures , Quality Plan

and

Inspection and testing plan ( ITP )

- setting ( in IPT ) Hold or Withnes point and participation of inspection or test

- product audit

The sub-contractor has

- to be informed by the manufacturer about all requirements

- to be supplied with all relevant specifications / standards/ codes- to be aidited and controlled by the manufacturer

- to document all activities and procedures

Welders and welding

operators

How is it ensured, that

only approved weldersare assigned forwelding production?

7.2 AD 2000-HP 3

TRD 201,encl. 2

EN 287

EN ISO9606

EN 1418

VdTÜV-Mbl. 1164

Only responsible welding coordinator distributesthe welders

Check point in inspection and testing plan forverification of certificates suitability and validity

List of welders (with explicit range of weldingsuitability according calification certificate ) is atResponsible work

See enclosure 1.

e.g. approval certificates available on site, list of welders

Welding

coordination

personnel

for planning andsupervising the

welding production

7.3 EN ISO14731

AD 2000-HP3

See enclosure 2.

The qualification (education in welding technology) of the welding coordination personnel has to be suitable forthe intended production scope.

Non-destructive

testing personnel

8.2 EN 473

AD 2000-HP4

See enclosure 3


6/26




- EN 13480 – EN 13445 – EN 12952 – EN 12953

- EN ISO 3834-2 - EN ISO 3834-3

Page 6 of 13



Element Par. of

Stand-

ards


Remarks




Personnel for quality

control and other

inspections

Which personnel areresponsible for theother inspections(e.g. destructive andvisual inspections,monitoring and

controlling of heattreatment)?

8.1 PS -SAEM-01

Operational procedure : Process control

1 )Destructive test at

Destructive laborator – laboratory of SC

Energomontaj SA Bucharest

2 ) Visual inspection

- Copaceanu Costel

- Moraru Iustinian

- Murgu Gheorghe

3 ) Monitoring and controlling welding process and

heat treatment- Copaceanu Costel

- Murgila Sorin

Description of

manufacturing and

testing facilities

9.1

9.2See enclosure 4

Suitability of

equipment

What is taken toensure, that theequipment is adequate

for the applicationconcerned?

9.3 IO - 002

IO – 001

Operational instruction : Production planning

Check availability and adequacy ( at Contract review

and Technical review and Production planning) of

equipment and maintenance time before the strat of

production

There are record maintenance

New equipment

What measures aretaken after installationof new or refurbishedequipment?

(only applicable toEN ISO 3834-2)

9.4

PO - 07

F-07-07

Operational procedure : Maintenance of equipment

Testing for proper function according with Technical

manual of equipments

Form PO-07 ; Testing and commissioning equipment

Maintenance

Are there documentedplans for maintenanceof equipment forproduction andtesting?

(only applicable toEN ISO 3834-2)

9.5

PO-07

F-07-05 Form PO-07 ; Plans for maintenance ofequipment


7/26




- EN 13480 – EN 13445 – EN 12952 – EN 12953

- EN ISO 3834-2 - EN ISO 3834-3

Page 7 of 13



Element Par. of

Stand-

ards


Remarks




Calibration and

validation of

measuring,

surveillance and

testing equipment

Which methods areperformed for cali-bration of equipment?

(kind of equipment, calibration

authority, calibration intervals,marking, documentation)

16 DVS-Mbl.0714,

IO – 004

EN ISO17662

EN

50504

DVS-Mbl.3009

EN ISO3834-5

Operational instruction : Calibration, verification and

validation equipment for welding and ancillary

activities

Essential parameters are tested / calibrated for

welding equipment ( current , voltage , wire speed ,

shielding gaz flow ) according techical manual of

echipment .

Calibration intervals : after repair and according

Mentenance plans ( at one year )

Each calibrated equipment is labeled

,, Calibrated , expire on .... “

Calibration procces is recorded

Production plan

Which criteria aredefined for production

planning?

10.1 PC-TS-xx

PCCVI –

TS - xx

Quality Plan – Turnu Severin – serial number

Inspection and Testing Plan - Turnu Severin –

serial number

Specification for manufacturing and erectionWork procedures,

Equipment suitability

Inspection procedures

Welding procedure

specification (WPS)

Are there WPS for thewelding production?

