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March 2017 Airbus Emerging Technologies amp Concepts AM Overview
Emerging Technologies amp Concepts
Peter SANDER
Auf dem Weg zu AM Aktueller Stand und Ausblick 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Emerging Technologies amp Concepts October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 2
Peter Sander Dipl Ing Airbus Hamburg Manager Emerging Technologies amp Concepts Germany 36 Years Aerospace Industry Indutrial Engineering Tool design and manufacturing Manufaction Engineering Sheet Metal Production CRFP Production Stade A380 Operations Airbus RampT since Oct 2010
copy AIRBUS SAS All rights reserved Confidential and proprietary document
March 2017 Airbus Emerging Technologies amp Concepts AM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM Motivation AM MetalsampPlastics Machines MaterialsampProcesses ndash the key enablers 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes Flying parts and demonstrator activities metals plastics hybrids 3 - Outlook Network 2025
Page 3
copy AIRBUS SAS All rights reserved Confidential and proprietary document
What is important if we talk about innovation October 2017
Page 4
Innovation is the creation of better or more effective products processes and technologies that are accepted by
markets and society
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
How to find the Ideas and disruptive idea owners Airbus Idea Space
Seite 5
October 2017
Speed and individual help for disruptive ideaacutes and - owners
Airbus Emerging Technologies amp Concepts ALM Overview
CoC Systems get ready for 3D Printing
CoC Systems gets ready for 3D Printing
IdeaSpace Campaign
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
March ndash April 2016
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 7
TLS March 03rd 2016
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Drone Challenge Airbus amp Local Motors
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 8
httpadditivemanufacturingcom20160412airbus-group-local-motors-launch-co-creation-challenge-to-rapidly-advance-development-of-commercial-drones
480 proposals collected in 6 cw
copy AIRBUS SAS All rights reserved Confidential and proprietary document
WW Airbus Drone Challenge Airbus amp Local Motors
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 9
Winners awarded in Farnborough 3 Months later
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 10
700 Ideas world wiide 6 weeks 06th of October
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 11
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing Wohlers Report 2017 Market Growth
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 12
httpwwwwohlersassociatescom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing LZN Fraunhofer future AM Efficiency
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 13
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing ING Report 2017 Market Growth
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 14
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM 3D Printing of Houses
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 15
httpwwwsterndedigitaltechnik3d-drucker-dubai-gebaeude-6866668html
Target Dubai 2030 25 houses=printed 3D Printer 6m x 36 m 250msup2 Building 17 dayacutes for printing 2 dayacutes for assembly Cost 140000$
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM 3D Printing of Houses
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 16
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
https3dprintingindustrycomnewsoak-ridge-release-details-u-s-militarys-first-3d-printed-submarine-118738
Page 17
Submarine USA cost cutting by 90
copy AIRBUS Operations GmbH All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 18
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 19
Deutsch Bahn ALM Kick off - DB Berlin June 29th 2016
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Trucks Mercedes Benz
September 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 20
httpwwwautomobil-industrievogeldemercedes-benz-lkw-erstes-ersatzteil-aus-dem-3-d-drucker-a-631447cmp=nl-99ampuuid=D4DD8370-8723-486B-9EE3C0B2A2391C1D
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Cars New light weight concepts enabled by ALM
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 21
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Cars Golf pick up front end redesigned (EOS Altair AP-Works) October 2017
Page 22
httpwwwapworksdeen3i-print
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM Activities Stratasys Materialise
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 23
https3dprintingindustrycomnews3d-printing-enables-worlds-first-electric-commuter-plane-worlds-fastest-electric-race-car-117251goal=0_695d5c73dc-04758ce63a-64457221
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Cars Trucks Renault Truck Engine ldquoclean sheet designrdquo enabled by AM
October 2017
Page 24
httpwwwautomobil-industrievogelderenault-trucks-druckt-motor-komponenten-a-576535cmp=nl-99ampuuid=D4DD8370-8723-486B-9EE3C0B2A2391C1D
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Siemens Gas Turbine Activities
September 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 25
httpwwwsiemenscompressenpressreleasepress=enpressrelease2017power-gaspr2017020154pgenhtmampcontent5b5d=PG
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Aircraft Engine GE Activities
October 2017
Page 26
httpwwwgereportscomges-new-aviation-plant-heart-europe-will-build-3d-printed-engines-next-gen-cessna-planes httpwww3dersorgarticles20161101-ge-unveils-3d-printed-atp-engine-more-additive-parts-than-any-engine-in-aviation-historyhtml httpsall3dpcomge-aviation-plant-prague
ldquoATP is a ldquoclean sheetrdquo designrdquo
GE ldquo3D printing allowed designers to consolidate 845 parts into just 12 componentsrdquo
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Scenario 2020 GE Targets
October 2017
Page 27
Airbus Emerging Technologies amp Concepts AM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 28
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Technology Development shared Europe wide
October 2017
Page 29
Metallic High Deposition Rate Technologies
Plastic FLM (Fused Layer Manufacturing)
Plastic SLS (Selective Laser Sintering)
Metallic Powder Bed (electronlaser beam)
Plastic parts with high geometric freedom eg Air Ducting parts
Plastic parts rapid manufacturing eg brackets Metallic parts and components (Ti Ni Al) with highly optimized geometry and performance
Large structural parts and integration
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing CT Ge CT scan of a LZN AlSi10Mg concept plane
Page 30
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Electronics October 2017 ESCMU View about ALM qualification Strategy Airbus Emerging Technologies amp Concepts ALM Overview
Point of Contact Dr Volker Zoumlllner volkerzoellmerifamfraunhoferde IFAM Functional Printing httpwwwifamfraunhoferdedeInstitutsprofilStandorteBremenFormgebung_FunktionswerkstoffeFunctional_PrintingGedruckte_Elektronikhtml
Page 31
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Airbus Emerging Technologies amp Concepts ALM Overview
October 2017
Seite 32
AM Machines Terry Wohlers Report 2017
httpwwwwohlersassociatescom
A M S Y S T E M S I N S T A L L E D E n d o f 2 0 1 6
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ETCG Visit BigRep Berlin 10th January 2017
ALM ndash 3D Printing BigRep Approach
BigRep in the ZAL 15th February 2017
Page 33
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus ALM3D Printing Trends ndash X-Axis FDM (Stratasys Boeing Ford Siemens)
Page 34
httpswwwyoutubecomwatchv=wDUMHFF-7vg
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts 3D Reinforced Panel
CTC 3D-Hub first robot long fibre reinforced CFRP Panel
Duumlnnes CFK Innenpanel aus Restfasern Oder ein Stuumlck Auszligenhaut
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Trends ndash multifunctional machines
Page 36
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Trends ndash multifunctional machines
Page 37
Pinneberg
bullSicherheitskuumlhlrohr 14404 bullVakuumbauteil Kombination von Kupfer (konventionelles Rohr) und Edelstahl (additiv gefertigt) zu Multi-Material-Bauteil (Bimetalle) bullWaumlrmetauscher additiver Aufbau und bdquoAufflanschenldquo Aufbauen auf 3D-Geometrie (14404)
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Concept X-Line 2000 Serial Printer
X-Line 2000 Volume Laser Power 800x400x500 2x1000W (X-Line 1x1msup2 and 4KW Eo2017)
Page 38
X-Line 1000 Future AM Shops
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 39
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Platform Jerome Rascol
October 2017
Page 40
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus Additive Manufacturing Germany amp International Multi Company Approaches Germany International Exchanges Airbus-LZN Workshops
Page 41
Opening Ceremony PAG Varel January 20th 2016
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
PAG AM Shop Varel Opening Ceremony January 20th 2016 May 2017 NextGen AM
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 42
Ti6-4
Alu
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 43
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 44
Airbus Commercial - selected AM Activities
First Serial Applications Ti6-4 PAG Varel
Cabin amp Fuselage amp Quick Development Process Hamburg-Finkenwerder
Spare-Parts HH-Fuhlsbuumlttel
Cabin-Cargo AC-Systems Wing High Lift Bremen
VTP amp Hybrid StadeHamburg
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ProtoNet Airbus Germany AM Prototyping Network
Page 45
Short Term ALM prototyping in Alu Inox Ti6-4
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
EOS - Alumide Printed wind tunnel models -95 cost amp lead time
Page 46
Future fast track product development by using AM
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Future fast track product development by using AM
Page 47
bull THOR - Test of High-tech Objectives in Reality
bull Flyable platform 4 x 4 m bull lt 25 kg bull 4 weeks for 1 Aircraft bull 16 missions planned for 2017
THOR
Airbus Emerging Technologies amp Concepts ALM Overview October 2017
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THOR - HYDRA Approach Fassberg March 19th 2017
And Future Projects
October 2017
48
Airbus Emerging Technologies amp Concepts ALM Overview
3D Printed MODULAR TEST PLATFORM to support fast FLIGHT TESTS with new Technologies amp Concepts
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Marc Fette CTC LZNConcept
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing CFRP heatable tooling
Page 49
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing Flap Repair Shop Bremen - tooling
Page 50
LZN delivered 210217 AlSi10Mg + PA
10 dayacutes from manual sketch Ti6-4 tooling
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing A330 Neo UBV Teststand amp AC
Page 51
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing A350 ALM Flap FTI Fairing BRE (RH) MSN59
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 52
Fairing AlSi10Mg Delivered Dec 20th Bionic Production (LZN)
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
A330 NEO roll out with AM-FTI Trailing Cone Equipment 2 ALM-Shipsets (9HTZ each) delivered 2 additional AC requested
FTI goes AM 3D for lead-time weight amp coats reduction AM Trailing Cone Fin Tip shipset for LR NEO
First AM exchanges AM LZN-designer trainings topology optimization amp redesign etc started 2015
Multifunctional team
Page 53
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
A330Neo-900 FCAF FIN Tip goes 3D AM shipset - Trailing Cone Fin Tip
October 2017
TLS Sept2016
TLS Sept2016
Page 54
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM 3D Printing Spare Parts
Page 55
End of June 16 ca 68 inkl Tools (tw ganze Teile Familien) 3 Q ~80 Bauteile Bei den derzeitigen Technologien im Moment Schaumltzung 5-6
die wirtschaftlich sinnvoll machbar sind
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 56
ALM ndash 3D Printing Transall Spare Part
Marc Fette CTC HSU
CT Scan Models X-RayLab
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM3D Printing Functional FDM Plastic parts (A350 gt 500 serial part Nohellip)
Page 57
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus Emerging Technologies amp Concepts
ALM 3D-Printing
Awards Finalist German Innovation Award Feb14 German Design Award special mentioned in Gold Feb15
Airbus ALM 3D-Printing First flight Bionic Cabin Bracket June 20th
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ndash 3D Printing Helicopter Cockpit Step by
Page 59
20 kg
135
Topo Opt + Part Design 40-50h
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ARTE PreView
Airbus Tuumlrbolzen (fuumlr die Verriegelung der Tuumlren) A350 Door Stops
Page 60
Alle Airbus Flugzeuge haben Ca 78000 DoorstopsJahr Bei 35 Gewichtsreduzierung Waumlren das ca 41 to fliegendes Materiala weniger x 25 Jahre Einsatz
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM ndash 3D Printing Systems 5 Fuel Connectoracutes first drawing released Feb15 1 part delivered 2016
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 61
Trend shipset No casting tools needed Tool cost 500000euroset
BC biggest part 50 AM 5 keuro weldingCasting 10 keuro Leadtime AM 9 CW weldingCasting gt 8 month
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
First printed amp flyable hydraulic Word Wide Flown on MSN 001 A380 Test AC March 30th 2017 35 weight reduction
( Ti6-4 housing only -55 )
Page 62
Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing Flight Control Systems A380 Spoiler Actuator Manifold example for common AM RampT
AM System amp Equipment Suppliers amp AIRBUS working Group The first Award for the flyable AM part on test AC goes to
Airbus Bremen
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 63
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design - learn from nature print the future
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THE PARTITION FEATURES A WALL MOUNTED CABIN ATTENDANT SEAT October 2017
Page 64
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
NATURE AS A BLUEPRINT THE SLIME MOLD ldquoPHYSARUMrdquo
October 2017
Page 65
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
G E N E R A T I V E D E S I G N
October 2017
Page 66
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 67
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 68
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
16G DAYNAMIC TESTING OF THE REFERENCE PARTITION (Video provided by Diehl Service Modules)
October 2017
Page 69
Airbus Emerging Technologies amp Concepts ALM Overview April 2017
Weight reduction 45 - 3000kg fuela - 10 t Cosup2a
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Seite 70
TOPOLOGY OPTIMISATION AIRBUS VISION 2050 ENABLER
Bionic AC Structures
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 71
Airbus Emerging Technologies amp Concepts ALM Overview
3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
ALM 3D Printing Network 2025 2025
2025
Page 72
Teilnahme freiwillig Ziel Aufbau offenes Netzwerk mit dedizierten ALM Ansprechpartnern pro InstitutUni und Entwicklung jeweils eigener-interner amp ganzheitlicher Handlungsbedarfe auf Basis von Thesen die frac12-jaumlhrlich upgedated werden Arbeitsweise Zero-Administration - Ansprechpartner Airbus Peter Sander
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities ManufacturingTechnologyCentre
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 73
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities to generate 35 billion GVA 2025
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 74
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ProtoNet Partners And 122015 finalists Deutscher Zukunftspreis
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
75
Special thanks to Prof Claus Emmelmann
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
copy Airbus SAS All rights reserved Confidential and proprietary document This document and all information contained herein is the sole property of AIRBUS No intellectual property rights are granted by the delivery of this document or the disclosure of its content This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS This document and its content shall not be used for any purpose other than that for which it is supplied The statements made herein do not constitute an offer They are based on the mentioned assumptions and are expressed in good faith Where the supporting grounds for these statements are not shown AIRBUS SAS will be pleased to explain the basis thereof AIRBUS its logo A300 A310 A318 A319 A320 A321 A330 A340 A350 A380 A400M are registered trademarks
Airbus Emerging Technologies amp Concepts ALM Overview
Airbus 3D Printing Video on YouTube httpwwwyoutubecomwatchv=Cy3V3KR1LW
Download the new Airbus FAST Magazine with 3D Printing httpwwwairbuscomsupportpublicationseID=maglisting_pushamptx_maglisting_pi15BdocID5D=42444
3D Printing Revolution httpwwwharvardbusinessmanagerdeheft
Nominiert fuumlr den Deutschen Zukunftspreis bdquoEine Fertigungsrevolution hebt abldquo httpwwwdeutscher-zukunftspreisdedenominierteDie Welt Das sind die besten deutschen Erfindungen 2015
Fokus 2816 WIRTSCHAFT amp GELD Fliegen wie gedruckt httpwwwfocus-magazinde
httpwwwnoticiasdegipuzkoacom
Page 76
Thanks for your Attention I like to extend my network on ALM
petersanderairbuscom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Emerging Technologies amp Concepts October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 2
Peter Sander Dipl Ing Airbus Hamburg Manager Emerging Technologies amp Concepts Germany 36 Years Aerospace Industry Indutrial Engineering Tool design and manufacturing Manufaction Engineering Sheet Metal Production CRFP Production Stade A380 Operations Airbus RampT since Oct 2010
copy AIRBUS SAS All rights reserved Confidential and proprietary document
March 2017 Airbus Emerging Technologies amp Concepts AM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM Motivation AM MetalsampPlastics Machines MaterialsampProcesses ndash the key enablers 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes Flying parts and demonstrator activities metals plastics hybrids 3 - Outlook Network 2025
Page 3
copy AIRBUS SAS All rights reserved Confidential and proprietary document
What is important if we talk about innovation October 2017
Page 4
Innovation is the creation of better or more effective products processes and technologies that are accepted by
markets and society
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
How to find the Ideas and disruptive idea owners Airbus Idea Space
Seite 5
October 2017
Speed and individual help for disruptive ideaacutes and - owners
Airbus Emerging Technologies amp Concepts ALM Overview
CoC Systems get ready for 3D Printing
CoC Systems gets ready for 3D Printing
IdeaSpace Campaign
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
March ndash April 2016
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 7
TLS March 03rd 2016
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Drone Challenge Airbus amp Local Motors
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 8
httpadditivemanufacturingcom20160412airbus-group-local-motors-launch-co-creation-challenge-to-rapidly-advance-development-of-commercial-drones
480 proposals collected in 6 cw
copy AIRBUS SAS All rights reserved Confidential and proprietary document
WW Airbus Drone Challenge Airbus amp Local Motors
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 9
Winners awarded in Farnborough 3 Months later
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 10
700 Ideas world wiide 6 weeks 06th of October
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 11
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing Wohlers Report 2017 Market Growth
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 12
httpwwwwohlersassociatescom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing LZN Fraunhofer future AM Efficiency
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 13
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing ING Report 2017 Market Growth
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 14
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM 3D Printing of Houses
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 15
httpwwwsterndedigitaltechnik3d-drucker-dubai-gebaeude-6866668html
Target Dubai 2030 25 houses=printed 3D Printer 6m x 36 m 250msup2 Building 17 dayacutes for printing 2 dayacutes for assembly Cost 140000$
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM 3D Printing of Houses
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 16
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
https3dprintingindustrycomnewsoak-ridge-release-details-u-s-militarys-first-3d-printed-submarine-118738
Page 17
Submarine USA cost cutting by 90
copy AIRBUS Operations GmbH All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 18
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 19
Deutsch Bahn ALM Kick off - DB Berlin June 29th 2016
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Trucks Mercedes Benz
September 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 20
httpwwwautomobil-industrievogeldemercedes-benz-lkw-erstes-ersatzteil-aus-dem-3-d-drucker-a-631447cmp=nl-99ampuuid=D4DD8370-8723-486B-9EE3C0B2A2391C1D
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Cars New light weight concepts enabled by ALM
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 21
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Cars Golf pick up front end redesigned (EOS Altair AP-Works) October 2017
Page 22
httpwwwapworksdeen3i-print
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM Activities Stratasys Materialise
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 23
https3dprintingindustrycomnews3d-printing-enables-worlds-first-electric-commuter-plane-worlds-fastest-electric-race-car-117251goal=0_695d5c73dc-04758ce63a-64457221
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Cars Trucks Renault Truck Engine ldquoclean sheet designrdquo enabled by AM
October 2017
Page 24
httpwwwautomobil-industrievogelderenault-trucks-druckt-motor-komponenten-a-576535cmp=nl-99ampuuid=D4DD8370-8723-486B-9EE3C0B2A2391C1D
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Siemens Gas Turbine Activities
September 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 25
httpwwwsiemenscompressenpressreleasepress=enpressrelease2017power-gaspr2017020154pgenhtmampcontent5b5d=PG
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Aircraft Engine GE Activities
October 2017
Page 26
httpwwwgereportscomges-new-aviation-plant-heart-europe-will-build-3d-printed-engines-next-gen-cessna-planes httpwww3dersorgarticles20161101-ge-unveils-3d-printed-atp-engine-more-additive-parts-than-any-engine-in-aviation-historyhtml httpsall3dpcomge-aviation-plant-prague
ldquoATP is a ldquoclean sheetrdquo designrdquo
GE ldquo3D printing allowed designers to consolidate 845 parts into just 12 componentsrdquo
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Scenario 2020 GE Targets
October 2017
Page 27
Airbus Emerging Technologies amp Concepts AM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 28
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Technology Development shared Europe wide
October 2017
Page 29
Metallic High Deposition Rate Technologies
Plastic FLM (Fused Layer Manufacturing)
Plastic SLS (Selective Laser Sintering)
Metallic Powder Bed (electronlaser beam)
Plastic parts with high geometric freedom eg Air Ducting parts
Plastic parts rapid manufacturing eg brackets Metallic parts and components (Ti Ni Al) with highly optimized geometry and performance
Large structural parts and integration
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing CT Ge CT scan of a LZN AlSi10Mg concept plane
Page 30
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Electronics October 2017 ESCMU View about ALM qualification Strategy Airbus Emerging Technologies amp Concepts ALM Overview
Point of Contact Dr Volker Zoumlllner volkerzoellmerifamfraunhoferde IFAM Functional Printing httpwwwifamfraunhoferdedeInstitutsprofilStandorteBremenFormgebung_FunktionswerkstoffeFunctional_PrintingGedruckte_Elektronikhtml
Page 31
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Airbus Emerging Technologies amp Concepts ALM Overview
October 2017
Seite 32
AM Machines Terry Wohlers Report 2017
httpwwwwohlersassociatescom
A M S Y S T E M S I N S T A L L E D E n d o f 2 0 1 6
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ETCG Visit BigRep Berlin 10th January 2017
ALM ndash 3D Printing BigRep Approach
BigRep in the ZAL 15th February 2017
Page 33
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus ALM3D Printing Trends ndash X-Axis FDM (Stratasys Boeing Ford Siemens)
Page 34
httpswwwyoutubecomwatchv=wDUMHFF-7vg
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts 3D Reinforced Panel
CTC 3D-Hub first robot long fibre reinforced CFRP Panel
Duumlnnes CFK Innenpanel aus Restfasern Oder ein Stuumlck Auszligenhaut
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Trends ndash multifunctional machines
Page 36
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Trends ndash multifunctional machines
Page 37
Pinneberg
bullSicherheitskuumlhlrohr 14404 bullVakuumbauteil Kombination von Kupfer (konventionelles Rohr) und Edelstahl (additiv gefertigt) zu Multi-Material-Bauteil (Bimetalle) bullWaumlrmetauscher additiver Aufbau und bdquoAufflanschenldquo Aufbauen auf 3D-Geometrie (14404)
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Concept X-Line 2000 Serial Printer
X-Line 2000 Volume Laser Power 800x400x500 2x1000W (X-Line 1x1msup2 and 4KW Eo2017)
Page 38
X-Line 1000 Future AM Shops
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 39
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Platform Jerome Rascol
October 2017
Page 40
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus Additive Manufacturing Germany amp International Multi Company Approaches Germany International Exchanges Airbus-LZN Workshops
Page 41
Opening Ceremony PAG Varel January 20th 2016
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
PAG AM Shop Varel Opening Ceremony January 20th 2016 May 2017 NextGen AM
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 42
Ti6-4
Alu
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 43
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 44
Airbus Commercial - selected AM Activities
First Serial Applications Ti6-4 PAG Varel
