Smart Systems Integration in Industrie/y 4 - Public · Smart Systems Integration in Industrie/y 4.0 ... Smart Systems and Industrie 4.0 2 ... Shoe mounted IMU

Smart Systems Integration

in Industrie/y 4.0

Christoph Rathfelder HSG-IMIT,

Institut für Mikro- und Informationstechnik

der Hahn-Schickard-Gesellschaft

für angewandte Forschung e.V.

HSG-IMIT - Dr. Christoph Rathfelder - Smart Systems and Industrie 4.0 1

Cees Lanting

CSEM,

Centre Suisse d'Electronique et

Microtechnique SA

WG Smart Manufacturing

HSG-IMIT

2 HSG-IMIT - Dr. Christoph Rathfelder - Smart Systems and Industrie 4.0

Institut für Mikro- und Informationstechnik der Hahn-Schickard-Gesellschaft für angewandte

Forschung e.V. (HSG-IMIT)

Non-profit research transfer center

Research and development of micro systems

Prof. Dr. R. Zengerle, Prof. Dr. Y. Manoli

Founded: 1988

Locations: Villingen-Schwenningen & Freiburg, Germany

Employees: 105 FTE (2012)

Budget: € 11.2 millions (2012)

Research and technological areas:

• Silicon micro technology

• Sensors and systems

• Microfluidics

• Lab-on-a-Chip

History of Industrie 4.0 in Germany

2011 • Start as part of Germany‘s Hightech Strategy 2020

• Mainly driven by IT research

2012

• First draft published by

• Forschungsunion

• National Academy of Science and Engineering

2013

• Final version published

• Foundation of the I-4.0 platform (www.plattform-i40.de)

• About 200 Mio € direct funding

• Additional funding for related topics


4th Industrial Revolution • Networking

• Decentralization

• Individualization / Batch size 1

Cellulare Transport System

Frauenhofer IML (2011)

iBin bin

Wuerth Industrie (2013)

The fourth Industrial Revolution

HSG-IMIT - Dr. Christoph Rathfelder - Smart Systems and Industrie 4.0

First PLC

Modicon 084 (1969)

First Kuka

Robot (1973)

3rd Industrial Revolution • Automation

• Digitalization

• Use of information technology

Production Line of

Ford Model T (1913)

2nd Industrial Revolution • Mass production and production line

• Electrical energy

• Steel

First Newcomen

steam-engine (1712)

1st Industrial Revolution • Mechanical machines (e.g., weaving loom)

• Steam-power

4

E

iBin bin

Wuerth Industrie (2013)

4th Industrial Revolution • Networking

• Decentralization

• Cyber Physical Systems

Cellulare Transport System

Frauenhofer IML (2011)

Different Types of Optimization


First PLC

Modicon 084 (1969)

First Kuka

Robot (1973)

3rd Industrial Revolution • Automation

• Digitalization

• Use of information technology

Production Line of

Ford Model T (1913)

2nd Industrial Revolution • Mass production and production line

• Electrical energy

• Steel

First Newcomen

steam-engine (1712)

1st Industrial Revolution • Mechanical machines (e.g., weaving loom)

• Steam-power

4th Industrial Revolution • Optimization of products

• Individualization

• Consideration of product life-cycle

• Optimization of production process

• Integration über Unternehmens-

und Aufgabengrenzen hinweg

• Adaptive production

3rd Industrial Revolution • Optimization of work tasks

• Automation

• IT-based planning and data exchange

2nd Industral Revolution

• Optimization of production process

• Division of work

• Standardization / Mass production

1st Industrial Revolution • Optimization of work tasks

• Machines supporting craftsmen

• „New“, non-human/animal energy

5

Drivers of industrial revolutions

Life-cycle phases


Design Planning Production Maintenance

& Service Disposal

4th Revolution

(Communication and data exchange)

Information Technology

3rd Revolution

(Automation technology)

Electrical Engineering

2nd Revolution

(Optimization / Division of work)

Mechanical Engineering

1st Revolution

(Use of machines)

Mechanical

Engineering

6

Industrie 4.0 affects all Layers

Business Processes

• OnDemand-Production

• Multiplicity of Variants

Design

• Intelligent Products (Memory)

• Communication and Interaction

Production Process

• Dynamic, decentralized Planning and Execution

• Adaptive Processes

Mechanical Engineering & Systems Engineering

• Communication Interfaces

• Flexibility and Adaptability of Systems


Integration is in the Core

Vertical integration


Vert

ical

inte

gra

tio

n

Intelligent

Products &

Packaging Machinery Infrastructure

Supplier,

Inventory &

Supply Chain

Transport

Systems Logistics Engineering

Field Layer

Communication Layer

IT-Systeme

Business Processes

8

Integration is in the Core

Horizontal integration across multiple value chains


Machinery

Intelligent

Products &

Packaging Infrastructure

Supplier,

Inventory &

Supply Chain

Transport

Systems Logistics

Horizontal integration of process, data, and companies

Engineering

9

Micro-technology for mineaturization and integration

Industrie 4.0 combines

different Disciplines


Information and communication

technology

Mechanical and

electronical engineering

Production technology

and processes

Industry

4.0

10

Smart / Intelligent Systems

and Industrie 4.0


Where Smart Systems can Support:

How to make Products intelligent?

How to make Machines/Production intelligent?

How to support the Worker?

How to close the gap between Sensors (MST) and the IT world?


Sensors in the Production


Internet

Cloud

http://www.bildagentur-illustrationen.de/wp-content/uploads/2010/08/lkw-witzig-illu-rot-weiss.jpg

Examples of projects with smart

systems in an industrial environment

• Ultrasonic based localisation

• Calibration free

• OnBoard data processing

Project eCults




• Energy metering in production plants

• Energy autonomous sensor nodes

• Mineaturized, wireless sensors

Project MIKOA




• Complete wireless Sensorsystem

• Energy harvester inside

• Detection of vibrations patterns

Project EASYS-WSN


Bildquellen: www.mstbw.de



• Integrated sensor system

• Detection and logging of shocks during transportation Improved quality in the logistic chain

Project ShockLog




• Using smart sensor systems for improved human machine interaction

New Human Machine Interaction


Ultrasonic Sensor

Sensor wristlet for

gesture recognition

Shoe mounted IMU

for indoor navigation

Towards Industry 4.1 ?

• How to ensure the worker well-being and productiveness?

• How to increas productivity and quality by taking care of the workers?

• How to increase the worker satisfaction?

Integrating the worker


Be careful to not act as Big Brother!

Texttiles with

integrated sensors

• Detecting the stress

level

• Detecting dangerous

situations

• Monitor the working

conditions

Machines interacting

with the worker

• Monitor forces

• New interaction

styles

Thank you for your Attention!

Questions?


Dr.-Ing.

Christoph Rathfelder R&D Sensors & Systems

HSG-IMIT

Wilhelm-Schickard-Str. 10

78052 Villingen-Schwenningen

[email protected]

+49 7721 943-161

I 4.0

Documents

Smart Systems Integration in Industrie/y 4 - Public · Smart Systems Integration in Industrie/y 4.0 ... Smart Systems and Industrie 4.0 2 ... Shoe mounted IMU