(applicable only forEN ISO 3834-2;or EN ISO 3834-3 inconjunction with AD 2000-

HP2/1 /TRD)

10.2 EN ISO15609-1

AD 2000-HP 2/1

TRD 201,encl. 1

Yes

See enclosure 5.


8/26




- EN 13480 – EN 13445 – EN 12952 – EN 12953

- EN ISO 3834-2 - EN ISO 3834-3

Page 8 of 13



Element Par. of

Stand-

ards


Remarks




Welding procedure

approval

Acc. to which part ofEN ISO 15610 to16620 are the weldingprocedures approved?

- for the manufactureacc. to AD 2000-HP0/ TRD 201:

- for the manufactureacc. to other rules:

Are othermanufacturingprocedures alsoapproved(e.g. forming)?

If applicable, acc. towhich rules/standards?

10.3 EN ISO15610 -15620

AD 2000-HP 2/1

TRD 201,Enclosure1

Welding procedures are approved / qualifiedaccording following standards

See enclosure 5.

- EN ISO 15614-1

For mettalic construction

- EN ISO 15613 ;

- EN ISO 15612 ;

- EN ISO 15611 ;

- EN ISO 15610 ;

No

No

Work instructions

Are there alsoadditional workinstructions besideWPS?

How is it ensured, thatthese instructionsinclude all necessarywelding parametersand are in accordance

with the WPS?

10.4POS-01-

SAEM

PL-01-

SAEM

PL-08-

SAEM

PL-14-

SAEM

PL-21

Operational procedure :

The general procedure of welding

Operational instructions :

Preheating and heat treatment procedure for welding

The procedure for storage, handling and distribution

of materials welding

The procedure for monitoring qualitative and semi-quantitative analysis of metal

Reconditioning of fusion welded joints

Additional instructions for WPS

Instruction are developed by Welding coordinator


9/26




- EN 13480 – EN 13445 – EN 12952 – EN 12953

- EN ISO 3834-2 - EN ISO 3834-3

Page 9 of 13



Element Par. of

Stand-

ards


Remarks




Documentationof the weldingprocedures

Which procedures doexist for qualityrelevant documents?

Who is responsible forestablishment and

maintenance ofdocuments (e.g. WPS,welding procedure,approval records,welders approvalcertificates)?

10.5

PS -

SAEM –

02

Quality system procedure : Control of documents

Chief of welding and substitute

Welding coordinator and substitute

Storage and

handling of filler

metals

Which documentedinstructions exist forstorage, if applicable

for rebaking andhandling of fillermetals to avoiddamage?

Are the supplier’srecommendations forprocessing available?

Is batch testing of filler

metals performed?(only applicable for

EN ISO 3834-2 and, ifstated, in the contract/specification)

11

PL-08

SAEMThe procedure for storage, handling and distribution

of materials welding

Yes , technical data shet or welding consumable

catalog ( handbook ) is consulted , also

supplier ’s recomandation at package

Only if required.


10/26




- EN 13480 – EN 13445 – EN 12952 – EN 12953

- EN ISO 3834-2 - EN ISO 3834-3

Page 10 of 13



Element Par. of

Stand-

ards


Remarks




Storage of parent

metals

What measures aretaken to preventadversely effects (e.g.damage, oxidation,soiling, loss ofmarking)?

12PO –

SAEM-05

PO –

SAEM-08

IO-005

Handling, storage, packaging, preservation

Delivery

Identification and traceability.

Periodic checking of the conditions of storage

Post-weld heat

treatment

Which specificationsfor performance of anypost-weld heattreatment exist?Which influentialvariables areconsidered?

12 ISO/TR17663

PL – 01

- SAEM

Preheating for welding procedure and heat

treatment.

The compatibility with parent metals, welded joints

and construction as well as the accordance with the

application standard / code is considered.

The compatibility with parent metals, welded joints and construction as well as the accordance with the

application standard / code have to be considered.

How frequently / bywhom is the heattreatment processchecked?

