Eurolight Arbeitsplatten Technische Empfehlungen

8/13/2019 Eurolight Arbeitsplatten Technische Empfehlungen

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E U R O L I G H T W O R K T O P S

TECHNICALSUPPORT


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Model 100/2Postforming Model 300/3

LESS IS MORE!THE NEW MODEL COMBINATIONFOR EUROLIGHT WORKTOPS DOUBLES YOUR

APPLICATION POSSIBILITIES.

STABILITY WITH A SIX SIDED CARDBOARD

HONEYCOMB CORE INSPIRED BY NATURE

Design trends are clearly moving towards expressing the value

of a piece of furniture through larger material thicknesses.

EUROLIGHT fulfils this requirement its lightweight, resourcesaving construction and effortlessly links modern design

ideas with attractive decors and surfaces. In addition it offers

substantial cost savings with manufacturing, ergonomics

and transport.

With the extension of the existing EUROLIGHT range

with EUROLIGHT worktops, EGGER underlines its promise

to be a complete supplier and offers decor and material

combinations for both furniture and worktops. The exceptional

decor match system extends itself from furniture to worktops.

With the robust 8 mm EUROSPAN raw chipboard surface

layer, two longitudinal frames and a lightweight, highly robusthexagonal cardboard honeycomb core, EUROLIGHT

worktops captivate in both form and function. An extensive

accessory program including connectors and edging

rounds off the range. From cutting through to installation,fitting EUROLIGHT worktops is simple and straightforward.

Set new accents in the kitchen with the 60 mm thick

EUROLIGHT worktops. The 15 selected worktop decors

will ensure your designs a modern, impressive appearance,

whilst the well established 3 mm radius will add a further

elegance. For the first time you will find a straight edge on

the rear side, sealed with 2 mm ABS edging, which gives

you more options with your planning and opens up new

application opportunities. Apart from the application as a

classical worktop you can also use the EUROLIGHT

worktops for shelves or end panels.

EUROSPAN frame

EUROSPAN frame

EGGER ABS Edging8 mm EUROSPAN surface layer8 mm EUROSPAN surface layer Cardboard honeycomb

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Pages 4 - 14

Pages 15 - 19

PROCESSING INSTRUCTIONS EUROLIGHTWORKTOPS

PRODUCT DATA SHEET EUROLIGHTWORKTOPS

CONTENTS

Pages 20 - 28

TEMPLATE HANDLING ADVICE

Pages 29 - 32

FINISHING THE EDGES WITH EGGER ABS EDGING

Pages 33 - 37

FINISHING THE EDGES WITH THE EUROLIGHTDECOR PROFILE

Pages 38 -43

HOB INSTALLATIONS WITH EUROLIGHTWORKTOPS

Pages 44 - 45

LEAFLET EUROLIGHTTPROFILE

Pages 46 - 47

LEAFLET EUROLIGHTDECOR PROFILE

Pages 48 - 49

LEAFLET EGGER UNIVERSAL GLUE

Page 50

LEUCO SHANK TYPE CUTTER

The specifications in the information leaflets are based on practical experiences as well as on our own investigations and are in accordance

with our current state of knowledge. They serve for infor mation purposes and do not contain any assurances of specific product characteristics

or suitability for certain application purposes. Our general ter ms of sale and delivery principally apply.

The following information, particularly the advice on processing and use of our product, is based on our current knowledge and experience.

In view of the different materials used and working conditions which are beyond our control, we recommend you always carry out adequate

tests of your own to ensure that our product is suitable for the intended processes and applications.

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With EUROLIGHTworktops EGGER is offering a new generation of worktops. Using EUROLIGHTlightweight boards as a core material,

the worktops meet the modern design requirement for thicker worktops. A further advantage is the low weight, as well as the guarantee

that even these lightweight worktops are compliant with all quality features compared with conventional worktops. Whatever they

encounter on a daily basis, the surfaces will retain their high performance characteristics providing that you follow our recommendations

on processing and assembly very closely. The following instructions are for a kitchen work surface.

PROCESSING INSTRUCTIONSEGGER EUROLIGHTWORKTOPS

. Description of the materialEUROLIGHTworktops are composite elements consisting of E EUROLIGHTlightweight boards, with the surface and/or profiles being

seamlessly laminated with decorative EGGER laminate. The utilisation rate of a worktop is basically determined by the laminate properties,

such as abrasion resistance, impact resistance and scratch resistance. The reverse side of the worktop is finished as standard with a

moisture-resistant balancer paper (GZP).To protect against moisture, the underside of the worktop in various models example model/ has a standard PU-hot-melt adhesive coating.

For further details, please see EUROLIGHTworktops technical data sheet.

Postforming -

Model /

Laminate abrasion, impact and scratch

resistant according to EN :

E longitudinal chipboard frame

E chipboard surface layer thickness mm

Cardboard honeycomb core

Moisture resistant balancer paper

UV lacquer seal

Polyurethane hot-melt adhesive seal

E chipboard surface layer thickness mm

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Saw type Application

Panel or bench circular saws

The worktop lies on the guide

carriage and is guided towards

the bench circular saw.

Postformed edge towards the

guide rail.

above

Hand-held circular saws or

jigsaws

The hand-held circular saw is

guided against the worktop.

Postformed edge towards the

operator.

below

. HANDLING

Check the EUROLIGHTworktop for obvious damage after removing the packaging. Anyone involved in transporting the worktops should

wear personal safety gear (safety shoes, gloves, suitable work wear, etc.).

. Processing

. CUTTING

The worktops can be cut to size using standard woodworking equipment, e.g. panel saws, bench circular saws, hand-held circular saws

or jigsaws and also CNC routers. Panel saws or bench circular saws are generally used to cut the worktops to size. A good cutting result

depends on different factors including whether the decor side is facing upwards, saw blade projection, feed rate, tooth shape, toothspacing, motor speed and cutting speed. Example: Circular saw

Cutting speed: approximately to m/sec.

Motor speed: approximately , to , rpm.

