Heidenhan Encoders350457-2G Lieferuebersicht En

8/9/2019 Heidenhan Encoders350457-2G Lieferuebersicht En

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General CatalogLinear EncodersLength GaugesAngle EncodersRotary EncodersContouring Controls

Touch ProbesDigital Readouts

September 2013


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DR. JOHANNES HEIDENHAIN GmbHdevelops and manufactures linear andangle encoders, rotary encoders, digitalreadouts, and numerical controls.HEIDENHAIN supplies its products tomanufacturers of machine tools and ofautomated machines and systems, inparticular for semiconductor andelectronics manufacturing.

HEIDENHAIN is represented in over50 countriesmainly through its ownsubsidiaries. Sales engineers and servicetechnicians support the user on-site withtechnical information and servicing.

This General Catalog offers you anoverview of the HEIDENHAIN productprogram. You will nd more products andfurther information in the documentationfor specic products (see page 60) or onthe Internet at www.heidenhain.de. Oursales personnel will be glad to help youpersonally. See page 62 for addresses andtelephone numbers.


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Contents

Fundamentals and processes 4

Precision graduationsthe foundation for high accuracy 5Length measurement 6

Sealed linear encodersExposed linear encodersLength gauges

Angle measurement 18Angle encodersModular encodersRotary encoders

Machine tool control 38Straight-cut control for milling machinesContouring controls for milling machines and machining centersContouring controls for milling/turning machinesProgramming stations

Tool and workpiece setup and measurement 48Workpiece touch probesTool touch probes

Measured value acquisition and display 52Digital readoutsInterface electronicsEvaluation electronics

For more information 60

Sales and service 62


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Fundamentals and processes

The high quality of HEIDENHAIN productsdepends on special production facilitiesand measuring equipment. Masters andsubmasters for scale manufacturing areproduced in a clean room with specialmeasures for temperature stabilization andvibration insulation. The copying machinesand the machines required for themanufacture and measurement of linearand circular graduations are largelydeveloped and built by HEIDENHAIN.

Competence in the area of linear andangular metrology is reected by a largenumber of customized solutions for users.Among other implementations, theyinclude the measuring and test equipmentdeveloped and built for standardlaboratories and the angular encoders fortelescopes and satellite receivingantennas. Of course the products in thestandard HEIDENHAIN product programprot from the knowledge gained.

Measuring machine for linear scales Linear scale inspection station in the lithography area

Angle comparator, measuring step approx. 0.001" Very Large Telescope (VLT), Paranal, Chile (photograph by ESO)


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Precision graduationsthe foundation for high accuracy

The heart of a HEIDENHAIN encoder is itsmeasuring standard, usually in the form of agrating with typical line widths of 0.25 mto 10 m. These precision graduations aremanufactured in a process invented byHEIDENHAIN (e.g. DIADUR or METALLUR)and are a decisive factor in the function andaccuracy of encoders. The graduations con-sist of lines and gaps at dened intervalswith very little deviation, forming structureswith very high edge denition. These gradu-ations are resistant to mechanical andchemical inuences as well as to vibrationand shock. All measuring standards have adened thermal behavior.

Phase grating with approx. 0.25 m gratingheight

DIADURDIADUR precision graduations are com-posed of an extremely thin layer of chromi-um on a substrateusually of glass orglass ceramic. The accuracy of the gradua-tion structure lies within the micron andsubmicron range.

AURODURAURODUR graduations consist of highlyreective gold lines and matte etched gaps.AURODUR graduations are usually on steelcarriers.

METALLURWith its special optical composition ofreective gold layers, METALLURgraduations show a virtually planarstructure. They are therefore particularlytolerant to contamination.

Phase gratingsSpecial manufacturing processes make itpossible to produce three-dimensionalgraduation structures, possessing certainoptical characteristics. The structure widthsare in the range of a few microns down toquarters of a micron.

SUPRADURGraduations manufactured with theSUPRADUR process function optically likethree-dimensional phase gratings, but theyhave a planar structure and are thereforeparticularly insensitive to contamination.

OPTODURThe OPTODUR process producesgraduation structures with particularly highreectance. Its composition as an opticallythree dimensional, planar structure issimilar to the SUPRADUR graduation.

MAGNODURThin magnetically active layers in themicron range are structured for very ne,magnetized graduations.

DIADUR and METALLUR graduations on various carrier materials


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Length measurement

Sealed linear encoders are available with Full-size scale housing

For high vibration loading Up to 30 m measuring length (72 mupon request)

Slimline scale housing For limited installation space Up to 1 240 mm measuring length,

up to 2 040 mm with mounting spar ortensioning elements

The aluminum housing of a HEIDENHAIN

sealed linear encoder protects the scale,scanning carriage, and its guideway fromchips, dust, and uids. Downward-orientedelastic lips seal the housing. The scanningcarriage travels along the scale on a low-friction guide. It is connected to the exter-nal mounting block by a coupling thatcompensates unavoidable misalignmentbetween the scale and the machine guide-ways.

Scanning carriageDIADURscale Light source

Sealing lips Mounting block

Photovoltaiccells

Exposed linear encodersExposed linear encoders fromHEIDENHAIN operate with no mechanicalcontact between the scanning head andthe scale or scale tape. Typical areas ofapplication for these encoders includemeasuring machines, comparators andother precision devices in linearmetrology, as well as production andmeasuring equipment , for example in thesemiconductor industry.

Accuracy grades of 0.5 m and betterFor measuring steps to 0.001 m (1 nm)Measuring lengths up to 30 mNo friction between scanning head andscaleSmall dimensions and low weightHigh traversing speeds

Sealed linear encodersSealed linear encoders from HEIDENHAINare protected from dust, chips and splashuids and are ideal for operation onmachine tools.

Accuracy grades as ne as 2 mMeasuring steps as ne as 0.001 mMeasuring lengths up to 30 m (to 72 mupon request)Fast and simple installationLarge mounting tolerancesHigh acceleration loadingProtection against contamination


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Length gaugesLength gauges from HEIDENHAIN featureintegral guideways for the plunger. Theyare sed to monitor measuring equipment,in industrial metrology, and as positionencoders.

Accuracy grades as ne as 0.1 mFor measuring steps to 0.005 m (5 nm)Measuring lengths up to 100 mmHigh measuring accuracyAvailable with automated plunger driveSimple mounting

With incremental linear encoders , thecurrent position is determined by startingat a datum and counting measuring steps,or by subdividing and counting signalperiods. Incremental encoders fromHEIDENHAIN feature reference marks,which must be scanned after switch-onto reestablish the reference point. Thisprocess is especially simple and fast withdistance-coded reference marks.

Absolute linear encoders fromHEIDENHAIN require no previous traverseto provide the current position value.The encoder transmits the absolute valuethrough the EnDat interface or anotherserial interface.

The recommended measuring steps listed in the table refer primarily to positionmeasurements. Smaller measuring steps,which are attained through higherinterpolation factors of sinusoidal outputsignals, are useful in particular forapplications in rotational speed control, e.g.on direct drives.

Under the designationfunctional safety ,HEIDENHAIN offers encoders with purelyserial data transmission as single-encodersystems for safety-related machines andsystems. The two measured values arealready formed independently of eachother in the encoder, and are transmitted tothe safe control via the EnDat interface.

Sealed linear encoders Series Page

With full-size scale housing Absolute position measurement

Absolute position measurement and large measuringlengthsIncremental position measurementVery high repeatabilityTypically for manual machinesLarge measuring lengths

LC 100

LC 200LS 100LF 100LS 600LB 300

8

With Slimline Scale Housing Absolute position measurementIncremental position measurementVery high repeatabilityTypically for manual machines

LC 400LS 400LF 400LS 300

10

Exposed linear encoders Very high accuracyTwo-coordinate encoders

High traversing speed and large measuring lengthsAbsolute position measurement

LIP, LIFPP

LIDALIC

1213

14

Length gauges For measuring stations and multipoint inspectionapparatuses

AT, CT, MT, ST 16


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LC, LF, LS, LB sealed linear encodersWith full-size scale housing

Linear encoders withfull-size scalehousing are characterized particularly byhigh tolerance to vibration.

Absolute linear encoders of theLC 100 and LC 200 series provide the absoluteposition value without any previoustraverse required. Depending on theversion, incremental signals can be outputadditionally. The LC 100 can be mounted tothe same mating dimensions as theincremental linear encoders of theLS 100 series and feature the same mechanicaldesign. Because of their high accuracy anddened thermal behavior, LC 100 andLS 100 series linear encoders are especiallywell suited for use on numericallycontrolled machine tools.

The incremental encoders of the LF typefeature measuring standards with relativelyne grating periods. This makes themparticularly attractive for applicationsrequiring veryhigh repeatability.

TheLS 600 series incremental linearencoders are used for simple positioningtasks, for example on manual machinetools .

TheLC 200 (absolute) andLB (incremental)linear encoders were conceived for verylong measuring lengths . Their measuringstandarda steel tape with METALLUR orAURODUR graduationis delivered as asingle piece, and after the housing sectionshave been mounted, is pulled into thehousing, drawn to a dened tension andxed at both ends to the machine casting.