Cabin amp Fuselage amp Quick Development Process Hamburg-Finkenwerder
Spare-Parts HH-Fuhlsbuumlttel
Cabin-Cargo AC-Systems Wing High Lift Bremen
VTP amp Hybrid StadeHamburg
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ProtoNet Airbus Germany AM Prototyping Network
Page 45
Short Term ALM prototyping in Alu Inox Ti6-4
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
EOS - Alumide Printed wind tunnel models -95 cost amp lead time
Page 46
Future fast track product development by using AM
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Future fast track product development by using AM
Page 47
bull THOR - Test of High-tech Objectives in Reality
bull Flyable platform 4 x 4 m bull lt 25 kg bull 4 weeks for 1 Aircraft bull 16 missions planned for 2017
THOR
Airbus Emerging Technologies amp Concepts ALM Overview October 2017
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THOR - HYDRA Approach Fassberg March 19th 2017
And Future Projects
October 2017
48
Airbus Emerging Technologies amp Concepts ALM Overview
3D Printed MODULAR TEST PLATFORM to support fast FLIGHT TESTS with new Technologies amp Concepts
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Marc Fette CTC LZNConcept
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing CFRP heatable tooling
Page 49
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing Flap Repair Shop Bremen - tooling
Page 50
LZN delivered 210217 AlSi10Mg + PA
10 dayacutes from manual sketch Ti6-4 tooling
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing A330 Neo UBV Teststand amp AC
Page 51
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing A350 ALM Flap FTI Fairing BRE (RH) MSN59
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 52
Fairing AlSi10Mg Delivered Dec 20th Bionic Production (LZN)
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
A330 NEO roll out with AM-FTI Trailing Cone Equipment 2 ALM-Shipsets (9HTZ each) delivered 2 additional AC requested
FTI goes AM 3D for lead-time weight amp coats reduction AM Trailing Cone Fin Tip shipset for LR NEO
First AM exchanges AM LZN-designer trainings topology optimization amp redesign etc started 2015
Multifunctional team
Page 53
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
A330Neo-900 FCAF FIN Tip goes 3D AM shipset - Trailing Cone Fin Tip
October 2017
TLS Sept2016
TLS Sept2016
Page 54
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM 3D Printing Spare Parts
Page 55
End of June 16 ca 68 inkl Tools (tw ganze Teile Familien) 3 Q ~80 Bauteile Bei den derzeitigen Technologien im Moment Schaumltzung 5-6
die wirtschaftlich sinnvoll machbar sind
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 56
ALM ndash 3D Printing Transall Spare Part
Marc Fette CTC HSU
CT Scan Models X-RayLab
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM3D Printing Functional FDM Plastic parts (A350 gt 500 serial part Nohellip)
Page 57
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus Emerging Technologies amp Concepts
ALM 3D-Printing
Awards Finalist German Innovation Award Feb14 German Design Award special mentioned in Gold Feb15
Airbus ALM 3D-Printing First flight Bionic Cabin Bracket June 20th
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ndash 3D Printing Helicopter Cockpit Step by
Page 59
20 kg
135
Topo Opt + Part Design 40-50h
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ARTE PreView
Airbus Tuumlrbolzen (fuumlr die Verriegelung der Tuumlren) A350 Door Stops
Page 60
Alle Airbus Flugzeuge haben Ca 78000 DoorstopsJahr Bei 35 Gewichtsreduzierung Waumlren das ca 41 to fliegendes Materiala weniger x 25 Jahre Einsatz
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM ndash 3D Printing Systems 5 Fuel Connectoracutes first drawing released Feb15 1 part delivered 2016
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 61
Trend shipset No casting tools needed Tool cost 500000euroset
BC biggest part 50 AM 5 keuro weldingCasting 10 keuro Leadtime AM 9 CW weldingCasting gt 8 month
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
First printed amp flyable hydraulic Word Wide Flown on MSN 001 A380 Test AC March 30th 2017 35 weight reduction
( Ti6-4 housing only -55 )
Page 62
Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing Flight Control Systems A380 Spoiler Actuator Manifold example for common AM RampT
AM System amp Equipment Suppliers amp AIRBUS working Group The first Award for the flyable AM part on test AC goes to
Airbus Bremen
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 63
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design - learn from nature print the future
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THE PARTITION FEATURES A WALL MOUNTED CABIN ATTENDANT SEAT October 2017
Page 64
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
NATURE AS A BLUEPRINT THE SLIME MOLD ldquoPHYSARUMrdquo
October 2017
Page 65
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
G E N E R A T I V E D E S I G N
October 2017
Page 66
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 67
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 68
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
16G DAYNAMIC TESTING OF THE REFERENCE PARTITION (Video provided by Diehl Service Modules)
October 2017
Page 69
Airbus Emerging Technologies amp Concepts ALM Overview April 2017
Weight reduction 45 - 3000kg fuela - 10 t Cosup2a
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Seite 70
TOPOLOGY OPTIMISATION AIRBUS VISION 2050 ENABLER
Bionic AC Structures
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 71
Airbus Emerging Technologies amp Concepts ALM Overview
3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
ALM 3D Printing Network 2025 2025
2025
Page 72
Teilnahme freiwillig Ziel Aufbau offenes Netzwerk mit dedizierten ALM Ansprechpartnern pro InstitutUni und Entwicklung jeweils eigener-interner amp ganzheitlicher Handlungsbedarfe auf Basis von Thesen die frac12-jaumlhrlich upgedated werden Arbeitsweise Zero-Administration - Ansprechpartner Airbus Peter Sander
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities ManufacturingTechnologyCentre
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 73
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities to generate 35 billion GVA 2025
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 74
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ProtoNet Partners And 122015 finalists Deutscher Zukunftspreis
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
75
Special thanks to Prof Claus Emmelmann
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
copy Airbus SAS All rights reserved Confidential and proprietary document This document and all information contained herein is the sole property of AIRBUS No intellectual property rights are granted by the delivery of this document or the disclosure of its content This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS This document and its content shall not be used for any purpose other than that for which it is supplied The statements made herein do not constitute an offer They are based on the mentioned assumptions and are expressed in good faith Where the supporting grounds for these statements are not shown AIRBUS SAS will be pleased to explain the basis thereof AIRBUS its logo A300 A310 A318 A319 A320 A321 A330 A340 A350 A380 A400M are registered trademarks
Airbus Emerging Technologies amp Concepts ALM Overview
Airbus 3D Printing Video on YouTube httpwwwyoutubecomwatchv=Cy3V3KR1LW
Download the new Airbus FAST Magazine with 3D Printing httpwwwairbuscomsupportpublicationseID=maglisting_pushamptx_maglisting_pi15BdocID5D=42444
3D Printing Revolution httpwwwharvardbusinessmanagerdeheft
Nominiert fuumlr den Deutschen Zukunftspreis bdquoEine Fertigungsrevolution hebt abldquo httpwwwdeutscher-zukunftspreisdedenominierteDie Welt Das sind die besten deutschen Erfindungen 2015
Fokus 2816 WIRTSCHAFT amp GELD Fliegen wie gedruckt httpwwwfocus-magazinde
httpwwwnoticiasdegipuzkoacom
Page 76
Thanks for your Attention I like to extend my network on ALM
petersanderairbuscom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
March 2017 Airbus Emerging Technologies amp Concepts AM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM Motivation AM MetalsampPlastics Machines MaterialsampProcesses ndash the key enablers 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes Flying parts and demonstrator activities metals plastics hybrids 3 - Outlook Network 2025
Page 3
copy AIRBUS SAS All rights reserved Confidential and proprietary document
What is important if we talk about innovation October 2017
Page 4
Innovation is the creation of better or more effective products processes and technologies that are accepted by
markets and society
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
How to find the Ideas and disruptive idea owners Airbus Idea Space
Seite 5
October 2017
Speed and individual help for disruptive ideaacutes and - owners
Airbus Emerging Technologies amp Concepts ALM Overview
CoC Systems get ready for 3D Printing
CoC Systems gets ready for 3D Printing
IdeaSpace Campaign
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
March ndash April 2016
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 7
TLS March 03rd 2016
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Drone Challenge Airbus amp Local Motors
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 8
httpadditivemanufacturingcom20160412airbus-group-local-motors-launch-co-creation-challenge-to-rapidly-advance-development-of-commercial-drones
480 proposals collected in 6 cw
copy AIRBUS SAS All rights reserved Confidential and proprietary document
WW Airbus Drone Challenge Airbus amp Local Motors
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 9
Winners awarded in Farnborough 3 Months later
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 10
700 Ideas world wiide 6 weeks 06th of October
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 11
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing Wohlers Report 2017 Market Growth
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 12
httpwwwwohlersassociatescom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing LZN Fraunhofer future AM Efficiency
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 13
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing ING Report 2017 Market Growth
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 14
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM 3D Printing of Houses
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 15
httpwwwsterndedigitaltechnik3d-drucker-dubai-gebaeude-6866668html
Target Dubai 2030 25 houses=printed 3D Printer 6m x 36 m 250msup2 Building 17 dayacutes for printing 2 dayacutes for assembly Cost 140000$
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM 3D Printing of Houses
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 16
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
https3dprintingindustrycomnewsoak-ridge-release-details-u-s-militarys-first-3d-printed-submarine-118738
Page 17
Submarine USA cost cutting by 90
copy AIRBUS Operations GmbH All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 18
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 19
Deutsch Bahn ALM Kick off - DB Berlin June 29th 2016
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Trucks Mercedes Benz
September 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 20
httpwwwautomobil-industrievogeldemercedes-benz-lkw-erstes-ersatzteil-aus-dem-3-d-drucker-a-631447cmp=nl-99ampuuid=D4DD8370-8723-486B-9EE3C0B2A2391C1D
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Cars New light weight concepts enabled by ALM
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 21
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Cars Golf pick up front end redesigned (EOS Altair AP-Works) October 2017
Page 22
httpwwwapworksdeen3i-print
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM Activities Stratasys Materialise
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 23
https3dprintingindustrycomnews3d-printing-enables-worlds-first-electric-commuter-plane-worlds-fastest-electric-race-car-117251goal=0_695d5c73dc-04758ce63a-64457221
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Cars Trucks Renault Truck Engine ldquoclean sheet designrdquo enabled by AM
October 2017
Page 24
httpwwwautomobil-industrievogelderenault-trucks-druckt-motor-komponenten-a-576535cmp=nl-99ampuuid=D4DD8370-8723-486B-9EE3C0B2A2391C1D
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Siemens Gas Turbine Activities
September 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 25
httpwwwsiemenscompressenpressreleasepress=enpressrelease2017power-gaspr2017020154pgenhtmampcontent5b5d=PG
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Aircraft Engine GE Activities
October 2017
Page 26
httpwwwgereportscomges-new-aviation-plant-heart-europe-will-build-3d-printed-engines-next-gen-cessna-planes httpwww3dersorgarticles20161101-ge-unveils-3d-printed-atp-engine-more-additive-parts-than-any-engine-in-aviation-historyhtml httpsall3dpcomge-aviation-plant-prague
ldquoATP is a ldquoclean sheetrdquo designrdquo
GE ldquo3D printing allowed designers to consolidate 845 parts into just 12 componentsrdquo
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Scenario 2020 GE Targets
October 2017
Page 27
Airbus Emerging Technologies amp Concepts AM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 28
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Technology Development shared Europe wide
October 2017
Page 29
Metallic High Deposition Rate Technologies
Plastic FLM (Fused Layer Manufacturing)
Plastic SLS (Selective Laser Sintering)
Metallic Powder Bed (electronlaser beam)
Plastic parts with high geometric freedom eg Air Ducting parts
Plastic parts rapid manufacturing eg brackets Metallic parts and components (Ti Ni Al) with highly optimized geometry and performance
Large structural parts and integration
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing CT Ge CT scan of a LZN AlSi10Mg concept plane
Page 30
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Electronics October 2017 ESCMU View about ALM qualification Strategy Airbus Emerging Technologies amp Concepts ALM Overview
Point of Contact Dr Volker Zoumlllner volkerzoellmerifamfraunhoferde IFAM Functional Printing httpwwwifamfraunhoferdedeInstitutsprofilStandorteBremenFormgebung_FunktionswerkstoffeFunctional_PrintingGedruckte_Elektronikhtml
Page 31
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Airbus Emerging Technologies amp Concepts ALM Overview
October 2017
Seite 32
AM Machines Terry Wohlers Report 2017
httpwwwwohlersassociatescom
A M S Y S T E M S I N S T A L L E D E n d o f 2 0 1 6
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ETCG Visit BigRep Berlin 10th January 2017
ALM ndash 3D Printing BigRep Approach
BigRep in the ZAL 15th February 2017
Page 33
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus ALM3D Printing Trends ndash X-Axis FDM (Stratasys Boeing Ford Siemens)
Page 34
httpswwwyoutubecomwatchv=wDUMHFF-7vg
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts 3D Reinforced Panel
CTC 3D-Hub first robot long fibre reinforced CFRP Panel
Duumlnnes CFK Innenpanel aus Restfasern Oder ein Stuumlck Auszligenhaut
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Trends ndash multifunctional machines
Page 36
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Trends ndash multifunctional machines
Page 37
Pinneberg
bullSicherheitskuumlhlrohr 14404 bullVakuumbauteil Kombination von Kupfer (konventionelles Rohr) und Edelstahl (additiv gefertigt) zu Multi-Material-Bauteil (Bimetalle) bullWaumlrmetauscher additiver Aufbau und bdquoAufflanschenldquo Aufbauen auf 3D-Geometrie (14404)
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Concept X-Line 2000 Serial Printer
X-Line 2000 Volume Laser Power 800x400x500 2x1000W (X-Line 1x1msup2 and 4KW Eo2017)
Page 38
X-Line 1000 Future AM Shops
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 39
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Platform Jerome Rascol
October 2017
Page 40
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus Additive Manufacturing Germany amp International Multi Company Approaches Germany International Exchanges Airbus-LZN Workshops
Page 41
Opening Ceremony PAG Varel January 20th 2016
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
PAG AM Shop Varel Opening Ceremony January 20th 2016 May 2017 NextGen AM
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 42
Ti6-4
Alu
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 43
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 44
Airbus Commercial - selected AM Activities
First Serial Applications Ti6-4 PAG Varel
Cabin amp Fuselage amp Quick Development Process Hamburg-Finkenwerder
Spare-Parts HH-Fuhlsbuumlttel
Cabin-Cargo AC-Systems Wing High Lift Bremen
VTP amp Hybrid StadeHamburg
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ProtoNet Airbus Germany AM Prototyping Network
Page 45
Short Term ALM prototyping in Alu Inox Ti6-4
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
EOS - Alumide Printed wind tunnel models -95 cost amp lead time
Page 46
Future fast track product development by using AM
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Future fast track product development by using AM
Page 47
bull THOR - Test of High-tech Objectives in Reality
bull Flyable platform 4 x 4 m bull lt 25 kg bull 4 weeks for 1 Aircraft bull 16 missions planned for 2017
THOR
Airbus Emerging Technologies amp Concepts ALM Overview October 2017
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THOR - HYDRA Approach Fassberg March 19th 2017
And Future Projects
October 2017
48
Airbus Emerging Technologies amp Concepts ALM Overview
3D Printed MODULAR TEST PLATFORM to support fast FLIGHT TESTS with new Technologies amp Concepts
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Marc Fette CTC LZNConcept
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing CFRP heatable tooling
Page 49
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing Flap Repair Shop Bremen - tooling
Page 50
LZN delivered 210217 AlSi10Mg + PA
10 dayacutes from manual sketch Ti6-4 tooling
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing A330 Neo UBV Teststand amp AC
Page 51
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing A350 ALM Flap FTI Fairing BRE (RH) MSN59
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 52
Fairing AlSi10Mg Delivered Dec 20th Bionic Production (LZN)
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
A330 NEO roll out with AM-FTI Trailing Cone Equipment 2 ALM-Shipsets (9HTZ each) delivered 2 additional AC requested
FTI goes AM 3D for lead-time weight amp coats reduction AM Trailing Cone Fin Tip shipset for LR NEO
First AM exchanges AM LZN-designer trainings topology optimization amp redesign etc started 2015
Multifunctional team
Page 53
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
A330Neo-900 FCAF FIN Tip goes 3D AM shipset - Trailing Cone Fin Tip
October 2017
TLS Sept2016
TLS Sept2016
Page 54
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM 3D Printing Spare Parts
Page 55
End of June 16 ca 68 inkl Tools (tw ganze Teile Familien) 3 Q ~80 Bauteile Bei den derzeitigen Technologien im Moment Schaumltzung 5-6
die wirtschaftlich sinnvoll machbar sind
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 56
ALM ndash 3D Printing Transall Spare Part
Marc Fette CTC HSU
CT Scan Models X-RayLab
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM3D Printing Functional FDM Plastic parts (A350 gt 500 serial part Nohellip)
Page 57
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus Emerging Technologies amp Concepts
ALM 3D-Printing
Awards Finalist German Innovation Award Feb14 German Design Award special mentioned in Gold Feb15
Airbus ALM 3D-Printing First flight Bionic Cabin Bracket June 20th
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ndash 3D Printing Helicopter Cockpit Step by
Page 59
20 kg
135
Topo Opt + Part Design 40-50h
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ARTE PreView
Airbus Tuumlrbolzen (fuumlr die Verriegelung der Tuumlren) A350 Door Stops
Page 60
Alle Airbus Flugzeuge haben Ca 78000 DoorstopsJahr Bei 35 Gewichtsreduzierung Waumlren das ca 41 to fliegendes Materiala weniger x 25 Jahre Einsatz
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM ndash 3D Printing Systems 5 Fuel Connectoracutes first drawing released Feb15 1 part delivered 2016
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 61
Trend shipset No casting tools needed Tool cost 500000euroset
BC biggest part 50 AM 5 keuro weldingCasting 10 keuro Leadtime AM 9 CW weldingCasting gt 8 month
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
First printed amp flyable hydraulic Word Wide Flown on MSN 001 A380 Test AC March 30th 2017 35 weight reduction
( Ti6-4 housing only -55 )
Page 62
Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing Flight Control Systems A380 Spoiler Actuator Manifold example for common AM RampT
AM System amp Equipment Suppliers amp AIRBUS working Group The first Award for the flyable AM part on test AC goes to
Airbus Bremen
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 63
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design - learn from nature print the future
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THE PARTITION FEATURES A WALL MOUNTED CABIN ATTENDANT SEAT October 2017
Page 64
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
NATURE AS A BLUEPRINT THE SLIME MOLD ldquoPHYSARUMrdquo
October 2017
Page 65
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
G E N E R A T I V E D E S I G N
October 2017
Page 66
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 67
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 68
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
16G DAYNAMIC TESTING OF THE REFERENCE PARTITION (Video provided by Diehl Service Modules)
October 2017
Page 69
Airbus Emerging Technologies amp Concepts ALM Overview April 2017
Weight reduction 45 - 3000kg fuela - 10 t Cosup2a
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Seite 70
TOPOLOGY OPTIMISATION AIRBUS VISION 2050 ENABLER
Bionic AC Structures
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 71
Airbus Emerging Technologies amp Concepts ALM Overview
3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
ALM 3D Printing Network 2025 2025
2025
Page 72
Teilnahme freiwillig Ziel Aufbau offenes Netzwerk mit dedizierten ALM Ansprechpartnern pro InstitutUni und Entwicklung jeweils eigener-interner amp ganzheitlicher Handlungsbedarfe auf Basis von Thesen die frac12-jaumlhrlich upgedated werden Arbeitsweise Zero-Administration - Ansprechpartner Airbus Peter Sander
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities ManufacturingTechnologyCentre
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 73
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities to generate 35 billion GVA 2025
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 74
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ProtoNet Partners And 122015 finalists Deutscher Zukunftspreis
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
75
Special thanks to Prof Claus Emmelmann
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
copy Airbus SAS All rights reserved Confidential and proprietary document This document and all information contained herein is the sole property of AIRBUS No intellectual property rights are granted by the delivery of this document or the disclosure of its content This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS This document and its content shall not be used for any purpose other than that for which it is supplied The statements made herein do not constitute an offer They are based on the mentioned assumptions and are expressed in good faith Where the supporting grounds for these statements are not shown AIRBUS SAS will be pleased to explain the basis thereof AIRBUS its logo A300 A310 A318 A319 A320 A321 A330 A340 A350 A380 A400M are registered trademarks
Airbus Emerging Technologies amp Concepts ALM Overview
Airbus 3D Printing Video on YouTube httpwwwyoutubecomwatchv=Cy3V3KR1LW
Download the new Airbus FAST Magazine with 3D Printing httpwwwairbuscomsupportpublicationseID=maglisting_pushamptx_maglisting_pi15BdocID5D=42444
3D Printing Revolution httpwwwharvardbusinessmanagerdeheft
Nominiert fuumlr den Deutschen Zukunftspreis bdquoEine Fertigungsrevolution hebt abldquo httpwwwdeutscher-zukunftspreisdedenominierteDie Welt Das sind die besten deutschen Erfindungen 2015
Fokus 2816 WIRTSCHAFT amp GELD Fliegen wie gedruckt httpwwwfocus-magazinde
httpwwwnoticiasdegipuzkoacom
Page 76
Thanks for your Attention I like to extend my network on ALM
petersanderairbuscom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
What is important if we talk about innovation October 2017
Page 4
Innovation is the creation of better or more effective products processes and technologies that are accepted by
markets and society
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
How to find the Ideas and disruptive idea owners Airbus Idea Space
Seite 5
October 2017
Speed and individual help for disruptive ideaacutes and - owners
Airbus Emerging Technologies amp Concepts ALM Overview
CoC Systems get ready for 3D Printing
CoC Systems gets ready for 3D Printing
IdeaSpace Campaign
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
March ndash April 2016
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 7
TLS March 03rd 2016
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Drone Challenge Airbus amp Local Motors
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 8
httpadditivemanufacturingcom20160412airbus-group-local-motors-launch-co-creation-challenge-to-rapidly-advance-development-of-commercial-drones
480 proposals collected in 6 cw
copy AIRBUS SAS All rights reserved Confidential and proprietary document
WW Airbus Drone Challenge Airbus amp Local Motors
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 9
Winners awarded in Farnborough 3 Months later
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 10
700 Ideas world wiide 6 weeks 06th of October
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 11
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing Wohlers Report 2017 Market Growth
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 12
httpwwwwohlersassociatescom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing LZN Fraunhofer future AM Efficiency