PL – 01

- SAEM

According with the Procedure for preheat of

welding and heat treatment.

How is the process ofheat treatmentdocumented?

Form of

PL-01-

SAEM

AC – F -

52

Form ofPOS-01-

SAEM

AC-F-13

Report of preheating and / or thermal treatment

by flame

Weld card

Diagram

Re-traceability of the heat treatment process is necessary .


11/26




- EN 13480 – EN 13445 – EN 12952 – EN 12953

- EN ISO 3834-2 - EN ISO 3834-3

Page 11 of 13



Element Par. of

Stand-

ards


Remarks




Welding related

inspection and

testing,

General

14.1 Inspection and testing are scheduled based on theproject requirements and the applicable productstandards,type of inspection, extension, time andlocation are specified in the inspection and testingplan.

Welding related

inspection and

testing, before

welding

What kind ofinspections areperformed?

14.2EN 287,

EN ISO

15609

WPS

POS-01-

SAEM

- welders ( check if qualification certificate covers the

range of welding works )

- WPS , qualifications ( and approved if required ) ,

product standard requirements and other aplicable

rules

- shape preparation cleaninf and fit-up joint acc. WPS

- safety , health and working environment

- suitability of equipments and tools

e.g.: suitability and validity of:

- welders and welding operators approval test certificates- welding procedure approvals, if required

- welding procedure qualifications (WPS)

joint preparation

suitability of working conditions including evironment (air draught, temperature, special measures formanufacturing of ferritic/austenitic steels etc.)

Welding related

inspection and

testing, during

welding


14.3WPS

POS-1-SAEM

PL – 07-

SAEM

The general procedure of welding

Welding visual inspection procedure

- compliance parameters and requirements of WPS

- cleaning, shape or runs and lyers, back gouging

- correct use and handling of filler metals

- inspection (check of distortion, dimensions)

e.g.: control and, if necessary, documentation of

- welding parameters and preheating / interpass temperature

- cleaning, shape or runs and lyers, back gouging

- correct use and handling of filler metals

- any intermediate inspection (check of distortion, dimensions)


12/26




- EN 13480 – EN 13445 – EN 12952 – EN 12953

- EN ISO 3834-2 - EN ISO 3834-3

Page 12 of 13



Element Par. of

Stand-

ards


Remarks




Welding related

inspection and

testing, after welding


14.4PL-06

PL-07

PLL-02

PLL-05

PL-05

PLL-12

PLL-15

PL-100

PL-106

PL-125 PL-09

Procedures for:- visual inspection

Procedures for:- nondestructive tests:

Procedures for:- hardness control

e.g.: - visual inspection

- destructive and non-destructive tests,

- inspection of surface treatment (grinding, pickling etc.)

Inspection and test

status

How is the manufac-turing and inspectionstatus of the productindicated?

14.5 PCCVIInspection and testing Plan

in signatures when the surgery is complete in

inspection and testing plan

by use of routing card,

e.g.: by use of routing card, production and inspection sequence plan with production related items

Non-conformities

and corrective action

Which measures forcontrol of non-con-forming products aredefined?(e.g. procedures forseparate storage,repair and/or

rectification includingreinspection)

What measures areassigned in order toidentify and eliminatecauses of non-conformities

(EN ISO 3834-2)

15

PS-SAEM

- 06

PL – 21

SAEM

PS -

SAEM -

07

Quality system procedure :

Control of non-compliant product

Operational instruction :

Reconditioning of fusion welded joints


Corective actions


13/26




- EN 13480 – EN 13445 – EN 12952 – EN 12953

- EN ISO 3834-2 - EN ISO 3834-3

Page 13 of 13



Element Par. of

Stand-

ards


Remarks




Identification and

traceabilitythroughout the manu-facturing process

Which procedures aredefined for identifi-cation and traceabilityof semifinishedproducts, welding

consumables, weldseams (incl. repairs)and products?

17 HP 0,Para. 4

PO -SAEM -08

IO-005

Operational procedure : Identification and traceability

Operational instruction : Identification and

traceability

Responsible personnelfor markshift ofmaterials

See enclosure 6.