Feed rate: maximum m/min (manual feed)

With the exception of panel saws and CNC routers, all cutting involves manual feed. The high-quality melamine resin used for the

surface of the EGGER laminate means that the tool wear is considerably greater than with normal melamine resins. We recommend that

you use carbide metal-tipped or even diamond-tipped saws or router bits. Use the following tooth shapes depending on the standard of

finish you require (coarse or fine cut):

Flat tooth Alternating tooth Duplovit tooth

concave tooth chest

Duplovit tooth

with bevel

Roof Duplovit tooth Trapezoidal

flat tooth

A cutting guide rail should be used when using manual circular saws or jigsaws. The cutting must be performed from the underside of

the board.

Decor side

Postformed edge

Postformed edgeFeed direction

Feed direction

Feed direction

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. EDGING WITH EGGER ABS EDGING

We recommend finishing the end or transverse edge of the worktop with x . mm, x mm or x mm EGGER ABS Edging. These

decorative edges have a protective and a design function for the finishing of worktops. We recommend EGGER Universal Glue or a

contact adhesive for bonding the ABS Edging by hand. The glue should be applied evenly to a clean and dust-free chipboard edge using

a paint brush. Then the ABS Edging is pressed on with an edge press, gluing press or screw clamps using a rigid underlay, ensuring that

there is sufficient overhang of edging on both the face and the underside of the worktop.

Please observe the specifications of the glue and adhesive manufacturer.

We recommend using edge routing tools or special cutting blades for the finishing of ABS edges. Any further finishing which is required

can be done with a draw blade to even out possible irregularities from routing. The edges are then buffed in order to remove any dirt and

to create an edge profile. The use of matching melamine edging or laminate requires a chipboard frame to be glued afterwards. This is

due to the low tension and shock resistance characteristics of the melamine edging and laminates

For further detailed information please refer to the Finishing the edges of EUROLIGHTworktopswith ABS edging instructions.

. EDGE FINISHING WITH EUROLIGHTDECOR PROFILE

We have developed a new solution for the end or transverse edge finishing of EUROLIGHTworktops for the EUROLIGHTworktops stock

range. The EUROLIGHTdecor profile is designed for a worktop thickness of mm and available from stock with decors. The profile

allows for quick and easy edge finishing. The decor profile is based on the T-profile principle, except for the front side of the decor profile

which is covered with a PP edge of a matching decor (see illustration ).The profile matches the base colour of the PP edge in terms of

colour and covers the entire worktop thickness. Processing is similar to the T-profile and the ABS edges respectively and is only slightly

different.

EUROLIGHT

worktop

EUROLIGHTDecor profile

Illustration

EUROLIGHT

Decor profile

mm

PP edge of matching decor

mm

mm

mm

For further detailed information please refer to the Finishing the edges of EUROLIGHTworktops with the EUROLIGHTdecor profile

instructions.

. CUTOUTS

For these areas in particular, the EUROLIGHTT-profile has been developed especially for EUROLIGHTworktops. The necessary pressure

stability is achieved via this profile by matching to standard thicknesses of , and mm. Before processing, ensure that the

worktop is supported securely and that sawing, routing or drilling is not likely to cause any damage. In particular, narrow joining areas

in the board can break or crack if the board is inappropriately handled during processing. The board cut-outs should also be secured to

ensure that they not suddenly fall out or break. This could injure persons or property.

Always read through the instructions and use the assembly templates provided by the manufacturers.

Oven and sink cut-out edges should be rounded because cracks can form in sharp edges (see illustration ). This applies particularly to

the hob area. The frequent exposure to heat in these areas causes the laminate to dry out and the shrinking tension is therefore much

greater.

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Illustration

EUROLIGHTWorktop

EUROLIGHTT-Profile

Detail

For further detailed information please refer to the EUROLIGHT

T-Profile leaflet.

Illustration

DETAIL

Coreboardthickness

EGGER Laminate

T-Profilewidth

EUROLIGHT

T-Profile


Chipboard surface layer thickness mm

Please allow for additional thickness when cutting out the hob/sink

The cut-outs should preferably be produced using a hand-held or CNC router. If using a jigsaw you need to pre-drill the corners to the

biggest possible radius and saw from radius to radius. You should cut from the underside of the board to prevent the laminate coating

from ripping off. Finish off the cut edges with sandpaper, files or hand-held routers to remove chips and prevent cracking.

Correct Incorrect

Illustration

. EUROLIGHTTPROFILE PROCESSING INSTRUCTIONS

The EUROLIGHTT-Profiles are a necessary accessory for EUROLIGHTWorktops and were specially developed for sink and hob cut-outs.

The two right angled profiles of the T-profiles are slotted between the mm surface layers of the worktops (see illustration ).The

T-profiles not only protect sink and hob cut-outs from heat and moisture, they also guarantee the necessary pressure stability. In the

area around hob cut-outs, a self-adhesive aluminium tape should also be applied to provide additional protection against heat radiation

to the T-profile. The profiles are matched to the EUROLIGHTWorktops standard thicknesses of , and mm.

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Illustration

EGGER Universal Glue

T-Profile width

EUROLIGHTworktops are effectively protected from moisture penetration by the laminate surface. Moisture and damp can still reach

the core material, however, via unprotected edges such as cut-outs, corner joints, mitres, long back edges, drill holes, screw holes and

fixtures. Moisture can cause unprotected edges worktops to swell near oven or sink cut-outs! For bonding EUROLIGHTT-Profile, we

recommend EGGER Universal Glue, which should be applied to both sides (see illustration ).As the profile will move back by approximately

mm with respect to the worktop thicknesses (see table), unprotected areas must be subsequently sealed.

. SEALING EDGES, CUTOUTS AND DRILLED HOLES

Coreboard thickness

T-profile width

Table

+.-.

+.-.

+.-.

+.-.

+.-.

+.-.

Please find more detailed information in the EGGER Universal Glue leaflet.

These exposed areas must be sealed at the final installation stage.

The best products for sealing worktops have been found to be sealing profile and self-curing sealants such as silicon rubber,

polyurethane and acrylic. When using sealants you must also use a primer; either one that forms a film or a cleaning primer depending

on the material.

You must follow the manufacturers instr uctions caref ully when using these materials.

It is absolutely essential that you clean the areas you are sealing and to allow the manufacturers specified venting time when usingprimer. Apply the sealant leaving no gaps or holes and the smooth over with water and detergent. Mask off areas near joints to prevent

the surface from becoming dirty. Any pipes or leads running through the worktop should be centred with a minimum distance of to

mm on either side and carefully sealed (see illustration ).

