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Industries Metal Industry Solutions and experience for metal industry Lösungen und Erfahrungen für die Metallindustrie

Metal Industry Solutions and experience for metal industry ... · Companies like SMS, Danieli, Siemens VAI, and Techint, which are the undisputed leading plant and machine manufacturers,

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Page 1: Metal Industry Solutions and experience for metal industry ... · Companies like SMS, Danieli, Siemens VAI, and Techint, which are the undisputed leading plant and machine manufacturers,

Industries

Metal IndustrySolutions and experiencefor metal industry

Lösungen und Erfahrungenfür die Metallindustrie

Page 2: Metal Industry Solutions and experience for metal industry ... · Companies like SMS, Danieli, Siemens VAI, and Techint, which are the undisputed leading plant and machine manufacturers,

Features and Benefits

• Umfangreiche Produktpalette und -typologie

• Moderne Motoren und Getriebe in Serienanfertigung

➔ Lösung "Alles aus einer Hand" für jeden Antrieb

➔ Erfahrung in vielen Anwendungen, Industriebereichen und Produkten

• Ein umfangreiches Baukastensystem

➔ Kundenspezifische und wirt-schaftliche Produkte aus einem Standardherstellungsprogramm für alle Industrien

• Kompetente Unterstützung bei der Auswahl mit innovativen Lösungen

➔ Dank dem seit den neunziger Jahren erworbenen Know How unserer Industry Segment Manager können wir applikationsgerechte Antriebslösungen anbieten. Das bedeutet ein Optimum an Leistung und Kosteneffizienz

• Weltweiter Service

➔ Direktes weltweites Verkaufs- und Service-Netz

• 3 Jahre Garantie

➔ Zuverlässigkeit durch Qualitäts-produkte

➔ 3 Jahre Garantie seit 1997

• A complete modular system

➔ Providing tailored products starting from a series manufacturing program, achieving cost-effective solutions for every application need

• Availability of skilled technicians to provide application support by offering assistance and innovative solutions

➔ Customer tailored solutions to maximize performance and to minimize costs thanks to our vast knowledge and experience acquired since the '90s and shared by our Industry Segment Managers

• Global service

➔ Direct worldwide sales and service network

• 3 year warranty

➔ The reliability of a quality product made to last

➔ 3 year warranty since 1997

• Complete range of products both in size and typology

• State of the art motors and gearboxes in mass production

➔ Possibility to have a one supplier solution for every type of application

➔ Allowing to transfer the experience gained in every application and in every field on every product

Eigenschaften und Vorteile

ProductsMedia No. 4001

A04Schneckengetriebe und-getriebemotorenWorm gear reducers and gearmotorsEdition September 2010

ProductsMedia No. 4002

E04Stirnradgetriebe und -getriebemotoren (normal undfür Fahrantriebe)Coaxial gear reducers and gearmotors (standard and for traverse movements)Edition December 2010

ProductsMedia No. 4004

G05(Lange und normale) Stirnrad-und Kegelstirnradgetriebe und-getriebemotorenParallel (standard and long) and right angle shaft gear reducers and gearmotorsEdition September 2010

ProductsMedia No. 4009

H02Stirnrad- und Kegelstirnradgetriebe

Parallel and right angle shaft gear reducersEdition December 2010

ProductsMedia No. 4009

ProductsMedia No. 4012

L99Kegelradgetriebe

Right angle shaft gear reducers

Edition December 2010Edition December 2010

ProductsMedia No. 4002

TX11

Motori asincroni trifase ad alta effi cienza (ErP, EISA, MEPS)

High effi ciency asynchronous three-phase motors (ErP, EISA, MEPS)

Edition December 2011

Products

G(Lange und normale) Stirnrad-und Kegelstirnradgetriebe und-getriebemotorenParallel (standard and long) and right angle shaft gear reducers and gearmotorsEdition September 2010

Products

EPPlanetary gear reducers and gearmotors

Edition March 2013

Media No. 4001

ASchneckengetriebe und-getriebemotorenWorm gear reducers and gearmotorsEdition September 2010

ProductsMedia No. 4004Media No. 4004Products

S11

Motori per vie a rulli per servizio pesante

Heavy duty roller table motors

Edition December 2011

ProductsMedia No. 4068

Page 3: Metal Industry Solutions and experience for metal industry ... · Companies like SMS, Danieli, Siemens VAI, and Techint, which are the undisputed leading plant and machine manufacturers,

Furnace entry roller table Kick-on / Kick-off machine Furnace exit roller table

Specific products for steel mill industry

1 2 3

Motors• cast iron housing• natural cooling (IC 410) with

ring cooling ribs• windings especially designed

for inverter feeding• 4 or 6 poles; sizes 132 ... 250• max peak torque up to 1 000

Nm

Rollgangsmotoren und -getriebe-motoren, für Walzwerke

Single stage gear reduction• specifi c for reversing rolling

mill • extremely tough construction• specifi c gearing with large

module and reduced backlash• largely dimensioned taper

roller bearings• ratio 2,5 ... 6,3• motor bell and coupling for

easy and fast maintenance

Double/Triple stage gear reduction• in-line, right angle or parallel

axis• high reduction capacity• up to 71 000 Nm nominal

torque (parallel and right angle axis)