LF 185 Very high repeatability

Thermal behavior similar to steel orcast ironHigh vibration ratingTwo mounting attitudesSingle-eld scanning

LC 100 series Absolute position measurement

Dened thermal behaviorHigh vibration ratingTwo mounting attitudesSingle-eld scanning

LS 100 series Incremental position measurement

Dened thermal behaviorHigh vibration ratingTwo mounting attitudesSingle-eld scanning

LS 600 series Typically for manual machinesSimple installation

LB 382 For large measuring lengths up to

30 m3)Dened thermal behaviorHigh vibration ratingTwo mounting attitudesSingle-eld scanning

Measuring standard

Grating period

Interface

Signal period

Accuracy gradeMeasuring lengths ML

Reference mark

LC 200 series Absolute position measurement for

large measuring lengths up to 28 mDened thermal behaviorHigh vibration ratingTwo mounting attitudesSingle-eld scanning


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LC 100

LF 185

LC 200

LS 600

9

Absolute Incremental LC 115LC 195 F/M/S1)

LC 211/LC 281LC 291 F/M

LF 185 LS 187LS 177

LS 688 CLS 628 C

LB 382

DIADUR glass scale

20 m

METALLUR steel scale

40 m

SUPRADUR phasegrating on steel8 m

DIADUR glass scale

20 m

DIADUR glass scale

20 m

AURODUR steelscale tape40 m

LC 115: EnDat 2.2LC 195: Fanuc i/

Mitsubishi/ SiemensDRIVE-CLiQ

LC 211: EnDat 2.2LC 281: EnDat 2.2 with

1 VPPLC 291: Fanuc i/

Mitsubishi

1 VPP LS 187: 1 VPPLS 177: TTL

LS 688 C: 1 VPPLS 628 C: TTL

1 VPP

40 m 4 m LS 187: 20 mLS 177: 4 m/2 m2)

20 m 40 m

5 m, 3 m 5 m 3 m, 2 m 5 m, 3 m 10 m 5 mUp to 4 240 mm Up to 28 040 mm Up to 3 040 mm Up to 3 040 mm Up to 30 040 mm3)

One or distance-coded;LS 6xx C: distance-coded

1) Available upon request 2) Integrated 5/10-fold interpolation 3) Up to ML 72 040 mm upon request


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LC, LF, LS sealed linear encodersWith slimline scale housing

Sealed linear encoders withslimline scalehousing are primarily used whereinstallation space is limited.

Absolute linear encoders of theLC 400 series provide the absolute position value without any previous traverse required.Like theLS 400 series incremental linearencoders, their high accuracy and denedthermal behavior make them especiallywell suited for use on numericallycontrolled machine tools .

The incremental encoders of the LF typefeature measuring standards with relativelyne grating periods. This makes themparticularly attractive for applicationsrequiring veryhigh repeatability.

TheLS 300 series incremental linearencoders are used for simple positioningtasks, for example on manual machinetools .

Simple installation with mounting sparThe use of a mounting spar can be of greatbenet when mounting slimline linearencoders. It can be fastened as part of themachine assembly process. The encoderis then simply clamped on during nalmounting. Easy exchange also facilitatesservicing.

Moreover, installation with a mountingspar signicantly improves the encodersacceleration behavior.

LF 485 Very high repeatability

Thermal behavior similar to steel orcast ironSingle-eld scanning

LC 400 series Absolute position measurement

Dened thermal behaviorSingle-eld scanning

LS 400 series Incremental position measurement

Dened thermal behaviorSingle-eld scanning

LS 300 series Typically for manual machines

Clamping spring

Scale housing

Scanning unit

Mounting spar

Fixed stop


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LC 400

LS 400

LF 485

LS 300

11

Absolute Incremental LC 415

LC 495 F/M/S1)LF 485 LS 487

LS 477LS 388 CLS 328 C

Measuring standard

Grating period

DIADUR glass scale

20 m

SUPRADUR phasegrating on steel8 m

DIADUR glass scale

20 m

DIADUR glass scale

20 m

Interface LC 415: EnDat 2.2LC 495: Fanuc i/Mitsubishi/

Siemens DRIVE-CLiQ

1 VPP LS 487: 1 VPPLS 477: TTL

LS 388 C: 1 VPPLS 328 C: TTL

Signal period 4 m LS 487: 20 mLS 477: 4 m/2 m2)

20 m

Accuracy grade 5 m, 3 m 5 m, 3 m 10 m

Measuring lengthsML Up to 2 040 mm3)

Up to 1 220 mm Up to 2 040 mm3)

Up to 1 240 mm

Reference mark One or distance-coded Distance-coded

1) Available upon request 2)Integrated interpolation 5/10-fold3) Over ML 1 240 mm only with mounting spar or tensioning elements


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LIP, LIF exposed linear encodersFor very high accuracy

The exposed linear encoders of the LIP andLIF types are characterized by smallmeasuring steps together with highaccuracy. The measuring standard is aphase grating applied to a substrate ofglass or glass ceramic.

LIP and LIFencoders are typically used for:Measuring machines and comparatorsMeasuring microscopesUltra-precision machines such asdiamond lathes for optical components,facing lathes for magnetic storage disks,and grinding machines for ferritecomponentsMeasuring and production equipment inthe semiconductor industryMeasuring and production equipment inthe electronics industry

The LIF 481 V is suited for special applica-tions in high vacuum (to 107 bar).

LIP 300 series Very high resolution with measuring

steps to 1 nmVery high repeatability through anextremely ne signal periodDened thermal behavior thanks to ameasuring standard on Zerodur glassceramic

LIP 400 seriesSmall dimensionsMeasuring steps as ne as 0.005 mScale available with various thermalexpansion coefcients

LIP 200 seriesMeasuring lengths up to 3 040 mmMeasuring step down to 1 nm

Very high repeatability with compactdimensionsDened thermal behavior thanks to ameasuring standard on Zerodur glassceramic

ML = 70 mm

Incremental LIP 382LIP 372

LIP 281 LIP 481LIP 471

Measuring standard

Grating periodCoefcient of linearexpansion

DIADUR phase grating on Zerodur

glass ceramic0.512 mtherm (0 0.1) 106 K1

OPTODUR phase grating on

Zerodur glass ceramic2.048 mtherm (0 0.1) 106 K1

DIADUR phase grating on glass or

Zerodur glass ceramic4 mtherm 8 106 K1 (glass) ortherm (0 0.1) 106 K1 (Zerodur)

Interface LIP 382: 1 VPPLIP 372: TTL

1 VPP LIP 481: 1 VPPLIP 471: TTL

Signal period LIP 382: 0.128 mLIP 372: 0.004 m1)

0.512 m LIP 481: 2 mLIP 471: 0.4 m/0.2 m2)

Accuracy grade 0.5 m 1 m; 3 m 1 m; 0.5 m

Position error per signal

period typically

0.001 m 0.001 m 0.02 m

Measuring lengths ML 70 mm to 270 mm 20 mm to 3 040 mm 70 mm to 420 mm

Reference mark None One One

1)Integrated 32-fold interpolation 2)Integrated 5/10-fold interpolation 3)Only for Zerodur glass ceramics

LIF 400 series Fast, simple scale fastening with

PRECIMET adhesive lmRelatively insensitive to contaminationthanks to SUPRADUR graduationPosition detection through limit switchesand homing track


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LIF 481LIF 471

SUPRADUR phase grating on glass or

Zerodur glass ceramic8 mtherm 8 106 K1 (glass) ortherm (0 0.1) 106 K1 (Zerodur)

LIF 481: 1 VPPLIF 471: TTL

LIF 481: 4 mLIF 471: 0.8 m to 0.04 m2)

1 m3); 3 m

0.04 m

70 mm to 1 020 mm(up to 3 040 mm on request)

One

ML = 120 mm

PP exposed linear encodersTwo-coordinate encoders

The PP two-coordinate encoders feature asmeasuring standard a planar phase-gratingstructure on a glass substrate. This makesit possible to measure positions in a plane.

Applications include:Measuring and production equipment inthe semiconductor industryMeasuring and production equipment inthe electronics industryExtremely fast X-Y tablesMeasuring machines and comparatorsMeasuring microscopes

Incremental PP 281

Measuring standard

Grating periodCoefcient of linearexpansion

DIADUR phase grating on glass

8 mtherm 8 106 K1

Interface 1 VPP

Signal period 4 m

Accuracy grade 2 m

Position error per signalperiod typically

0.04 m

Measuring range 68 mm x 68 mm

(other measuring ranges upon request)Reference mark One per coordinate


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LIDA 487

LIDA 279

LIC 4015

15

LIDA 485LIDA 475

LIDA 487LIDA 477

LIDA 489LIDA 479

LIDA 287LIDA 277

LIDA 289LIDA 279

METALLUR steel scale tape

20 mLIDA 4x5: therm Same as mounting surfaceLIDA 4x7/LIDA 4x9: therm 10 106 K1

Steel scale tape

200 mtherm 10 106 K1

LIDA 48x: 1 VPP; LIDA 47x: TTL LIDA 28x: 1 VPP; LIDA 27x: TTL

LIDA 48x: 20 m;LIDA 47x: 4 m/2 m/0.4 m/0.2 m1) LIDA 28x: 200 m;LIDA 27x: 20 m/4 m/2 m2)

5 m 3 m3); 5 m; 15 m 15 m

0.2 m 2 m

140 mm to 30 040 mm 240 mm to 6 040 mm Scale tape from the roll 3 m/5 m/10 m

One Selectable every 100 mm

4)Only for Zerodur glass ceramics up to ML 1640 mm


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AT, CT, MT, ST length gaugesFor measuring stations and multipoint inspection apparatuses

HEIDENHAIN length gauges are character-ized by high accuracy together with largestrokes up to 100 mm. They feature plung-ers with integral bearings and thereforeserve as compact measuring devices.

TheHEIDENHAIN-CERTO CT lengthgauge are used predominantly for produc-tion quality control of high-precision partsand for the monitoring and calibration ofreference standards.

TheHEIDENHAIN-METRO MT 1200 andMT 2500 length gauges are ideal forprecision measuring stations and testingequipment. The ball-bush guided plungertolerates high radial forces.

The primary applications for the MT 60 andMT 101 are incoming inspection, produc-tion monitoring, quality control, but also ashigh-accuracy position encoders, for exam-ple on linear slides or X-Y tables.

Thanks to their very small dimensions, theHEIDENHAIN-ACANTO AT andHEIDEN-HAIN-SPECTO ST series length gaugesare the product of choice for multipoint in-spection apparatus and testing equipment.

Plunger actuationThe plungers of the length gauges withmotorized plunger actuation are extendedand retracted by an integral motor. They areoperated through the associated switchbox.

Length gauges with plunger actuation bycoupling have no plunger drive. The freelymovable plunger is connected by a sepa-rate coupling with the moving machine ele-ment.

The length gauges with plunger actuationby the measured object orwith cable-type lifter feature a spring-loaded plungerthat is extended in its resting position.