Illustration

Cut edges can also be sealed using a two-part lacquer or two-part adhesive. Manufacturers supply sealing rings, profiles or collars with

attachments such as mixer taps, sinks and hobs. Always follow the manufacturers instructions when fitting these items.

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Cut-outs for hobs or sinks must be produced according to the measurements and positioning details and/or using templates supplied

by the manufacturer. The cut edges must be carefully protected against moisture according to no. ..Accompanying or integrated dry

seals and fastening screws provided by the manufacturer must be used according to their assembly instructions. In general, the fastening

screws must be designed for a worktop thickness of mm, and for this purpose EGGER has developed the EUROLIGHTsink installation

adapter. The adapter can be used for many sink brands and the adapters and fastening screws are assembled by simply inserting them

into each other (see illustration ).

. POSITIONING AND FITTING SINKS AND HOBS

Illustration

The fastening screws shown in illustration are typcial, expecially for sinks. Attachment rails or fixing brackets to opposing screws can

be screwed directly onto the EUROLIGHTT-profile. For any type of hobs stainless steel, glass ceramics the cut-outs should in all

cases be made according to the instructions and installation templates supplied by the manufacturer.

Please refer to the instructions for EUROLIGHTworktops hob installation for the detailed instruction of the individual steps in

installing hobs.

Ensure correct centring and an adequate safety margin to the cut edge, particularly for hobs. Follow the manufacturers instructions.

The hub must not abut against the surface for safety reasons, as elevated temperatures are possible in the event of a malfunction.

The worktop should not measure less than mm at any one place. For ergonomic reasons the distance between the hob area and an

upright cupboard should not be less than mm. Allow for the hob manufacturers specified safety margin. The same distance is

recommended for the gap between the sink and the hob (see illustration ).

Illustration

For safety reasons as much as for ergonomic reasons, kitchen designs should be discussed with a kitchen specialist and fitting carried

out by an authorised specialist. Particularly electricity, gas and water supply connections must be carried out by trained specialists.

In the region of corner connections, a minimum distance of mm must be taken into account during planning (see illustration ).

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Illustration Illustration

Illustration

IncorrectCorrect

Once the sections have been implemented in the worktops, any further transportation must be carried out while observing the utmost

caution as to prevent snapping at thin points. Worktops should be carried upright because cut-outs can be damaged more easily if the

boards are car ried horizontally.

In general EUROLIGHTworktops can span distances of , mm to , mm without joints, and boards need rarely be joined end to

end. However, they are frequently joined at corners. These should not be weakened by notches or cut-outs such as for hobs or sinks

(see illustration ).Corner joints on worktops are made by mitring on the circular saw or routing using CNC routers and/or especially

using hand-held routers with the aid of templates (see illustrations and ).

. WORKTOP JOINTS AND CORNER JOINTS

To be able to implement EUROLIGHTworktops with a thickness mm using milling templates we have developed the EGGER milling

template as well as a matching hand-held router bit in cooperation with the LEUCO company (see illustrations and ).


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Worktop corner connections can be easily made using the EGGER milling template and commercial hand-held router bits and end milling

cutters. The milling template may either be used for EUROSPANworktops (chipboard core) or EUROLIGHTworktops (lightweight

cardboard honeycomb core). In addition to milling corner connections (contour milling) you can also use the template to make the

required millings for the worktop connectors.

Illustration

The EUROLIGHTworktop connector is available in two different lengths ( and mm) and matched to the thicknesses , and

mm and in three different fitting depths. Please see illustration for the drillling diameter and depths. The positioning and number

of EUROLIGHTworktop connectors used must be the same as shown in illustration or implemented depending on the worktop width.

Taking into account adhesive curing and the fastening tension, height levelling is possible via the EUROLIGHTworktop connectors.

EUROLIGHTworktop connectors, version mm

Detail

EUROSPANlongitudinal frame

Allen key

Representation:

Underside of worktop

Please find more detailed information regarding the operation of the EGGER template in the operating instructions of EGGER template.

We would be glad to provide you with more information on the LEUCO router bits.

Worktop joints and corners need to fit perfectly and be completely sealed, and not just for aesthetic reasons. They need to repel any

moisture which can cause swelling of the chipboard. The individual worktops are attached using the specially developed EUROLIGHT

worktop connectors (see illustrations and )or the EUROLIGHTworktop connectors type M (see illustrations and )plus

additional adhesion.

DETAIL Balancerpaper

Surface layer8mm

DimensionB

DimensionA

Honeycomb EGGER Laminate

Coreboardthickness

Illustration

Worktop thickness based on the coreboard

Coreboardthickness

, ,

, ,

, ,

Dimension A Dimension B

+.-.

+.-.

+.-.

+.-.

+.-.

+.-.

+.-.

+.-.

+.-.

The new EUROLIGHTworktop connector type M from EGGER is based on the simple and well known worktop screw bolts (see illustration

).By means of special clamping elements it is possible to also use this simple but very effective means of connection for lightweight

boards. The necessar y routing work within the worktop to integrate the fitting is also simple to achieve. The worktop connectors type M are

only available in the length of mm as well as also matched to the thickness range of , and . Please refer to illustration for the

routing of the fitting and the routing depth.

Illustration

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Detail

Coreboardthickness

MeasurementB

MeasurementA

MeasurementC

Honeycomb

Surface layer 8 mm

EGGER laminate

Illustration

-

-

-

Detail Detail

Worktopreverseside

Detail

Detail

Illustration:Worktopreverseside

//+.

-.

Detail cut outs

R

+.-.

+.-.

+.-.

Measurement A Measurement B Measurement CCoreboardthickness

The following work stages should be observed when executing worktop corner joints:

a.) Remove any wood chips near the cut or milled edges with sand paper (grade ).