• up to 10 000 Nm nominal torque (in-line axis)

Motoren• Gehäuse aus Gusseisen• Natürliche Kühlung (IC 410)

durch Kühlungsrippen• Wicklungen für

Frequenzumrichterversorgung ausgeführt

• 4 oder 6 -polig; Größen 132 ... 250

• max Spitzendrehmoment bis 1000 Nm

Einzelstufi ge Getriebe• Speziell für reversible

Walzwerke • Höchste Beständigkeit• Spezifi sches Zahnradgetriebe

mit breitem Modul und reduziertem Spiel

• Reichlich dimensionierte Kegelrollenlager

• Verhältnis 2,5 ... 6,3• Motorglocke und -kupplung für

einfache und schnelle Wartung

Zwei-/Dreistufi ge Getriebe• In-Linie , Winkel- oder

Parallelwellen• Hohe Reduktionskapazität• Bis 71 000 Nm

Nenndrehmoment (Parallel- und Winkelwellen)

• Bis 10 000 Nm Nennmoment (in-Linie-Welle)

Roller table motors and gear-motors, especially designed for rolling mills

Spezifische Produkte für die Stahlindustrie

Page 4: Metal Industry Solutions and experience for metal industry ... · Companies like SMS, Danieli, Siemens VAI, and Techint, which are the undisputed leading plant and machine manufacturers,

Rougher mill approach roller table Rougher exit roller table Hot leveller roller table

Experience does matter ...

4 5 6

2

3

48

9

10

9

Page 5: Metal Industry Solutions and experience for metal industry ... · Companies like SMS, Danieli, Siemens VAI, and Techint, which are the undisputed leading plant and machine manufacturers,

Cooling bed Cutting torch roller table Tunnel furnace7 8 9

Dank unserer Erfahrung ...

1

5

6

7

1112

11

Page 6: Metal Industry Solutions and experience for metal industry ... · Companies like SMS, Danieli, Siemens VAI, and Techint, which are the undisputed leading plant and machine manufacturers,

Specific solutions for steel mill applications

Shuttle furnace Entry/Exit Looper - Bridles Finished product stock10 11 12

Spezifische Lösungen für die Stahlindustrie

Elektromotor • Belüftetes oder unbelüftetes Gehäuse• Gehäuse aus Alluminium oder Gusseisen• Frequenzumrichter mit kundenspezifi schen Wicklungen oder DOL-Versorgung• Doppelklemmenkasten für Signal und Leistungstrennung• Drehgeber verbessert für hohe Beanspruchung • IE2-Wirkungsgradsklasse nach IEC 60034-30• UL-zertifi ziert

Zahnpaar • Einzelstufi ge Getriebe für reversiblen Betrieb• Reduziertes Spiel• Labyrinthdichtungen• Gehäuse aus Gusseisen oder Sphäroguss• GOST-Zertifi kat

Electric motor • ventilated or not ventilated design• aluminum or cast iron frame• customized windings for inverter feeding or DOL supply• double terminal box for signal from power separation• ruggedized encoder suitable for heavy duty environment• effi ciency class IE2 according to IEC 60034-30• UL certifi cation

Gearing • single stage gearbox for reversible duty• reduced backlash gearing• labyrinth seals• cast iron or spheroidal cast iron housing• GOST certifi cation

ProductsMedia No. 4002

E04Stirnradgetriebe und -getriebemotoren (normal undfür Fahrantriebe)Coaxial gear reducers and gearmotors (standard and for traverse movements)Edition December 2010

Products

EPPlanetary gear reducers and gearmotors

Edition March 2013

ProductsMedia No. 4004

G05(Lange und normale) Stirnrad-und Kegelstirnradgetriebe und-getriebemotorenParallel (standard and long) and right angle shaft gear reducers and gearmotorsEdition September 2010

ProductsMedia No. 4009

H02Stirnrad- und Kegelstirnradgetriebe

Parallel and right angle shaft gear reducersEdition December 2010

S11

Motori per vie a rulli per servizio pesante

Heavy duty roller table motors

Edition December 2011

ProductsMedia No. 4068

Page 7: Metal Industry Solutions and experience for metal industry ... · Companies like SMS, Danieli, Siemens VAI, and Techint, which are the undisputed leading plant and machine manufacturers,

For more than 50 years, Rossi has been developing its business in the most demanding applications to become one of the world’s leading gearmotor manufacturers suitable for critical machines. Even in the toughest environment, Rossi is recognized for providing state of the art technology, solid value, and commitment to its customers.The specialized heavy duty motors of the S08 catalog, the parallel or right-angle shaft gearboxes of the G05 catalog, and the coaxial gearboxes of the E04 catalog have been specifically developed to meet the high demands of roller table applications.Whatever gearbox or gearmotor your technology may need, Rossi's qualified staff is at your disposal to provide assistance, support, and innovative solutions during the design phase.Customer tailored solutions may be found to maximize performance, while, at the same time, minimizing the overall machine cost.