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 13
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing ING Report 2017 Market Growth
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 14
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM 3D Printing of Houses
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 15
httpwwwsterndedigitaltechnik3d-drucker-dubai-gebaeude-6866668html
Target Dubai 2030 25 houses=printed 3D Printer 6m x 36 m 250msup2 Building 17 dayacutes for printing 2 dayacutes for assembly Cost 140000$
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM 3D Printing of Houses
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 16
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
https3dprintingindustrycomnewsoak-ridge-release-details-u-s-militarys-first-3d-printed-submarine-118738
Page 17
Submarine USA cost cutting by 90
copy AIRBUS Operations GmbH All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 18
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 19
Deutsch Bahn ALM Kick off - DB Berlin June 29th 2016
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Trucks Mercedes Benz
September 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 20
httpwwwautomobil-industrievogeldemercedes-benz-lkw-erstes-ersatzteil-aus-dem-3-d-drucker-a-631447cmp=nl-99ampuuid=D4DD8370-8723-486B-9EE3C0B2A2391C1D
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Cars New light weight concepts enabled by ALM
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 21
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Cars Golf pick up front end redesigned (EOS Altair AP-Works) October 2017
Page 22
httpwwwapworksdeen3i-print
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM Activities Stratasys Materialise
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 23
https3dprintingindustrycomnews3d-printing-enables-worlds-first-electric-commuter-plane-worlds-fastest-electric-race-car-117251goal=0_695d5c73dc-04758ce63a-64457221
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Cars Trucks Renault Truck Engine ldquoclean sheet designrdquo enabled by AM
October 2017
Page 24
httpwwwautomobil-industrievogelderenault-trucks-druckt-motor-komponenten-a-576535cmp=nl-99ampuuid=D4DD8370-8723-486B-9EE3C0B2A2391C1D
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Siemens Gas Turbine Activities
September 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 25
httpwwwsiemenscompressenpressreleasepress=enpressrelease2017power-gaspr2017020154pgenhtmampcontent5b5d=PG
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Aircraft Engine GE Activities
October 2017
Page 26
httpwwwgereportscomges-new-aviation-plant-heart-europe-will-build-3d-printed-engines-next-gen-cessna-planes httpwww3dersorgarticles20161101-ge-unveils-3d-printed-atp-engine-more-additive-parts-than-any-engine-in-aviation-historyhtml httpsall3dpcomge-aviation-plant-prague
ldquoATP is a ldquoclean sheetrdquo designrdquo
GE ldquo3D printing allowed designers to consolidate 845 parts into just 12 componentsrdquo
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Scenario 2020 GE Targets
October 2017
Page 27
Airbus Emerging Technologies amp Concepts AM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 28
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Technology Development shared Europe wide
October 2017
Page 29
Metallic High Deposition Rate Technologies
Plastic FLM (Fused Layer Manufacturing)
Plastic SLS (Selective Laser Sintering)
Metallic Powder Bed (electronlaser beam)
Plastic parts with high geometric freedom eg Air Ducting parts
Plastic parts rapid manufacturing eg brackets Metallic parts and components (Ti Ni Al) with highly optimized geometry and performance
Large structural parts and integration
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing CT Ge CT scan of a LZN AlSi10Mg concept plane
Page 30
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Electronics October 2017 ESCMU View about ALM qualification Strategy Airbus Emerging Technologies amp Concepts ALM Overview
Point of Contact Dr Volker Zoumlllner volkerzoellmerifamfraunhoferde IFAM Functional Printing httpwwwifamfraunhoferdedeInstitutsprofilStandorteBremenFormgebung_FunktionswerkstoffeFunctional_PrintingGedruckte_Elektronikhtml
Page 31
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Airbus Emerging Technologies amp Concepts ALM Overview
October 2017
Seite 32
AM Machines Terry Wohlers Report 2017
httpwwwwohlersassociatescom
A M S Y S T E M S I N S T A L L E D E n d o f 2 0 1 6
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ETCG Visit BigRep Berlin 10th January 2017
ALM ndash 3D Printing BigRep Approach
BigRep in the ZAL 15th February 2017
Page 33
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus ALM3D Printing Trends ndash X-Axis FDM (Stratasys Boeing Ford Siemens)
Page 34
httpswwwyoutubecomwatchv=wDUMHFF-7vg
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts 3D Reinforced Panel
CTC 3D-Hub first robot long fibre reinforced CFRP Panel
Duumlnnes CFK Innenpanel aus Restfasern Oder ein Stuumlck Auszligenhaut
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Trends ndash multifunctional machines
Page 36
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Trends ndash multifunctional machines
Page 37
Pinneberg
bullSicherheitskuumlhlrohr 14404 bullVakuumbauteil Kombination von Kupfer (konventionelles Rohr) und Edelstahl (additiv gefertigt) zu Multi-Material-Bauteil (Bimetalle) bullWaumlrmetauscher additiver Aufbau und bdquoAufflanschenldquo Aufbauen auf 3D-Geometrie (14404)
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Concept X-Line 2000 Serial Printer
X-Line 2000 Volume Laser Power 800x400x500 2x1000W (X-Line 1x1msup2 and 4KW Eo2017)
Page 38
X-Line 1000 Future AM Shops
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 39
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Platform Jerome Rascol
October 2017
Page 40
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus Additive Manufacturing Germany amp International Multi Company Approaches Germany International Exchanges Airbus-LZN Workshops
Page 41
Opening Ceremony PAG Varel January 20th 2016
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
PAG AM Shop Varel Opening Ceremony January 20th 2016 May 2017 NextGen AM
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 42
Ti6-4
Alu
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 43
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 44
Airbus Commercial - selected AM Activities
First Serial Applications Ti6-4 PAG Varel
Cabin amp Fuselage amp Quick Development Process Hamburg-Finkenwerder
Spare-Parts HH-Fuhlsbuumlttel
Cabin-Cargo AC-Systems Wing High Lift Bremen
VTP amp Hybrid StadeHamburg
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ProtoNet Airbus Germany AM Prototyping Network
Page 45
Short Term ALM prototyping in Alu Inox Ti6-4
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
EOS - Alumide Printed wind tunnel models -95 cost amp lead time
Page 46
Future fast track product development by using AM
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Future fast track product development by using AM
Page 47
bull THOR - Test of High-tech Objectives in Reality
bull Flyable platform 4 x 4 m bull lt 25 kg bull 4 weeks for 1 Aircraft bull 16 missions planned for 2017
THOR
Airbus Emerging Technologies amp Concepts ALM Overview October 2017
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THOR - HYDRA Approach Fassberg March 19th 2017
And Future Projects
October 2017
48
Airbus Emerging Technologies amp Concepts ALM Overview
3D Printed MODULAR TEST PLATFORM to support fast FLIGHT TESTS with new Technologies amp Concepts
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Marc Fette CTC LZNConcept
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing CFRP heatable tooling
Page 49
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing Flap Repair Shop Bremen - tooling
Page 50
LZN delivered 210217 AlSi10Mg + PA
10 dayacutes from manual sketch Ti6-4 tooling
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing A330 Neo UBV Teststand amp AC
Page 51
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing A350 ALM Flap FTI Fairing BRE (RH) MSN59
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 52
Fairing AlSi10Mg Delivered Dec 20th Bionic Production (LZN)
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
A330 NEO roll out with AM-FTI Trailing Cone Equipment 2 ALM-Shipsets (9HTZ each) delivered 2 additional AC requested
FTI goes AM 3D for lead-time weight amp coats reduction AM Trailing Cone Fin Tip shipset for LR NEO
First AM exchanges AM LZN-designer trainings topology optimization amp redesign etc started 2015
Multifunctional team
Page 53
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
A330Neo-900 FCAF FIN Tip goes 3D AM shipset - Trailing Cone Fin Tip
October 2017
TLS Sept2016
TLS Sept2016
Page 54
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM 3D Printing Spare Parts
Page 55
End of June 16 ca 68 inkl Tools (tw ganze Teile Familien) 3 Q ~80 Bauteile Bei den derzeitigen Technologien im Moment Schaumltzung 5-6
die wirtschaftlich sinnvoll machbar sind
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 56
ALM ndash 3D Printing Transall Spare Part
Marc Fette CTC HSU
CT Scan Models X-RayLab
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM3D Printing Functional FDM Plastic parts (A350 gt 500 serial part Nohellip)
Page 57
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus Emerging Technologies amp Concepts
ALM 3D-Printing
Awards Finalist German Innovation Award Feb14 German Design Award special mentioned in Gold Feb15
Airbus ALM 3D-Printing First flight Bionic Cabin Bracket June 20th
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ndash 3D Printing Helicopter Cockpit Step by
Page 59
20 kg
135
Topo Opt + Part Design 40-50h
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ARTE PreView
Airbus Tuumlrbolzen (fuumlr die Verriegelung der Tuumlren) A350 Door Stops
Page 60
Alle Airbus Flugzeuge haben Ca 78000 DoorstopsJahr Bei 35 Gewichtsreduzierung Waumlren das ca 41 to fliegendes Materiala weniger x 25 Jahre Einsatz
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM ndash 3D Printing Systems 5 Fuel Connectoracutes first drawing released Feb15 1 part delivered 2016
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 61
Trend shipset No casting tools needed Tool cost 500000euroset
BC biggest part 50 AM 5 keuro weldingCasting 10 keuro Leadtime AM 9 CW weldingCasting gt 8 month
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
First printed amp flyable hydraulic Word Wide Flown on MSN 001 A380 Test AC March 30th 2017 35 weight reduction
( Ti6-4 housing only -55 )
Page 62
Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing Flight Control Systems A380 Spoiler Actuator Manifold example for common AM RampT
AM System amp Equipment Suppliers amp AIRBUS working Group The first Award for the flyable AM part on test AC goes to
Airbus Bremen
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 63
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design - learn from nature print the future
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THE PARTITION FEATURES A WALL MOUNTED CABIN ATTENDANT SEAT October 2017
Page 64
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
NATURE AS A BLUEPRINT THE SLIME MOLD ldquoPHYSARUMrdquo
October 2017
Page 65
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
G E N E R A T I V E D E S I G N
October 2017
Page 66
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 67
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 68
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
16G DAYNAMIC TESTING OF THE REFERENCE PARTITION (Video provided by Diehl Service Modules)
October 2017
Page 69
Airbus Emerging Technologies amp Concepts ALM Overview April 2017
Weight reduction 45 - 3000kg fuela - 10 t Cosup2a
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Seite 70
TOPOLOGY OPTIMISATION AIRBUS VISION 2050 ENABLER
Bionic AC Structures
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 71
Airbus Emerging Technologies amp Concepts ALM Overview
3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
ALM 3D Printing Network 2025 2025
2025
Page 72
Teilnahme freiwillig Ziel Aufbau offenes Netzwerk mit dedizierten ALM Ansprechpartnern pro InstitutUni und Entwicklung jeweils eigener-interner amp ganzheitlicher Handlungsbedarfe auf Basis von Thesen die frac12-jaumlhrlich upgedated werden Arbeitsweise Zero-Administration - Ansprechpartner Airbus Peter Sander
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities ManufacturingTechnologyCentre
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 73
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities to generate 35 billion GVA 2025
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 74
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ProtoNet Partners And 122015 finalists Deutscher Zukunftspreis
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
75
Special thanks to Prof Claus Emmelmann
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
copy Airbus SAS All rights reserved Confidential and proprietary document This document and all information contained herein is the sole property of AIRBUS No intellectual property rights are granted by the delivery of this document or the disclosure of its content This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS This document and its content shall not be used for any purpose other than that for which it is supplied The statements made herein do not constitute an offer They are based on the mentioned assumptions and are expressed in good faith Where the supporting grounds for these statements are not shown AIRBUS SAS will be pleased to explain the basis thereof AIRBUS its logo A300 A310 A318 A319 A320 A321 A330 A340 A350 A380 A400M are registered trademarks
Airbus Emerging Technologies amp Concepts ALM Overview
Airbus 3D Printing Video on YouTube httpwwwyoutubecomwatchv=Cy3V3KR1LW
Download the new Airbus FAST Magazine with 3D Printing httpwwwairbuscomsupportpublicationseID=maglisting_pushamptx_maglisting_pi15BdocID5D=42444
3D Printing Revolution httpwwwharvardbusinessmanagerdeheft
Nominiert fuumlr den Deutschen Zukunftspreis bdquoEine Fertigungsrevolution hebt abldquo httpwwwdeutscher-zukunftspreisdedenominierteDie Welt Das sind die besten deutschen Erfindungen 2015
Fokus 2816 WIRTSCHAFT amp GELD Fliegen wie gedruckt httpwwwfocus-magazinde
httpwwwnoticiasdegipuzkoacom
Page 76
Thanks for your Attention I like to extend my network on ALM
petersanderairbuscom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
How to find the Ideas and disruptive idea owners Airbus Idea Space
Seite 5
October 2017
Speed and individual help for disruptive ideaacutes and - owners
Airbus Emerging Technologies amp Concepts ALM Overview
CoC Systems get ready for 3D Printing
CoC Systems gets ready for 3D Printing
IdeaSpace Campaign
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
March ndash April 2016
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 7
TLS March 03rd 2016
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Drone Challenge Airbus amp Local Motors
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 8
httpadditivemanufacturingcom20160412airbus-group-local-motors-launch-co-creation-challenge-to-rapidly-advance-development-of-commercial-drones
480 proposals collected in 6 cw
copy AIRBUS SAS All rights reserved Confidential and proprietary document
WW Airbus Drone Challenge Airbus amp Local Motors
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 9
Winners awarded in Farnborough 3 Months later
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 10
700 Ideas world wiide 6 weeks 06th of October
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 11
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing Wohlers Report 2017 Market Growth
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 12
httpwwwwohlersassociatescom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing LZN Fraunhofer future AM Efficiency
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 13
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing ING Report 2017 Market Growth
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 14
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM 3D Printing of Houses
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 15
httpwwwsterndedigitaltechnik3d-drucker-dubai-gebaeude-6866668html
Target Dubai 2030 25 houses=printed 3D Printer 6m x 36 m 250msup2 Building 17 dayacutes for printing 2 dayacutes for assembly Cost 140000$
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM 3D Printing of Houses
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 16
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
https3dprintingindustrycomnewsoak-ridge-release-details-u-s-militarys-first-3d-printed-submarine-118738
Page 17
Submarine USA cost cutting by 90
copy AIRBUS Operations GmbH All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 18
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 19
Deutsch Bahn ALM Kick off - DB Berlin June 29th 2016
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Trucks Mercedes Benz
September 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 20
httpwwwautomobil-industrievogeldemercedes-benz-lkw-erstes-ersatzteil-aus-dem-3-d-drucker-a-631447cmp=nl-99ampuuid=D4DD8370-8723-486B-9EE3C0B2A2391C1D
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Cars New light weight concepts enabled by ALM
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 21
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Cars Golf pick up front end redesigned (EOS Altair AP-Works) October 2017
Page 22
httpwwwapworksdeen3i-print
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM Activities Stratasys Materialise
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 23
https3dprintingindustrycomnews3d-printing-enables-worlds-first-electric-commuter-plane-worlds-fastest-electric-race-car-117251goal=0_695d5c73dc-04758ce63a-64457221
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Cars Trucks Renault Truck Engine ldquoclean sheet designrdquo enabled by AM
October 2017
Page 24
httpwwwautomobil-industrievogelderenault-trucks-druckt-motor-komponenten-a-576535cmp=nl-99ampuuid=D4DD8370-8723-486B-9EE3C0B2A2391C1D
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Siemens Gas Turbine Activities
September 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 25
httpwwwsiemenscompressenpressreleasepress=enpressrelease2017power-gaspr2017020154pgenhtmampcontent5b5d=PG
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Aircraft Engine GE Activities
October 2017
Page 26
httpwwwgereportscomges-new-aviation-plant-heart-europe-will-build-3d-printed-engines-next-gen-cessna-planes httpwww3dersorgarticles20161101-ge-unveils-3d-printed-atp-engine-more-additive-parts-than-any-engine-in-aviation-historyhtml httpsall3dpcomge-aviation-plant-prague
ldquoATP is a ldquoclean sheetrdquo designrdquo
GE ldquo3D printing allowed designers to consolidate 845 parts into just 12 componentsrdquo
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Scenario 2020 GE Targets
October 2017
Page 27
Airbus Emerging Technologies amp Concepts AM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 28
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Technology Development shared Europe wide
October 2017
Page 29
Metallic High Deposition Rate Technologies
Plastic FLM (Fused Layer Manufacturing)
Plastic SLS (Selective Laser Sintering)
Metallic Powder Bed (electronlaser beam)
Plastic parts with high geometric freedom eg Air Ducting parts
Plastic parts rapid manufacturing eg brackets Metallic parts and components (Ti Ni Al) with highly optimized geometry and performance
Large structural parts and integration
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing CT Ge CT scan of a LZN AlSi10Mg concept plane
Page 30
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Electronics October 2017 ESCMU View about ALM qualification Strategy Airbus Emerging Technologies amp Concepts ALM Overview
Point of Contact Dr Volker Zoumlllner volkerzoellmerifamfraunhoferde IFAM Functional Printing httpwwwifamfraunhoferdedeInstitutsprofilStandorteBremenFormgebung_FunktionswerkstoffeFunctional_PrintingGedruckte_Elektronikhtml
Page 31
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Airbus Emerging Technologies amp Concepts ALM Overview
October 2017
Seite 32
AM Machines Terry Wohlers Report 2017
httpwwwwohlersassociatescom
A M S Y S T E M S I N S T A L L E D E n d o f 2 0 1 6
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ETCG Visit BigRep Berlin 10th January 2017
ALM ndash 3D Printing BigRep Approach
BigRep in the ZAL 15th February 2017
Page 33
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus ALM3D Printing Trends ndash X-Axis FDM (Stratasys Boeing Ford Siemens)
Page 34
httpswwwyoutubecomwatchv=wDUMHFF-7vg
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts 3D Reinforced Panel
CTC 3D-Hub first robot long fibre reinforced CFRP Panel
Duumlnnes CFK Innenpanel aus Restfasern Oder ein Stuumlck Auszligenhaut
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Trends ndash multifunctional machines
Page 36
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Trends ndash multifunctional machines
Page 37
Pinneberg
bullSicherheitskuumlhlrohr 14404 bullVakuumbauteil Kombination von Kupfer (konventionelles Rohr) und Edelstahl (additiv gefertigt) zu Multi-Material-Bauteil (Bimetalle) bullWaumlrmetauscher additiver Aufbau und bdquoAufflanschenldquo Aufbauen auf 3D-Geometrie (14404)
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Concept X-Line 2000 Serial Printer
X-Line 2000 Volume Laser Power 800x400x500 2x1000W (X-Line 1x1msup2 and 4KW Eo2017)
Page 38
X-Line 1000 Future AM Shops
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 39
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Platform Jerome Rascol
October 2017
Page 40
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus Additive Manufacturing Germany amp International Multi Company Approaches Germany International Exchanges Airbus-LZN Workshops
Page 41
Opening Ceremony PAG Varel January 20th 2016
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
PAG AM Shop Varel Opening Ceremony January 20th 2016 May 2017 NextGen AM
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 42
Ti6-4
Alu
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 43
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 44
Airbus Commercial - selected AM Activities
First Serial Applications Ti6-4 PAG Varel
Cabin amp Fuselage amp Quick Development Process Hamburg-Finkenwerder
Spare-Parts HH-Fuhlsbuumlttel
Cabin-Cargo AC-Systems Wing High Lift Bremen
VTP amp Hybrid StadeHamburg
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ProtoNet Airbus Germany AM Prototyping Network
Page 45
Short Term ALM prototyping in Alu Inox Ti6-4
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
EOS - Alumide Printed wind tunnel models -95 cost amp lead time
Page 46
Future fast track product development by using AM
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Future fast track product development by using AM
Page 47
bull THOR - Test of High-tech Objectives in Reality
bull Flyable platform 4 x 4 m bull lt 25 kg bull 4 weeks for 1 Aircraft bull 16 missions planned for 2017
THOR
Airbus Emerging Technologies amp Concepts ALM Overview October 2017
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THOR - HYDRA Approach Fassberg March 19th 2017
And Future Projects
October 2017
48
Airbus Emerging Technologies amp Concepts ALM Overview
3D Printed MODULAR TEST PLATFORM to support fast FLIGHT TESTS with new Technologies amp Concepts
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Marc Fette CTC LZNConcept
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing CFRP heatable tooling
Page 49
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing Flap Repair Shop Bremen - tooling
Page 50
LZN delivered 210217 AlSi10Mg + PA
10 dayacutes from manual sketch Ti6-4 tooling
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing A330 Neo UBV Teststand amp AC
Page 51
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing A350 ALM Flap FTI Fairing BRE (RH) MSN59
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 52
Fairing AlSi10Mg Delivered Dec 20th Bionic Production (LZN)
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
A330 NEO roll out with AM-FTI Trailing Cone Equipment 2 ALM-Shipsets (9HTZ each) delivered 2 additional AC requested
FTI goes AM 3D for lead-time weight amp coats reduction AM Trailing Cone Fin Tip shipset for LR NEO
First AM exchanges AM LZN-designer trainings topology optimization amp redesign etc started 2015
Multifunctional team
Page 53
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
A330Neo-900 FCAF FIN Tip goes 3D AM shipset - Trailing Cone Fin Tip
October 2017
TLS Sept2016
TLS Sept2016
Page 54
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM 3D Printing Spare Parts
Page 55
End of June 16 ca 68 inkl Tools (tw ganze Teile Familien) 3 Q ~80 Bauteile Bei den derzeitigen Technologien im Moment Schaumltzung 5-6
die wirtschaftlich sinnvoll machbar sind
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 56
ALM ndash 3D Printing Transall Spare Part
Marc Fette CTC HSU
CT Scan Models X-RayLab
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM3D Printing Functional FDM Plastic parts (A350 gt 500 serial part Nohellip)
Page 57
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus Emerging Technologies amp Concepts
ALM 3D-Printing
Awards Finalist German Innovation Award Feb14 German Design Award special mentioned in Gold Feb15
Airbus ALM 3D-Printing First flight Bionic Cabin Bracket June 20th
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ndash 3D Printing Helicopter Cockpit Step by
Page 59
20 kg
135
Topo Opt + Part Design 40-50h
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ARTE PreView
Airbus Tuumlrbolzen (fuumlr die Verriegelung der Tuumlren) A350 Door Stops
Page 60
Alle Airbus Flugzeuge haben Ca 78000 DoorstopsJahr Bei 35 Gewichtsreduzierung Waumlren das ca 41 to fliegendes Materiala weniger x 25 Jahre Einsatz
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM ndash 3D Printing Systems 5 Fuel Connectoracutes first drawing released Feb15 1 part delivered 2016
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 61
Trend shipset No casting tools needed Tool cost 500000euroset
BC biggest part 50 AM 5 keuro weldingCasting 10 keuro Leadtime AM 9 CW weldingCasting gt 8 month