The same is true for the chips or loose parts located in the honeycomb layer.

b.) Bevel the laminate slightly along the joint with a sanding sponge or sandpaper (grade ).

c.) Lay the worktops on the cupboard framewor k and check the joints and fitting holes for correct fit.

d.) Apply glue, D quality, to the central and lower area of the joint.

e.) Apply sealant (e.g. Helmipur SH ) evenly and continuously to the top routed or cut edge and to the profile and longback edge. You should do this just before screwing the worktop connectors in place.

f.) Join worktops, insert fittings and tighten screws slightly. Align worktops horizontally and vertically. Tighten worktop

connectors fingertight after aligning. When tightening, you must check that the two worktop surfaces remain aligned and

the sealant emerges on all sides. Do not place any stress on the worktops while the sealant is hardening.

g.) Remove excess sealant immediately. Clean the worktop surface using a suitable cleaning agent such as citrus cleaner or

acetone. Caution: Acetone can affect the surface if left for a long period. We therefore recommend masking off the joint area

with masking tape.

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Worktops are particularly subject to steam and heat near dishwashers and ovens. In addition to the lacquer coating and the PU hot-melt

adhesive coating you should also protect the underside of the worktop by structural means. Appliance manufacturers supply aluminium

repellent strip, which you must use. This moisture-repellent strip deflects and expels steam and heat (see illustrations and ).

Read the manufacturers instructions carefully before assembling.

. Structural water-repelling measures

. Wall connection and anchoring

Thanks to their resistant, hygienic and waterproof laminate surfaces, EUROLIGHTworktops do not need special care. As a general rule

dirt and spilled substances such as tea, coffee, wine etc. should be cleaned immediately as the cleaning work increases if they are left to

dry. When necessary, cleaning should be done with non-aggressive agents. Cleaning agents must in particular not contain any abrasive

components, as they may adversely affect the gloss level or scratch the surface. Due to everything from light and fresh to severe andstubborn stains being possible in daily use, and which are caused by the most varied substances, correct cleaning is an important matter.

. Maintenance and cleaning recommendations

Before sealing the long edge of the worktop against a wall, make sure that it is not just adequately supported but is also joined to the

sub-frame. Stresses can otherwise occur that will interfere with the sealing joint. When fitting, make sure that the worktop is not tilted

towards the wall. This will result in water collecting at the joint area. Clean and degrease around the sealant area on both the worktop as

well as the wall joint and pre-treat with a bonding agent depending on the sealant used.

Even if using Worktop-Wall Profiles, you need to seal the long back edge and all transverse edges which abut to a wall with sealant (see

illustration ).When attaching the basic Worktop-Wall Profile, ensure that the laminate is predrilled in the screw fastening area. The

holes must be at least mm larger than the screw diameter to prevent stresses building up in the material (see illustration ).We also

recommend protecting the inside of the screw hole with sealant before screwing.

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The following instructions should be observed in daily use.

Lighted cigarettes placed directly on worktop sur faces will damage the surface.

Always use an ashtray.

In general, the worktops should not be used as cutting surfaces because knife cuts can leave marks on the otherwise resistant

laminate surfaces. Always use a cutting board.

Avoid placing hot cooking utensils, e.g. casseroles, pans, etc. that have come straight from the oven or the hob onto the

worktop. The radiated heat will leave a dull ring or may even damage the surface. Always use heat protection.

Spilled liquids should always be cleaned up immediately, since longer exposure times of certain substances may affect the

gloss level of the worktop. Spilled liquids must be consequently and quickly wiped up especially in the areas around cut-outs

and worktop connections.

These recommendations apply especially to matt and gloss laminate surfaces, which have a distinctive look and feel but have a greater

tendency to show wear and tear.

For further information, please see data sheets listed below:

EGGER laminate materials with the ST Perfect Matt surface structure

EGGER products with the STHG high gloss surface structure

Recommendations for cleaning and use of EGGER laminate materials

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EUROLIGHTWorktops are composite elements consisting of EUROLIGHTlightweight boards, with the surface and/or profiles being

seamlessly laminated with decorative EGGER Laminate. Different models, substrate qualities and laminate thicknesses are produced

on customer request.

PRODUCT DATA SHEETEUROLIGHTWORKTOPS

Due to their modern design and functionality EUROLIGHTWorktops are used in kitchens, bathrooms and offices, but also for shop systems

and domestic furniture.

Applications/Application areas

STORAGE

Horizontal, even storage in closed and dry rooms (approximately C and to % relative air humidity) in order to exclude climate-

conditioned warpage or dimensional changes. Vertical storage is not permissible. In order to avoid storage damages only appropriate

rack systems must be used. Relocations have to be made with due care.

PROCESSING

EUROLIGHTWorktops can be processed with customary woodworking machines; in this instance, special criteria for specific process

stages must be taken into account.

Please find necessary, more detailed information in the EUROLIGHTWorktops processing instructions leaflet.

Storage/Processing

Quality characteristics/ Technical dataThe essential quality features of EUROLIGHTWorktops and laminated composite panels are prescribed by the application of laminate

in accordance with EN :. As postforming worktops are implemented in general, the laminate is classified as HGP(Horizontal

General-purpose Postforming). This means that horizontal applications are possible in connection with postforming requirements. For

the essential quality features such as surface abrasion, impact resistance and scratch resistance, high resistanceis required which is

classified with index number .

Property

Resistance to surface abrasion Revolutions

Resistance to scratching Rating

Resistance to impact from a small ball 20 Newton

UnitTesting method according to

EN - -

Index

number

Result


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Property

Resistance to dry heat Rating EN -:

Resistance to water vapour Rating EN -:

Resistance to staining groups and Rating EN -:

Resistance to staining group Rating EN -:

Light fastness (Xenon arc lamp) Grey scale - EN -:

Resistance to cigarette burns Rating EN -:

Unit Result Norm

FURTHER QUALITY CHARACTERISTICS

For data on EUROLIGHTlightweight boards with longitudinal frames, please see the technical data sheet at www.egger.com.

TECHNICAL DATA/TOLERANCES/DIMENSIONS

Substrate: EUROLIGHTlightweight boards wit h longitudinal frames E to EN

Lamination: EGGER Laminate according to EN

Laminate thicknesses: CPL standard thickness . mm

Standard lengths: , mm

Length tolerance: Standard production articles mm

Standard widths: See table Profile Model Options

Width tolerance: mm . mm

mm per every further mm additional . mm Standard thicknesses: , and mm

Thickness tolerance: . mm

Angular accuracy: . mm per , mm side length

Straightness of cut: . mm per , mm side length

Radius of the rounded

coreboard edge*: - /+ , mm

Surface bonding: D according to DIN EN

Postforming bonding: D according to DIN EN

Back long edge: coated with hot-melt adhesive

Weight: see table below

Profile Model

/ . mm mm mm ~ kg

/ . mm mm mm ~ kg

/ . mm mm mm ~ kg

/ . mm mm mm ~ kg

/ . mm mm mm ~ kg

/ . mm mm mm ~ kg

Length Width Thickness Weight

* These tolerances only apply with special profiles.

