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Agrartechnik Hohenheim INSTITUT FÜR AGRARTECHNIK Grundlagen der Agrartechnik Stand und Tendenzen der Mähdrusch-Entwicklung Status and trends of the threshing development Prof. Dr.-Ing. Stefan Böttinger Institute of Agricultural Engineering Fundamentals of Agricultural Engineering VDI-MEG Kolloquium Mähdrescher Hohenheim 12./13.09.2013

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Page 1: Stand und Tendenzen der Mähdrusch-Entwicklungapp.claas.com/2013/university-symposia/download/hohenheim/do_1… · Bunch of sensors, perhaps usable in ag. machines. Agrartechnik Hohenheim

AgrartechnikHohenheim

INSTITUT FÜR AGRARTECHNIK Grundlagen der Agrartechnik

Stand und Tendenzen der Mähdrusch-Entwicklung

Status and trends of the threshing development

Prof. Dr.-Ing. Stefan BöttingerInstitute of Agricultural Engineering

Fundamentals of Agricultural Engineering

VDI-MEG KolloquiumMähdrescher

Hohenheim 12./13.09.2013

Page 2: Stand und Tendenzen der Mähdrusch-Entwicklungapp.claas.com/2013/university-symposia/download/hohenheim/do_1… · Bunch of sensors, perhaps usable in ag. machines. Agrartechnik Hohenheim

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� Market and Product Offer� Threshing, Separating and Cleaning� Cutterbars and Straw Management� Drives and Chassis� Electronics, Control and Information Technology� Machine Use and Operating Costs

� Market and Product Offer� Threshing, Separating and Cleaning� Cutterbars and Straw Management� Drives and Chassis� Electronics, Control and Information Technology� Machine Use and Operating Costs

Status and trends of the threshing development

Page 3: Stand und Tendenzen der Mähdrusch-Entwicklungapp.claas.com/2013/university-symposia/download/hohenheim/do_1… · Bunch of sensors, perhaps usable in ag. machines. Agrartechnik Hohenheim

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Combine market shares Germany. Data from VDMA

Market and Market Shares

Development of important combine markets. Data from VDMA and AEM

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Product Offer and Versions

� most of the manufacturers offer all threshing and separation systems� continous increase of engine power

� continuous broadening of the product range

� strong increasing number of versions

Development of engine power of the product offer in the German combine market.

Engine power of the combine market offer in German 2013.

Page 5: Stand und Tendenzen der Mähdrusch-Entwicklungapp.claas.com/2013/university-symposia/download/hohenheim/do_1… · Bunch of sensors, perhaps usable in ag. machines. Agrartechnik Hohenheim

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Threshing, Separating and Cleaning

� Threshing, Separating and Cleaning � Process Management

� Identify � Adjuste

� Controle

� Process Stabilization� Adapte the settings

� Settings with more stable performance

� Examples� Concave setting

� Circular cleaning unit� Future measurement methods

Page 6: Stand und Tendenzen der Mähdrusch-Entwicklungapp.claas.com/2013/university-symposia/download/hohenheim/do_1… · Bunch of sensors, perhaps usable in ag. machines. Agrartechnik Hohenheim

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Threshing:Process Management and Stabilization

� Possible solutions:� mechanically:

one lever� mechatronically:

six actuators

Many possible settings

Advanced optimization needed

Mümken

Concaves with 6 degrees of freedom

Requirement:easy adjustment

Page 7: Stand und Tendenzen der Mähdrusch-Entwicklungapp.claas.com/2013/university-symposia/download/hohenheim/do_1… · Bunch of sensors, perhaps usable in ag. machines. Agrartechnik Hohenheim

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Cleaning:Process Management and Stabilization

� Mechanical parameter � linear vibrations� circular excitation� elliptical excitation

� Pneumatical parameter� air velocity� flow direction

goals: low loss levelhigh throughputsstable loss characteristic

Cleaning unit with circular oscillation

Page 8: Stand und Tendenzen der Mähdrusch-Entwicklungapp.claas.com/2013/university-symposia/download/hohenheim/do_1… · Bunch of sensors, perhaps usable in ag. machines. Agrartechnik Hohenheim

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Look Inside:High Speed Camera & Color Segmentation

Weiss, M., M. Schwarz, S. Böttinger

Page 9: Stand und Tendenzen der Mähdrusch-Entwicklungapp.claas.com/2013/university-symposia/download/hohenheim/do_1… · Bunch of sensors, perhaps usable in ag. machines. Agrartechnik Hohenheim

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Zhaoa, T. et al.