Which documentationfor traceability of thewelding operations isdefined?

AC – F -013

Form of POS- 01 SAEM : Weld card

Quality records

Which records,certificates, approvalsare defined?

Who is responsible forthe establishment ofquality records?

Which procedures aredefined for cases ofnon-conformities?

What is the minimumperiod of retaining thequality records?

18

PS –SAEM -02

PS -

SAEM -06

Quality system procedure : According to the manual quality ,

quality control plan , inspection and testing plan

Quality assurance responsible


Control of nonconforming product

According to law and contractual provisions


14/26




- EN 13480 – EN 13445 – EN 12952 – EN 12953

- EN ISO 3834-2 - EN ISO 3834-3

Enclosure 1 Page 1 of 1



1 Welder

1.1 Manual welders

(incl. welders for semimechanized welding processes, e.g. 131, 135, 136)

Total number:15

Examination group acc. EN 287-1 (steel) Number of qualified / approved welders

1.1,1.2,1.4. ( 111 )

1.1,1.2,1.4. ( 135 )

1.1,1.2,1.3,1.4,2,3,4,5,6,7,8,9.1,11.(141)

1.1,1.2,1.3,1.4,2,3,4,5,6,7,8,9.1,11.(141+111)

8,9.2’9.3,10.(141+111)

Examination group acc. EN ISO 9606-2 (Aluminium)

14

11

5

5

4

See attashed table – Encloseure 8

Number of qualified / approved welders

acc. to other standards: Number of qualified / approved welders

1.2 Personnel for mechanized welding (with travelling carriage (e.g. 121), Orbit, Robot)qualified in accordance with AD 2000-HP 2/1 - HP 5/2 - TRD 201 - EN 1418

Welding process Parent metal Number of operators


15/26




- EN 13480 – EN 13445 – EN 12952 – EN 12953

- EN ISO 3834-2 - EN ISO 3834-3




1 Are welding and testing supervision performed by the same person? yes , same person(please indicate)

2 Welding coordinator

Name:Copăceanu Costel

Education in welding technology as (title): Welding Equipment and technology

at: Technical University of Timisoara

finished on (date):1994

EWE / IWE ASR CERTPERS SRL TIMISOARA

Experience in welding:17 years

employed at: SAEM D robeta Turnu Sever in as: Welding responsible from1995 till:present

Position: Welding coordinator

Range of responsability:According to EN ISO 14731

Substitute for the welding coordinator

Name: Murgilă Sorin

Education in welding technology (title): Welding Equipment and technology

at:Technical University of Timisoara

finished on (date):1995

Experience in welding:16 years

employed at: SAEM Drobeta Turnu Severin Quality assurance and Quality control from: 1996 till: present

Range of responsability: According to EN ISO 14731

please enclose certificates about welding technology education


16/26




- EN 13480 – EN 13445 – EN 12952 – EN 12953

- EN ISO 3834-2 - EN ISO 3834-3




3 Supervisor for NonDestructive Testing (NDT)

Name: Copaceanu Costel Stamp and

Signature:

Education in NDT as (title/level):ISIM Timisoara Certificate EN 473issued by ISIM Timisoara

at:

finished on (date):2008 Level:2

Experience NDT:5 years

employed at: SAEM Drobeta Turnu Sever in

operator

from:2002

till:

present

:

Range of responsibility: Responsible for the non-destructive examination

Substitute of the supervisor for NDT

Name: MURGU PAVEL Stamp and

Signature:

Education in NDT as (title):

Nondestructive flaw Center ISSUED training and specialization by: issued by:

professionals in the nuclear field during

at:31.01.1994-29.04.1994

finsihed on (date):

Experience in NDT: 17 years

employed at: SAEM Drobeta Turnu Sever in operator from:1995 till: present :

Position: Substitute of NDT chief laboratory

Range of responsability: Responsible for the non-destructive examination

please enclose EN 473 certificates


17/26




- EN 13480 – EN 13445 – EN 12952 – EN 12953

- EN ISO 3834-2 - EN ISO 3834-3




4 List of personnel for NDT

Testing process Name Level

acc. EN 473

Visual test(VT)