EGGER EUROLIGHT

Worktops are available as standard production articles in standard lengths and widths via current collections.Individual dimensions, special qualities and prefabricated furniture components are manufactured to order.


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FLATNESS OF WORKTOPS IN A THICKNESS SPECTRUM OF mm TO mm

Length/Width

single sided bonded CPL double sided bonded CPL

mm , mm , mm

mm , mm , mm

mm , mm , mm

mm , mm , mm

. mm , mm , mm

. mm , mm , mm

. mm , mm , mm

. mm , mm , mm

. mm , mm , mm

. mm , mm , mm

. mm , mm , mm

Maximum permissible warping (concave/convex) *

* Referring to the front side of the composite element

For further details, please see the Flatness for EGGER Laminate composite panels leaflet.

Terms/Reference note/Profile model options

TERMS/REFERENCE NOTE

EGGER Laminate => decorative laminate (CPL Continuously Pressed Laminates) based on curable resins

GZP => moisture repellent balancer paper (Gegenzugpapier)

PUR- hot-melt adhesive => Polyurethane hot-melt adhesive seal to protect against moisture ingress (butt joint of CPL with GZP)

Honeycomb => mm hexagonal honeycomb based on % recycled paper

Surface layer => EUROSPANRawboards E P CE according to EN

ABS edging => thermoplastic and colour matched ABSEdging(Acrylonitrile Butadiene Styrene) Accent edging => thermoplastic accent or contrast edges based on PMMA, PP and PET

Reference note => all radii details and board thicknesses shown on the sketches are measured on the substrate

PROFILE MODEL OPTIONS

Model no.

single-sided double-sided Substrate thickness

, and

/, , and

/ , and

/ , and

Standard dimensions (mm)


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MODEL

MODEL /,

MODEL /

Surface layer

EGGER LaminateHoneycomb

Balancer paper


milled

Surface layer

Honeycomb EGGER Laminate

Balancer paper


ABS edging/ Accent edging

Surface layer


Balancer paper


Accent edging


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MODEL /

Maintenance and cleaning recommendationsThanks to their resistant and hygienic, dense surfaces, EUROLIGHTWorktops do not r equire any special maintenance. In general the

surfaces are easy to clean. This is also true for textured surfaces. For further information, please see the data sheets:

For further information, please see the data sheets:

Recommended cleaning techniques and ways of using EGGER Laminate

EGGER Laminate with an ST Perfect Matt surface texture

EGGER products with the STHG high gloss surface finish

Surface layer


PUR hot-melt adhesive


Balancer paper


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With the help of the EGGER template as well as a standard, commercially available hand router and router bit, worktop joints can be

produced without problems. The template can be used with both EUROSPAN Worktops (Chipboard core) and EUROLIGHTWorktops

(Honeycomb core). In addition to the corner joints, the milling of the slots for the worktop connector bolts can also be done using the

template.

HANDLING ADVICEEGGER TEMPLATE

. EGGER Template

Material: Compact laminate

Dimensions: , x x mm

Maximum worktop width: mm

. WORKTOP PROFILES

The worktop template has been set up so that the depth of the mitre joint is mm. This ensures that it can be used for worktops with

a maximum postforming radius of mm. The following EGGER worktop profiles are possible: / /. / /

/ / / / / and /.

. ACCESSORIES

EGGER Templates are delivered with pins, which fit into the template for the front and back stops.


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The template is fixed in axial direction with the stop pin. The milling depth at the corner joints as well as possible corrections of angles is

made with the eccentrics.

Eccentric difference (acc. to scale) Difference mm* Difference , mm* Angle difference (degree)

- . . .

- . . . .

- . . .

- . . . .

- . . .

- . . . .

- . . .

* Dimension change or difference dimension relating to a length of or , mm.

. SUPPLEMENTARY ACCESSORIES

In addition to the EGGER template you will need a hand router for example Festool OF E/ or Mafell LO Ec as well as a

corresponding router bit for example LEUCO Ident-Nr. UK shank.

Guide bush mm

Router bit mm

Illustration:worktopdecorside

femalecut-Bmalecut-A

femalecut-Bmalecut-A

. Possible worktop joints

With the EGGER template, the male and female cuts can be carried out. Please note that the worktop and the template should be placed

in accordance with the following table.

Worktop joint

-A Decor side up Side A up

-B Decor side down Side B up

-A Decor side down Side A up

-B Decor side up Side B up

Worktop side Template side


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. Procedure for cutting worktop joints -B and -A

. JOINT B FEMALE CUT

Worktop should be positioned decor side up and side B of the template should be used.

Adjust eccentric to adjustment dimension mm according to scale required distance. Detail A.

Fix socket pin.

Fix the template using clamps and remove eccentrics.

Support the overhanging section of the template.

Fix the template

using clamps

Detail A

Pin Back stop

for mm deep

worktops

Additional support for the overhanging template

Fix the template

using clamps


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Detail A:

Adjustment dimension

mm according to

scale

.. ROUTER GUIDELINES

Fit a mm guide bush

Fit a router bit with a mm diameter (For example Leuco cutting insert end milling cutter Ident-Nr. replacement blade:

Ident-Nr. )

The router should be set so that milling should take place in three stages, each one increasing in depth. Set the router at increasing

depths (so that the router bit is not overloaded and in order to achieve an optimal cut)

.. MILLING PROCESS JOINT B

Milling should take place in three stages, (i.e. depth adjustments) from left to right to avoid chipping the laminate. (Counter rotation).

The guide bush should follow the inside surf ace of the template, e.g. the side closest to the user see photo.

With regards to the three stages, the last milling which goes through the whole worktop, should be carried out from left to right with

the router on the outside surface of the template (the side furthest away from the user), in order to achieve an optimal cut.

Note:

Please work at a steady feed rate and shift your weight onto the supported part of the template.

Only remove the router bit when the router has been completely switched off.