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
First printed amp flyable hydraulic Word Wide Flown on MSN 001 A380 Test AC March 30th 2017 35 weight reduction
( Ti6-4 housing only -55 )
Page 62
Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing Flight Control Systems A380 Spoiler Actuator Manifold example for common AM RampT
AM System amp Equipment Suppliers amp AIRBUS working Group The first Award for the flyable AM part on test AC goes to
Airbus Bremen
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 63
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design - learn from nature print the future
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THE PARTITION FEATURES A WALL MOUNTED CABIN ATTENDANT SEAT October 2017
Page 64
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
NATURE AS A BLUEPRINT THE SLIME MOLD ldquoPHYSARUMrdquo
October 2017
Page 65
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
G E N E R A T I V E D E S I G N
October 2017
Page 66
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 67
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 68
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
16G DAYNAMIC TESTING OF THE REFERENCE PARTITION (Video provided by Diehl Service Modules)
October 2017
Page 69
Airbus Emerging Technologies amp Concepts ALM Overview April 2017
Weight reduction 45 - 3000kg fuela - 10 t Cosup2a
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Seite 70
TOPOLOGY OPTIMISATION AIRBUS VISION 2050 ENABLER
Bionic AC Structures
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 71
Airbus Emerging Technologies amp Concepts ALM Overview
3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
ALM 3D Printing Network 2025 2025
2025
Page 72
Teilnahme freiwillig Ziel Aufbau offenes Netzwerk mit dedizierten ALM Ansprechpartnern pro InstitutUni und Entwicklung jeweils eigener-interner amp ganzheitlicher Handlungsbedarfe auf Basis von Thesen die frac12-jaumlhrlich upgedated werden Arbeitsweise Zero-Administration - Ansprechpartner Airbus Peter Sander
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities ManufacturingTechnologyCentre
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 73
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities to generate 35 billion GVA 2025
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 74
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ProtoNet Partners And 122015 finalists Deutscher Zukunftspreis
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
75
Special thanks to Prof Claus Emmelmann
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
copy Airbus SAS All rights reserved Confidential and proprietary document This document and all information contained herein is the sole property of AIRBUS No intellectual property rights are granted by the delivery of this document or the disclosure of its content This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS This document and its content shall not be used for any purpose other than that for which it is supplied The statements made herein do not constitute an offer They are based on the mentioned assumptions and are expressed in good faith Where the supporting grounds for these statements are not shown AIRBUS SAS will be pleased to explain the basis thereof AIRBUS its logo A300 A310 A318 A319 A320 A321 A330 A340 A350 A380 A400M are registered trademarks
Airbus Emerging Technologies amp Concepts ALM Overview
Airbus 3D Printing Video on YouTube httpwwwyoutubecomwatchv=Cy3V3KR1LW
Download the new Airbus FAST Magazine with 3D Printing httpwwwairbuscomsupportpublicationseID=maglisting_pushamptx_maglisting_pi15BdocID5D=42444
3D Printing Revolution httpwwwharvardbusinessmanagerdeheft
Nominiert fuumlr den Deutschen Zukunftspreis bdquoEine Fertigungsrevolution hebt abldquo httpwwwdeutscher-zukunftspreisdedenominierteDie Welt Das sind die besten deutschen Erfindungen 2015
Fokus 2816 WIRTSCHAFT amp GELD Fliegen wie gedruckt httpwwwfocus-magazinde
httpwwwnoticiasdegipuzkoacom
Page 76
Thanks for your Attention I like to extend my network on ALM
petersanderairbuscom
CoC Systems get ready for 3D Printing
CoC Systems gets ready for 3D Printing
IdeaSpace Campaign
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
March ndash April 2016
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 7
TLS March 03rd 2016
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Drone Challenge Airbus amp Local Motors
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 8
httpadditivemanufacturingcom20160412airbus-group-local-motors-launch-co-creation-challenge-to-rapidly-advance-development-of-commercial-drones
480 proposals collected in 6 cw
copy AIRBUS SAS All rights reserved Confidential and proprietary document
WW Airbus Drone Challenge Airbus amp Local Motors
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 9
Winners awarded in Farnborough 3 Months later
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 10
700 Ideas world wiide 6 weeks 06th of October
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 11
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing Wohlers Report 2017 Market Growth
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 12
httpwwwwohlersassociatescom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing LZN Fraunhofer future AM Efficiency
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 13
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing ING Report 2017 Market Growth
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 14
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM 3D Printing of Houses
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 15
httpwwwsterndedigitaltechnik3d-drucker-dubai-gebaeude-6866668html
Target Dubai 2030 25 houses=printed 3D Printer 6m x 36 m 250msup2 Building 17 dayacutes for printing 2 dayacutes for assembly Cost 140000$
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM 3D Printing of Houses
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 16
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
https3dprintingindustrycomnewsoak-ridge-release-details-u-s-militarys-first-3d-printed-submarine-118738
Page 17
Submarine USA cost cutting by 90
copy AIRBUS Operations GmbH All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 18
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 19
Deutsch Bahn ALM Kick off - DB Berlin June 29th 2016
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Trucks Mercedes Benz
September 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 20
httpwwwautomobil-industrievogeldemercedes-benz-lkw-erstes-ersatzteil-aus-dem-3-d-drucker-a-631447cmp=nl-99ampuuid=D4DD8370-8723-486B-9EE3C0B2A2391C1D
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Cars New light weight concepts enabled by ALM
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 21
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Cars Golf pick up front end redesigned (EOS Altair AP-Works) October 2017
Page 22
httpwwwapworksdeen3i-print
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM Activities Stratasys Materialise
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 23
https3dprintingindustrycomnews3d-printing-enables-worlds-first-electric-commuter-plane-worlds-fastest-electric-race-car-117251goal=0_695d5c73dc-04758ce63a-64457221
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Cars Trucks Renault Truck Engine ldquoclean sheet designrdquo enabled by AM
October 2017
Page 24
httpwwwautomobil-industrievogelderenault-trucks-druckt-motor-komponenten-a-576535cmp=nl-99ampuuid=D4DD8370-8723-486B-9EE3C0B2A2391C1D
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Siemens Gas Turbine Activities
September 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 25
httpwwwsiemenscompressenpressreleasepress=enpressrelease2017power-gaspr2017020154pgenhtmampcontent5b5d=PG
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Aircraft Engine GE Activities
October 2017
Page 26
httpwwwgereportscomges-new-aviation-plant-heart-europe-will-build-3d-printed-engines-next-gen-cessna-planes httpwww3dersorgarticles20161101-ge-unveils-3d-printed-atp-engine-more-additive-parts-than-any-engine-in-aviation-historyhtml httpsall3dpcomge-aviation-plant-prague
ldquoATP is a ldquoclean sheetrdquo designrdquo
GE ldquo3D printing allowed designers to consolidate 845 parts into just 12 componentsrdquo
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Scenario 2020 GE Targets
October 2017
Page 27
Airbus Emerging Technologies amp Concepts AM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 28
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Technology Development shared Europe wide
October 2017
Page 29
Metallic High Deposition Rate Technologies
Plastic FLM (Fused Layer Manufacturing)
Plastic SLS (Selective Laser Sintering)
Metallic Powder Bed (electronlaser beam)
Plastic parts with high geometric freedom eg Air Ducting parts
Plastic parts rapid manufacturing eg brackets Metallic parts and components (Ti Ni Al) with highly optimized geometry and performance
Large structural parts and integration
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing CT Ge CT scan of a LZN AlSi10Mg concept plane
Page 30
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Electronics October 2017 ESCMU View about ALM qualification Strategy Airbus Emerging Technologies amp Concepts ALM Overview
Point of Contact Dr Volker Zoumlllner volkerzoellmerifamfraunhoferde IFAM Functional Printing httpwwwifamfraunhoferdedeInstitutsprofilStandorteBremenFormgebung_FunktionswerkstoffeFunctional_PrintingGedruckte_Elektronikhtml
Page 31
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Airbus Emerging Technologies amp Concepts ALM Overview
October 2017
Seite 32
AM Machines Terry Wohlers Report 2017
httpwwwwohlersassociatescom
A M S Y S T E M S I N S T A L L E D E n d o f 2 0 1 6
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ETCG Visit BigRep Berlin 10th January 2017
ALM ndash 3D Printing BigRep Approach
BigRep in the ZAL 15th February 2017
Page 33
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus ALM3D Printing Trends ndash X-Axis FDM (Stratasys Boeing Ford Siemens)
Page 34
httpswwwyoutubecomwatchv=wDUMHFF-7vg
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts 3D Reinforced Panel
CTC 3D-Hub first robot long fibre reinforced CFRP Panel
Duumlnnes CFK Innenpanel aus Restfasern Oder ein Stuumlck Auszligenhaut
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Trends ndash multifunctional machines
Page 36
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Trends ndash multifunctional machines
Page 37
Pinneberg
bullSicherheitskuumlhlrohr 14404 bullVakuumbauteil Kombination von Kupfer (konventionelles Rohr) und Edelstahl (additiv gefertigt) zu Multi-Material-Bauteil (Bimetalle) bullWaumlrmetauscher additiver Aufbau und bdquoAufflanschenldquo Aufbauen auf 3D-Geometrie (14404)
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Concept X-Line 2000 Serial Printer
X-Line 2000 Volume Laser Power 800x400x500 2x1000W (X-Line 1x1msup2 and 4KW Eo2017)
Page 38
X-Line 1000 Future AM Shops
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 39
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Platform Jerome Rascol
October 2017
Page 40
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus Additive Manufacturing Germany amp International Multi Company Approaches Germany International Exchanges Airbus-LZN Workshops
Page 41
Opening Ceremony PAG Varel January 20th 2016
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
PAG AM Shop Varel Opening Ceremony January 20th 2016 May 2017 NextGen AM
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 42
Ti6-4
Alu
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 43
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 44
Airbus Commercial - selected AM Activities
First Serial Applications Ti6-4 PAG Varel
Cabin amp Fuselage amp Quick Development Process Hamburg-Finkenwerder
Spare-Parts HH-Fuhlsbuumlttel
Cabin-Cargo AC-Systems Wing High Lift Bremen
VTP amp Hybrid StadeHamburg
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ProtoNet Airbus Germany AM Prototyping Network
Page 45
Short Term ALM prototyping in Alu Inox Ti6-4
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
EOS - Alumide Printed wind tunnel models -95 cost amp lead time
Page 46
Future fast track product development by using AM
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Future fast track product development by using AM
Page 47
bull THOR - Test of High-tech Objectives in Reality
bull Flyable platform 4 x 4 m bull lt 25 kg bull 4 weeks for 1 Aircraft bull 16 missions planned for 2017
THOR
Airbus Emerging Technologies amp Concepts ALM Overview October 2017
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THOR - HYDRA Approach Fassberg March 19th 2017
And Future Projects
October 2017
48
Airbus Emerging Technologies amp Concepts ALM Overview
3D Printed MODULAR TEST PLATFORM to support fast FLIGHT TESTS with new Technologies amp Concepts
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Marc Fette CTC LZNConcept
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing CFRP heatable tooling
Page 49
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing Flap Repair Shop Bremen - tooling
Page 50
LZN delivered 210217 AlSi10Mg + PA
10 dayacutes from manual sketch Ti6-4 tooling
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing A330 Neo UBV Teststand amp AC
Page 51
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing A350 ALM Flap FTI Fairing BRE (RH) MSN59
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 52
Fairing AlSi10Mg Delivered Dec 20th Bionic Production (LZN)
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
A330 NEO roll out with AM-FTI Trailing Cone Equipment 2 ALM-Shipsets (9HTZ each) delivered 2 additional AC requested
FTI goes AM 3D for lead-time weight amp coats reduction AM Trailing Cone Fin Tip shipset for LR NEO
First AM exchanges AM LZN-designer trainings topology optimization amp redesign etc started 2015
Multifunctional team
Page 53
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
A330Neo-900 FCAF FIN Tip goes 3D AM shipset - Trailing Cone Fin Tip
October 2017
TLS Sept2016
TLS Sept2016
Page 54
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM 3D Printing Spare Parts
Page 55
End of June 16 ca 68 inkl Tools (tw ganze Teile Familien) 3 Q ~80 Bauteile Bei den derzeitigen Technologien im Moment Schaumltzung 5-6
die wirtschaftlich sinnvoll machbar sind
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 56
ALM ndash 3D Printing Transall Spare Part
Marc Fette CTC HSU
CT Scan Models X-RayLab
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM3D Printing Functional FDM Plastic parts (A350 gt 500 serial part Nohellip)
Page 57
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus Emerging Technologies amp Concepts
ALM 3D-Printing
Awards Finalist German Innovation Award Feb14 German Design Award special mentioned in Gold Feb15
Airbus ALM 3D-Printing First flight Bionic Cabin Bracket June 20th
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ndash 3D Printing Helicopter Cockpit Step by
Page 59
20 kg
135
Topo Opt + Part Design 40-50h
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ARTE PreView
Airbus Tuumlrbolzen (fuumlr die Verriegelung der Tuumlren) A350 Door Stops
Page 60
Alle Airbus Flugzeuge haben Ca 78000 DoorstopsJahr Bei 35 Gewichtsreduzierung Waumlren das ca 41 to fliegendes Materiala weniger x 25 Jahre Einsatz
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM ndash 3D Printing Systems 5 Fuel Connectoracutes first drawing released Feb15 1 part delivered 2016
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 61
Trend shipset No casting tools needed Tool cost 500000euroset
BC biggest part 50 AM 5 keuro weldingCasting 10 keuro Leadtime AM 9 CW weldingCasting gt 8 month
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
First printed amp flyable hydraulic Word Wide Flown on MSN 001 A380 Test AC March 30th 2017 35 weight reduction
( Ti6-4 housing only -55 )
Page 62
Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing Flight Control Systems A380 Spoiler Actuator Manifold example for common AM RampT
AM System amp Equipment Suppliers amp AIRBUS working Group The first Award for the flyable AM part on test AC goes to
Airbus Bremen
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 63
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design - learn from nature print the future
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THE PARTITION FEATURES A WALL MOUNTED CABIN ATTENDANT SEAT October 2017
Page 64
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
NATURE AS A BLUEPRINT THE SLIME MOLD ldquoPHYSARUMrdquo
October 2017
Page 65
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
G E N E R A T I V E D E S I G N
October 2017
Page 66
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 67
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 68
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
16G DAYNAMIC TESTING OF THE REFERENCE PARTITION (Video provided by Diehl Service Modules)
October 2017
Page 69
Airbus Emerging Technologies amp Concepts ALM Overview April 2017
Weight reduction 45 - 3000kg fuela - 10 t Cosup2a
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Seite 70
TOPOLOGY OPTIMISATION AIRBUS VISION 2050 ENABLER
Bionic AC Structures
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 71
Airbus Emerging Technologies amp Concepts ALM Overview
3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
ALM 3D Printing Network 2025 2025
2025
Page 72
Teilnahme freiwillig Ziel Aufbau offenes Netzwerk mit dedizierten ALM Ansprechpartnern pro InstitutUni und Entwicklung jeweils eigener-interner amp ganzheitlicher Handlungsbedarfe auf Basis von Thesen die frac12-jaumlhrlich upgedated werden Arbeitsweise Zero-Administration - Ansprechpartner Airbus Peter Sander
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities ManufacturingTechnologyCentre
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 73
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities to generate 35 billion GVA 2025
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 74
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ProtoNet Partners And 122015 finalists Deutscher Zukunftspreis
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
75
Special thanks to Prof Claus Emmelmann
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
copy Airbus SAS All rights reserved Confidential and proprietary document This document and all information contained herein is the sole property of AIRBUS No intellectual property rights are granted by the delivery of this document or the disclosure of its content This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS This document and its content shall not be used for any purpose other than that for which it is supplied The statements made herein do not constitute an offer They are based on the mentioned assumptions and are expressed in good faith Where the supporting grounds for these statements are not shown AIRBUS SAS will be pleased to explain the basis thereof AIRBUS its logo A300 A310 A318 A319 A320 A321 A330 A340 A350 A380 A400M are registered trademarks
Airbus Emerging Technologies amp Concepts ALM Overview
Airbus 3D Printing Video on YouTube httpwwwyoutubecomwatchv=Cy3V3KR1LW
Download the new Airbus FAST Magazine with 3D Printing httpwwwairbuscomsupportpublicationseID=maglisting_pushamptx_maglisting_pi15BdocID5D=42444
3D Printing Revolution httpwwwharvardbusinessmanagerdeheft
Nominiert fuumlr den Deutschen Zukunftspreis bdquoEine Fertigungsrevolution hebt abldquo httpwwwdeutscher-zukunftspreisdedenominierteDie Welt Das sind die besten deutschen Erfindungen 2015
Fokus 2816 WIRTSCHAFT amp GELD Fliegen wie gedruckt httpwwwfocus-magazinde
httpwwwnoticiasdegipuzkoacom
Page 76
Thanks for your Attention I like to extend my network on ALM
petersanderairbuscom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 7
TLS March 03rd 2016
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Drone Challenge Airbus amp Local Motors
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 8
httpadditivemanufacturingcom20160412airbus-group-local-motors-launch-co-creation-challenge-to-rapidly-advance-development-of-commercial-drones
480 proposals collected in 6 cw
copy AIRBUS SAS All rights reserved Confidential and proprietary document
WW Airbus Drone Challenge Airbus amp Local Motors
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 9
Winners awarded in Farnborough 3 Months later
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 10
700 Ideas world wiide 6 weeks 06th of October
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 11
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing Wohlers Report 2017 Market Growth
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 12
httpwwwwohlersassociatescom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing LZN Fraunhofer future AM Efficiency
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 13
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing ING Report 2017 Market Growth
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 14
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM 3D Printing of Houses
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 15
httpwwwsterndedigitaltechnik3d-drucker-dubai-gebaeude-6866668html
Target Dubai 2030 25 houses=printed 3D Printer 6m x 36 m 250msup2 Building 17 dayacutes for printing 2 dayacutes for assembly Cost 140000$
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM 3D Printing of Houses
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 16
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
https3dprintingindustrycomnewsoak-ridge-release-details-u-s-militarys-first-3d-printed-submarine-118738
Page 17
Submarine USA cost cutting by 90
copy AIRBUS Operations GmbH All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 18
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 19
Deutsch Bahn ALM Kick off - DB Berlin June 29th 2016
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Trucks Mercedes Benz
September 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 20
httpwwwautomobil-industrievogeldemercedes-benz-lkw-erstes-ersatzteil-aus-dem-3-d-drucker-a-631447cmp=nl-99ampuuid=D4DD8370-8723-486B-9EE3C0B2A2391C1D
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Cars New light weight concepts enabled by ALM
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 21
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Cars Golf pick up front end redesigned (EOS Altair AP-Works) October 2017
Page 22
httpwwwapworksdeen3i-print
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM Activities Stratasys Materialise
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 23
https3dprintingindustrycomnews3d-printing-enables-worlds-first-electric-commuter-plane-worlds-fastest-electric-race-car-117251goal=0_695d5c73dc-04758ce63a-64457221
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Cars Trucks Renault Truck Engine ldquoclean sheet designrdquo enabled by AM
October 2017
Page 24
httpwwwautomobil-industrievogelderenault-trucks-druckt-motor-komponenten-a-576535cmp=nl-99ampuuid=D4DD8370-8723-486B-9EE3C0B2A2391C1D
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Siemens Gas Turbine Activities
September 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 25
httpwwwsiemenscompressenpressreleasepress=enpressrelease2017power-gaspr2017020154pgenhtmampcontent5b5d=PG
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Aircraft Engine GE Activities
October 2017
Page 26
httpwwwgereportscomges-new-aviation-plant-heart-europe-will-build-3d-printed-engines-next-gen-cessna-planes httpwww3dersorgarticles20161101-ge-unveils-3d-printed-atp-engine-more-additive-parts-than-any-engine-in-aviation-historyhtml httpsall3dpcomge-aviation-plant-prague
ldquoATP is a ldquoclean sheetrdquo designrdquo
GE ldquo3D printing allowed designers to consolidate 845 parts into just 12 componentsrdquo
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Scenario 2020 GE Targets
October 2017
Page 27
Airbus Emerging Technologies amp Concepts AM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 28
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Technology Development shared Europe wide
October 2017
Page 29
Metallic High Deposition Rate Technologies
Plastic FLM (Fused Layer Manufacturing)
Plastic SLS (Selective Laser Sintering)
Metallic Powder Bed (electronlaser beam)
Plastic parts with high geometric freedom eg Air Ducting parts
Plastic parts rapid manufacturing eg brackets Metallic parts and components (Ti Ni Al) with highly optimized geometry and performance
Large structural parts and integration
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing CT Ge CT scan of a LZN AlSi10Mg concept plane
Page 30
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Electronics October 2017 ESCMU View about ALM qualification Strategy Airbus Emerging Technologies amp Concepts ALM Overview
Point of Contact Dr Volker Zoumlllner volkerzoellmerifamfraunhoferde IFAM Functional Printing httpwwwifamfraunhoferdedeInstitutsprofilStandorteBremenFormgebung_FunktionswerkstoffeFunctional_PrintingGedruckte_Elektronikhtml
Page 31
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Airbus Emerging Technologies amp Concepts ALM Overview
October 2017
Seite 32
AM Machines Terry Wohlers Report 2017
httpwwwwohlersassociatescom
A M S Y S T E M S I N S T A L L E D E n d o f 2 0 1 6
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ETCG Visit BigRep Berlin 10th January 2017
ALM ndash 3D Printing BigRep Approach
BigRep in the ZAL 15th February 2017
Page 33
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus ALM3D Printing Trends ndash X-Axis FDM (Stratasys Boeing Ford Siemens)
Page 34
httpswwwyoutubecomwatchv=wDUMHFF-7vg
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts 3D Reinforced Panel
CTC 3D-Hub first robot long fibre reinforced CFRP Panel
Duumlnnes CFK Innenpanel aus Restfasern Oder ein Stuumlck Auszligenhaut
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Trends ndash multifunctional machines
Page 36
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Trends ndash multifunctional machines
Page 37
Pinneberg
bullSicherheitskuumlhlrohr 14404 bullVakuumbauteil Kombination von Kupfer (konventionelles Rohr) und Edelstahl (additiv gefertigt) zu Multi-Material-Bauteil (Bimetalle) bullWaumlrmetauscher additiver Aufbau und bdquoAufflanschenldquo Aufbauen auf 3D-Geometrie (14404)