Copaceanu Costel

Moraru Iustinian

2

Dye penetrant test(PT)

Copaceanu Costel

Murgu Pavel

Neagoe Toma

Zaharia Ionel

2

Magnetic particle test(MT)

Copaceanu Costel

Murgu Pavel

Neagoe Toma

Zaharia Ionel

2

Radiographic test(RT)

Copaceanu Costel

Murgru Pavel

Neagoe Toma

Zaharia Ionel

2

Ultrasonic test(UT)

Copaceanu Costel

Murgu Pavel

Neagoe Toma

Zaharia Ionel

2


18/26




- EN 13480 – EN 13445 – EN 12952 – EN 12953

- EN ISO 3834-2 - EN ISO 3834-3




1 Processing machines

1.1 Bending mills

Quantity Bending length Kind of related heating equipment3 pieces 3000 mm -

Wall thickness range for rolling(depending on diameter)

cold: 2 mm; hot: 10 mm

1.2 Bending presses

Quantity Force max. Kind of related heating equipment1 pieces 200 daN -

Wall thickness range for pressing

cold: 10 mm; hot: 20 mm

1.3 Other equipment for forming

Kind Quantity RemarksBending presses 1 pieces (1-8) mm

1.4 Equipment for surface treatment and finishing

Kind of treatment Quantity(e.g. pickling, sand blasting, grinding, polishing)

Sand blastingGrinding

2 pices25 pieces

1.5 Plate shears

Quantity:3 pieces

Thickness range for cutting for ferritic steel: 15 mm; austenitic steel: 10 mm

1.6 Equipment for thermal cutting

Kind and quantity: CNC oxyfuel - 1 pieces

for ferritic steel: 25 mm for austenitic steel:15

1.7 Devices for handlingRollers Quantity max. load capacity Kind of drive

1. Muffles 2 60 t

Positioners Quantity max. load capacity Kind of drive

Other equipment:

Kind Quantity max. load capacity Kind of drive


19/26




- EN 13480 – EN 13445 – EN 12952 – EN 12953

- EN ISO 3834-2 - EN ISO 3834-3




1. Traction device - high

2. Normal chain lifting device3. Pulley

4. Traveler

5. Erecting platform

20

15

513

3,2 t

6 t

10 t

20 t

0.6 t


20/26




- EN 13480 – EN 13445 – EN 12952 – EN 12953

- EN ISO 3834-2 - EN ISO 3834-3




2 Welding equipment

Kind Quantity max. CurrentGenerators 2 43 A at 230V

25 A at 400V

DC converters 23 250A

Transformers --- ---

TIG welding machines 5 250A

TIG pulse welding machines - -

Quantity max. Current

MAG/MIG welding machines 9 pieces 450

MAG/MIG pulse welding machines -

SAW welding machines -

Oxy-fuel welding equipment 2 pieces -

Further equipment(e.g. for plasma arc welding*)

Manipulators for welding machines*)

-

*) please describe on separate page

3

3.1

Drying equipment for welding consumables 15 pieces

Drying / hot storing equipment for covered electrodes 2 pieces

Kind max. Temperature (oC) Quantity

Calcined kiln and maintaining 400 oC

400 oC

100 oC

2 piece – for 30 kg.

1 piece – for 50 kg

15 pieces – for 5 kg.

3.2 Drying / hot storing equipment for flux-cored wires


3.3 Drying / hot storing equipment for flux


4 Heat treatment equipment (stationary and/or transportable)

examined acc. to AD 2000-Merkblatt HP 7 or equivalent code:

Kind and quantity of equipment *) Examination No. Date


21/26




- EN 13480 – EN 13445 – EN 12952 – EN 12953

- EN ISO 3834-2 - EN ISO 3834-3




AEG – Elotherm 120kW – 1 pieces , for local heat treatment

by induction ( 2000 Hz ) , 0 ÷ 1000 ºC ; temperatureregistation

*) please add a description of the equipment concerning: size / capacity / kind of heating / furnace atmosphere /temperature range / kind of heat treatment / quantity of thermocouples for furnace temperature andcomponent temperature / subcontractor for heat treatment (name and address)