On the length gauges with pneumatic plunger actuation, the plunger is retractedby the integral spring at its rest position. Itis extended to the measuring position byapplication of compressed air.

HEIDENHAIN-ACANTOAbsolute position measurementCompact dimensionsPlug-in cablesMeasuring ranges up to 30 mm

HEIDENHAIN-CERTOVery high accuracyLarge measuring range up to 60 mmVery high thermal stability

HEIDENHAIN-METROMT 1200 and MT 2500

High accuracyMeasuring range up to 25 mmHigh repeatability

HEIDENHAIN-METROMT 60 and MT 101

Large measuring range up to 100 mmHigh repeatability

HEIDENHAIN-SPECTOVery compact dimensionsMeasuring range up to 25 mmBall-bush guided plunger

Absolute Incremental AT 1218AT 1217

AT 3018AT 3017

CT 2501CT 2502

CT 6001CT 6002

MT 1281MT 1287

MT 1271

Measuring standard DIADUR glass scale DIADUR phase grating on Zerodur glass ceramic scaleCoefcient of linear expansion: therm 0 0.1 106 K1

Grating period 188.4 m 4 m 4 m

Interface EnDat 2.2 11 APP 1 VPP TTL

Signal period 2 m 2 m 0.4 m/0.2 m3)

System accuracy 2 m 0.1 m1) 0.03 m2)

0.1 m1) 0.05 m2)

0.2 m

Measuring range 12 mm 30 mm 25 mm 60 mm 12 mm

Plunger actuation AT xx18: By measured objectAT xx17: Pneumatically

CT xx01: With motorCT xx02: By coupling

MT xxx1: Cable-type lifter or freeMT xx87: pneumatic

Reference mark One One

1) At 19 C to 21 C; permissible temperature uctuation during measurement: 0.1 K2) With linear length-error compensation in the evaluation electronics3) Integrated 5/10-fold interpolation


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MT 2581MT 2587

MT 2571 MT 60 MMT 60 K

MT 101 MMT 101 K

ST 1288ST 1287

ST 1278ST 1277

ST 3088ST 3087

ST 3078ST 3077

DIADUR graduation on glassceramic scale

DIADUR glass scale

10 m 20 m

1 VPP TTL 11 APP 1 VPP TTL 1 VPP TTL

2 m 0.4 m/0.2 m3) 10 m 20 m 4 m/2 m3) 20 m 4 m/2 m3)

0.5 m 1 m 1 m

25 mm 60 mm 100 mm 12 mm 30 mm

MT xx M: With motorMT xx K: By coupling

ST xxx8: By measured objectST xxx7: Pneumatically

One One

MT 101 M CT 6001 MT 2581 AT 3018 ST 3088


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Angle measurement

Angle encodersHEIDENHAIN angle encoders are charac-terized by high accuracy values in the angu-lar second range and better. These devicesare used in applications such as rotary ta-bles, swivel heads of machine tools, divid-ing apparatuses, high-precision angle mea-suring tables, precision devices in angularmetrology, antennas and telescopes.

Line counts typically 9 000 to 180 000Accuracy from 5 to 0.4Measuring steps as ne as 0.000 01 or0.036" (incremental) or 29 bits, i.e.approx. 536 million positions perrevolution (absolute)

Rotary encodersRotary encoders from HEIDENHAIN serveas measuring sensors for rotary motion,angular velocity and also, when used inconjunction with mechanical measuringstandards such as lead screws, for linearmotion. Application areas include electricalmotors, machine tools, printing machines,woodworking machines, textile machines,robots and handling devices, as well asvarious types of measuring, testing, andinspection devices.

Line counts of typically 50 to 5 000Accuracy from 12 (depending on theline count, corresponding to 1/20 ofthe grating period)Measuring steps to 0.001. Particularlywith the photoelectric encoders, the highquality of the sinusoidal incrementalsignals permits high interpolation factorsfor digital speed control.


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Mounting variantsIn angle encoders and rotary encoderswith integral bearing andstator coupling ,the graduated disk of the encoder isconnected directly to the shaft to bemeasured. The scanning unit is guided onthe shaft via ball bearings, supported bythe stator coupling. During angularacceleration of the shaft, the statorcoupling must absorb only that torqueresulting from friction in the bearing,thereby minimizing both static and dynamicmeasuring error. Moreover, the couplingmounted on the stator compensates axialmotion of the measured shaft. Otherbenets of the stator coupling are:

Simple installationShort overall lengthHigh natural frequency of the couplingHollow through shaft is possible

Angle encoders and rotary encoders withintegral bearings that are conceived for aseparate shaft coupling are designedwith a solid shaft. The recommended cou-pling to the measured shaft compensatesradial and axial tolerances. Angle encodersfor separate shaft couplings permit highershaft speeds.

Angle encoders and rotary encoderswithout integral bearing operate withoutfriction. The two componentsthescanning head and the scale disk, drum, ortapeare adjusted to each other duringassembly. The benets are:

Requires little spaceLarge hollow-shaft diametersHigh shaft speeds possibleNo additional starting torque

With incremental angle encoders androtary encoders , the current position isdetermined by starting at a datum andcounting measuring steps, or by subdivid-ing and counting signal periods. Incremen-tal encoders from HEIDENHAIN featurereference marks to reestablish the refer-ence point.

Incremental rotary encoders withcommutation signals provide the angularshaft position valuewithout requiringprevious traversewith sufcient accuracyto correctly control the phases of therotating eld of a permanent-magnet three-phase motor.

Absolute angle encoders and rotary en-coders require no previous traverse to pro-vide the current position value.Singleturnencoders provide the current angular posi-tion value within one revolution, whilemultiturn encoders can additionally distin-guish between revolutions. The positionvalues are transmitted over an EnDat, SSI,PROFIBUS-DP, PROFINET or other serialdata interface. The EnDat-Interface, PRO-FIBUS-DP or PROFINET bidirectional inter-faces enable automatic conguration of thehigher-level electronics and provide moni-toring and diagnostic functions.

Under the designationfunctional safety ,HEIDENHAIN offers encoders with purelyserial data transmission as single-encodersystems for safety-related machines andsystems. The two measured values arealready formed independently of eachother in the encoder, and are transmitted tothe safe control via the EnDat interface.

Angle encoders Series Page

With integral bearing and integrated statorcoupling

Absolute (singleturn)Incremental

RCNRON, RPN

20

With integral bearing, for separate shaftcoupling

Incremental ROD 22

Without integral bearing Incremental ERP, ERO, ERA 23 27

Modular encoders Incremental ERM 28

Rotary encoders

With integral bearing, for mounting by stator

coupling

Absolute (singleturn/multiturn)

Incremental

ECN/EQN

ERN

30, 32

With integral bearing, for separate shaftcoupling

Absolute (singleturn/multiturn)Incremental

ROC/ROQ, RIC/RIQROD

34

Without integral bearing Absolute (singleturn/multiturn)Incremental

ECI/EQIERO

36


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RCN, RON, RPN angle encodersWith integral bearing and integrated stator coupling

Because of their high static and dynamicaccuracy, the RCN, RON and RPN angleencoders with integral bearings and inte-gral stator couplings are the preferred unitsfor high-precision applications such as rota-ry tables and tilting axes. The measuringstandard is a circular scale with DIADURgraduation orwith the RPNa phasegrating. For the units with stator coupling,the specied accuracy includes the errorcaused by the coupling. For angle encoderswith separate shaft coupling, the couplingerror must be added to nd the systemaccuracy.

RCN 2000 and RON 200 series Compact design

Sturdy designTypically used with rotary tables, tiltingtables, for positioning and speed controlVersions in stainless steel (e.g. forantennas) available on request

RCN 8000, RON 700 and RON/RPN 800series

Large hollow shaft diameter up to100 mm

System accuracy 2 and 1Typically used on rotary and anglemeasuring tables, indexing xtures,measuring setups, image scanners

RON 905 Very high-accuracy angle encoder

System accuracy 0.4Used with high-accuracy measuringdevices and for the inspection ofmeasuring equipment

RCN 8000D = 60 mm or 100 mmRON 786/886, RPN 886D = 60 mm

RCN 5000 series Large hollow shaft and small

installation spaceStator mounting dimensions compatiblewith RCN 2000 and RON 200

Features of the RCN 2000, RCN 5000 andRCN 8000 series angle encoders:

Optimized scanning with large scan-ning surface for absolute track (serialcode structure) and incremental track(single-eld scanning and optical ltering)

Large mounting tolerances thanks tooptimized stator coupling with improvedtorsional rigidity and revised shaft seal

Plug-in cable with quick disconnect Scanning and evaluation electronics

for a large power supply range andadditional monitoring and diagnosticcapabilities


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Absolute Incremental RCN 2380

RCN 2580

RCN 2310

RCN 2510

RCN 2390 F

RCN 2590 F

RCN 2390 M2)

RCN 2590 M2)

RON 225

RON 275

RON 285

RON 287Interface EnDat 2.21) with

1 VPPEnDat 2.21) Fanuc i Mitsubishi TTL 1 VPP

Position values/rev RCN 23x0: 67 108 864 (26 bits);RCN 25x0: 268 435 456 (28 bits)

Signal periods/rev 16 384 18 0003) 90 000/180 0004)

18 000

System accuracy RCN 23x0: 5; RCN 25x0: 2.5 5 5; 2.5

Mech. permiss. speed 1 500 min1 3 000 min1

Absolute RCN 5380RCN 5580

RCN 5310RCN 5510

RCN 5390 FRCN 5590 F

RCN 5390 M2)RCN 5590 M2)

Interface EnDat 2.21) with 1VPP

EnDat 2.21) Fanuc i Mitsubishi

Position values/rev RCN 53x0: 67 108 864 (26 bits);RCN 55x0: 268 435 456 (28 bits)

Signal periods/rev 16 384

System accuracy RCN 53x0: 5; RCN 55x0: 2.5

Mech. permiss. speed 1 500 min1

Incremental RON 905

Interface 11APP

Signal periods/revolution 36 000

System accuracy 0.4

Mech. permiss. speed 100 min1

1) DRIVE-CLiQ via EIB; PROFIBUS-DP via gateway2) Available upon request3) Integrated 2-fold interpolation4) Integrated 5/10-fold interpolationDRIVE-CLiQ is a registered trademark of the SiemensAktiengesellschaft

Absolute Incremental RCN 8380RCN 8580

RCN 8310RCN 8510

RCN 8390 FRCN 8590 F

RCN 8390 M2)RCN 8590 M2)

RON 786 RON 886 RPN 886

Interface EnDat 2.21) with 1 VPP

EnDat 2.21) Fanuc i Mitsubishi 1 VPP

Position values/rev 536 870 912 (29 bits)

Signal periods/rev 32 768 18 000,36 000

36 000 180 000

System accuracy RCN 83x0: 2; RCN 85x0: 1 2 1

Mech. permiss. speed 500 min1 1 000 min1


22/6422

ROD angle encodersWith integral bearing, for separate shaft coupling

ROD angle encoders with solid shaft forseparate shaft coupling are particularly at-tractive for applications where high shaftspeeds and large mounting tolerances arerequired. The precision shaft couplingsallow axis motion up to 1 mm.