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Inset for the guide bush

(outside channel)


(inside channel)

Worktop should be positioned reverse side up and side A of the template should be used.

Adjust eccentric to adjustment dimension according to scale required distance, see Detail B. Fix socket pin, see Detail C.

Fix the template using clamps and remove eccentrics.

Support the overhanging section of the template.

. JOINT A MALE CUT

Detail B

Detail C:

Pin Front stop for the

diagonal milling


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Additional support

for the overhanging

template

Detail C:

Pin Front stop for the

diagonal milling

Detail B:

Adjustment dimension mm

according to scale

.. MILLING PROCESS JOINT A

Milling should take place in three stages, (i.e. depth adjustments) from left to right to avoid chipping the laminate. (Counter rotation).

The guide bush should follow the inside surface of the template, e.g. the side closest to the user see photo.

With regards to the three stages, the last milling which goes through the whole worktop, should be carried out from left to right with

the router on the outside surface of the template (the side furthest away from the user), in order to achieve an optimal cut.

Note:

Please work at a steady feed rate and shift your weight onto the supported part of the template.

Only remove the router bit when the router has been completely switched off.


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. MILLING THE SLOTS FOR THE EUROLIGHTWORKTOP CONNECTORS TYPE M

Example: Joint -B Female Cut

Worktop should be positioned reverse side up and side A of the template should be used.

Place the template flush with the edge.

Fix the template using clamps.

Place the template flush with the edges

of the worktop and fix in place


(outside channel)


(inside channel)


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Detail Detail

MeasurementC

Worktopreverseside

Detail

Detail

Illustration:Worktopreverseside

//+.

-.

The spacings for the slots inside the template are shown in the following sketch and the respective milling depths are included in the

following table.

Detail cut outs

R

Detail

C

oreboardthickness

MeasurementB

MeasurementA

MeasurementC

Honeycomb

Surface layer 8 mm

EGGER laminate

Detail


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Coreboard thickness

+.-.

+.-.

+.-.

Measurement A Measurement B Measurement C

Milling depths for the EUROLIGHTType M worktop connectors in relation to the worktop thickness.

Finally a slot for the EUROLIGHTType M worktop connector is cut into the longitudinal frame of the joint B (female cut) with a depth of

measurement B. Usually a jigsaw is used for this cut.

Measurement C

Measurement A

Measurement B


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When finishing the edges of EUROLIGHTworktops we recommend the use of x mm EGGER ABS Edging. These decorative edges

have both protective and design functions for the exposed edges of the worktops. EGGER Universal Glue or contact adhesive can be

used to ensure a good finish when gluing the ABS edges.

PROCESSING INSTRUCTIONSFINISHING THE EDGES OF EUROLIGHTWORKTOPS WITH

ABS EDGING

When edging the worktops, the following materials, tools and additional resources are required:

EGGER ABS edging x mm

Surface milling cutter or edge milling cutter

EGGER Universal Glue, or an alternative contact adhesive

Draw blade

Screw clamps and edge clamps Spacing blocks MDF or chipboard strips

Hand router fitted with edge milling cutter and spacer ring

Hand router fitted with rounded milling cutter and spacer ring

Steel or woodworking bench

Materials


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. APPLY THE EGGER UNIVERSAL GLUE TO THE EDGE

Step by step guide

. DISTRIBUTE THE ADHESIVE EVENLY WITH THE USE OF A BRUSH

By ensuring that the screw clamps are already in place before

applying the adhesive, the ABS edging can be pressed on

quicker with the use of spacer blocks and edge clamps.

. PRESS ON AND FIX THE ABS EDGING TO WORKTOP EDGE

Maintain an even edge overlap along the top and bottom of

the worktop.

Fix ABS edging with adhesive tape.

Mount screw clamps including spacing blocks.

Apply edge screw clamps including spacing blocks.


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. PRESS ON THE ABS EDGING

. MILL THE OVERLAPPING ABS EDGING FLUSH

. ROUND THE EDGES

Similar hand routers/trimmers are available from various tool manufacturers.

Mill the overlapping ABS edging flush by using a hand router fitted with a edge milling cutter and spacing ring.

Round the edges by using a hand router fitted with a rounded milling cutter and spacer ring.

Use spacing blocks and end edge screw clamps


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Rounded milling cutter with spacer ring

Alternatively the profiling/rounding of the ABS edging can

also be carried out using a draw blade

You will find further information in the technical information sheets listed in the following:

Edge milling cutter with spacer ring

Processing instructions EUROLIGHTWorktops

Processing instructions EGGER ABS Edgings

Technical information sheet EGGER Universal Glue


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For finishing the edges of EUROLIGHTWorktops we have developed the EUROLIGHTDecor profile so that edge finishing can be

performed quickly and without any difficulties. The decor profile is based on the same principle as the T-profile with the main difference

being that the front side of the decor profile is decor matched and that the whole worktop thickness is covered. The processing is

similar to the T-profile and ABS edgings respectively and only has slight differences. The decorative EUROLIGHTDecor profile has

both protective and design functions for the exposed edges of the worktops. For gluing the decor profile we recommend the use of the

EGGER Universal Glue or an alternative contact adhesive.

PROCESSING INSTRUCTIONSFINISHING THE EDGES OF EUROLIGHTWORKTOPS WITH

THE EUROLIGHTDECOR PROFILE

For the finishing of worktop edges the following materials, tools and additional resources are required:


EGGER Universal Glue, or an alternative contact adhesive Measuring Tape

Pencil or permanent marker

Adhesive tape for example Tesaglass fibre fabric tape

Brush

Utility knife

Spacing blocks MDF or chipboard strips

Screw clamps and edge clamps

Draw blade or hand router fitted with rounded milling cutter and spacer ring

Steel or woodworking stands

Materials


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. PREPARE THE DECOR PROFILE

Step by step guide

After the decor profile has been cut to size, the width of the frame in the

worktop should be measured and marked.

Make an incision on both sides of the ridge profiles - for example with a

utility knife

Cut out both sides of the ridge profiles with a utility knife, remaining pieces

of the ridges should then be removed using a file


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. APPLY THE EGGER UNIVERSAL GLUE

Apply the adhesive in the ridge area of the decor profile

Apply the adhesive to the worktop edges

Distribute the adhesive evenly with the use of a brush


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. PRESS THE DECOR PROFILE IN PLACE

An even length overhang of the decor profile should be maintained.