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Concept X-Line 2000 Serial Printer
X-Line 2000 Volume Laser Power 800x400x500 2x1000W (X-Line 1x1msup2 and 4KW Eo2017)
Page 38
X-Line 1000 Future AM Shops
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 39
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Platform Jerome Rascol
October 2017
Page 40
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus Additive Manufacturing Germany amp International Multi Company Approaches Germany International Exchanges Airbus-LZN Workshops
Page 41
Opening Ceremony PAG Varel January 20th 2016
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
PAG AM Shop Varel Opening Ceremony January 20th 2016 May 2017 NextGen AM
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 42
Ti6-4
Alu
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 43
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 44
Airbus Commercial - selected AM Activities
First Serial Applications Ti6-4 PAG Varel
Cabin amp Fuselage amp Quick Development Process Hamburg-Finkenwerder
Spare-Parts HH-Fuhlsbuumlttel
Cabin-Cargo AC-Systems Wing High Lift Bremen
VTP amp Hybrid StadeHamburg
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ProtoNet Airbus Germany AM Prototyping Network
Page 45
Short Term ALM prototyping in Alu Inox Ti6-4
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
EOS - Alumide Printed wind tunnel models -95 cost amp lead time
Page 46
Future fast track product development by using AM
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Future fast track product development by using AM
Page 47
bull THOR - Test of High-tech Objectives in Reality
bull Flyable platform 4 x 4 m bull lt 25 kg bull 4 weeks for 1 Aircraft bull 16 missions planned for 2017
THOR
Airbus Emerging Technologies amp Concepts ALM Overview October 2017
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THOR - HYDRA Approach Fassberg March 19th 2017
And Future Projects
October 2017
48
Airbus Emerging Technologies amp Concepts ALM Overview
3D Printed MODULAR TEST PLATFORM to support fast FLIGHT TESTS with new Technologies amp Concepts
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Marc Fette CTC LZNConcept
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing CFRP heatable tooling
Page 49
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing Flap Repair Shop Bremen - tooling
Page 50
LZN delivered 210217 AlSi10Mg + PA
10 dayacutes from manual sketch Ti6-4 tooling
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing A330 Neo UBV Teststand amp AC
Page 51
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing A350 ALM Flap FTI Fairing BRE (RH) MSN59
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 52
Fairing AlSi10Mg Delivered Dec 20th Bionic Production (LZN)
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
A330 NEO roll out with AM-FTI Trailing Cone Equipment 2 ALM-Shipsets (9HTZ each) delivered 2 additional AC requested
FTI goes AM 3D for lead-time weight amp coats reduction AM Trailing Cone Fin Tip shipset for LR NEO
First AM exchanges AM LZN-designer trainings topology optimization amp redesign etc started 2015
Multifunctional team
Page 53
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
A330Neo-900 FCAF FIN Tip goes 3D AM shipset - Trailing Cone Fin Tip
October 2017
TLS Sept2016
TLS Sept2016
Page 54
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM 3D Printing Spare Parts
Page 55
End of June 16 ca 68 inkl Tools (tw ganze Teile Familien) 3 Q ~80 Bauteile Bei den derzeitigen Technologien im Moment Schaumltzung 5-6
die wirtschaftlich sinnvoll machbar sind
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 56
ALM ndash 3D Printing Transall Spare Part
Marc Fette CTC HSU
CT Scan Models X-RayLab
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM3D Printing Functional FDM Plastic parts (A350 gt 500 serial part Nohellip)
Page 57
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus Emerging Technologies amp Concepts
ALM 3D-Printing
Awards Finalist German Innovation Award Feb14 German Design Award special mentioned in Gold Feb15
Airbus ALM 3D-Printing First flight Bionic Cabin Bracket June 20th
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ndash 3D Printing Helicopter Cockpit Step by
Page 59
20 kg
135
Topo Opt + Part Design 40-50h
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ARTE PreView
Airbus Tuumlrbolzen (fuumlr die Verriegelung der Tuumlren) A350 Door Stops
Page 60
Alle Airbus Flugzeuge haben Ca 78000 DoorstopsJahr Bei 35 Gewichtsreduzierung Waumlren das ca 41 to fliegendes Materiala weniger x 25 Jahre Einsatz
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM ndash 3D Printing Systems 5 Fuel Connectoracutes first drawing released Feb15 1 part delivered 2016
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 61
Trend shipset No casting tools needed Tool cost 500000euroset
BC biggest part 50 AM 5 keuro weldingCasting 10 keuro Leadtime AM 9 CW weldingCasting gt 8 month
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
First printed amp flyable hydraulic Word Wide Flown on MSN 001 A380 Test AC March 30th 2017 35 weight reduction
( Ti6-4 housing only -55 )
Page 62
Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing Flight Control Systems A380 Spoiler Actuator Manifold example for common AM RampT
AM System amp Equipment Suppliers amp AIRBUS working Group The first Award for the flyable AM part on test AC goes to
Airbus Bremen
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 63
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design - learn from nature print the future
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THE PARTITION FEATURES A WALL MOUNTED CABIN ATTENDANT SEAT October 2017
Page 64
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
NATURE AS A BLUEPRINT THE SLIME MOLD ldquoPHYSARUMrdquo
October 2017
Page 65
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
G E N E R A T I V E D E S I G N
October 2017
Page 66
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 67
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 68
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
16G DAYNAMIC TESTING OF THE REFERENCE PARTITION (Video provided by Diehl Service Modules)
October 2017
Page 69
Airbus Emerging Technologies amp Concepts ALM Overview April 2017
Weight reduction 45 - 3000kg fuela - 10 t Cosup2a
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Seite 70
TOPOLOGY OPTIMISATION AIRBUS VISION 2050 ENABLER
Bionic AC Structures
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 71
Airbus Emerging Technologies amp Concepts ALM Overview
3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
ALM 3D Printing Network 2025 2025
2025
Page 72
Teilnahme freiwillig Ziel Aufbau offenes Netzwerk mit dedizierten ALM Ansprechpartnern pro InstitutUni und Entwicklung jeweils eigener-interner amp ganzheitlicher Handlungsbedarfe auf Basis von Thesen die frac12-jaumlhrlich upgedated werden Arbeitsweise Zero-Administration - Ansprechpartner Airbus Peter Sander
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities ManufacturingTechnologyCentre
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 73
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities to generate 35 billion GVA 2025
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 74
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ProtoNet Partners And 122015 finalists Deutscher Zukunftspreis
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
75
Special thanks to Prof Claus Emmelmann
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
copy Airbus SAS All rights reserved Confidential and proprietary document This document and all information contained herein is the sole property of AIRBUS No intellectual property rights are granted by the delivery of this document or the disclosure of its content This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS This document and its content shall not be used for any purpose other than that for which it is supplied The statements made herein do not constitute an offer They are based on the mentioned assumptions and are expressed in good faith Where the supporting grounds for these statements are not shown AIRBUS SAS will be pleased to explain the basis thereof AIRBUS its logo A300 A310 A318 A319 A320 A321 A330 A340 A350 A380 A400M are registered trademarks
Airbus Emerging Technologies amp Concepts ALM Overview
Airbus 3D Printing Video on YouTube httpwwwyoutubecomwatchv=Cy3V3KR1LW
Download the new Airbus FAST Magazine with 3D Printing httpwwwairbuscomsupportpublicationseID=maglisting_pushamptx_maglisting_pi15BdocID5D=42444
3D Printing Revolution httpwwwharvardbusinessmanagerdeheft
Nominiert fuumlr den Deutschen Zukunftspreis bdquoEine Fertigungsrevolution hebt abldquo httpwwwdeutscher-zukunftspreisdedenominierteDie Welt Das sind die besten deutschen Erfindungen 2015
Fokus 2816 WIRTSCHAFT amp GELD Fliegen wie gedruckt httpwwwfocus-magazinde
httpwwwnoticiasdegipuzkoacom
Page 76
Thanks for your Attention I like to extend my network on ALM
petersanderairbuscom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Drone Challenge Airbus amp Local Motors
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 8
httpadditivemanufacturingcom20160412airbus-group-local-motors-launch-co-creation-challenge-to-rapidly-advance-development-of-commercial-drones
480 proposals collected in 6 cw
copy AIRBUS SAS All rights reserved Confidential and proprietary document
WW Airbus Drone Challenge Airbus amp Local Motors
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 9
Winners awarded in Farnborough 3 Months later
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 10
700 Ideas world wiide 6 weeks 06th of October
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 11
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing Wohlers Report 2017 Market Growth
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 12
httpwwwwohlersassociatescom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing LZN Fraunhofer future AM Efficiency
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 13
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing ING Report 2017 Market Growth
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 14
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM 3D Printing of Houses
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 15
httpwwwsterndedigitaltechnik3d-drucker-dubai-gebaeude-6866668html
Target Dubai 2030 25 houses=printed 3D Printer 6m x 36 m 250msup2 Building 17 dayacutes for printing 2 dayacutes for assembly Cost 140000$
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM 3D Printing of Houses
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 16
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
https3dprintingindustrycomnewsoak-ridge-release-details-u-s-militarys-first-3d-printed-submarine-118738
Page 17
Submarine USA cost cutting by 90
copy AIRBUS Operations GmbH All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 18
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 19
Deutsch Bahn ALM Kick off - DB Berlin June 29th 2016
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Trucks Mercedes Benz
September 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 20
httpwwwautomobil-industrievogeldemercedes-benz-lkw-erstes-ersatzteil-aus-dem-3-d-drucker-a-631447cmp=nl-99ampuuid=D4DD8370-8723-486B-9EE3C0B2A2391C1D
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Cars New light weight concepts enabled by ALM
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 21
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Cars Golf pick up front end redesigned (EOS Altair AP-Works) October 2017
Page 22
httpwwwapworksdeen3i-print
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM Activities Stratasys Materialise
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 23
https3dprintingindustrycomnews3d-printing-enables-worlds-first-electric-commuter-plane-worlds-fastest-electric-race-car-117251goal=0_695d5c73dc-04758ce63a-64457221
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Cars Trucks Renault Truck Engine ldquoclean sheet designrdquo enabled by AM
October 2017
Page 24
httpwwwautomobil-industrievogelderenault-trucks-druckt-motor-komponenten-a-576535cmp=nl-99ampuuid=D4DD8370-8723-486B-9EE3C0B2A2391C1D
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Siemens Gas Turbine Activities
September 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 25
httpwwwsiemenscompressenpressreleasepress=enpressrelease2017power-gaspr2017020154pgenhtmampcontent5b5d=PG
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Aircraft Engine GE Activities
October 2017
Page 26
httpwwwgereportscomges-new-aviation-plant-heart-europe-will-build-3d-printed-engines-next-gen-cessna-planes httpwww3dersorgarticles20161101-ge-unveils-3d-printed-atp-engine-more-additive-parts-than-any-engine-in-aviation-historyhtml httpsall3dpcomge-aviation-plant-prague
ldquoATP is a ldquoclean sheetrdquo designrdquo
GE ldquo3D printing allowed designers to consolidate 845 parts into just 12 componentsrdquo
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Scenario 2020 GE Targets
October 2017
Page 27
Airbus Emerging Technologies amp Concepts AM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 28
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Technology Development shared Europe wide
October 2017
Page 29
Metallic High Deposition Rate Technologies
Plastic FLM (Fused Layer Manufacturing)
Plastic SLS (Selective Laser Sintering)
Metallic Powder Bed (electronlaser beam)
Plastic parts with high geometric freedom eg Air Ducting parts
Plastic parts rapid manufacturing eg brackets Metallic parts and components (Ti Ni Al) with highly optimized geometry and performance
Large structural parts and integration
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing CT Ge CT scan of a LZN AlSi10Mg concept plane
Page 30
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Electronics October 2017 ESCMU View about ALM qualification Strategy Airbus Emerging Technologies amp Concepts ALM Overview
Point of Contact Dr Volker Zoumlllner volkerzoellmerifamfraunhoferde IFAM Functional Printing httpwwwifamfraunhoferdedeInstitutsprofilStandorteBremenFormgebung_FunktionswerkstoffeFunctional_PrintingGedruckte_Elektronikhtml
Page 31
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Airbus Emerging Technologies amp Concepts ALM Overview
October 2017
Seite 32
AM Machines Terry Wohlers Report 2017
httpwwwwohlersassociatescom
A M S Y S T E M S I N S T A L L E D E n d o f 2 0 1 6
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ETCG Visit BigRep Berlin 10th January 2017
ALM ndash 3D Printing BigRep Approach
BigRep in the ZAL 15th February 2017
Page 33
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus ALM3D Printing Trends ndash X-Axis FDM (Stratasys Boeing Ford Siemens)
Page 34
httpswwwyoutubecomwatchv=wDUMHFF-7vg
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts 3D Reinforced Panel
CTC 3D-Hub first robot long fibre reinforced CFRP Panel
Duumlnnes CFK Innenpanel aus Restfasern Oder ein Stuumlck Auszligenhaut
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Trends ndash multifunctional machines
Page 36
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Trends ndash multifunctional machines
Page 37
Pinneberg
bullSicherheitskuumlhlrohr 14404 bullVakuumbauteil Kombination von Kupfer (konventionelles Rohr) und Edelstahl (additiv gefertigt) zu Multi-Material-Bauteil (Bimetalle) bullWaumlrmetauscher additiver Aufbau und bdquoAufflanschenldquo Aufbauen auf 3D-Geometrie (14404)
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Concept X-Line 2000 Serial Printer
X-Line 2000 Volume Laser Power 800x400x500 2x1000W (X-Line 1x1msup2 and 4KW Eo2017)
Page 38
X-Line 1000 Future AM Shops
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 39
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Platform Jerome Rascol
October 2017
Page 40
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus Additive Manufacturing Germany amp International Multi Company Approaches Germany International Exchanges Airbus-LZN Workshops
Page 41
Opening Ceremony PAG Varel January 20th 2016
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
PAG AM Shop Varel Opening Ceremony January 20th 2016 May 2017 NextGen AM
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 42
Ti6-4
Alu
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 43
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 44
Airbus Commercial - selected AM Activities
First Serial Applications Ti6-4 PAG Varel
Cabin amp Fuselage amp Quick Development Process Hamburg-Finkenwerder
Spare-Parts HH-Fuhlsbuumlttel
Cabin-Cargo AC-Systems Wing High Lift Bremen
VTP amp Hybrid StadeHamburg
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ProtoNet Airbus Germany AM Prototyping Network
Page 45
Short Term ALM prototyping in Alu Inox Ti6-4
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
EOS - Alumide Printed wind tunnel models -95 cost amp lead time
Page 46
Future fast track product development by using AM
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Future fast track product development by using AM
Page 47
bull THOR - Test of High-tech Objectives in Reality
bull Flyable platform 4 x 4 m bull lt 25 kg bull 4 weeks for 1 Aircraft bull 16 missions planned for 2017
THOR
Airbus Emerging Technologies amp Concepts ALM Overview October 2017
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THOR - HYDRA Approach Fassberg March 19th 2017
And Future Projects
October 2017
48
Airbus Emerging Technologies amp Concepts ALM Overview
3D Printed MODULAR TEST PLATFORM to support fast FLIGHT TESTS with new Technologies amp Concepts
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Marc Fette CTC LZNConcept
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing CFRP heatable tooling
Page 49
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing Flap Repair Shop Bremen - tooling
Page 50
LZN delivered 210217 AlSi10Mg + PA
10 dayacutes from manual sketch Ti6-4 tooling
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing A330 Neo UBV Teststand amp AC
Page 51
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing A350 ALM Flap FTI Fairing BRE (RH) MSN59
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 52
Fairing AlSi10Mg Delivered Dec 20th Bionic Production (LZN)
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
A330 NEO roll out with AM-FTI Trailing Cone Equipment 2 ALM-Shipsets (9HTZ each) delivered 2 additional AC requested
FTI goes AM 3D for lead-time weight amp coats reduction AM Trailing Cone Fin Tip shipset for LR NEO
First AM exchanges AM LZN-designer trainings topology optimization amp redesign etc started 2015
Multifunctional team
Page 53
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
A330Neo-900 FCAF FIN Tip goes 3D AM shipset - Trailing Cone Fin Tip
October 2017
TLS Sept2016
TLS Sept2016
Page 54
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM 3D Printing Spare Parts
Page 55
End of June 16 ca 68 inkl Tools (tw ganze Teile Familien) 3 Q ~80 Bauteile Bei den derzeitigen Technologien im Moment Schaumltzung 5-6
die wirtschaftlich sinnvoll machbar sind
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 56
ALM ndash 3D Printing Transall Spare Part
Marc Fette CTC HSU
CT Scan Models X-RayLab
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM3D Printing Functional FDM Plastic parts (A350 gt 500 serial part Nohellip)
Page 57
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus Emerging Technologies amp Concepts
ALM 3D-Printing
Awards Finalist German Innovation Award Feb14 German Design Award special mentioned in Gold Feb15
Airbus ALM 3D-Printing First flight Bionic Cabin Bracket June 20th
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ndash 3D Printing Helicopter Cockpit Step by
Page 59
20 kg
135
Topo Opt + Part Design 40-50h
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ARTE PreView
Airbus Tuumlrbolzen (fuumlr die Verriegelung der Tuumlren) A350 Door Stops
Page 60
Alle Airbus Flugzeuge haben Ca 78000 DoorstopsJahr Bei 35 Gewichtsreduzierung Waumlren das ca 41 to fliegendes Materiala weniger x 25 Jahre Einsatz
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM ndash 3D Printing Systems 5 Fuel Connectoracutes first drawing released Feb15 1 part delivered 2016
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 61
Trend shipset No casting tools needed Tool cost 500000euroset
BC biggest part 50 AM 5 keuro weldingCasting 10 keuro Leadtime AM 9 CW weldingCasting gt 8 month
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
First printed amp flyable hydraulic Word Wide Flown on MSN 001 A380 Test AC March 30th 2017 35 weight reduction
( Ti6-4 housing only -55 )
Page 62
Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing Flight Control Systems A380 Spoiler Actuator Manifold example for common AM RampT
AM System amp Equipment Suppliers amp AIRBUS working Group The first Award for the flyable AM part on test AC goes to
Airbus Bremen
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 63
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design - learn from nature print the future
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THE PARTITION FEATURES A WALL MOUNTED CABIN ATTENDANT SEAT October 2017
Page 64
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
NATURE AS A BLUEPRINT THE SLIME MOLD ldquoPHYSARUMrdquo
October 2017
Page 65
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
G E N E R A T I V E D E S I G N
October 2017
Page 66
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 67
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 68
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
16G DAYNAMIC TESTING OF THE REFERENCE PARTITION (Video provided by Diehl Service Modules)
October 2017
Page 69
Airbus Emerging Technologies amp Concepts ALM Overview April 2017
Weight reduction 45 - 3000kg fuela - 10 t Cosup2a
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Seite 70
TOPOLOGY OPTIMISATION AIRBUS VISION 2050 ENABLER
Bionic AC Structures
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 71
Airbus Emerging Technologies amp Concepts ALM Overview
3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
ALM 3D Printing Network 2025 2025
2025
Page 72
Teilnahme freiwillig Ziel Aufbau offenes Netzwerk mit dedizierten ALM Ansprechpartnern pro InstitutUni und Entwicklung jeweils eigener-interner amp ganzheitlicher Handlungsbedarfe auf Basis von Thesen die frac12-jaumlhrlich upgedated werden Arbeitsweise Zero-Administration - Ansprechpartner Airbus Peter Sander
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities ManufacturingTechnologyCentre
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 73
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities to generate 35 billion GVA 2025
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 74
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ProtoNet Partners And 122015 finalists Deutscher Zukunftspreis
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
75
Special thanks to Prof Claus Emmelmann
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
copy Airbus SAS All rights reserved Confidential and proprietary document This document and all information contained herein is the sole property of AIRBUS No intellectual property rights are granted by the delivery of this document or the disclosure of its content This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS This document and its content shall not be used for any purpose other than that for which it is supplied The statements made herein do not constitute an offer They are based on the mentioned assumptions and are expressed in good faith Where the supporting grounds for these statements are not shown AIRBUS SAS will be pleased to explain the basis thereof AIRBUS its logo A300 A310 A318 A319 A320 A321 A330 A340 A350 A380 A400M are registered trademarks
Airbus Emerging Technologies amp Concepts ALM Overview
Airbus 3D Printing Video on YouTube httpwwwyoutubecomwatchv=Cy3V3KR1LW
Download the new Airbus FAST Magazine with 3D Printing httpwwwairbuscomsupportpublicationseID=maglisting_pushamptx_maglisting_pi15BdocID5D=42444
3D Printing Revolution httpwwwharvardbusinessmanagerdeheft
Nominiert fuumlr den Deutschen Zukunftspreis bdquoEine Fertigungsrevolution hebt abldquo httpwwwdeutscher-zukunftspreisdedenominierteDie Welt Das sind die besten deutschen Erfindungen 2015
Fokus 2816 WIRTSCHAFT amp GELD Fliegen wie gedruckt httpwwwfocus-magazinde
httpwwwnoticiasdegipuzkoacom
Page 76
Thanks for your Attention I like to extend my network on ALM
petersanderairbuscom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
WW Airbus Drone Challenge Airbus amp Local Motors
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 9
Winners awarded in Farnborough 3 Months later
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 10
700 Ideas world wiide 6 weeks 06th of October
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 11
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing Wohlers Report 2017 Market Growth
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 12
httpwwwwohlersassociatescom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing LZN Fraunhofer future AM Efficiency
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 13
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing ING Report 2017 Market Growth
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 14
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM 3D Printing of Houses
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 15
httpwwwsterndedigitaltechnik3d-drucker-dubai-gebaeude-6866668html
Target Dubai 2030 25 houses=printed 3D Printer 6m x 36 m 250msup2 Building 17 dayacutes for printing 2 dayacutes for assembly Cost 140000$
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM 3D Printing of Houses
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 16
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
https3dprintingindustrycomnewsoak-ridge-release-details-u-s-militarys-first-3d-printed-submarine-118738
Page 17
Submarine USA cost cutting by 90
copy AIRBUS Operations GmbH All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 18
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 19
Deutsch Bahn ALM Kick off - DB Berlin June 29th 2016
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Trucks Mercedes Benz
September 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 20
httpwwwautomobil-industrievogeldemercedes-benz-lkw-erstes-ersatzteil-aus-dem-3-d-drucker-a-631447cmp=nl-99ampuuid=D4DD8370-8723-486B-9EE3C0B2A2391C1D