Look Inside: ETC Electrical Capacitance Tomography

Technical principleof ETC

based on different

di-electrical properties:

Example for reconstruction

of spatial structure:

Page 10: Stand und Tendenzen der Mähdrusch-Entwicklungapp.claas.com/2013/university-symposia/download/hohenheim/do_1… · Bunch of sensors, perhaps usable in ag. machines. Agrartechnik Hohenheim

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Look Inside:Terahertz-Strahler, Fa. Synview

Test set uptransmission and reflection

BSc-Arbeit Haiges

Proposal formeasurement

set up

Sensor

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Cutterbars and Straw ManagementLightweight Design

Page 12: Stand und Tendenzen der Mähdrusch-Entwicklungapp.claas.com/2013/university-symposia/download/hohenheim/do_1… · Bunch of sensors, perhaps usable in ag. machines. Agrartechnik Hohenheim

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Electronics, Control and Information Technology

Stand der Technik Einzellösungen, Vorserien

Einflussgrößen:ErntebedingungenKlimadatenBestandsmerkmaleGeländebeschaffenheitStoffeigenschaften

Stellsignale

Datenerfassung, Datenausgabe

Prozess-Rechner

mit Regler

Autom.Lenkung

Schneid-werk

Haspel Dresch-prozess

Trenn-prozess

Fahr-Geschw.

Hang-ausgleich

Motor-managt.

Autom.Lenkung

Schneid-werk

Haspel Dresch-prozess

Trenn-prozess

Fahr-Geschw.

Hang-ausgleich

Motor-managt.

FührungsgrößenFlächenleistungVerluste, Position/StreckeKraftstoffverbrauchGutart, FeuchteReinheit, Bruchkorn, Qualität

FahrerinformationTechn. ÜberwachungVerlusteFlächenleistungDurchsatzKraftstoffverbrauch

Betriebswirtsch. DatenErntemengenFlächenBetriebsstundenKraftstoffverbrauchErträge

FührungsgrößenFlächenleistungVerluste, Position/StreckeKraftstoffverbrauchGutart, FeuchteReinheit, Bruchkorn, Qualität

FahrerinformationTechn. ÜberwachungVerlusteFlächenleistungDurchsatzKraftstoffverbrauch

Betriebswirtsch. DatenErntemengenFlächenBetriebsstundenKraftstoffverbrauchErträge

Position Korndurchsatz

Bruchkorn

Kornverlust

KraftstoffverbrauchSchnitthöhe/breite

QualitätGesamtdurchsatz

Techn. Überwachung

Überkehr

Reinheit

Position Korndurchsatz

Bruchkorn

Kornverlust

KraftstoffverbrauchSchnitthöhe/breite

QualitätGesamtdurchsatz

Techn. Überwachung

Überkehr

Reinheit

Gesamtdurchsatz

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Legal Framework for Automatic Assistance Systems

� Art. 8.5: „Every driver shall at all times be able to control his vehicle or to guide his animals.”

� Art. 13.1: „Every driver of a vehicle shall in all circumstances have his vehicle under control so as to be able to exercise due and proper care and to be at all times in a position to perform all manoeuvres required of him.”

United Nations Treaty Collection

� No reason for less safety under off-road conditions

Convention on Road Traffic, Vienna Nov. 8th 1968

Fendt Herlitzius

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Legal Framework: Federal Highway Research Institute

� Degrees of Vehicle Management

� Driver only : steering and speed

� Assistent system : steering or speed

� Semi-automatic system : permanent monitoring by driver, take over at any time

� Highly automatic system : no need to monitor permanently, driver must take over when prompted by controller

� Fully automatic system : returns automatically to risk-minimal state

Examples for Cars

ACCStop & Go

Lane Keeping

ACC +Stop & Go +

Lane Keeping

Highway Chauffeur

Highway Pilot

road

field

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High Tech Package for Step 4: Higly Automatic System

� (Nearly) autonomous test drive from Mannheim to Pforzheim� „Only“ cameras and radar as additional sensors� Driver assistance needed several times:

computer overload, wrong parking cars, garbage truck

Stuttgarter Zeitung

09.09.13

� Bunch of sensors, perhaps usable in ag. machines

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Will be covered by presentations …

www.wordle.net

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Status and trends of the threshing development

Simulation:Promising methods

Complex verification and validation

Market and Product Offer:High diversity and complexity achieved with all models

Threshing, Separation and Cleaning:Process knowledge

Process management

Process stabilization

Electronics, Control and Information Technology:From assisted harvesting to (higly) automatic harvesting

Cross-linking of process controls