The right angled ridge profiles of the EUROLIGHTDecor Profile are slotted under the mm surface layers of the worktops.

Press on and fix the decor profile evenly using adhesive tape

for example with Tesaglass fibre fabric tape

. PRESSING ON AND FIXING

Conventional method of clamping should be used with spacing

pieces and edge screw clamps


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. FINISHING

Simple and fast using a draw blade

Alternatively use a file

Or use a hand router


Processing instructions EUROLIGHTWorktops

Technical instruction sheet EUROLIGHTDecor profile



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For any type of hob stainless steel, glass ceramics the cut-outs should in all cases be carried out according to the instructions and

installation templates supplied by the manufacturer. In conjunction with EGGER EUROLIGHTworktops attention must be given that the

worktop is securely positioned, so that no damage can arise through sawing, milling or drilling. Narrow sections of worktop in particular

can break or crack through inappropriate handling during processing. The board cut-outs should also be secured so that they cannot fall

out in an uncontrolled way and cause injury to individuals or damage materials.

PROCESSING INSTRUCTIONSHOB INSTALLATIONS WITH EUROLIGHTWORKTOPS

Apart from the hob and the worktop the following materials, tools and additional resources are required for the hob installation:

Jigsaw with guide rail, for example Festool TS EBQ or alternative jigsaw, hand router or CNC milling machine

Cordless electric screwdriver

EGGER EUROLIGHTT-profile EGGER Universal Glue

Measuring tape

Set square

Pencil or permanent marker

Self-adhesive aluminium tape for example Tesa Aluminium Tape

Wood spiral drill or cylinder head drill bit

Installation instructions or template from the device manufacturer

Steel or woodworking bench

Materials


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Centred mounting and sufficient spacing within the worktop should be observed for hobs in accordance with the specifications provided

by the manufacturers. As a safety precaution the hob should not be in contact with the cut edge as high temperatures are possible if

a malfunction should arise. The remaining distance to the front and back worktops edges must be at least mm. Due to ergonomic

reasons the distance between the stovetop and a tall cupboard should be at least mm. This spacing also applies as a recommendation

between sink and stovetop, as well for the minimum spacing in the area of corner joints.

Positioning

. MARK THE CUTOUT

Step by step guide

. THROUGHHOLE IN THE MARKED CORNERS

Mark the cut-out according to the dimensions provided by the hob manufacturer using a pencil or permanent marker.

Important: Take an allowance of + mm per side to make room for the EUROLIGHTT-profile.

Largest possible radius according manufacturer specifications


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. CUT OUT THE MARKED AREA

. MEASURE AND MARK THE EUROLIGHTTPROFILE

Result:

EUROLIGHTworktop with hob cut-out.

The edges should be finished by means of sandpaper, filing or

manual top milling to eliminate cracks due to chipping.

In order to use piece of EUROLIGHTT-Profile around the hob

without cutting, the ridge profiles in the corner areas must be

removed.

. APPLY EGGER UNIVERSAL GLUE

The T-profile length depends on the drilling radius from inside

radius to inside radius.

Cut out the marked area using a jigsaw and guide rail.

Apply EGGER Universal Glue onto both sides of the ridge profiles within the T-profile.


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. SLOTTING OF TPROFILE

. COATING OF THE CUTOUT AREA WITH SELFADHESIVE ALUMINIUM TAPE

Before installation of the stovetop the T-profile should be sealed with a self-adhesive aluminium tape. The aluminium tape not only

reflects the heat, but also serves as an additional seal as the T-profile is mm narrower than the worktop thickness. At the same time

the unsealed inside corner area is sufficiently protected.

. POSITION AND SCREW MOUNT THE FIXING BRACKETS

The right angled ridge profiles of the EUROLIGHTT-Profile are slotted under the mm surface layers of the worktops.

Position and screw mount the fixing brackets directly into the T-profile according to manufacturer specifications.


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. MOUNT OF THE GLASSCERAMIC HOB BY SIMPLY PRESSING IN PLACE

. MARK THE NECESSARY SLOTS FOR THE FIXING BRACKETS

Hob installation using slots in the T-Profile

. MILL THE SLOTS FOR THE FIXING BRACKETS

Mill the slots by using a hand router


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. SEAL OF THE CUTOUT AREA WITH SELFADHESIVE ALUMINIUM TAPE

. INSTALL THE GLASSCERAMIC HOB


Installation of the glass-ceramic hob by screwing the fitting brackets in place.

Processing instructions EUROLIGHTWorktops Technical information sheet EUROLIGHTT-Profile



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EUROLIGHTT-Profiles are an accessory required for use with EUROLIGHTWorktops and are specially designed for sink and hob

cut-outs. EUROLIGHTT-Profiles not only protect sink and hob cut-outs from heat and moisture, they also guarantee the necessary

pressure stability. The profiles are designed for use with EUROLIGHTWorktops in standard thicknesses of , and mm.

TECHNICAL LEAFLETEUROLIGHTTPROFILE

Article descriptionEUROLIGHTT-Profiles are made from a material known as ABS(Acrylonitrile Butadiene Styrene). A universal bonding agent (primer)

is applied to the underside as standard. The profile cross-section and corresponding dimensions are shown in the diagram and table

below (see illustration ).Along the profile length of , mm mm, mm slots are cut in the right-angle profiles at mm intervals.

The slotting on the underside allows the use of circular cut-outs (see illustration ).

Measurement B

Measurement A

EUROLIGHTT-ProfileMeasurement A Measurement B

,

,

,

+.-.

+.-.

+.-.

+.-.

+.-.

+.-.

Illustration

Illustration


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Illustration

EGGER Universal glue

T-Profile width

Illustration

EUROLIGHTWorktop

EUROLIGHTT-Profile

Detail

ProcessingThe EUROLIGHTT-Profile is fitted below the surface layer of the EUROLIGHTWorktop via the two right-angle profiles(see illustration ).

For a long-lasting bond between the worktop and the T-Profile we recommend the use of EUROLIGHTUniversal glue, which should be

applied to both surfaces (see illustration ).