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Cars New light weight concepts enabled by ALM
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 21
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Cars Golf pick up front end redesigned (EOS Altair AP-Works) October 2017
Page 22
httpwwwapworksdeen3i-print
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM Activities Stratasys Materialise
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 23
https3dprintingindustrycomnews3d-printing-enables-worlds-first-electric-commuter-plane-worlds-fastest-electric-race-car-117251goal=0_695d5c73dc-04758ce63a-64457221
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Cars Trucks Renault Truck Engine ldquoclean sheet designrdquo enabled by AM
October 2017
Page 24
httpwwwautomobil-industrievogelderenault-trucks-druckt-motor-komponenten-a-576535cmp=nl-99ampuuid=D4DD8370-8723-486B-9EE3C0B2A2391C1D
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Siemens Gas Turbine Activities
September 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 25
httpwwwsiemenscompressenpressreleasepress=enpressrelease2017power-gaspr2017020154pgenhtmampcontent5b5d=PG
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Aircraft Engine GE Activities
October 2017
Page 26
httpwwwgereportscomges-new-aviation-plant-heart-europe-will-build-3d-printed-engines-next-gen-cessna-planes httpwww3dersorgarticles20161101-ge-unveils-3d-printed-atp-engine-more-additive-parts-than-any-engine-in-aviation-historyhtml httpsall3dpcomge-aviation-plant-prague
ldquoATP is a ldquoclean sheetrdquo designrdquo
GE ldquo3D printing allowed designers to consolidate 845 parts into just 12 componentsrdquo
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Scenario 2020 GE Targets
October 2017
Page 27
Airbus Emerging Technologies amp Concepts AM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 28
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Technology Development shared Europe wide
October 2017
Page 29
Metallic High Deposition Rate Technologies
Plastic FLM (Fused Layer Manufacturing)
Plastic SLS (Selective Laser Sintering)
Metallic Powder Bed (electronlaser beam)
Plastic parts with high geometric freedom eg Air Ducting parts
Plastic parts rapid manufacturing eg brackets Metallic parts and components (Ti Ni Al) with highly optimized geometry and performance
Large structural parts and integration
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing CT Ge CT scan of a LZN AlSi10Mg concept plane
Page 30
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Electronics October 2017 ESCMU View about ALM qualification Strategy Airbus Emerging Technologies amp Concepts ALM Overview
Point of Contact Dr Volker Zoumlllner volkerzoellmerifamfraunhoferde IFAM Functional Printing httpwwwifamfraunhoferdedeInstitutsprofilStandorteBremenFormgebung_FunktionswerkstoffeFunctional_PrintingGedruckte_Elektronikhtml
Page 31
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Airbus Emerging Technologies amp Concepts ALM Overview
October 2017
Seite 32
AM Machines Terry Wohlers Report 2017
httpwwwwohlersassociatescom
A M S Y S T E M S I N S T A L L E D E n d o f 2 0 1 6
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ETCG Visit BigRep Berlin 10th January 2017
ALM ndash 3D Printing BigRep Approach
BigRep in the ZAL 15th February 2017
Page 33
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus ALM3D Printing Trends ndash X-Axis FDM (Stratasys Boeing Ford Siemens)
Page 34
httpswwwyoutubecomwatchv=wDUMHFF-7vg
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts 3D Reinforced Panel
CTC 3D-Hub first robot long fibre reinforced CFRP Panel
Duumlnnes CFK Innenpanel aus Restfasern Oder ein Stuumlck Auszligenhaut
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Trends ndash multifunctional machines
Page 36
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Trends ndash multifunctional machines
Page 37
Pinneberg
bullSicherheitskuumlhlrohr 14404 bullVakuumbauteil Kombination von Kupfer (konventionelles Rohr) und Edelstahl (additiv gefertigt) zu Multi-Material-Bauteil (Bimetalle) bullWaumlrmetauscher additiver Aufbau und bdquoAufflanschenldquo Aufbauen auf 3D-Geometrie (14404)
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Concept X-Line 2000 Serial Printer
X-Line 2000 Volume Laser Power 800x400x500 2x1000W (X-Line 1x1msup2 and 4KW Eo2017)
Page 38
X-Line 1000 Future AM Shops
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 39
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Platform Jerome Rascol
October 2017
Page 40
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus Additive Manufacturing Germany amp International Multi Company Approaches Germany International Exchanges Airbus-LZN Workshops
Page 41
Opening Ceremony PAG Varel January 20th 2016
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
PAG AM Shop Varel Opening Ceremony January 20th 2016 May 2017 NextGen AM
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 42
Ti6-4
Alu
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 43
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 44
Airbus Commercial - selected AM Activities
First Serial Applications Ti6-4 PAG Varel
Cabin amp Fuselage amp Quick Development Process Hamburg-Finkenwerder
Spare-Parts HH-Fuhlsbuumlttel
Cabin-Cargo AC-Systems Wing High Lift Bremen
VTP amp Hybrid StadeHamburg
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ProtoNet Airbus Germany AM Prototyping Network
Page 45
Short Term ALM prototyping in Alu Inox Ti6-4
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
EOS - Alumide Printed wind tunnel models -95 cost amp lead time
Page 46
Future fast track product development by using AM
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Future fast track product development by using AM
Page 47
bull THOR - Test of High-tech Objectives in Reality
bull Flyable platform 4 x 4 m bull lt 25 kg bull 4 weeks for 1 Aircraft bull 16 missions planned for 2017
THOR
Airbus Emerging Technologies amp Concepts ALM Overview October 2017
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THOR - HYDRA Approach Fassberg March 19th 2017
And Future Projects
October 2017
48
Airbus Emerging Technologies amp Concepts ALM Overview
3D Printed MODULAR TEST PLATFORM to support fast FLIGHT TESTS with new Technologies amp Concepts
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Marc Fette CTC LZNConcept
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing CFRP heatable tooling
Page 49
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing Flap Repair Shop Bremen - tooling
Page 50
LZN delivered 210217 AlSi10Mg + PA
10 dayacutes from manual sketch Ti6-4 tooling
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing A330 Neo UBV Teststand amp AC
Page 51
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing A350 ALM Flap FTI Fairing BRE (RH) MSN59
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 52
Fairing AlSi10Mg Delivered Dec 20th Bionic Production (LZN)
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
A330 NEO roll out with AM-FTI Trailing Cone Equipment 2 ALM-Shipsets (9HTZ each) delivered 2 additional AC requested
FTI goes AM 3D for lead-time weight amp coats reduction AM Trailing Cone Fin Tip shipset for LR NEO
First AM exchanges AM LZN-designer trainings topology optimization amp redesign etc started 2015
Multifunctional team
Page 53
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
A330Neo-900 FCAF FIN Tip goes 3D AM shipset - Trailing Cone Fin Tip
October 2017
TLS Sept2016
TLS Sept2016
Page 54
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM 3D Printing Spare Parts
Page 55
End of June 16 ca 68 inkl Tools (tw ganze Teile Familien) 3 Q ~80 Bauteile Bei den derzeitigen Technologien im Moment Schaumltzung 5-6
die wirtschaftlich sinnvoll machbar sind
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 56
ALM ndash 3D Printing Transall Spare Part
Marc Fette CTC HSU
CT Scan Models X-RayLab
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM3D Printing Functional FDM Plastic parts (A350 gt 500 serial part Nohellip)
Page 57
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus Emerging Technologies amp Concepts
ALM 3D-Printing
Awards Finalist German Innovation Award Feb14 German Design Award special mentioned in Gold Feb15
Airbus ALM 3D-Printing First flight Bionic Cabin Bracket June 20th
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ndash 3D Printing Helicopter Cockpit Step by
Page 59
20 kg
135
Topo Opt + Part Design 40-50h
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ARTE PreView
Airbus Tuumlrbolzen (fuumlr die Verriegelung der Tuumlren) A350 Door Stops
Page 60
Alle Airbus Flugzeuge haben Ca 78000 DoorstopsJahr Bei 35 Gewichtsreduzierung Waumlren das ca 41 to fliegendes Materiala weniger x 25 Jahre Einsatz
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM ndash 3D Printing Systems 5 Fuel Connectoracutes first drawing released Feb15 1 part delivered 2016
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 61
Trend shipset No casting tools needed Tool cost 500000euroset
BC biggest part 50 AM 5 keuro weldingCasting 10 keuro Leadtime AM 9 CW weldingCasting gt 8 month
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
First printed amp flyable hydraulic Word Wide Flown on MSN 001 A380 Test AC March 30th 2017 35 weight reduction
( Ti6-4 housing only -55 )
Page 62
Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing Flight Control Systems A380 Spoiler Actuator Manifold example for common AM RampT
AM System amp Equipment Suppliers amp AIRBUS working Group The first Award for the flyable AM part on test AC goes to
Airbus Bremen
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 63
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design - learn from nature print the future
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THE PARTITION FEATURES A WALL MOUNTED CABIN ATTENDANT SEAT October 2017
Page 64
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
NATURE AS A BLUEPRINT THE SLIME MOLD ldquoPHYSARUMrdquo
October 2017
Page 65
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
G E N E R A T I V E D E S I G N
October 2017
Page 66
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 67
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 68
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
16G DAYNAMIC TESTING OF THE REFERENCE PARTITION (Video provided by Diehl Service Modules)
October 2017
Page 69
Airbus Emerging Technologies amp Concepts ALM Overview April 2017
Weight reduction 45 - 3000kg fuela - 10 t Cosup2a
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Seite 70
TOPOLOGY OPTIMISATION AIRBUS VISION 2050 ENABLER
Bionic AC Structures
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 71
Airbus Emerging Technologies amp Concepts ALM Overview
3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
ALM 3D Printing Network 2025 2025
2025
Page 72
Teilnahme freiwillig Ziel Aufbau offenes Netzwerk mit dedizierten ALM Ansprechpartnern pro InstitutUni und Entwicklung jeweils eigener-interner amp ganzheitlicher Handlungsbedarfe auf Basis von Thesen die frac12-jaumlhrlich upgedated werden Arbeitsweise Zero-Administration - Ansprechpartner Airbus Peter Sander
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities ManufacturingTechnologyCentre
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 73
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities to generate 35 billion GVA 2025
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 74
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ProtoNet Partners And 122015 finalists Deutscher Zukunftspreis
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
75
Special thanks to Prof Claus Emmelmann
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
copy Airbus SAS All rights reserved Confidential and proprietary document This document and all information contained herein is the sole property of AIRBUS No intellectual property rights are granted by the delivery of this document or the disclosure of its content This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS This document and its content shall not be used for any purpose other than that for which it is supplied The statements made herein do not constitute an offer They are based on the mentioned assumptions and are expressed in good faith Where the supporting grounds for these statements are not shown AIRBUS SAS will be pleased to explain the basis thereof AIRBUS its logo A300 A310 A318 A319 A320 A321 A330 A340 A350 A380 A400M are registered trademarks
Airbus Emerging Technologies amp Concepts ALM Overview
Airbus 3D Printing Video on YouTube httpwwwyoutubecomwatchv=Cy3V3KR1LW
Download the new Airbus FAST Magazine with 3D Printing httpwwwairbuscomsupportpublicationseID=maglisting_pushamptx_maglisting_pi15BdocID5D=42444
3D Printing Revolution httpwwwharvardbusinessmanagerdeheft
Nominiert fuumlr den Deutschen Zukunftspreis bdquoEine Fertigungsrevolution hebt abldquo httpwwwdeutscher-zukunftspreisdedenominierteDie Welt Das sind die besten deutschen Erfindungen 2015
Fokus 2816 WIRTSCHAFT amp GELD Fliegen wie gedruckt httpwwwfocus-magazinde
httpwwwnoticiasdegipuzkoacom
Page 76
Thanks for your Attention I like to extend my network on ALM
petersanderairbuscom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 10
700 Ideas world wiide 6 weeks 06th of October
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 11
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing Wohlers Report 2017 Market Growth
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 12
httpwwwwohlersassociatescom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing LZN Fraunhofer future AM Efficiency
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 13
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing ING Report 2017 Market Growth
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 14
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM 3D Printing of Houses
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 15
httpwwwsterndedigitaltechnik3d-drucker-dubai-gebaeude-6866668html
Target Dubai 2030 25 houses=printed 3D Printer 6m x 36 m 250msup2 Building 17 dayacutes for printing 2 dayacutes for assembly Cost 140000$
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM 3D Printing of Houses
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 16
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
https3dprintingindustrycomnewsoak-ridge-release-details-u-s-militarys-first-3d-printed-submarine-118738
Page 17
Submarine USA cost cutting by 90
copy AIRBUS Operations GmbH All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 18
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 19
Deutsch Bahn ALM Kick off - DB Berlin June 29th 2016
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Trucks Mercedes Benz
September 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 20
httpwwwautomobil-industrievogeldemercedes-benz-lkw-erstes-ersatzteil-aus-dem-3-d-drucker-a-631447cmp=nl-99ampuuid=D4DD8370-8723-486B-9EE3C0B2A2391C1D
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Cars New light weight concepts enabled by ALM
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 21
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Cars Golf pick up front end redesigned (EOS Altair AP-Works) October 2017
Page 22
httpwwwapworksdeen3i-print
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM Activities Stratasys Materialise
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 23
https3dprintingindustrycomnews3d-printing-enables-worlds-first-electric-commuter-plane-worlds-fastest-electric-race-car-117251goal=0_695d5c73dc-04758ce63a-64457221
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Cars Trucks Renault Truck Engine ldquoclean sheet designrdquo enabled by AM
October 2017
Page 24
httpwwwautomobil-industrievogelderenault-trucks-druckt-motor-komponenten-a-576535cmp=nl-99ampuuid=D4DD8370-8723-486B-9EE3C0B2A2391C1D
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Siemens Gas Turbine Activities
September 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 25
httpwwwsiemenscompressenpressreleasepress=enpressrelease2017power-gaspr2017020154pgenhtmampcontent5b5d=PG
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Aircraft Engine GE Activities
October 2017
Page 26
httpwwwgereportscomges-new-aviation-plant-heart-europe-will-build-3d-printed-engines-next-gen-cessna-planes httpwww3dersorgarticles20161101-ge-unveils-3d-printed-atp-engine-more-additive-parts-than-any-engine-in-aviation-historyhtml httpsall3dpcomge-aviation-plant-prague
ldquoATP is a ldquoclean sheetrdquo designrdquo
GE ldquo3D printing allowed designers to consolidate 845 parts into just 12 componentsrdquo
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Scenario 2020 GE Targets
October 2017
Page 27
Airbus Emerging Technologies amp Concepts AM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 28
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Technology Development shared Europe wide
October 2017
Page 29
Metallic High Deposition Rate Technologies
Plastic FLM (Fused Layer Manufacturing)
Plastic SLS (Selective Laser Sintering)
Metallic Powder Bed (electronlaser beam)
Plastic parts with high geometric freedom eg Air Ducting parts
Plastic parts rapid manufacturing eg brackets Metallic parts and components (Ti Ni Al) with highly optimized geometry and performance
Large structural parts and integration
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing CT Ge CT scan of a LZN AlSi10Mg concept plane
Page 30
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Electronics October 2017 ESCMU View about ALM qualification Strategy Airbus Emerging Technologies amp Concepts ALM Overview
Point of Contact Dr Volker Zoumlllner volkerzoellmerifamfraunhoferde IFAM Functional Printing httpwwwifamfraunhoferdedeInstitutsprofilStandorteBremenFormgebung_FunktionswerkstoffeFunctional_PrintingGedruckte_Elektronikhtml
Page 31
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Airbus Emerging Technologies amp Concepts ALM Overview
October 2017
Seite 32
AM Machines Terry Wohlers Report 2017
httpwwwwohlersassociatescom
A M S Y S T E M S I N S T A L L E D E n d o f 2 0 1 6
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ETCG Visit BigRep Berlin 10th January 2017
ALM ndash 3D Printing BigRep Approach
BigRep in the ZAL 15th February 2017
Page 33
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus ALM3D Printing Trends ndash X-Axis FDM (Stratasys Boeing Ford Siemens)
Page 34
httpswwwyoutubecomwatchv=wDUMHFF-7vg
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts 3D Reinforced Panel
CTC 3D-Hub first robot long fibre reinforced CFRP Panel
Duumlnnes CFK Innenpanel aus Restfasern Oder ein Stuumlck Auszligenhaut
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Trends ndash multifunctional machines
Page 36
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Trends ndash multifunctional machines
Page 37
Pinneberg
bullSicherheitskuumlhlrohr 14404 bullVakuumbauteil Kombination von Kupfer (konventionelles Rohr) und Edelstahl (additiv gefertigt) zu Multi-Material-Bauteil (Bimetalle) bullWaumlrmetauscher additiver Aufbau und bdquoAufflanschenldquo Aufbauen auf 3D-Geometrie (14404)
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Concept X-Line 2000 Serial Printer
X-Line 2000 Volume Laser Power 800x400x500 2x1000W (X-Line 1x1msup2 and 4KW Eo2017)
Page 38
X-Line 1000 Future AM Shops
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 39
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Platform Jerome Rascol
October 2017
Page 40
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus Additive Manufacturing Germany amp International Multi Company Approaches Germany International Exchanges Airbus-LZN Workshops
Page 41
Opening Ceremony PAG Varel January 20th 2016
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
PAG AM Shop Varel Opening Ceremony January 20th 2016 May 2017 NextGen AM
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 42
Ti6-4
Alu
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 43
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 44
Airbus Commercial - selected AM Activities
First Serial Applications Ti6-4 PAG Varel
Cabin amp Fuselage amp Quick Development Process Hamburg-Finkenwerder
Spare-Parts HH-Fuhlsbuumlttel
Cabin-Cargo AC-Systems Wing High Lift Bremen
VTP amp Hybrid StadeHamburg
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ProtoNet Airbus Germany AM Prototyping Network
Page 45
Short Term ALM prototyping in Alu Inox Ti6-4
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
EOS - Alumide Printed wind tunnel models -95 cost amp lead time
Page 46
Future fast track product development by using AM
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Future fast track product development by using AM
Page 47
bull THOR - Test of High-tech Objectives in Reality
bull Flyable platform 4 x 4 m bull lt 25 kg bull 4 weeks for 1 Aircraft bull 16 missions planned for 2017
THOR
Airbus Emerging Technologies amp Concepts ALM Overview October 2017
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THOR - HYDRA Approach Fassberg March 19th 2017
And Future Projects
October 2017
48
Airbus Emerging Technologies amp Concepts ALM Overview
3D Printed MODULAR TEST PLATFORM to support fast FLIGHT TESTS with new Technologies amp Concepts
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Marc Fette CTC LZNConcept
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing CFRP heatable tooling
Page 49
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing Flap Repair Shop Bremen - tooling
Page 50
LZN delivered 210217 AlSi10Mg + PA
10 dayacutes from manual sketch Ti6-4 tooling
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing A330 Neo UBV Teststand amp AC
Page 51
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing A350 ALM Flap FTI Fairing BRE (RH) MSN59
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 52
Fairing AlSi10Mg Delivered Dec 20th Bionic Production (LZN)
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
A330 NEO roll out with AM-FTI Trailing Cone Equipment 2 ALM-Shipsets (9HTZ each) delivered 2 additional AC requested
FTI goes AM 3D for lead-time weight amp coats reduction AM Trailing Cone Fin Tip shipset for LR NEO
First AM exchanges AM LZN-designer trainings topology optimization amp redesign etc started 2015
Multifunctional team
Page 53
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
A330Neo-900 FCAF FIN Tip goes 3D AM shipset - Trailing Cone Fin Tip
October 2017
TLS Sept2016
TLS Sept2016
Page 54
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM 3D Printing Spare Parts
Page 55
End of June 16 ca 68 inkl Tools (tw ganze Teile Familien) 3 Q ~80 Bauteile Bei den derzeitigen Technologien im Moment Schaumltzung 5-6
die wirtschaftlich sinnvoll machbar sind
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 56
ALM ndash 3D Printing Transall Spare Part
Marc Fette CTC HSU
CT Scan Models X-RayLab
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM3D Printing Functional FDM Plastic parts (A350 gt 500 serial part Nohellip)
Page 57
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus Emerging Technologies amp Concepts
ALM 3D-Printing
Awards Finalist German Innovation Award Feb14 German Design Award special mentioned in Gold Feb15
Airbus ALM 3D-Printing First flight Bionic Cabin Bracket June 20th
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ndash 3D Printing Helicopter Cockpit Step by
Page 59
20 kg
135
Topo Opt + Part Design 40-50h
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ARTE PreView
Airbus Tuumlrbolzen (fuumlr die Verriegelung der Tuumlren) A350 Door Stops
Page 60
Alle Airbus Flugzeuge haben Ca 78000 DoorstopsJahr Bei 35 Gewichtsreduzierung Waumlren das ca 41 to fliegendes Materiala weniger x 25 Jahre Einsatz
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM ndash 3D Printing Systems 5 Fuel Connectoracutes first drawing released Feb15 1 part delivered 2016
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 61
Trend shipset No casting tools needed Tool cost 500000euroset
BC biggest part 50 AM 5 keuro weldingCasting 10 keuro Leadtime AM 9 CW weldingCasting gt 8 month
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
First printed amp flyable hydraulic Word Wide Flown on MSN 001 A380 Test AC March 30th 2017 35 weight reduction
( Ti6-4 housing only -55 )
Page 62
Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing Flight Control Systems A380 Spoiler Actuator Manifold example for common AM RampT
AM System amp Equipment Suppliers amp AIRBUS working Group The first Award for the flyable AM part on test AC goes to
Airbus Bremen
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 63
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design - learn from nature print the future
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THE PARTITION FEATURES A WALL MOUNTED CABIN ATTENDANT SEAT October 2017
Page 64
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
NATURE AS A BLUEPRINT THE SLIME MOLD ldquoPHYSARUMrdquo
October 2017
Page 65
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
G E N E R A T I V E D E S I G N
October 2017
Page 66
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 67
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 68
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
16G DAYNAMIC TESTING OF THE REFERENCE PARTITION (Video provided by Diehl Service Modules)
October 2017
Page 69
Airbus Emerging Technologies amp Concepts ALM Overview April 2017
Weight reduction 45 - 3000kg fuela - 10 t Cosup2a
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Seite 70
TOPOLOGY OPTIMISATION AIRBUS VISION 2050 ENABLER
Bionic AC Structures
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 71
Airbus Emerging Technologies amp Concepts ALM Overview
3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
ALM 3D Printing Network 2025 2025
2025
Page 72
Teilnahme freiwillig Ziel Aufbau offenes Netzwerk mit dedizierten ALM Ansprechpartnern pro InstitutUni und Entwicklung jeweils eigener-interner amp ganzheitlicher Handlungsbedarfe auf Basis von Thesen die frac12-jaumlhrlich upgedated werden Arbeitsweise Zero-Administration - Ansprechpartner Airbus Peter Sander
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities ManufacturingTechnologyCentre
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 73
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities to generate 35 billion GVA 2025
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 74