5 Transportation devices for the assembly and transport of individual parts and components as well as for hotforming and heat treatment

Kind and quantity of transport. devices Load capacity1. Load lifting device, 4 hands = 1 piece

2. Auto crane = 1 pcs.

3. Auto crane = 1 pcs.4. Crawler Crane = 2 pcs.

5. Tower crane = 1 pcs.

6. Gantry crane = 2 pcs.

7. Electric winch = 2 pcs.

8. Slide bridge = 4 pcs.

9. Truck = 1 pcs

1. maximum load 26,5 t2. maximum load 12,5 t

3. maximum load 25 t 4. maximum load 30 t 5. maximum load 1000 tm 6. maximum load 30 t 7. maximum load 12 t 8. maximum load 10 t 9. maximum load 20 t , 250x250x1600 cm

6 Particular other manufacturing device 1. Lathe = 4 pcs.

2. Finishing machine = 3 pcs.

3. Milling machine = 2 pcs.4. Screwdriver = 4 pcs.

5. Rotary magnetic = 4 pcs.

6. Portable electric car plate chamfered = 2 pcs.

7. Band Saw = 2 pcs.

8. Chamfered pipe machines = 3 pcs

Material testing equipment (e.g. tensile, bending, impact, hardness, pellini testing machines)

Quantity and type Measuring range Class acc. toEN ISO 7500-1,EN 10002-4

By whom and howoften are the machineschecked/ calibrated(external, incompany)(ref. DIN 51220)

Special equipment(e.g. straingage,elevated temp. andlow temp. tensile testfacilities)

Re-marks

Measurement equipment (for simple devices only total number may be listed)

Quantity and type Applicable range(in general)

By whom and howoften is this equipmentchecked/calibrated

Remarks


22/26




- EN 13480 – EN 13445 – EN 12952 – EN 12953

- EN ISO 3834-2 - EN ISO 3834-3




1. TR100 Surface Roughness Tester = 1

pcs.

2. Coating thickness gauge = 1 pcs.

3. Micrometers = 5 pcs.

4. Comparator = 3pcs.

5. Nivel = 2 pcs.

6. D igital thermometer =2 pcs.

7. T emperature recorder = 2 pcs.

8. D evice to measure hardness = 1 pcs.

9 . Steel tapes = 35 pcs

10 Caliper = 10 pcs

11 Theodolite = 1pcs

12 Termohigrometer

1. Λc= 0 ÷ 2,5 mm , U=0,2%

2. 0 ÷ 1250 μm , dry film thickness

3. 0 ÷ 100 mm , 0,01 accuracy

4. 0 ÷ 10 mm , 0,01accuracy

5. 0,01 accuracy

6.( – 2 0 ÷ + 520 ) °C

7. ( 0 ÷ + 1200 ) °C

8. 780 HLD

9. 20 m ; 1mm/div

10. 800mm ; 0,05 mm/div

11. accuracy 20 ’’

12. ( -30 ÷ + 60 ) °C ; 100RH

SC METROREAL SRL

Devices for pressure test, leak test and burst test

Type and quantity Applicable range Test-medium

max. testpressure

By whom and howoften is this equipmentchecked/calibrated(e.g. manometer) *)

Remarks

1. Pressure pump = 1 piece Hidraulic Pressuretest- metalic piping- pressure vesel- boilers

water 400 bar SC METROREAL SRL

Additional remarks:

*) manometers for the testing of pressure equipment shall be calibrated


23/26




- EN 13480 – EN 13445 – EN 12952 – EN 12953

- EN ISO 3834-2 - EN ISO 3834-3




Equipment for metallographic examination (summary)

Type and Quantity (e.g. microscope) Remarks

Equipment for chemical analysis

Type and Quantity Manufacturer,year of

construction

Elements to bedetermined

Are the relevantrequirementsfor the analysisaccuracy ful-filled? *)

Remarks

*) e.g. in acc. to German manual „Handbuch für das Eisenhüttenlaboratorium“

Information about further testing equipment and testing procedures (e.g. devices for identification check, corrosion tests)Remarks