ROD angle encoders feature a DIADURcircular scale as measuring standard. Forangle encoders with separate shaftcoupling, the angular measuring errorcaused by the shaft coupling must beadded to determine the system accuracy.

ROD 200 series Compact design

Sturdy designTypically used with rotary tables, tiltingtables, for positioning andsynchronization monitoring

ROD 780and ROD 880 High accuracy

ROD 780: 2ROD 880: 1Ideal for angle measurement on high-precision rotary tables, dividingapparatuses or measuring machines

Incremental ROD 220 ROD 270 ROD 280

Interface TTL TTL 1 VPP

Signal periods/rev 18 0002) 180 0003) 18 000

System accuracy 1) 5

Mech. permissiblespeed

10 000 min1

1) Without shaft coupling2)

Integrated 2-fold interpolation3) Integrated 10-fold interpolation

Incremental ROD 780 ROD 880

Interface 1 VPP

Signal periods/rev 18 000, 36 000 36 000

System accuracy 1) 2 1

Mech. permissiblespeed

1 000 min1

1) Without shaft coupling


23/64


24/64

ERA 4000

ERA 4000

ERO 6000

24

ERO, ERA angle encodersWithout integral bearing

TheERO and ERA HEIDENHAIN angleencoders with solid graduation carrierfunction without integral bearings. They areintended for integration in machineelements or components.

The attainable system accuracy dependson the eccentricity of the graduation to thedrive shaft bearing, as well as the radialrunout and wobble of the bearing.

TheERO angle encoders use a circularglass scale with hub at the graduation car-rier. The EROs are primarily characterizedby their low weight and compact dimen-sions. Applications are to be found in me-trology, in compact rotary tables and inprecise, highly dynamic applications.

TheERA angle encoders feature a sturdysteel scale drum and are suited for highshaft speeds up to 10 000 min1. They aretypically found on fast running spindles, onrotary tables and tilting axes.

ERA 4000 series High shaft speeds up to 10 000 min1

Sturdy design with steel scale drum andMETALLUR graduationAxial motion of measured shaftpermissible up to 0.5 mmThe ERA 4480 C is available for largerdiameters or in versions with protectivecoverVariousdrum versionsERA 4x80 C: Solid design with centeringcollar for high shaft speedsERA 4282 C: Solid design with 3-pointcentering for higher accuracyrequirements

Interface

Inside diameter D1

Outside diameter D2

Signal periods/rev ERA 4280 C ERA 4480 C ERA 4880 C

Accuracy of graduation

Mechanically permissible speed

ERO 6000 SeriesVery at designHigh system accuracySimple installation

ERO 6100 SeriesFor dynamic applications with reducedaccuracy requirementsApplication examples include printingmachines and handling axes.Large inside diameter


25/6425

Incremental ERA 4280 C1) Signal period 20 mERA 4480 C Signal period 40 mERA 4880 C Signal period 80 m

1 VPP

40 mm 70 mm 80 mm 120 mm 150 mm 180 mm 270 mm 425 mm 512 mm

76.75 mm 104.63 mm 127.64 mm 178.55 mm 208.89 mm 254.93 mm 331.31 mm 484.07 mm 560.46 mm

12 000 6 000 3 000

16 384 8 192 4 096

20 00010 000 5 000

28 00014 000 7 000

32 76816 384 8 192

40 00020 00010 000

52 00026 00013 000

38 000

44 000

5 3.7 3 2.5 2

10 000 min1 8 500 min1 6 250 min1 4 500 min1 4 250 min1 3 250 min1 2 500 min1 1 800 min1 1 500 min1

1) For other drum versions, please refer to our catalogAngle Encoders without Integral Bearings

Incremental ERO 6070 ERO 6080 ERO 6180

Interface TTL 1 VPP 1 VPP

Inside diameter D1 25 mm 95 mm 25 mm 95 mm 41 mm

Outside diameter D2 71 mm 150 mm 71 mm 150 mm 70 mm

Signal periods/rev 45 000 to 450 0001) 90 000 to 900 0001) 9 000 18 000 4 096

Accuracy ofgraduation

3 2 3 2 10

Mechanicallypermissible speed

1 600 min1 800 min1 1 600 min1 800 min1 3 500 min1

1) After integrated 5/10/50-fold interpolation


26/64

ERA 8480 C

ERA 7481 C

ERA 7400 C

ERA 8400 C

ERA 7481

26

ERA angle encodersWithout integral bearing

The HEIDENHAINERA angle encoderswith steel scale tape as measuring stan-dard function without integral bearings.They are intended for integration in ma-chine elements or components. They aredesigned to meet the following require-ments:

Large hollow shaft diameters up to 10 mNo additional starting torque from shaftseals

The attainable system accuracy dependson the machining accuracy of the scale-tape carrier diameter, on its radial runoutand wobble.

ERA 7000 and ERA 8000 series For very large diameters up to 10 m

METALLUR steel scale tapeHigh accuracy even at the junction of thescale-tape ends

ERA 7000 seriesScale tape is placed in a slot on the insidecircumference of the machine element

ERA 7400 C: Full-circle version ERA 7401 C: Segment version

Spacer foil

ERA 8000 seriesScale tape is fastened on the outsidecircumference of the machine element

ERA 8400 C: Full-circle version ERA 8401 C: Segment version, scale

tape secured with tensioning elements ERA 8402 C: Segment version, scale

tape secured without tensioningelements


27/6427

Incremental ERA 7400 C

Interface 1 VPP; signal period 40 m (on circumference)

Signal periods/revolution 36 000 45 000 90 000

Accuracy of graduation 3.9 3.2 1.6

Accuracy of the scale tape 3 m per meter tape length

Diameter D1 458.62 mm 573.20 mm 1 146.10 mm

Mech. permissible speed 250 min1 220 min1

Incremental ERA 8400 C

Interface 1 VPP; signal period 40 m (on circumference)

Signal periods/revolution 36 000 45 000 90 000

Accuracy of graduation 4.7 3.9 1.9

Accuracy of the scale tape 3 m per meter tape length

Diameter D1 458.04 mm 572.63 mm 1145.73 mm

Mech. permissible speed 50 min1 45 min1


28/64

ERM 2484

ERM 200

28

TheERM modular encoders from HEIDEN-HAIN consist of a magnetized scale drumand a scanning unit with magnetoresistivesensor. Their MAGNODUR measuring stan-dard and the magnetoresistive scanningprinciple make them particularly tolerant tocontamination.

Typical elds of application includemachines and equipment with largehollow shaft diameters in environmentswith large amounts of airborne particlesand liquids, for example:

Rotary and tilting axes for ERM 2200C axes on lathes for ERM 200 andERM 2410Main spindles on milling machines forERM 2900 and ERM 2400

ERM modular encodersWithout integral bearing

Scale drumERM 2404ERM 2904

Scale drumERM 2405

ERM 200 seriesFor large shaft diameters up to 410 mmDrum fastening with axial screws

ERM 2400 seriesEspecially compact dimensions forlimited installation spaceHigh mechanically permissible shaftspeeds and therefore particularly wellsuited for spindles

ERM 2484: Drum fastening by axialclamping

ERM 2485: Drum fastening by axialclamping and feather key as anti-rotationelement

Scale drumERM 200ERM 2200

ERM 2410Consists of ERM 2410 scanning headand the ERM 200 C scale drumIncremental measuring method withdistance-coded reference marks

Integrated counting function forabsolute position-value outputAbsolute position value after traverse oftwo reference marks

ERM 2984 seriesExcept for its line count, the ERM 2984modular encoder shares the samemechanical and electrical features as theERM 2484.