For more detailed information, see the processing instructions for EGGER EUROLIGHTWorktops

Illustration

DETAIL

Corebo

ardthickness

EGGER Laminate

T-Pro

filwidth

EUR

OLIGHT

T-Pr

ofile


Chipboard surface layer thickness mm

Please allow for additional thickness when cutting out the hob/sink

For more detailed information, see the leaflet EGGER Universal glue.


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For finishing the exposed edges of EUROLIGHTWorktops, we have developed the EUROLIGHTDecor profile so that edge finishing

can be performed quickly and without any difficulties. The decor profile is based on the same principle as the T-profile with the main

difference being that the front side is colour matched to the worktops and covers the whole thickness of the worktops. The profiles are

matched to the EUROLIGHTWorktop standard thickness mm.

TECHNICAL LEAFLETEUROLIGHTDECOR PROFILE

The EUROLIGHTDecor profile is composed of ABS(acryl nitrile butadiene styrene). The rear side is coated as standard with a universal

primer. The front side is coated with a PP- (polypropylene) thin edge strip with the same decor. Please refer to the following drawing

(see illustration )for the profile cross sections and the respective dimensions. The length of the profile is , mm .

Description of the product

Illustration

Illustration

EUROLIGHT

Decor profile

mm

Identical decor PP edging

mm

mm

mm


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Processing

Please refer to the instructions for further detailed information: Edging of EUROLIGHTWorktops with the EUROLIGHTDecor profile.

EUROLIGHTWorktop

The processing is similar to the T-profile or respectively the ABS edges and is only slightly different. The decorative decor profile takes

on a protective and design function for the narrow edge coating of worktops (see illustration + ).For gluing the decor profile we

recommend the application of the EGGER Universal Glue or as an alternative contact adhesive.

Illustration



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TECHNICAL LEAFLETEGGER UNIVERSAL GLUE

Medium viscosity

Good initial adhesion

Quick setting time

Results in smooth glue application and wetting of the entire surface of the material

High solids content

Good heat resistance

Properties

For gluing EGGER products: EUROLIGHTT-Profile

ABS edgings

Accent edgings

Applications

Basis: Polyvinyl acetate copolymerisate

Colour: white, transparent after drying

Viscosit y (Brookfield, UpM): approximately , mP.s

pH value: (C(F)) approximately .

Technical data

Appearance: Dispersion liquid

Odour: Typical

Flash point: Aqueous preparation

Density: g/cm

Physical and chemical properties

Open time: approximately min.

The quantity of adhesive required depends on the application and the materials used.

The quoted data assume wood moisture content of -%, room and material temperature of C, relative humidity of % and press

pressure of .N/mmcombined with the required glue quantity. The working temperature of the board and the glue should not be less

than + C. The glue is supplied ready for use, but can be diluted with up to % water if required.

Processing instructions


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The application tools can easily be cleaned with cold to lukewarm water before the adhesive dries on and solidifies. Solidified glue residues

must be removed mechanically.

Cleaning

Store in a cool, dry place in sealed original containers. Protect f rom frost. Stir before using. Shelf life is up to months.

The storage and transport temperature should be in the range of > C - < C.

Below this temperature, the product will be irreversibly damaged and is no longer usable.

It is not a hazardous material according to RID, ADR, ADNR; IMDG or IATA-DGR.

Storage/Transport

The product is not subject to labelling according to the Hazardous Substances Ordinance (GefStoffV ) and corresponding EU Directives.

The product is not subject to labelling according to the calculation method of the EC General Classification Directive for Preparations in

its latest version.

Contains colophonium resin: May cause allergic reactions.

National regulations/notices (Germany)

Water Hazard Class: , product mildly hazardous to water (Administrative Regulation on the Classification of Substances Hazardous to

Waters into Water Hazard Classes - VwVwS of May )

Chemical Industry Association (VCI) storage class:

Standards

General advice: In case of troublesome symptoms, call a doctor.

Breathing: Seek fresh air; if symptoms persist, call a doctor.

Skin contact: Rinse with running water and soap. Change any dirty or soaked clothing. If necessar y consult a skin specialist.

Eye contact: Rinse under running water (for minutes). If necessar y call a doctor.

Ingestion: Rinse out the mouth, drink - glasses of water. Do not provoke vomiting. Call a doctor.

General toxicological information:

The product is not expected to be harmful to health in so far as we are aware, provided it is handled properly and used for its intendedpurpose.

First aid


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Adresse / Address Datum / Date Kontakt / Contact

Betreff / Subject Seite / Page

Inhalt / Content Bildmaterial / Imagery

February 2008 Ledermann GmbH & Co.

Willi-Ledermann-Str. 1

D- 72160 Horb a.N.

Friedhelm Rempp

(productmanager)

Tel: +49 (0) 7451/ [email protected]

orner onts for EER EUROLIHTwork-

tops -easy to do wth LEUO toolng solutons

01

The LEUCO shank type cutter with tungsten carbide turnover knives is the tooling

solution for the processing of EGGER EUROLIGHTworktops.

Corner joints can be manufactured quickly and easily.Extra long cutting length allows to cover panel thicknesses up to 60mm and more.

Application

I The LEUCO shank type cutter can be used with all professional portable routers.

I Full cuts can be executed in several passes.

Design

IEasy to change turnover knives guarantee constant cutting diameters

no adjustment required

IFor panel thicknesses up to approx. 65mm

IRight-hand rotation, for manual feed.

Advantages

ICan be combined with all standard jigs because of standard cutting and shank

diameters.

I Thus no special copying rings required.

I New cutting edges can be put to the top layer several times by height adjustment

of the cutter and the additional possibility to interchange the knives amongst each

other give.

I This guarantees long overall edge life.

cross section of an EGGER

EUROLIGHT

LEUCO shank type cutter with

turnable knives for corner joints

principle corner joint of a worktop

description dimensions Ident-No.

Item numbers and dimensions cutting length 69 mm, 14mm, shank 12mm 182695

Item numbers and dimensions cutting length 69 mm, 14mm, shank 182696

Spare turnover knife 23 x 7 x 1,5 mm 182697

Item numbers and dimensions

drawing LEUCO shank type cutter with turnable knives


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ZOOM HOTLINE

Austria

050 600 10500

050 600 10304

[email protected]

ts.

www.egger.com/zoom

Documents

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