Ultrasonic test equipment (UT)

Manufacturer and type Quantity Remarks(e.g. for calibration)

1.USM 35 XS -KRAUTKRAMER

2.UT g-WM2 -KRAUTKRAMER

1

1

Kind of test probes / calibration blocks (summary)

Manufacturer and type Remarks

CALIBRATION BLOC KS = A1; A2; A3;

MSEB 4 nr. 57462;B1S nr. 57744;MWB 45-2 nr. 56921;MWB70-2 nr 56923

MWB 60-4 nr. 56928;MWB 45-4 nr. 56927;MWB 70-4 nr.56929;B4S nr. 57746

MB2S nr. 57748

Radiographic test equipment (RT) (z.B. X-ray tubes, isotope inspection equipment, linear accelerator)

Kind Quantity Energy limit(EG)

or max. activity

Manufacturer and type Remarks

1 GAMAR ID 120M /120 2 pieces 80 Ci GAMMARID

URSS

Equipment for film examination (e.g. densitimeter)

Kind Quantity Manufacturer and type Remarks

1.Densitometer 1 Namicon HD-03


24/26




- EN 13480 – EN 13445 – EN 12952 – EN 12953

- EN ISO 3834-2 - EN ISO 3834-3




Apparatures and devices for surface crack examination

Magnetic particle test equipment (MT)

Manufacturer and type max. capacity Remarks(e.g. for calibration)

-Yoke magnetization

- PARKER - MAGNETIC Jug DA 400 S – 220V – CA- LABINO AB SWEDEN-LABINO PH 135

1 PIECE 4,1 kg.

1 PIECE

Test body-Berthold

- Magnetic currentDC;AC

- Other methods-

Devices and test probes for the control of tangential magnetic field intensity and indicatorliquid (e.g. Berhold-test probe)

Remarks

Dye penetrant test (PT)

Type (e.g. wet) Manufacturer and type Remarks

HELLINGU87; U88; U89 HELLING GmbH

Test body-P1


25/26




- EN 13480 – EN 13445 – EN 12952 – EN 12953

- EN ISO 3834-2 - EN ISO 3834-3




Welding procedure approval tests performedNo.

Parent metals /

form(material type /tube, plate etc.)

Filler metals,

auxillarymaterials

Welding

process

Welding

position

Dimensional

range(thickness, Ø)

mm

Heat

treatment

Operating

temperaturemax./min. *)

°C

Code Re-

marks

1.

2.

3.

4.

5.

6.

7.

Tube Gr 1

Plate Gr 1

Plate Gr 1

Plate Gr 1

Plate Gr 1

Plate Gr 1

Plate Gr 1

E42 4 B 42H5 (EN499)

E42 4 B 42H5 (EN499

G3Si1

E46 5 Z B32

G42 4 M G0 –SG51

E42 4 B 42H5

G3Si 1

111

111

135

111

135

111

135

HL 045

PF

PF

PF

PF

PF

PF

3-24

3-24

3-24

3-24

3-24

15-60

15-60

-

-

-

-

-

-

-

-

-

-

-

-

-

-

VP704TUV-

ROVP

705TUV-RO

VP706TUV-

RO

VP707TUV-

RO

VP708TUV-

RO

VP709TUV-

RO

VP710TUV-

RO

Additonal remarks:See also Enclosure 7 for other Welding procedure aproval test performed

*) of welded items


26/26




- EN 13480 – EN 13445 – EN 12952 – EN 12953

- EN ISO 3834-2 - EN ISO 3834-3


Refernce/Inspection No.:

Responsible personnel for markshift

Name: MURGILA SORIN Stamp and

Signature:

Education as: Diplomat enginering

at: Technical University Timisoara

finsihed on (date):1995

Function: QA Responsible


Name: MURGU PAVEL Stamp and

Signature:

Education as: enginering

at: Technical College


Function: QC Responsible


Name: CINCA VICTOR Stamp and

Signature:

Education as: mechanic locksmith

at: Tehnical school


Function: QC Responsible

The consent for the transfer of marking was given by TÜV ………………… on (date) ……………..

Documents

Severin Final