ERM 2200 seriesHigh graduation accuracySignal period 200 m at circumferenceDistance-coded reference marksDrum fastening with axial screws


29/6429

Incremental ERM 2200

Interface 1 VPP

Signal period Approx. 200 m (at circumference)

Inside diameter D1 70 mm 80 mm 130 mm 180 mm 260 mm 380 mm

Outside diameter D2 113.16 mm 128.75 mm 176.03 mm 257.50 mm 326.90 mm 452.64 mm

Line count/accuracy ofgraduation

1 800/ 7 2 048/ 6 2 800/ 5 4 096/ 3.5 5 200/ 3 7 200/ 2.5

Shaft speed 1) 14 500 min1 13 000 min1 9 000 min1 6 000 min1 4 500 min1 3 000 min1

Operating temperature 10 C to 60 C

Incremental ERM 2484ERM 24853)

ERM 29844)

Interface 1 VPP

Signal period Approx. 400 m (at circumference) Approx. 1 mm (at circumference)

Inside diameter D1 40 mm 55 mm 80 mm 100 mm 55 mm 100 mm

Outside diameter D2 64.37 mm 75.44 mm 113.16 mm 128.75 mm 77.41 mm 120.96 mm


512/ 17 600/ 14 900/ 10 1 024/ 9 256/ 51 400/ 33

Shaftspeed 1)

ERM 2484:ERM 2485:

42 000 min133 000 min1

36 000 min127 000 min1

000 min1

20 000 min1

35 000 min1

000 min1


1) Mech. permissible speed 2) Through integrated counting function after traverse of two reference marks3) Only with outside diameters D2 64.37 mm and 75.44 mm 4) Additional drum diameters upon request

Incremental ERM 220ERM 280ERM 2410

Interface ERM 220: TTL;ERM 280: 1 VPP; ERM 2410: EnDat 2.22)

Signal period Approx. 400 m (at circumference);ERM 2410:

Inside diameter D1 40 mm 70 mm 80 mm 120 mm 130 mm 180 mm 220 mm 295 mm 410 mm

Outside diameter D2 75.44mm 113.16mm 128.75mm 150.88mm 176.03mm 257.50mm 257.50 mm 326.90mm 452.64mm


600/ 11

900/ 8

1 024/ 7

1 200/ 6

1 400/ 5.5

2 048/ 4

2 048/ 5

2 600/ 4

3 600/ 3.5

Shaft speed 1) 19 000min1

14 500min1

13 000min1

10 500min1

9 000min1

6 000min1

6 000min1

4 500min1

3 000min1



30/64

ECN/EQN/ERN 1000ECN/EQN/ERN 400

ECN/ERN 100

30

ECN, EQN, ERN rotary encodersWith integral bearing and mounted stator couplingIP 64 degree of protection

HEIDENHAINECN, EQNand ERN rotaryencoders with integral bearings and stator-mounted couplings operate by photoelec-tric scanning. They are characterized bytheir simple mounting and short overalllength. Possible applications range fromsimple measuring tasks to position andspeed control on servo drives. The hollowshaft of these encoders is slid directly ontoand fastened to the shaft to be measured.During angular acceleration of the shaft,the stator coupling must absorb only thattorque caused by friction in the bearing.Rotary encoders with stator couplingtherefore provide excellent dynamic perfor-mance and a high natural frequency.

Some rotary encoders are suitable in aspecial version for potentially explosiveatmospheres in accordance with Direc-tive 94/9/EG,(ATEX). They comply withEquipment Group II, meet the require-ments of Category 2 and can be used forZones 1 and 21 as well as 2 and 22.

ECN/EQN/ERN 1000 series Miniaturized version

Blind hollow shaft with 6 mm insidediameterHousing outside diameter 35 mmNatural frequency of the encoder statorcoupling: 1 500 HzMechanically permissible speed:

12 000 min1

ECN/EQN/ERN 400 series Compact design

Blind hollow shaft or hollow throughshaft with 8 mm or 12 mm insidediameterHousing outside diameter: 58 mmDegree of protection:IP 67 at housing (IP 66 with hollowthrough shaft)IP 64 at shaft inlet (IP 66 upon request)Natural frequency of the encoder statorcoupling: 1 400 Hz (cable version)Mechanically permissible speed:

12 000 min1

ECN/ERN 100 series For large shaft diameters

Hollow through shaft with insidediameters D: D: 20 mm, 25 mm, 38 mm,50 mmHousing outside diameter: 87 mmNatural frequency of the encoder statorcoupling: 1 000 HzMechanically permissible speed:D 30 mm: 6 000 min1 D > 30 mm: 4 000 min1

Interface

Position values/rev

Distinguishablerevolutions

Line count

Voltage supply

Interface

Position values/rev


Line count

Voltage supply


31/6431

Absolute Incremental ECN 113 ECN 125 ERN 120 ERN 130 ERN 180


EnDat 2.21) TTL HTL 1 VPP

Position values perrevolution

8 192 (13 bits) 33 554 432 (25 bits)

Line count 2 048 1 000 to 5 000

Power supply 5 V 3.6 V to 5.25 V 5 V 10 V to 30 V 5 V

1) Includes EnDat 2.1 command set; PROFIBUS-DP via gateway2) Integrated 5/10-fold interpolation3) ATEX version available (ECN 413/EQN 425 with 5 V power supply and EnDat 2.1)

Absolute Incremental ECN 1013 EQN 1025 ECN 1023 EQN 1035 ERN 1020 ERN 1030 ERN 1070 ERN 1080

EnDat 2.21) with 1 VPP EnDat 2.21) TTL HTL TTL2) 1 VPP

8 192 (13 bits) 8 388 608 (23 bits)

4 096 (12 bits) 4 096 (12 bits)

512 100 to 3 600 1000/2500/ 3 600 100 to 3 600

3.6 to 14 V 5 V 10 V to 30 V 5 V

Absolute Incremental

ECN 4133)

EQN 4253)

ECN 425ECN 425 FECN 424 S

EQN 437EQN 437 FEQN 436 S

ERN 4203)

ERN 460 ERN 4303)

ERN 4803)

EnDat 2.21) With

1 VPP;SSI

PROFIBUS-DP;PROFINET

EnDat 2.21) With

1 VPP;SSI


EnDat 2.21);Fanuc iSiemens DRIVE-CLiQ

TTL; TTL

HTL 1 VPP

8 192 (13 bits) 8 192 (13 bits) ECN 425: 33 554 432 (25 bits)ECN 424: 16 777 216 (24 bits)

4 096 (12 bits) 4 096 (12 bits)

512 or 2 048 512 or 2 048 250 to 5 000 1 000 to 5 000

3.6 to 14 V5 V or 10 V to30 V

9 V to 36 V;10 V to 30 V

3.6 to 14 V5 V or 10 V to30 V

9 V to 36 V;10 V to 30 V

3.6 V to 14 V;3.6 V to 14 V;10 V to 28.8 V

5 V;10 V to 30 V

10 V to 30 V 5 V

PROFIBUS-DP/PROFINET


32/64

ECN/EQN 1100

ERN 1123

ERN/ECN/EQN 1300

32

ECN, EQN, ERN rotary encodersWith integral bearing and mounted stator couplingIP 40 degree of protection

TheECN, EQN and ERN rotary encodersfrom HEIDENHAIN with IP 40 degree ofprotection are specially designed for inte-gration in motors. Bearings and mountedstator coupling are integrated. Absolute ro-tary encoders and versions with commuta-tion tracks are available for synchronousmotors. The taper shaft or the blind hollowshaft is fastened directly to the shaft to bemeasured. This ensures an extremely stiffcoupling that permits exceptionally highdynamic performance of the drive. Thestator coupling is designed to be fastenedin a location bore and permits fast, simplemounting while enabling a mechanical neadjustment of the commutation.

ECN/EQN 1100 series Miniaturized version

Blind hollow shaft 6 mm with positivet elementHousing outside diameter 35 mmNatural frequency of the encoder statorcoupling: 1 000 HzMechanically permissible speed12 000 min1

ECN/EQN/ERN 1300 series Compact dimensions

1:10 taper shaft with 9.25 mm functionaldiameter for extremely stiff connectionHousing outside diameter: 56 mm.The stator coupling is suited for locationbores with 65 mm inside diameterNatural frequency of the encoder statorcoupling: 1 800 HzMechanically permissible speedERN/ECN: 15 000 min1 EQN: 12 000 min1IP 40 protection when mounted

ERN 1123Blind hollow shaft 8 mmHousing outside diameter 35 mmStator coupling with bolt-hole circle

40 mmNatural frequency of the stator coupling:

1 000 HzMechanically permissible speed6 000 min1


33/6433

Absolute Incremental ECN 1113 EQN 1125 ECN 11232) EQN 11352) ERN 1123

Interface EnDat 2.21) with 1 VPP EnDat 2.21) TTL

Position values/revolution 8 192 (13 bits) 8 388 608 (23 bits)

Distinguishable revolutions 4 096 (12 bits) 4 096 (12 bits)

Line count 512 500 to 8 192

Commutation signals Block commutation3)

Voltage supply 3.6 to 14 V 5 V

Operating temperature 115 C 90 C

1) Includes EnDat 2.1 command set; PROFIBUS-DP via gateway2) Functional Safety upon request3) Three block commutation tracks with 90, 120 or 180 mechanical phase shift

Absolute Incremental ECN 1313 EQN 1325 ECN 13254) EQN 13374) ERN 1321 ERN 1326 ERN 1381 ERN 1387


EnDat 2.21) TTL 1 VPP

Position values/revolution 8 192 (13 bits) 33 554 432 (25 bits)

Distinguishable revolutions 4 096(12 bits)

4 096(12 bits)

Line count 512 or 2 048 1 024 2 048 4 096 5122 0484 096

2 048

Commutation signals Block com-mutation2)

Z1 track3)

Voltage supply 3.6 to 14 V 5 V

Operating temperature 115 C 120 C;4 096 lines: 100 C

1) Includes EnDat 2.1 command set; PROFIBUS-DP via Gateway2) Three block commutation tracks with 90 or 120 mechanical phase shift3) One sine and one cosine signal with one period per revolution of the encoder shaft4) Functional Safety upon request


34/6434

ROC, ROQ, ROD and RIC, RIQ rotary encodersWith integral bearing, for separate shaft coupling

The optical encodersROC, ROQand ROD,as well as the inductiveRIC and RIQ fromHEIDENHAIN have integrated bearings andare sealed. They provide IP 64 to IP 67protection, depending on the version. Theyare robust and compact.

These encoders are coupled by the rotor tothe measured shaft through a separatecoupling that compensates axial motionand misalignment between the encodershaft and measured shaft.

Some rotary encoders are suitable in aspecial version for potentially explosiveatmospheres in accordance with Direc-tive 94/9/EG,(ATEX). They comply withEquipment Group II, meet the require-ments of Category 2 and can be used forZones 1 and 21 as well as 2 and 22.