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ProtoNet Partners And 122015 finalists Deutscher Zukunftspreis
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
75
Special thanks to Prof Claus Emmelmann
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
copy Airbus SAS All rights reserved Confidential and proprietary document This document and all information contained herein is the sole property of AIRBUS No intellectual property rights are granted by the delivery of this document or the disclosure of its content This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS This document and its content shall not be used for any purpose other than that for which it is supplied The statements made herein do not constitute an offer They are based on the mentioned assumptions and are expressed in good faith Where the supporting grounds for these statements are not shown AIRBUS SAS will be pleased to explain the basis thereof AIRBUS its logo A300 A310 A318 A319 A320 A321 A330 A340 A350 A380 A400M are registered trademarks
Airbus Emerging Technologies amp Concepts ALM Overview
Airbus 3D Printing Video on YouTube httpwwwyoutubecomwatchv=Cy3V3KR1LW
Download the new Airbus FAST Magazine with 3D Printing httpwwwairbuscomsupportpublicationseID=maglisting_pushamptx_maglisting_pi15BdocID5D=42444
3D Printing Revolution httpwwwharvardbusinessmanagerdeheft
Nominiert fuumlr den Deutschen Zukunftspreis bdquoEine Fertigungsrevolution hebt abldquo httpwwwdeutscher-zukunftspreisdedenominierteDie Welt Das sind die besten deutschen Erfindungen 2015
Fokus 2816 WIRTSCHAFT amp GELD Fliegen wie gedruckt httpwwwfocus-magazinde
httpwwwnoticiasdegipuzkoacom
Page 76
Thanks for your Attention I like to extend my network on ALM
petersanderairbuscom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 11
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing Wohlers Report 2017 Market Growth
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 12
httpwwwwohlersassociatescom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing LZN Fraunhofer future AM Efficiency
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 13
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing ING Report 2017 Market Growth
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 14
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM 3D Printing of Houses
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 15
httpwwwsterndedigitaltechnik3d-drucker-dubai-gebaeude-6866668html
Target Dubai 2030 25 houses=printed 3D Printer 6m x 36 m 250msup2 Building 17 dayacutes for printing 2 dayacutes for assembly Cost 140000$
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM 3D Printing of Houses
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 16
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
https3dprintingindustrycomnewsoak-ridge-release-details-u-s-militarys-first-3d-printed-submarine-118738
Page 17
Submarine USA cost cutting by 90
copy AIRBUS Operations GmbH All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 18
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 19
Deutsch Bahn ALM Kick off - DB Berlin June 29th 2016
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Trucks Mercedes Benz
September 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 20
httpwwwautomobil-industrievogeldemercedes-benz-lkw-erstes-ersatzteil-aus-dem-3-d-drucker-a-631447cmp=nl-99ampuuid=D4DD8370-8723-486B-9EE3C0B2A2391C1D
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Cars New light weight concepts enabled by ALM
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 21
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Cars Golf pick up front end redesigned (EOS Altair AP-Works) October 2017
Page 22
httpwwwapworksdeen3i-print
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM Activities Stratasys Materialise
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 23
https3dprintingindustrycomnews3d-printing-enables-worlds-first-electric-commuter-plane-worlds-fastest-electric-race-car-117251goal=0_695d5c73dc-04758ce63a-64457221
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Cars Trucks Renault Truck Engine ldquoclean sheet designrdquo enabled by AM
October 2017
Page 24
httpwwwautomobil-industrievogelderenault-trucks-druckt-motor-komponenten-a-576535cmp=nl-99ampuuid=D4DD8370-8723-486B-9EE3C0B2A2391C1D
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Siemens Gas Turbine Activities
September 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 25
httpwwwsiemenscompressenpressreleasepress=enpressrelease2017power-gaspr2017020154pgenhtmampcontent5b5d=PG
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Aircraft Engine GE Activities
October 2017
Page 26
httpwwwgereportscomges-new-aviation-plant-heart-europe-will-build-3d-printed-engines-next-gen-cessna-planes httpwww3dersorgarticles20161101-ge-unveils-3d-printed-atp-engine-more-additive-parts-than-any-engine-in-aviation-historyhtml httpsall3dpcomge-aviation-plant-prague
ldquoATP is a ldquoclean sheetrdquo designrdquo
GE ldquo3D printing allowed designers to consolidate 845 parts into just 12 componentsrdquo
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Scenario 2020 GE Targets
October 2017
Page 27
Airbus Emerging Technologies amp Concepts AM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 28
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Technology Development shared Europe wide
October 2017
Page 29
Metallic High Deposition Rate Technologies
Plastic FLM (Fused Layer Manufacturing)
Plastic SLS (Selective Laser Sintering)
Metallic Powder Bed (electronlaser beam)
Plastic parts with high geometric freedom eg Air Ducting parts
Plastic parts rapid manufacturing eg brackets Metallic parts and components (Ti Ni Al) with highly optimized geometry and performance
Large structural parts and integration
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing CT Ge CT scan of a LZN AlSi10Mg concept plane
Page 30
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Electronics October 2017 ESCMU View about ALM qualification Strategy Airbus Emerging Technologies amp Concepts ALM Overview
Point of Contact Dr Volker Zoumlllner volkerzoellmerifamfraunhoferde IFAM Functional Printing httpwwwifamfraunhoferdedeInstitutsprofilStandorteBremenFormgebung_FunktionswerkstoffeFunctional_PrintingGedruckte_Elektronikhtml
Page 31
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Airbus Emerging Technologies amp Concepts ALM Overview
October 2017
Seite 32
AM Machines Terry Wohlers Report 2017
httpwwwwohlersassociatescom
A M S Y S T E M S I N S T A L L E D E n d o f 2 0 1 6
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ETCG Visit BigRep Berlin 10th January 2017
ALM ndash 3D Printing BigRep Approach
BigRep in the ZAL 15th February 2017
Page 33
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus ALM3D Printing Trends ndash X-Axis FDM (Stratasys Boeing Ford Siemens)
Page 34
httpswwwyoutubecomwatchv=wDUMHFF-7vg
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts 3D Reinforced Panel
CTC 3D-Hub first robot long fibre reinforced CFRP Panel
Duumlnnes CFK Innenpanel aus Restfasern Oder ein Stuumlck Auszligenhaut
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Trends ndash multifunctional machines
Page 36
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Trends ndash multifunctional machines
Page 37
Pinneberg
bullSicherheitskuumlhlrohr 14404 bullVakuumbauteil Kombination von Kupfer (konventionelles Rohr) und Edelstahl (additiv gefertigt) zu Multi-Material-Bauteil (Bimetalle) bullWaumlrmetauscher additiver Aufbau und bdquoAufflanschenldquo Aufbauen auf 3D-Geometrie (14404)
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Concept X-Line 2000 Serial Printer
X-Line 2000 Volume Laser Power 800x400x500 2x1000W (X-Line 1x1msup2 and 4KW Eo2017)
Page 38
X-Line 1000 Future AM Shops
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 39
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Platform Jerome Rascol
October 2017
Page 40
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus Additive Manufacturing Germany amp International Multi Company Approaches Germany International Exchanges Airbus-LZN Workshops
Page 41
Opening Ceremony PAG Varel January 20th 2016
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
PAG AM Shop Varel Opening Ceremony January 20th 2016 May 2017 NextGen AM
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 42
Ti6-4
Alu
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 43
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 44
Airbus Commercial - selected AM Activities
First Serial Applications Ti6-4 PAG Varel
Cabin amp Fuselage amp Quick Development Process Hamburg-Finkenwerder
Spare-Parts HH-Fuhlsbuumlttel
Cabin-Cargo AC-Systems Wing High Lift Bremen
VTP amp Hybrid StadeHamburg
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ProtoNet Airbus Germany AM Prototyping Network
Page 45
Short Term ALM prototyping in Alu Inox Ti6-4
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
EOS - Alumide Printed wind tunnel models -95 cost amp lead time
Page 46
Future fast track product development by using AM
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Future fast track product development by using AM
Page 47
bull THOR - Test of High-tech Objectives in Reality
bull Flyable platform 4 x 4 m bull lt 25 kg bull 4 weeks for 1 Aircraft bull 16 missions planned for 2017
THOR
Airbus Emerging Technologies amp Concepts ALM Overview October 2017
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THOR - HYDRA Approach Fassberg March 19th 2017
And Future Projects
October 2017
48
Airbus Emerging Technologies amp Concepts ALM Overview
3D Printed MODULAR TEST PLATFORM to support fast FLIGHT TESTS with new Technologies amp Concepts
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Marc Fette CTC LZNConcept
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing CFRP heatable tooling
Page 49
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing Flap Repair Shop Bremen - tooling
Page 50
LZN delivered 210217 AlSi10Mg + PA
10 dayacutes from manual sketch Ti6-4 tooling
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing A330 Neo UBV Teststand amp AC
Page 51
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing A350 ALM Flap FTI Fairing BRE (RH) MSN59
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 52
Fairing AlSi10Mg Delivered Dec 20th Bionic Production (LZN)
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
A330 NEO roll out with AM-FTI Trailing Cone Equipment 2 ALM-Shipsets (9HTZ each) delivered 2 additional AC requested
FTI goes AM 3D for lead-time weight amp coats reduction AM Trailing Cone Fin Tip shipset for LR NEO
First AM exchanges AM LZN-designer trainings topology optimization amp redesign etc started 2015
Multifunctional team
Page 53
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
A330Neo-900 FCAF FIN Tip goes 3D AM shipset - Trailing Cone Fin Tip
October 2017
TLS Sept2016
TLS Sept2016
Page 54
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM 3D Printing Spare Parts
Page 55
End of June 16 ca 68 inkl Tools (tw ganze Teile Familien) 3 Q ~80 Bauteile Bei den derzeitigen Technologien im Moment Schaumltzung 5-6
die wirtschaftlich sinnvoll machbar sind
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 56
ALM ndash 3D Printing Transall Spare Part
Marc Fette CTC HSU
CT Scan Models X-RayLab
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM3D Printing Functional FDM Plastic parts (A350 gt 500 serial part Nohellip)
Page 57
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus Emerging Technologies amp Concepts
ALM 3D-Printing
Awards Finalist German Innovation Award Feb14 German Design Award special mentioned in Gold Feb15
Airbus ALM 3D-Printing First flight Bionic Cabin Bracket June 20th
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ndash 3D Printing Helicopter Cockpit Step by
Page 59
20 kg
135
Topo Opt + Part Design 40-50h
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ARTE PreView
Airbus Tuumlrbolzen (fuumlr die Verriegelung der Tuumlren) A350 Door Stops
Page 60
Alle Airbus Flugzeuge haben Ca 78000 DoorstopsJahr Bei 35 Gewichtsreduzierung Waumlren das ca 41 to fliegendes Materiala weniger x 25 Jahre Einsatz
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM ndash 3D Printing Systems 5 Fuel Connectoracutes first drawing released Feb15 1 part delivered 2016
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 61
Trend shipset No casting tools needed Tool cost 500000euroset
BC biggest part 50 AM 5 keuro weldingCasting 10 keuro Leadtime AM 9 CW weldingCasting gt 8 month
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
First printed amp flyable hydraulic Word Wide Flown on MSN 001 A380 Test AC March 30th 2017 35 weight reduction
( Ti6-4 housing only -55 )
Page 62
Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing Flight Control Systems A380 Spoiler Actuator Manifold example for common AM RampT
AM System amp Equipment Suppliers amp AIRBUS working Group The first Award for the flyable AM part on test AC goes to
Airbus Bremen
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 63
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design - learn from nature print the future
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THE PARTITION FEATURES A WALL MOUNTED CABIN ATTENDANT SEAT October 2017
Page 64
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
NATURE AS A BLUEPRINT THE SLIME MOLD ldquoPHYSARUMrdquo
October 2017
Page 65
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
G E N E R A T I V E D E S I G N
October 2017
Page 66
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 67
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 68
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
16G DAYNAMIC TESTING OF THE REFERENCE PARTITION (Video provided by Diehl Service Modules)
October 2017
Page 69
Airbus Emerging Technologies amp Concepts ALM Overview April 2017
Weight reduction 45 - 3000kg fuela - 10 t Cosup2a
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Seite 70
TOPOLOGY OPTIMISATION AIRBUS VISION 2050 ENABLER
Bionic AC Structures
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 71
Airbus Emerging Technologies amp Concepts ALM Overview
3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
ALM 3D Printing Network 2025 2025
2025
Page 72
Teilnahme freiwillig Ziel Aufbau offenes Netzwerk mit dedizierten ALM Ansprechpartnern pro InstitutUni und Entwicklung jeweils eigener-interner amp ganzheitlicher Handlungsbedarfe auf Basis von Thesen die frac12-jaumlhrlich upgedated werden Arbeitsweise Zero-Administration - Ansprechpartner Airbus Peter Sander
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities ManufacturingTechnologyCentre
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 73
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities to generate 35 billion GVA 2025
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 74
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ProtoNet Partners And 122015 finalists Deutscher Zukunftspreis
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
75
Special thanks to Prof Claus Emmelmann
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
copy Airbus SAS All rights reserved Confidential and proprietary document This document and all information contained herein is the sole property of AIRBUS No intellectual property rights are granted by the delivery of this document or the disclosure of its content This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS This document and its content shall not be used for any purpose other than that for which it is supplied The statements made herein do not constitute an offer They are based on the mentioned assumptions and are expressed in good faith Where the supporting grounds for these statements are not shown AIRBUS SAS will be pleased to explain the basis thereof AIRBUS its logo A300 A310 A318 A319 A320 A321 A330 A340 A350 A380 A400M are registered trademarks
Airbus Emerging Technologies amp Concepts ALM Overview
Airbus 3D Printing Video on YouTube httpwwwyoutubecomwatchv=Cy3V3KR1LW
Download the new Airbus FAST Magazine with 3D Printing httpwwwairbuscomsupportpublicationseID=maglisting_pushamptx_maglisting_pi15BdocID5D=42444
3D Printing Revolution httpwwwharvardbusinessmanagerdeheft
Nominiert fuumlr den Deutschen Zukunftspreis bdquoEine Fertigungsrevolution hebt abldquo httpwwwdeutscher-zukunftspreisdedenominierteDie Welt Das sind die besten deutschen Erfindungen 2015
Fokus 2816 WIRTSCHAFT amp GELD Fliegen wie gedruckt httpwwwfocus-magazinde
httpwwwnoticiasdegipuzkoacom
Page 76
Thanks for your Attention I like to extend my network on ALM
petersanderairbuscom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing Wohlers Report 2017 Market Growth
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 12
httpwwwwohlersassociatescom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing LZN Fraunhofer future AM Efficiency
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 13
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing ING Report 2017 Market Growth
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 14
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM 3D Printing of Houses
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 15
httpwwwsterndedigitaltechnik3d-drucker-dubai-gebaeude-6866668html
Target Dubai 2030 25 houses=printed 3D Printer 6m x 36 m 250msup2 Building 17 dayacutes for printing 2 dayacutes for assembly Cost 140000$
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM 3D Printing of Houses
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 16
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
https3dprintingindustrycomnewsoak-ridge-release-details-u-s-militarys-first-3d-printed-submarine-118738
Page 17
Submarine USA cost cutting by 90
copy AIRBUS Operations GmbH All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 18
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 19
Deutsch Bahn ALM Kick off - DB Berlin June 29th 2016
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Trucks Mercedes Benz
September 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 20
httpwwwautomobil-industrievogeldemercedes-benz-lkw-erstes-ersatzteil-aus-dem-3-d-drucker-a-631447cmp=nl-99ampuuid=D4DD8370-8723-486B-9EE3C0B2A2391C1D
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Cars New light weight concepts enabled by ALM
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 21
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Cars Golf pick up front end redesigned (EOS Altair AP-Works) October 2017
Page 22
httpwwwapworksdeen3i-print
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM Activities Stratasys Materialise
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 23
https3dprintingindustrycomnews3d-printing-enables-worlds-first-electric-commuter-plane-worlds-fastest-electric-race-car-117251goal=0_695d5c73dc-04758ce63a-64457221
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Cars Trucks Renault Truck Engine ldquoclean sheet designrdquo enabled by AM
October 2017
Page 24
httpwwwautomobil-industrievogelderenault-trucks-druckt-motor-komponenten-a-576535cmp=nl-99ampuuid=D4DD8370-8723-486B-9EE3C0B2A2391C1D
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Siemens Gas Turbine Activities
September 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 25
httpwwwsiemenscompressenpressreleasepress=enpressrelease2017power-gaspr2017020154pgenhtmampcontent5b5d=PG
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Aircraft Engine GE Activities
October 2017
Page 26
httpwwwgereportscomges-new-aviation-plant-heart-europe-will-build-3d-printed-engines-next-gen-cessna-planes httpwww3dersorgarticles20161101-ge-unveils-3d-printed-atp-engine-more-additive-parts-than-any-engine-in-aviation-historyhtml httpsall3dpcomge-aviation-plant-prague
ldquoATP is a ldquoclean sheetrdquo designrdquo
GE ldquo3D printing allowed designers to consolidate 845 parts into just 12 componentsrdquo
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Scenario 2020 GE Targets
October 2017
Page 27
Airbus Emerging Technologies amp Concepts AM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 28
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Technology Development shared Europe wide
October 2017
Page 29
Metallic High Deposition Rate Technologies
Plastic FLM (Fused Layer Manufacturing)
Plastic SLS (Selective Laser Sintering)
Metallic Powder Bed (electronlaser beam)
Plastic parts with high geometric freedom eg Air Ducting parts
Plastic parts rapid manufacturing eg brackets Metallic parts and components (Ti Ni Al) with highly optimized geometry and performance
Large structural parts and integration
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing CT Ge CT scan of a LZN AlSi10Mg concept plane
Page 30
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Electronics October 2017 ESCMU View about ALM qualification Strategy Airbus Emerging Technologies amp Concepts ALM Overview
Point of Contact Dr Volker Zoumlllner volkerzoellmerifamfraunhoferde IFAM Functional Printing httpwwwifamfraunhoferdedeInstitutsprofilStandorteBremenFormgebung_FunktionswerkstoffeFunctional_PrintingGedruckte_Elektronikhtml
Page 31
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Airbus Emerging Technologies amp Concepts ALM Overview
October 2017
Seite 32
AM Machines Terry Wohlers Report 2017
httpwwwwohlersassociatescom
A M S Y S T E M S I N S T A L L E D E n d o f 2 0 1 6
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ETCG Visit BigRep Berlin 10th January 2017
ALM ndash 3D Printing BigRep Approach
BigRep in the ZAL 15th February 2017
Page 33
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus ALM3D Printing Trends ndash X-Axis FDM (Stratasys Boeing Ford Siemens)
Page 34
httpswwwyoutubecomwatchv=wDUMHFF-7vg
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts 3D Reinforced Panel
CTC 3D-Hub first robot long fibre reinforced CFRP Panel
Duumlnnes CFK Innenpanel aus Restfasern Oder ein Stuumlck Auszligenhaut
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Trends ndash multifunctional machines
Page 36
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Trends ndash multifunctional machines
Page 37
Pinneberg
bullSicherheitskuumlhlrohr 14404 bullVakuumbauteil Kombination von Kupfer (konventionelles Rohr) und Edelstahl (additiv gefertigt) zu Multi-Material-Bauteil (Bimetalle) bullWaumlrmetauscher additiver Aufbau und bdquoAufflanschenldquo Aufbauen auf 3D-Geometrie (14404)
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Concept X-Line 2000 Serial Printer
X-Line 2000 Volume Laser Power 800x400x500 2x1000W (X-Line 1x1msup2 and 4KW Eo2017)
Page 38
X-Line 1000 Future AM Shops
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 39
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Platform Jerome Rascol
October 2017
Page 40
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus Additive Manufacturing Germany amp International Multi Company Approaches Germany International Exchanges Airbus-LZN Workshops
Page 41
Opening Ceremony PAG Varel January 20th 2016
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
PAG AM Shop Varel Opening Ceremony January 20th 2016 May 2017 NextGen AM
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 42
Ti6-4
Alu
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 43
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 44
Airbus Commercial - selected AM Activities
First Serial Applications Ti6-4 PAG Varel
Cabin amp Fuselage amp Quick Development Process Hamburg-Finkenwerder
Spare-Parts HH-Fuhlsbuumlttel
Cabin-Cargo AC-Systems Wing High Lift Bremen
VTP amp Hybrid StadeHamburg
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ProtoNet Airbus Germany AM Prototyping Network
Page 45
Short Term ALM prototyping in Alu Inox Ti6-4
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
EOS - Alumide Printed wind tunnel models -95 cost amp lead time
Page 46
Future fast track product development by using AM
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Future fast track product development by using AM
Page 47
bull THOR - Test of High-tech Objectives in Reality
bull Flyable platform 4 x 4 m bull lt 25 kg bull 4 weeks for 1 Aircraft bull 16 missions planned for 2017
THOR
Airbus Emerging Technologies amp Concepts ALM Overview October 2017
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THOR - HYDRA Approach Fassberg March 19th 2017
And Future Projects
October 2017
48
Airbus Emerging Technologies amp Concepts ALM Overview
3D Printed MODULAR TEST PLATFORM to support fast FLIGHT TESTS with new Technologies amp Concepts
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Marc Fette CTC LZNConcept
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing CFRP heatable tooling
Page 49
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing Flap Repair Shop Bremen - tooling
Page 50
LZN delivered 210217 AlSi10Mg + PA
10 dayacutes from manual sketch Ti6-4 tooling
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing A330 Neo UBV Teststand amp AC
Page 51
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing A350 ALM Flap FTI Fairing BRE (RH) MSN59
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 52
Fairing AlSi10Mg Delivered Dec 20th Bionic Production (LZN)
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
A330 NEO roll out with AM-FTI Trailing Cone Equipment 2 ALM-Shipsets (9HTZ each) delivered 2 additional AC requested
FTI goes AM 3D for lead-time weight amp coats reduction AM Trailing Cone Fin Tip shipset for LR NEO
First AM exchanges AM LZN-designer trainings topology optimization amp redesign etc started 2015
Multifunctional team
Page 53
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
A330Neo-900 FCAF FIN Tip goes 3D AM shipset - Trailing Cone Fin Tip
October 2017
TLS Sept2016
TLS Sept2016
Page 54
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM 3D Printing Spare Parts
Page 55
End of June 16 ca 68 inkl Tools (tw ganze Teile Familien) 3 Q ~80 Bauteile Bei den derzeitigen Technologien im Moment Schaumltzung 5-6
die wirtschaftlich sinnvoll machbar sind
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 56
ALM ndash 3D Printing Transall Spare Part
Marc Fette CTC HSU
CT Scan Models X-RayLab
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM3D Printing Functional FDM Plastic parts (A350 gt 500 serial part Nohellip)
Page 57
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus Emerging Technologies amp Concepts
ALM 3D-Printing
Awards Finalist German Innovation Award Feb14 German Design Award special mentioned in Gold Feb15