The biggest OEM like the best suppliersThe world’s largest and best recognized OEMs are currently in the Rossi customer list.Companies like SMS, Danieli, Siemens VAI, and Techint, which are the undisputed leading plant and machine manufacturers, are demonstrating with their trust the confidence they have in Rossi products.

Biggest new plants worldwideSome of the most recent and largest plants worldwide are integrally driven by Rossi gearmotors, regardless of the final products (billets, slabs, beam blanks or seamless pipes)

50% of the world's largest steel producing companies trust RossiAbout 50% of the world's largest steel producing companies have Rossi products installed and are satisfactorily using them in significant applications.

Reference listA significant reference list of the most important jobs developed worldwide is available on request.

Seit über 50 Jahren hat Rossi seinen Geschäftsbereich für Schwerlastanwendungen ständig weiter entwickelt und ist damit einer der wichtigsten Hersteller von Getriebemotoren für höchst anspruchsvolle Maschinen geworden. Selbst bei schwersten Umgebungsbedingungen ist Rossi in der Lage, fachgerechte und zuverlässige Technologie ihren Kunden anzubieten.Der spezialisierte S08 Motor für Schwerlastbetrieb, die Stirnradgetriebe und -getriebemotoren aus dem G05 Katalog und die Koaxial-Stirnradgetriebe E04 sind speziell für die Erfordernisse der Walzwerke konzipiert worden. Das qualifizierte Personal von Rossi berät Sie gerne bei der Auswahl von Getrieben und Getriebemotoren und bietet innovative Lösungen an.Kundenspezifische Lösungen dienen der Leistungserhöhung und der gleichzeitigen Kostenreduzierung.

Die größten OEM mögen die besten LieferantenDie größten und weltweit bekannten OEM sind in der Rossi Kundenliste zu finden.Unternehmen wie SMS, Danieli, Siemens VAI und Techint, die unanfechtbar die größten Hersteller von Maschinen und Anlagen sind, vertrauen auf die Zuverläßigkeit der Rossi Produkte.

Neue große Anlagen weltweitEinige der größten Anlagen auf der Welt sind komplett durch Rossi Produkte angetrieben, unabhängig von ihren Endprodukten (Brammen, Schwerprofileisen/Schwerstangen oder Nahtlosrohre)

50% der größten Stahlindustrien auf der Welt vertrauen RossiEtwa 50% der größten Stahlindustrien haben Rossi Produkte für die komplexesten Anwendungen mit Zufriedenheit aufgestellt.

ReferenzlisteAuf Anfrage stellen wir Ihnen gerne unsere Referenzliste zur Verfügung.

... The best Rossi references are actually "facts"

... Die besten Rossi Referenzen sind installierte Anlagen

History and know-how Geschichte und Know-how

Page 8: Metal Industry Solutions and experience for metal industry ... · Companies like SMS, Danieli, Siemens VAI, and Techint, which are the undisputed leading plant and machine manufacturers,

Registered trademarksCopyright Rossi S.p.A.Subject to alterationsPrinted in Italy

Rossi S.p.A.

Via Emilia Ovest 915/A41123 Modena - ItalyPhone +39 059 33 02 88fax +39 059 82 77 74e-mail: [email protected]

Every decision we make at Rossi impacts the world we live in. But new technologies and renewed commitment to sustainable practices have provided us with the opportunity to make environmentally friendly printing decisions. Our catalogs are printed on Forest Stewardship Council® (FSC®) certified paper (1). This is our tangible commitment in terms of environment sustainability.

(1) The certification means that finished wood-based products in the marketplace have been handled by companies that have also been certified and that the paper has been handled in an environmentally-friendly manner.

Australia

Rossi Gearmotors Australia Pty. Ltd.e-mail: [email protected]/australia

Benelux

Rossi BeNeLux B.V.e-mail: [email protected]/benelux

Brazil

Rossi Do Brasil LTDAe-mail: [email protected]/brazil

Canada

Rossi North Americae-mail: [email protected]/northamerica

China

Rossi Gearmotors China P.T.I.e-mail: [email protected]/china

France Rossi Motoréducteurs SARLe-mail: [email protected]/france

Germany

Rossi GmbHe-mail: [email protected]/germany

India Rossi Gearmotors Pvt. Ltd.e-mail: [email protected]/india

Malaysia

Rossi Gearmotors South East Asia Sdn Bhd e-mail: [email protected]/malaysia

New Zealand Rossi Gearmotors New Zealand Ltd.e-mail: [email protected]/australia

Poland

Rossi Polska Sp.z o.o.e-mail: [email protected]/poland

Spain, Portugal

Rossi Motorreductores S.L.e-mail: [email protected] www.rossi-group.com/spain

South Africa

Rossi Southern Africae-mail: [email protected]/southafrica

Taiwan

Rossi Gearmotors Co. Ltd. e-mail: [email protected]/taiwan

Turkey

Rossi Turkey & Middle Easte-mail: [email protected]/turkey

United Kingdom

Rossi Gearmotors Ltd.e-mail: [email protected] www.rossi-group.com/unitedkingdom

United States, Mexico

Rossi North Americae-mail: [email protected]/northamerica