ROC, ROQ, ROD 1000 series Miniaturized dimensions for installation

in small devices or in limited installationspaceMounting by synchro angeShaft diameter 4 mm

Clamping ange

Synchro ange

ROC/ROQ/ROD 400 series Industrial standard for dimensions and

output signalsDegree of protectionIP 67 at housingIP 64 at shaft inlet (IP 66 available onrequest)Mounting by synchro ange or clampingangeShaft diameters6 mm with synchro ange

10 mm with clamping angePreferred types with fast delivery(see Rotary Encoders brochure or askHEIDENHAIN)

RIC/RIQ 400 seriesInductive scanning principleFor reduced accuracy requirements up to 480Mechanical design same as ROC/ ROQ 400

ROD 400series with synchro ange

Series 1000

AbsoluteSynchro ange RIC 418 RIQ 430 ROC 413 ROQ 425 ROC 413

Clampingange

Interface EnDat 2.1 with 1 VPP EnDat 2.24) with 1 VPP;

SSI


Position values/ rev

262 144 (18 bits) 8 192 (13 bits)


4 096(12 bits)

4 096(12 bits)

Line count/signalperiods 16 512

Voltage supply 5 V 3.6 V to 14 V;5 V or 10 V to 30 V

9 V to 36 V;10 V to 30 V

1) ATEX version available (ROC/ROQ with 5 V voltage supply and EnDat 2.1)2) Functional Safety upon request


35/64


36/64

ECI/EQI 1300

ERO 1200

ERO 1400

ECI/EQI 1100

36

ECI, EQI, ERO rotary encodersWithout integral bearing

The inductive rotary encodersECI/EQI1100 and ECI/EQI 1300 are mechanicallycompatible with the corresponding ExNphotoelectric encoders: the shaft isfastened with a central screw. The stator ofthe encoder is screw fastened in a locationhole.

TheECI 119 inductive rotary encoder has aparticularly small outside diameter with alarge shaft opening. It is slid onto the shaftand fastened from behind with axialscrews.

The photoelectricERO modular rotaryencoders from HEIDENHAIN consist of agraduated disk with hub and a scanningunit. They are particularly well suited forlimited installation space or forapplications for which there must benofriction.

The correct installation of the rotaryencoders without integral bearing can beinspected with the HEIDENHAIN PWM 20measuring and testing device.

ECI/EQI 1100 series Mounting compatible with ECN/

EQN 1100Simple mounting without adjustmentBlind hollow shaft 6 mm

ERO 1200 series Compact design

For shaft diameters up to 12 mm

ERO 1400 series Miniaturized modular rotary encoder

for measured shafts up to 8 mmSpecial integral mounting aidWith cover cap

ECI/EQI 1300 series Mounting compatible with ECN/

EQN 1300Taper shaft or blind hollow shaft

Version with functional safety Simple mounting without adjustmentBlind hollow shaft

ECI 119Especiallyat designHollow through shaft 50 mm


37/6437

Absolute ECI 1118 EQI 1130 ECI 13191) EQI 13311)

Interface EnDat 2.1 with 1 VPP EnDat 2.2 with 1 VPP2)

Position values/revolution 262 144 (18 bits) 524 288 (19 bits)

Distinguishable revolutions 4 096 (12 bits) 4 096 (12 bits)

Line count 16 322)

Mech. permiss. speed 15 000 min1 12 000 min1 15 000 min1 12 000 min1

Shaft Blind hollow shaft Taper shaft2) or blind hollowshaft

1) Functional Safety upon request2) Not in version with functional safety

Incremental ERO 1225 ERO 1285

Interface TTL 1 VPP

Line count 1 024 2 048


Shaft diameter D 10, 12 mm

Incremental ERO 1420 ERO 1470 ERO 1480

Interface TTL TTL1) 1 VPP

Line count 512 1 000 1 024 1 000 1 500 512 1 000 1 024


Shaft diameter D 4, 6, 8 mm

1) Integrated 5/10/20/25-fold interpolation

Absolute ECI 119

Interface EnDat 2.1 with 1 VPP

Position values/revolution 524 288 (19 bits)

Line count 32

Mech. permiss. speed

6 000 min1

Shaft Hollow through shaft 50 mm


38/6438

Machine tool control

Contouring controls for milling/turningmachines and machining centersThe TNC controls from HEIDENHAIN coverthe whole range of applications: From thesimple, compact TNC 128 three-axisstraight cut control to the TNC 640 (up to18 axes plus spindle)there's a TNCcontrol for nearly every application. TheTNC 640 is a control for milling machinesthat are also capable of turning operations.

The HEIDENHAIN TNC controls areversatile: They feature bothshop-oorprogramming, and ofine programming ,and are therefore ideal forautomatedproduction. They handle simple millingtasks just as reliably as the TNC 640 andiTNC 530, for example, can handlehighspeed cutting with especially jerk-freepath controlor5-axis machining withswivel head and rotary table.

TNC part programs have long lives becausethey are upwardly compatible. Programsfrom older TNCs can also run on the newmodels. When moving up to a moreadvanced TNC, the user merely builds onwhat he already knows.

The controls from HEIDENHAIN can beused for almost every task. It offers theright programming capability for any job.

Programming at the machineIts workshop-oriented design enables themachinist to program directly at themachine.

Thanks to itsconversationalprogramming, the user need not learn Gcodes or special programming languages.The control speaks with him with easilyunderstandable questions and prompts.Ease of use is also promoted by clear,unambiguous key symbols and names.Each key has only one function. With theTNC 640, even complex milling and turningoperations can be programmedconsistently with conversational guidance.

The alternativesmarT.NC operating modeof the iTNC 530 makes programming eveneasier. Easily understandable programentry in llable forms, default setting forglobally valid values, numerous selectionsand straightforward graphic support ensurefast and user-friendly operation.

The easy-to-read screen displays plain-language information, dialog guidance,programming steps, graphics, and a soft-key row. All texts are available innumerous languages.

And this is was the future looks like:The HEIDENHAIN contouring controls arenow undergoing a generational change. Asthe future high-end control, the TNC 640stands ready as a powerful and moderncontrol platform. It already features almostthe complete range of functions providedby the proven iTNC 530. It also offers thefollowing:

Functions for milling/turning operationswith powerful turning cyclesImproved motion control for even moreprecise surfaces and high contouraccuracyHigh-resolution graphics with 3-Dsimulation view in sharp detailWell-thought-out, structured color userinterface


39/64


40/6440

The HEIDENHAIN TNC 640 and iTNC 530controls have been conceived as versatileand workshop-oriented controls for milling,drilling and boring machines as well as ma-chining centers. The TNC 640 is additionallycapable of combined milling and turningoperations. TNC 640 and iTNC 530 offercomprehensive functions:

On universal milling machinesOn combined milling/turning machines(only TNC 640)In high speed cuttingFor ve-axis machining with swivel headand rotary tableFor 5-axis machining on very largemachinesOn boring millsOn machining centers and for automatedmachining

The TNC 640 and iTNC 530 featureopti-mized motion control, short block pro-cessing times and special control strate-gies. Together with itsuniform digitaldesign and its integrated digital drive con-trol including inverters, it enables you toreach very high machining speeds and thebest possible contour accuracyparticular-ly when machining 3-D contours.

You can programturning contours withthe TNC 640 in the familiar HEIDENHAINplain language. Beyond this, you havetypical contour elements for turning(recesses, undercuts, thread undercuts) aswell as cycles for complex turningoperations.

Theoptimized user interface of the TNC640 gives you a fast overview: various colorcoding, standardized table editors andsmartSelectthe dialog-guided fastselection of functionsaid you at yourwork.

TNC 640 and iTNC 530 contouring controlsFor milling machines, milling/turning machines and machiningcenters


41/6441

TNC 640 iTNC 530

Axes Up to 18 axes and 2 spindlesInterpolation Linear in max. 5 axes (with Tool Center Point Management)

Circular in max. 3 axes with tilted working planeSpline interpolation in max. 5 axesHelixCylinder surface1)Rigid tapping1)

Programming HEIDENHAIN conversational, DIN/ISO HEIDENHAIN conversational, smarT.NC,DIN/ISO

Programming support TNCguide presents user information directly on the control

DXF converter option Download contours and machining positions from DXF lesProgram memory Hard disk with at least 21 GB

Position entry Nominal positions in Cartesian or polar coordinates, dimensions absolute or incremental, in mmor inches; actual position capture

Input resolution and display step As ne as 0.1 m or 0.000 1;TNC 640 optionally as ne as 0.01 m or 0.000 01

Block processing time 0.5 ms (3-D straight line without radius compensation at 100 % PLC utilization)

Turning functions option Turning tool data managementTool-tip radius compensationConstant surface speed

Toggling between milling and turningoperations

High speed cutting Motion control with minimum jerk

FK free contour programming HEIDENHAIN conversational with graphical support

Coordinate transformation Datum shift, rotation, mirror image, scaling factor (axis-specic)Tilting the working plane, PLANE function (option)

Fixed cycles For drilling, milling and turning (only TNC 640, option); data input with graphical support

Touch probe cycles For tool measurement, workpiece alignment, workpiece measurement and workpiece presetting

Graphics For programming and program vericationParallel operation Program run and programming with graphics

Data interface Ethernet 1000BASE-T; USB 2.0; RS-232-C/V.24 (max. 115 200 baud)

Remote control and diagnosis TeleService

Visual display unit 15-inch or 19-inch color at-panel display (TFT)

Axis feedback control Feedforward control or operation with following errorIntegrated digital drive control with integrated inverter

Adaptive feed rate control option AFC adjusts the contouring feed rate to the spindle power1)

DCM collision monitoring option Dynamic monitoring of the working space for possible collisions with machine components1)

Accessories Electronic handwheelTS workpiece touch probeand TT or TL tool touch probe

1) This feature must be implemented by the machine tool builderFor further functions and differences in function, see product documentation


42/64

TNC 620

42

TNC 320, TNC 620 contouring controlsFor milling machines

The HEIDENHAINTNC 320 and TNC 620 controls are compact but versatilecontouring controls. Thanks to their exibleoperationworkshop-orientedprogrammability with HEIDENHAINconversational programming or ofineprogrammingand their scope of features,they are especially suited for use onuniversal milling, drilling and boringmachines for the following:

Series and single-part productionTool makingMachine buildingResearch and developmentPrototypes and pilot plantsRepair departmentsTraining and education facilities

Because of its analog output that alsoprovides nominal speed values, theTNC320 is well suited for retrotting onmachine tools.

Thanks to itsdigital design, the TNC 620 has control over the machines entire drivesystem. Not only does the eld-provendigital drive technology from HEIDENHAINmake high contour delity and rapidmachining at high speeds possible, butalso all control components of the TNC 620are connected via digital interfaces.


43/6443

TNC 320 TNC 620

Axes 3 axes + spindleOptional 4th and 5th axis (with noncontrolledspindle)

3 axes + spindleOptional 4th and 5th axes

Interpolation Linear in 4 axesCircular in 2 axesHelical, superimposition of circular andstraight pathsCylinder surface (option)

Linear: in 4 axes (optionally 5)Circular: in 2 (optionally 3) axesHelical, superimposition of circular andstraight pathsCylinder surface (option)

Program entry HEIDENHAIN conversationalDIN/ISO (program input via soft keys or via external USB keyboard)FK free contour programming (option on the TNC 620)

Programming support TNCguide presents user information directly on the TNCDXF converter option Download contours and machining positions

from DXF les

Program memory 300 MB

Position entry Positions in Cartesian or polar coordinatesIncremental or absolute dimensionsDisplay and entry in mm or inchesActual position capture

Input resolution and display step Down to 0.1 m or 0.000 1 Down to 0.1 m or 0.000 1;optionally to 0.01 m or 0.000 01

Block processing time 6 ms 1.5 ms

Coordinate transformation Datum shift, rotation, mirror image, scaling factor (axis-specic)Tilting the working plane, PLANE function (option)

Fixed cycles(some optional with the TNC 620)

Drilling, tapping, thread cutting, reaming and boringCycles for hole patterns, facing of at surfacesPocket clearance and nishing, slots and studs

Touch probe cycles For tool measurement, workpiece alignment, workpiece measurement and datum setting(option with TNC 620)

Graphics For programming and program verication (option with TNC 620); graphic support with cycle

programmingParallel operation Programming during program run, program-run graphics (option with TNC 620)

Data interface Ethernet 1000BASE-TUSB 2.0RS-232-C/V.24 and RS-422/V.11 (max. 115 200 baud)

Visual display unit 15-inch color at-panel display (TFT)

Axis feedback control Feedforward control or operation with following error

Integrated digital drive control forsynchronous and asynchronous motors

Interfacing to the Machine Via integrated programmable logic controller (PLC)

Inputs/outputs expandable via PL 510 Inputs/outputs via PL 6000

Accessories HR electronic handwheelsTS workpiece touch probeand TT or TL tool touch probe


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TNC 128 straight cut controlFor milling machines

The TNC 128 from HEIDENHAIN is acompact but versatile straight-cut controlfor three servo axes and servo spindle. Afurther servo axis is an option. Thanks to itssimple operation and scope of features, itis especially well suited for use onuniversal milling, drilling and boringmachines for

Series and single-part productionMachine buildingPrototypes and pilot plantsRepair departmentsTraining and education facilities

Because of its analog output that alsoprovides nominal speed values, theTNC 128 is well suited for retrotting onmachine tools.


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TNC 128

Axes 3 axes + spindleOptional 4th and 5th axis (with noncontrolled spindle)

Program entry HEIDENHAIN conversational

Program memory 300 MB

Position entry Positions in Cartesian or polar coordinatesIncremental or absolute dimensionsDisplay and entry in mm or inches

Input resolution and display step Down to 0.1 m or 0.000 1

Block processing time 6 ms

Coordinate transformation Datum shift, rotation, mirror image, scaling factor (axis-specic)

Fixed cycles Drilling, tapping, reaming and boringCycles for hole patterns, facing of at surfacesPocket, stud and slot milling

Touch probe cycles Touch probe calibration and datum setting

Graphics For programming and program verication; graphic support with cycle programming

Parallel operation Program run and programming, program-run graphics

Data interface Ethernet 1000BASE-T

USB 2.0RS-232-C/V.24 and RS-422/V.11 (max. 115 200 baud)

Visual display unit 12.1-inch color at-panel display (TFT)

Axis feedback control Feedforward control or operation with following error

Interfacing to the machine Via integrated programmable logic controller (PLC); inputs/outputs expandable by PL 510

Accessories HR electronic handwheelsTS or KT workpiece touch probeand TT tool touch probe


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Contouring controlsDigital control design

In the uniformly digital control design fromHEIDENHAIN, all components are connect-ed to each other via purely digital interfac-es: The control components are connectedviaHSCI (HEIDENHAIN Serial ControllerInterface), the real-time protocol fromHEIDENHAIN for Fast Ethernet, and theencoders are connected via EnDat 2.2, thebidirectional interface from HEIDENHAIN.This achieves a high degree of availabilityfor the entire system. It can be diagnosedand is immune to noisefrom the maincomputer to the encoder. These outstand-ing properties of the uniformly digital de-sign from HEIDENHAIN guarantee not onlyvery high accuracy and surface quality, butrapid traverse speeds as well.

iTNC 530With modular inverter andmotors

The following HEIDENHAIN controls areavailable with HSCI and digital drive control:

iTNC 530TNC 640TNC 620MANUALplus 620CNC PILOT 640

Digital drive controlHigh surface denition, high contouring ac-curacy of the nished workpiece, and shortmachining timesthese requirements canbe met only with digital control techniques.Here HEIDENHAIN offers NC productswith integrated digital drive control .

Either compact or modular inverters areavailable, depending on the type ofmachine. Thecompact inverters containthe power stage for up to 2 axes, 3 axes,or 4 axes plus spindle with spindle powerratings up to 15 kW. Withmodularinverters , various power modules areavailable for axes and spindles, and powersupply units with 22 kW to 80 kW. Themodular inverters are suitable for machineswith up to 13 axes and a spindle withmaximum power of up to 40 kW.

Feed motors of 0.4 Nm to 62.5 andspindle motors of 5.5 kW to 40 kW areavailable for connection to HEIDENHAINinverters.


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TheTS workpiece touch probes fromHEIDENHAIN help you perform setup,measuring and inspection functions directlyon the machine tool.

The stylus of a TS touch trigger probe isdeected upon contact with a workpiecesurface. At that moment the TS generatesa trigger signal that, depending on themodel, is transmitted either by cable orover an infrared or radio beam to thecontrol.

The control simultaneously saves theactual position values as measured by themachine axis encoders, and uses thisinformation for further processing. Thetrigger signal is generated through a wear-free optical switch that ensures highreliability.

HEIDENHAIN offers probe styli withvarious ball-tip diameters and styluslengths. On the TS 260, asymmetricprobing elements can also be attachedthrough an adapter and exactly alignedwith the aid of the screw connection.

Benets of HEIDENHAIN touch probesHigh probe repeatabilityHigh probe velocityNo wear thanks to contact-free opticalswitch and high-accuracy pressuresensor.High repeatability over a long periodNoise-free signal transmission by cable,radio or infrared beamOptical status indicatorIntegrated usher/blower on infraredtouch probesEffective energy saving modeWithTS 460: Collision protection adapter(optional) prevents damage and reducesheating of the TS through the spindleWithTS 260: Direct connection with anysubsequent electronics; no interfacerequired

Touch probe withcable connection forsignal transmission for machines withmanual tool change:

TS 260 Flange socket axial or radial

Touch probe withradio and infraredtransmission for machines with automatictool change

TS 460 Standard touch probe with compactdimensions

Touch probes with infrared signal trans-mission for machines with automatic toolchange:

TS 444Battery-free voltage supply throughintegrated air turbine generator overcentral compressed air supply

TS 642Activation by switch in the taper shank

TS 740High probing accuracy and repeatability,low probing force

Tool and workpiece setup and measurementWorkpiece touch probes

Machine type

Tool change

Signal transmission

Transceiver Unit

Voltage supply

Switching on/off

Interface to control signal levels

Probe repeatability

Probe velocity

Protection EN 60 529


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SE 540

TS 740

TS 460

SE 660

TS 260

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TS 460 TS 444 TS 642 TS 740 TS 260

CNC machine tools for milling, drilling and boring as well as CNC grinding machines or lathes

Automatic Manual

Radio and infrared Infrared/ Via cable

SE 540: For integration in spindle head; only infrared transmissionSE 660: As common SE for TS and TT; radio and infrared transmission

Batteries, rechargeable ornonrechargeable

Air turbine generator Batteries, rechargeable or nonrechargeable 15 V to 30 V

For radio or infrared transmission Switch in taper shank By infrared signal

HTL via SE transmitter/receiver unit HTL

2 1 m 2 0.25 m 2 1 m

3 m/min 0.25 m/min 3 m/min

IP 67

TS 260 with taper shank


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TT 160 TT 460

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TT 160 TT 460

Probing method Physical probing in three dimensions: X, Y, +ZProbe repeatability 2 1 m (probing velocity 1 m/min)

Permissible deection ofprobe contact

Approx. 5 mm in all directions

Power supply 10 V to 30 V from the NC Batteries, rechargeable ornonrechargeable

Interface to controlSignal levels

HTL HTL via SE transmitter/ receiver unit

Signal transmission Via cable Radio wave and infrared

transmission with 360range

Probe contact 40 mm or 25 mm

Protection EN 60 529 IP 67

Tool touch probes

Tool measurement on the machineshortens non-productive times, increasesmachining accuracy and reduces scrappingand reworking of machined parts. With thetactile TT touch probes and the contact-freeTL laser systems, HEIDENHAIN offers twocompletely different possibilities for toolmeasurement.

With their rugged design and high degreeof protection, these tool touch probes canbe installed directly within the machinetool's work envelope.

Tool measurement is possible at any time:before machining, between two machiningsteps, or after machining is done.

Touch probesThe TT 160 and TT 460 are 3-D touch trig-ger probes for tool measurement and in-spection. The disk-shaped probe contact ofthe TT is deected during physical probingof a tool. At that moment the TT generatesa trigger signal that is transmitted to thecontrol, where it is processed further. Thetrigger signal is generated through a wear-free optical switch that ensures high reli-ability.

TT 160Signal transmission to the NC overconnecting cable

TT 460Signal transmission overradio andinfrared beam to transmitter/receiverunitThe SE 660 is a common transmitter/ receiver unit for tool and workpiecetouch probes with radio and infraredtransmission


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TL Nano TL Micro 150 TL Micro 200 TL Micro 350

Probing method Contact-free with laser beam in two dimensions: X (or Y), +ZTool diameterCentral measurement

0.03 to 37 mm 0.03 to 30 mm 0.03 to 80 mm 0.03 to 180 mm

Repeatability 0.2 m 1 m

Spindle speed Optimized for individual tooth measurement on standard or HSC spindles (> 30 000 min1)

Lasers Visible red-light laser with beam focused at center of system; protection class 2 (IEC 825)

Power supply 24 V from the NC

Interface to control

Signal levels

HTL

Protection EN 60 529 IP 68 (when connected, with sealing air)

Tool cleaning Integral blowing unit

TL laser systemsThe TL Micro and TL Nano laser systemscan measure tools at the rated speed with-out making contact. With the aid of the in-cluded measuring cycles you can measuretool lengths and diameters, inspect theform of the individual teeth and check fortool wear or breakage. The control auto-matically saves the results of measure-ment in the tool table.


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Digital readouts for maximumproductivity

Digital readouts for metrology applica-tions offer numerous functions formea-sured data acquisition and statisticalevaluation of measured values.

QUADRA-CHEK digital readouts for proleprojectors, measuring microscopes, 2-Dand video measuring machines as well asCMMs measure points on 2-D contours ,depending on the version either automati-cally or manually by crosshairs, by opticaledge detection or by video camera with re-al-time display of the live image and inte-

grated image processing. For3-D con-tours , such as planes, cylinders, cones andspheres, the measurement points aresaved by probing with a touch probe.In the optionalCNC version, they alsooperate as full-edged controls for axispositioning and can automatically executemeasuring programs.

TOOL-CHEK is a digital readout withspecial features for use on tool presetters.

The GAGE-CHEK digital readout with itsmax. eight encoder inputs is predestined

for multipoint inspection apparatuses andSPC testing stations.

Digital readouts for manual machinetools increase your productivity. You savetime, increase the dimensional accuracy ofthe nished workpiece and enjoy user-friendly operation.

It plays no role whether you have equippeda new or used machine with a digitalreadout. HEIDENHAIN digital readouts caneasily be retrotted to any model ofmachine or type of equipment, whateverthe application and number of displayedaxes.

Practice-oriented functions and cyclesare available for various applications. Thedistance-to-go display feature with graphicpositioning aid allows you to approach thenext nominal position quickly and reliablysimply by traversing to a display value ofzero. And POSITIP speeds up small-batchproductionrepetitive machiningsequences can be saved as a program.

Precise manufacturing made easy:Together with linear encoders fromHEIDENHAIN, the digital readouts

measure the axis movements directly. Thebacklash caused by mechanical transferelements such as lead screws, racks andgears therefore has no inuence.

Digital readouts for metrology applications Series Page

For 2-D and 3-D measuring tasks ND 100 QUADRA-CHEKND 1000 QUADRA-CHEKND 1200T TOOL-CHEK

54

For measuring and testing tasks ND 200ND 1100 QUADRA-CHEKND 2100 G GAGE-CHEK

55

Digital readouts for manually operated machine tools

For milling machines, lathes and positioning devices For up to six axesFor up to three axes

POSITIP 880ND 780ND 500

56

Interface electronics For signal adjustment EIBGatewayIK 220

57

Evaluation electronics For measuring tasks MSE 1000IK 5000

58

PC solution for a measuring machine

Position display on a milling machine


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ND 100 ND 1200

54

For many metrology applications, rangingfrom simple measuring stations to com-plex inspection systems with multiple mea-suring points, HEIDENHAIN supports youwith the appropriate digital readouts or so-lutions for a PC.

Their functionality always orients itself tothe specic application. Whether it is anSPC inspection station, a tool presetter, aprole projector, a measuring microscope,or a coordinate measuring machine, thedigital readouts for metrologicalapplications from HEIDENHAIN are theright choice for measurement tasks. Thereis even a CNC option for the automation ofmeasurement tasks.

Digital readoutsFor metrology applications

ND 100QUADRA-CHEK

ND 1200QUADRA-CHEK

ND 1300QUADRA-CHEK

ND 1400QUADRA-CHEK

Application Prole projectorsMeasuring microscopes

Prole projectorsMeasuring microscopes2-D measuring machines

Prole projectorsMeasuring microscopesVideo measuringmachines

Manual coordinatemeasuring machines

Axes1) 2 or 3 XY, XYQ, XYZ or XYZQ XYZQ

Encoder inputs TTL 1 VPP or TTL (other interfaces upon request)

Display 5.7-inch monochrome at-panel display 8.4-inch color at-panel display (touch screen)

Function Measurement of 2-D features Measurement of 2-D and3-D features

Programming of featuresand partsEntry of tolerances

Measure Magic functionProgramming of features and partsEntry of tolerances

Point measurement with crosshairs Points measured viatouch probe, crosshairsor rigid probing elementFive coordinate systemscan be storedTouch-probemanagement

Optional: Automatic edge sensing viaoptical edge detector

Optional 2): Automatic edge sensingvia optical edge detectorVideo edge detection andlive image displayImage archivingZoom and light control,programmable

CNC axis control andautofocus

Data interfaces USB USB; RS-232-C

1) Depending on version 2) Possible combinations depending on version


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ND 287ND 2100 GND 1300

55

ND 1202TTOOL-CHEK

ND 280 ND 287 ND 1100QUADRA-CHEK

ND 2100 GGAGE-CHEK

Tool presetters Measuring and inspectionequipment

MeasurementequipmentTesting devicesSPC inspection stations

Positioning equipmentMeasuring xturesManual coordinatemeasuring machines

Multipoint inspectionapparatusesSPC inspection stations

2 (XZ) 1 1 (optional: 2) 2, 3 or 4 4 or 8

1 VPP, 11 APP or EnDat 2.2 1 VPP or TTL

(other interfaces uponrequest)

1 VPP or TTL or

EnDat 2.2 (otherinterfaces upon request)

5.7-inch monochrome at-panel display

Monochrome at-paneldisplay

Color at-panel display 5.7-inch monochrome at-panel display

5.7-inch color at-paneldisplay

Point measurementwith crosshairs99 tool adaptersMemory for 300 toolsEntry of tolerancesCircle and anglemeasurementLabel printing

Sorting and tolerancecheckingMeasurement serieswith min./max. valuestorageFunctions for statisticalprocess control (SPC)Graphic display of

measurement resultsStorage of measuredvalues

Measurement serieswith min/max acquisition

Optional: Touch-probe connection

Sorting and tolerancecheckingMeasurement serieswith min./max. valuestorageFunctions for statisticalprocess control (SPC)Graphic display of

measurement resultsStorage of measuredvalues

Optional: Sum/difference display orthermal compensation

Programming of up to100 partsEntry of any formulas,combinations andvariablesOutput ofmeasurement results

USB; RS-232-COptional: Ethernet

USB; RS-232-C


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ND 780 ND 523

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Digital readoutsFor manually operated machine tools

HEIDENHAIN digital readouts for manuallyoperated machine tools have universalapplication: In addition to standard tasks onmilling, drilling and boring machines andlathes, they also offer ideal solutions formany applications on machine tools,measuring and testing equipment, andspecial machinesin fact all machineswhere axis slides are moved manually.

POSITIP 880 ND 780 ND 522 ND 523

Application Milling, drilling, boring machines and lathes

Description Color at-panel display, programmemory, splash-proof full-travelkeyboard

Monochrome at-panel display,splash-proof full-travel keyboard

Monochrome at-panel display,membrane keyboard

Axes Up to 6 axes Up to 3 axes 2 axes 3 axes

Encoder inputs 1 VPP or EnDat 2.1 1 VPP TTL

Display step 10 m, 5 m, 1 m or ner 5 m (with LS 328 C/LS 628 C)

Datums Milling: 99; turning: 1 10

Tool data For 99 tools For 16 tools

Programming Max. 999 program blocks perprogram

Functions Contour monitoring with magnifyfunction

Contour monitoring

For milling, drilling andboring machines

Calculation of positions for hole patterns (circular patterns as well as linear patterns)Cutting data calculator

Probing functions for datum acquisition with the KT edge nder:"Edge," "Centerline" and "Circle center"

Positioning aids for milling androughing of rectangular pockets

For turning Radius/diameter displaySeparate or sum display for Z and ZOTaper calculatorFreezing the tool position for back-off

Oversize allowancesCycle for area clearance

Interfaces Edge nder, switching functions (option) RS-232-C/V.24, Centronics RS-232-C/V.24 USB


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IK 5000QUADRA-CHEK

Application Prole projectorsMeasuring microscopesVideo measuring machinesCoordinate measuring machines

Axes XYQ, XYZ or XYZQ (depending on the version)

Encoder inputs 1 VPP or TTL (other interfaces upon request)

Display By PC screen

Function Measurement of 2-D features

Measure Magic functionProgramming of features and partsEntry of tolerances

Point measurement with crosshairs

Depending on version: Measurement of 3-D featuresAutomatic edge sensing via optical edge detectorVideo edge detection and live image displayPoint measurement by touch probe (also TP 200)CNC axis control and autofocus

Data interfaces PCI (PC interface)

IK 5000PC solution for measuring machinesIK 5000 QUADRA-CHEK, the universalPC package solution for 2-D and 3-D mea-suring tasks, is equally suitable as initialequipment on a machine as well as for ret-rotting. It is available in versions for threeor four axes, and the optional expansionsmake it ready for all coordinate measuringtechnology applications and for video mea-suring microscopes. You can measure two-and three-dimensional geometries andtheir relationships. The IK 5000 QUADRA-CHEK consists of the IK 5000 slot card forthe PC as well as the additional necessaryslot covers and the corresponding PC soft-ware. Once installed on your PC you willhave a powerful measuring station.

MSE 1000Modular electronic unit for multipointinspection apparatusesThe MSE 1000 is a modular electronicsunit for multipoint measuring apparatusesfor shop-oor metrology. With its modulardesign and various interfaces, it can beadapted exibly to a wide variety ofapplications. The individual modules permitconnection of many different measuringdevices with incremental, absolute andanalog measurands, the output of switchsignals, a

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