Airbus ALM 3D-Printing First flight Bionic Cabin Bracket June 20th
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ndash 3D Printing Helicopter Cockpit Step by
Page 59
20 kg
135
Topo Opt + Part Design 40-50h
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ARTE PreView
Airbus Tuumlrbolzen (fuumlr die Verriegelung der Tuumlren) A350 Door Stops
Page 60
Alle Airbus Flugzeuge haben Ca 78000 DoorstopsJahr Bei 35 Gewichtsreduzierung Waumlren das ca 41 to fliegendes Materiala weniger x 25 Jahre Einsatz
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM ndash 3D Printing Systems 5 Fuel Connectoracutes first drawing released Feb15 1 part delivered 2016
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 61
Trend shipset No casting tools needed Tool cost 500000euroset
BC biggest part 50 AM 5 keuro weldingCasting 10 keuro Leadtime AM 9 CW weldingCasting gt 8 month
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
First printed amp flyable hydraulic Word Wide Flown on MSN 001 A380 Test AC March 30th 2017 35 weight reduction
( Ti6-4 housing only -55 )
Page 62
Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing Flight Control Systems A380 Spoiler Actuator Manifold example for common AM RampT
AM System amp Equipment Suppliers amp AIRBUS working Group The first Award for the flyable AM part on test AC goes to
Airbus Bremen
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 63
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design - learn from nature print the future
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THE PARTITION FEATURES A WALL MOUNTED CABIN ATTENDANT SEAT October 2017
Page 64
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
NATURE AS A BLUEPRINT THE SLIME MOLD ldquoPHYSARUMrdquo
October 2017
Page 65
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
G E N E R A T I V E D E S I G N
October 2017
Page 66
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 67
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 68
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
16G DAYNAMIC TESTING OF THE REFERENCE PARTITION (Video provided by Diehl Service Modules)
October 2017
Page 69
Airbus Emerging Technologies amp Concepts ALM Overview April 2017
Weight reduction 45 - 3000kg fuela - 10 t Cosup2a
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Seite 70
TOPOLOGY OPTIMISATION AIRBUS VISION 2050 ENABLER
Bionic AC Structures
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 71
Airbus Emerging Technologies amp Concepts ALM Overview
3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
ALM 3D Printing Network 2025 2025
2025
Page 72
Teilnahme freiwillig Ziel Aufbau offenes Netzwerk mit dedizierten ALM Ansprechpartnern pro InstitutUni und Entwicklung jeweils eigener-interner amp ganzheitlicher Handlungsbedarfe auf Basis von Thesen die frac12-jaumlhrlich upgedated werden Arbeitsweise Zero-Administration - Ansprechpartner Airbus Peter Sander
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities ManufacturingTechnologyCentre
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 73
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities to generate 35 billion GVA 2025
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 74
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ProtoNet Partners And 122015 finalists Deutscher Zukunftspreis
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
75
Special thanks to Prof Claus Emmelmann
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
copy Airbus SAS All rights reserved Confidential and proprietary document This document and all information contained herein is the sole property of AIRBUS No intellectual property rights are granted by the delivery of this document or the disclosure of its content This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS This document and its content shall not be used for any purpose other than that for which it is supplied The statements made herein do not constitute an offer They are based on the mentioned assumptions and are expressed in good faith Where the supporting grounds for these statements are not shown AIRBUS SAS will be pleased to explain the basis thereof AIRBUS its logo A300 A310 A318 A319 A320 A321 A330 A340 A350 A380 A400M are registered trademarks
Airbus Emerging Technologies amp Concepts ALM Overview
Airbus 3D Printing Video on YouTube httpwwwyoutubecomwatchv=Cy3V3KR1LW
Download the new Airbus FAST Magazine with 3D Printing httpwwwairbuscomsupportpublicationseID=maglisting_pushamptx_maglisting_pi15BdocID5D=42444
3D Printing Revolution httpwwwharvardbusinessmanagerdeheft
Nominiert fuumlr den Deutschen Zukunftspreis bdquoEine Fertigungsrevolution hebt abldquo httpwwwdeutscher-zukunftspreisdedenominierteDie Welt Das sind die besten deutschen Erfindungen 2015
Fokus 2816 WIRTSCHAFT amp GELD Fliegen wie gedruckt httpwwwfocus-magazinde
httpwwwnoticiasdegipuzkoacom
Page 76
Thanks for your Attention I like to extend my network on ALM
petersanderairbuscom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing LZN Fraunhofer future AM Efficiency
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 13
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing ING Report 2017 Market Growth
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 14
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM 3D Printing of Houses
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 15
httpwwwsterndedigitaltechnik3d-drucker-dubai-gebaeude-6866668html
Target Dubai 2030 25 houses=printed 3D Printer 6m x 36 m 250msup2 Building 17 dayacutes for printing 2 dayacutes for assembly Cost 140000$
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM 3D Printing of Houses
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 16
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
https3dprintingindustrycomnewsoak-ridge-release-details-u-s-militarys-first-3d-printed-submarine-118738
Page 17
Submarine USA cost cutting by 90
copy AIRBUS Operations GmbH All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 18
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 19
Deutsch Bahn ALM Kick off - DB Berlin June 29th 2016
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Trucks Mercedes Benz
September 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 20
httpwwwautomobil-industrievogeldemercedes-benz-lkw-erstes-ersatzteil-aus-dem-3-d-drucker-a-631447cmp=nl-99ampuuid=D4DD8370-8723-486B-9EE3C0B2A2391C1D
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Cars New light weight concepts enabled by ALM
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 21
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Cars Golf pick up front end redesigned (EOS Altair AP-Works) October 2017
Page 22
httpwwwapworksdeen3i-print
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM Activities Stratasys Materialise
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 23
https3dprintingindustrycomnews3d-printing-enables-worlds-first-electric-commuter-plane-worlds-fastest-electric-race-car-117251goal=0_695d5c73dc-04758ce63a-64457221
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Cars Trucks Renault Truck Engine ldquoclean sheet designrdquo enabled by AM
October 2017
Page 24
httpwwwautomobil-industrievogelderenault-trucks-druckt-motor-komponenten-a-576535cmp=nl-99ampuuid=D4DD8370-8723-486B-9EE3C0B2A2391C1D
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Siemens Gas Turbine Activities
September 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 25
httpwwwsiemenscompressenpressreleasepress=enpressrelease2017power-gaspr2017020154pgenhtmampcontent5b5d=PG
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Aircraft Engine GE Activities
October 2017
Page 26
httpwwwgereportscomges-new-aviation-plant-heart-europe-will-build-3d-printed-engines-next-gen-cessna-planes httpwww3dersorgarticles20161101-ge-unveils-3d-printed-atp-engine-more-additive-parts-than-any-engine-in-aviation-historyhtml httpsall3dpcomge-aviation-plant-prague
ldquoATP is a ldquoclean sheetrdquo designrdquo
GE ldquo3D printing allowed designers to consolidate 845 parts into just 12 componentsrdquo
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Scenario 2020 GE Targets
October 2017
Page 27
Airbus Emerging Technologies amp Concepts AM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 28
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Technology Development shared Europe wide
October 2017
Page 29
Metallic High Deposition Rate Technologies
Plastic FLM (Fused Layer Manufacturing)
Plastic SLS (Selective Laser Sintering)
Metallic Powder Bed (electronlaser beam)
Plastic parts with high geometric freedom eg Air Ducting parts
Plastic parts rapid manufacturing eg brackets Metallic parts and components (Ti Ni Al) with highly optimized geometry and performance
Large structural parts and integration
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing CT Ge CT scan of a LZN AlSi10Mg concept plane
Page 30
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Electronics October 2017 ESCMU View about ALM qualification Strategy Airbus Emerging Technologies amp Concepts ALM Overview
Point of Contact Dr Volker Zoumlllner volkerzoellmerifamfraunhoferde IFAM Functional Printing httpwwwifamfraunhoferdedeInstitutsprofilStandorteBremenFormgebung_FunktionswerkstoffeFunctional_PrintingGedruckte_Elektronikhtml
Page 31
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Airbus Emerging Technologies amp Concepts ALM Overview
October 2017
Seite 32
AM Machines Terry Wohlers Report 2017
httpwwwwohlersassociatescom
A M S Y S T E M S I N S T A L L E D E n d o f 2 0 1 6
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ETCG Visit BigRep Berlin 10th January 2017
ALM ndash 3D Printing BigRep Approach
BigRep in the ZAL 15th February 2017
Page 33
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus ALM3D Printing Trends ndash X-Axis FDM (Stratasys Boeing Ford Siemens)
Page 34
httpswwwyoutubecomwatchv=wDUMHFF-7vg
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts 3D Reinforced Panel
CTC 3D-Hub first robot long fibre reinforced CFRP Panel
Duumlnnes CFK Innenpanel aus Restfasern Oder ein Stuumlck Auszligenhaut
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Trends ndash multifunctional machines
Page 36
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Trends ndash multifunctional machines
Page 37
Pinneberg
bullSicherheitskuumlhlrohr 14404 bullVakuumbauteil Kombination von Kupfer (konventionelles Rohr) und Edelstahl (additiv gefertigt) zu Multi-Material-Bauteil (Bimetalle) bullWaumlrmetauscher additiver Aufbau und bdquoAufflanschenldquo Aufbauen auf 3D-Geometrie (14404)
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Concept X-Line 2000 Serial Printer
X-Line 2000 Volume Laser Power 800x400x500 2x1000W (X-Line 1x1msup2 and 4KW Eo2017)
Page 38
X-Line 1000 Future AM Shops
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 39
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Platform Jerome Rascol
October 2017
Page 40
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus Additive Manufacturing Germany amp International Multi Company Approaches Germany International Exchanges Airbus-LZN Workshops
Page 41
Opening Ceremony PAG Varel January 20th 2016
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
PAG AM Shop Varel Opening Ceremony January 20th 2016 May 2017 NextGen AM
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 42
Ti6-4
Alu
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 43
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 44
Airbus Commercial - selected AM Activities
First Serial Applications Ti6-4 PAG Varel
Cabin amp Fuselage amp Quick Development Process Hamburg-Finkenwerder
Spare-Parts HH-Fuhlsbuumlttel
Cabin-Cargo AC-Systems Wing High Lift Bremen
VTP amp Hybrid StadeHamburg
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ProtoNet Airbus Germany AM Prototyping Network
Page 45
Short Term ALM prototyping in Alu Inox Ti6-4
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
EOS - Alumide Printed wind tunnel models -95 cost amp lead time
Page 46
Future fast track product development by using AM
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Future fast track product development by using AM
Page 47
bull THOR - Test of High-tech Objectives in Reality
bull Flyable platform 4 x 4 m bull lt 25 kg bull 4 weeks for 1 Aircraft bull 16 missions planned for 2017
THOR
Airbus Emerging Technologies amp Concepts ALM Overview October 2017
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THOR - HYDRA Approach Fassberg March 19th 2017
And Future Projects
October 2017
48
Airbus Emerging Technologies amp Concepts ALM Overview
3D Printed MODULAR TEST PLATFORM to support fast FLIGHT TESTS with new Technologies amp Concepts
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Marc Fette CTC LZNConcept
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing CFRP heatable tooling
Page 49
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing Flap Repair Shop Bremen - tooling
Page 50
LZN delivered 210217 AlSi10Mg + PA
10 dayacutes from manual sketch Ti6-4 tooling
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing A330 Neo UBV Teststand amp AC
Page 51
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing A350 ALM Flap FTI Fairing BRE (RH) MSN59
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 52
Fairing AlSi10Mg Delivered Dec 20th Bionic Production (LZN)
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
A330 NEO roll out with AM-FTI Trailing Cone Equipment 2 ALM-Shipsets (9HTZ each) delivered 2 additional AC requested
FTI goes AM 3D for lead-time weight amp coats reduction AM Trailing Cone Fin Tip shipset for LR NEO
First AM exchanges AM LZN-designer trainings topology optimization amp redesign etc started 2015
Multifunctional team
Page 53
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
A330Neo-900 FCAF FIN Tip goes 3D AM shipset - Trailing Cone Fin Tip
October 2017
TLS Sept2016
TLS Sept2016
Page 54
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM 3D Printing Spare Parts
Page 55
End of June 16 ca 68 inkl Tools (tw ganze Teile Familien) 3 Q ~80 Bauteile Bei den derzeitigen Technologien im Moment Schaumltzung 5-6
die wirtschaftlich sinnvoll machbar sind
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 56
ALM ndash 3D Printing Transall Spare Part
Marc Fette CTC HSU
CT Scan Models X-RayLab
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM3D Printing Functional FDM Plastic parts (A350 gt 500 serial part Nohellip)
Page 57
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus Emerging Technologies amp Concepts
ALM 3D-Printing
Awards Finalist German Innovation Award Feb14 German Design Award special mentioned in Gold Feb15
Airbus ALM 3D-Printing First flight Bionic Cabin Bracket June 20th
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ndash 3D Printing Helicopter Cockpit Step by
Page 59
20 kg
135
Topo Opt + Part Design 40-50h
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ARTE PreView
Airbus Tuumlrbolzen (fuumlr die Verriegelung der Tuumlren) A350 Door Stops
Page 60
Alle Airbus Flugzeuge haben Ca 78000 DoorstopsJahr Bei 35 Gewichtsreduzierung Waumlren das ca 41 to fliegendes Materiala weniger x 25 Jahre Einsatz
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM ndash 3D Printing Systems 5 Fuel Connectoracutes first drawing released Feb15 1 part delivered 2016
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 61
Trend shipset No casting tools needed Tool cost 500000euroset
BC biggest part 50 AM 5 keuro weldingCasting 10 keuro Leadtime AM 9 CW weldingCasting gt 8 month
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
First printed amp flyable hydraulic Word Wide Flown on MSN 001 A380 Test AC March 30th 2017 35 weight reduction
( Ti6-4 housing only -55 )
Page 62
Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing Flight Control Systems A380 Spoiler Actuator Manifold example for common AM RampT
AM System amp Equipment Suppliers amp AIRBUS working Group The first Award for the flyable AM part on test AC goes to
Airbus Bremen
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 63
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design - learn from nature print the future
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THE PARTITION FEATURES A WALL MOUNTED CABIN ATTENDANT SEAT October 2017
Page 64
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
NATURE AS A BLUEPRINT THE SLIME MOLD ldquoPHYSARUMrdquo
October 2017
Page 65
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
G E N E R A T I V E D E S I G N
October 2017
Page 66
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 67
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 68
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
16G DAYNAMIC TESTING OF THE REFERENCE PARTITION (Video provided by Diehl Service Modules)
October 2017
Page 69
Airbus Emerging Technologies amp Concepts ALM Overview April 2017
Weight reduction 45 - 3000kg fuela - 10 t Cosup2a
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Seite 70
TOPOLOGY OPTIMISATION AIRBUS VISION 2050 ENABLER
Bionic AC Structures
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 71
Airbus Emerging Technologies amp Concepts ALM Overview
3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
ALM 3D Printing Network 2025 2025
2025
Page 72
Teilnahme freiwillig Ziel Aufbau offenes Netzwerk mit dedizierten ALM Ansprechpartnern pro InstitutUni und Entwicklung jeweils eigener-interner amp ganzheitlicher Handlungsbedarfe auf Basis von Thesen die frac12-jaumlhrlich upgedated werden Arbeitsweise Zero-Administration - Ansprechpartner Airbus Peter Sander
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities ManufacturingTechnologyCentre
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 73
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities to generate 35 billion GVA 2025
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 74
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ProtoNet Partners And 122015 finalists Deutscher Zukunftspreis
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
75
Special thanks to Prof Claus Emmelmann
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
copy Airbus SAS All rights reserved Confidential and proprietary document This document and all information contained herein is the sole property of AIRBUS No intellectual property rights are granted by the delivery of this document or the disclosure of its content This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS This document and its content shall not be used for any purpose other than that for which it is supplied The statements made herein do not constitute an offer They are based on the mentioned assumptions and are expressed in good faith Where the supporting grounds for these statements are not shown AIRBUS SAS will be pleased to explain the basis thereof AIRBUS its logo A300 A310 A318 A319 A320 A321 A330 A340 A350 A380 A400M are registered trademarks
Airbus Emerging Technologies amp Concepts ALM Overview
Airbus 3D Printing Video on YouTube httpwwwyoutubecomwatchv=Cy3V3KR1LW
Download the new Airbus FAST Magazine with 3D Printing httpwwwairbuscomsupportpublicationseID=maglisting_pushamptx_maglisting_pi15BdocID5D=42444
3D Printing Revolution httpwwwharvardbusinessmanagerdeheft
Nominiert fuumlr den Deutschen Zukunftspreis bdquoEine Fertigungsrevolution hebt abldquo httpwwwdeutscher-zukunftspreisdedenominierteDie Welt Das sind die besten deutschen Erfindungen 2015
Fokus 2816 WIRTSCHAFT amp GELD Fliegen wie gedruckt httpwwwfocus-magazinde
httpwwwnoticiasdegipuzkoacom
Page 76
Thanks for your Attention I like to extend my network on ALM
petersanderairbuscom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing ING Report 2017 Market Growth
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 14
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM 3D Printing of Houses
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 15
httpwwwsterndedigitaltechnik3d-drucker-dubai-gebaeude-6866668html
Target Dubai 2030 25 houses=printed 3D Printer 6m x 36 m 250msup2 Building 17 dayacutes for printing 2 dayacutes for assembly Cost 140000$
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM 3D Printing of Houses
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 16
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
https3dprintingindustrycomnewsoak-ridge-release-details-u-s-militarys-first-3d-printed-submarine-118738
Page 17
Submarine USA cost cutting by 90
copy AIRBUS Operations GmbH All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 18
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 19
Deutsch Bahn ALM Kick off - DB Berlin June 29th 2016
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Trucks Mercedes Benz
September 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 20
httpwwwautomobil-industrievogeldemercedes-benz-lkw-erstes-ersatzteil-aus-dem-3-d-drucker-a-631447cmp=nl-99ampuuid=D4DD8370-8723-486B-9EE3C0B2A2391C1D
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Cars New light weight concepts enabled by ALM
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 21
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Cars Golf pick up front end redesigned (EOS Altair AP-Works) October 2017
Page 22
httpwwwapworksdeen3i-print
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM Activities Stratasys Materialise
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 23
https3dprintingindustrycomnews3d-printing-enables-worlds-first-electric-commuter-plane-worlds-fastest-electric-race-car-117251goal=0_695d5c73dc-04758ce63a-64457221
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Cars Trucks Renault Truck Engine ldquoclean sheet designrdquo enabled by AM
October 2017
Page 24
httpwwwautomobil-industrievogelderenault-trucks-druckt-motor-komponenten-a-576535cmp=nl-99ampuuid=D4DD8370-8723-486B-9EE3C0B2A2391C1D
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Siemens Gas Turbine Activities
September 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 25
httpwwwsiemenscompressenpressreleasepress=enpressrelease2017power-gaspr2017020154pgenhtmampcontent5b5d=PG
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Aircraft Engine GE Activities
October 2017
Page 26
httpwwwgereportscomges-new-aviation-plant-heart-europe-will-build-3d-printed-engines-next-gen-cessna-planes httpwww3dersorgarticles20161101-ge-unveils-3d-printed-atp-engine-more-additive-parts-than-any-engine-in-aviation-historyhtml httpsall3dpcomge-aviation-plant-prague
ldquoATP is a ldquoclean sheetrdquo designrdquo
GE ldquo3D printing allowed designers to consolidate 845 parts into just 12 componentsrdquo
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Scenario 2020 GE Targets
October 2017
Page 27
Airbus Emerging Technologies amp Concepts AM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 28
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Technology Development shared Europe wide
October 2017
Page 29
Metallic High Deposition Rate Technologies
Plastic FLM (Fused Layer Manufacturing)
Plastic SLS (Selective Laser Sintering)
Metallic Powder Bed (electronlaser beam)
Plastic parts with high geometric freedom eg Air Ducting parts
Plastic parts rapid manufacturing eg brackets Metallic parts and components (Ti Ni Al) with highly optimized geometry and performance
Large structural parts and integration
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing CT Ge CT scan of a LZN AlSi10Mg concept plane
Page 30
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Electronics October 2017 ESCMU View about ALM qualification Strategy Airbus Emerging Technologies amp Concepts ALM Overview
Point of Contact Dr Volker Zoumlllner volkerzoellmerifamfraunhoferde IFAM Functional Printing httpwwwifamfraunhoferdedeInstitutsprofilStandorteBremenFormgebung_FunktionswerkstoffeFunctional_PrintingGedruckte_Elektronikhtml
Page 31
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Airbus Emerging Technologies amp Concepts ALM Overview
October 2017
Seite 32
AM Machines Terry Wohlers Report 2017
httpwwwwohlersassociatescom
A M S Y S T E M S I N S T A L L E D E n d o f 2 0 1 6
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ETCG Visit BigRep Berlin 10th January 2017
ALM ndash 3D Printing BigRep Approach
BigRep in the ZAL 15th February 2017
Page 33
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus ALM3D Printing Trends ndash X-Axis FDM (Stratasys Boeing Ford Siemens)
Page 34
httpswwwyoutubecomwatchv=wDUMHFF-7vg
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts 3D Reinforced Panel
CTC 3D-Hub first robot long fibre reinforced CFRP Panel
Duumlnnes CFK Innenpanel aus Restfasern Oder ein Stuumlck Auszligenhaut
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Trends ndash multifunctional machines
Page 36
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Trends ndash multifunctional machines
Page 37
Pinneberg
bullSicherheitskuumlhlrohr 14404 bullVakuumbauteil Kombination von Kupfer (konventionelles Rohr) und Edelstahl (additiv gefertigt) zu Multi-Material-Bauteil (Bimetalle) bullWaumlrmetauscher additiver Aufbau und bdquoAufflanschenldquo Aufbauen auf 3D-Geometrie (14404)
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Concept X-Line 2000 Serial Printer
X-Line 2000 Volume Laser Power 800x400x500 2x1000W (X-Line 1x1msup2 and 4KW Eo2017)
Page 38
X-Line 1000 Future AM Shops
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 39
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Platform Jerome Rascol
October 2017
Page 40
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus Additive Manufacturing Germany amp International Multi Company Approaches Germany International Exchanges Airbus-LZN Workshops
Page 41
Opening Ceremony PAG Varel January 20th 2016
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
PAG AM Shop Varel Opening Ceremony January 20th 2016 May 2017 NextGen AM
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 42
Ti6-4
Alu
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 43
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 44
Airbus Commercial - selected AM Activities
First Serial Applications Ti6-4 PAG Varel
Cabin amp Fuselage amp Quick Development Process Hamburg-Finkenwerder
Spare-Parts HH-Fuhlsbuumlttel
Cabin-Cargo AC-Systems Wing High Lift Bremen
VTP amp Hybrid StadeHamburg
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ProtoNet Airbus Germany AM Prototyping Network
Page 45
Short Term ALM prototyping in Alu Inox Ti6-4
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
EOS - Alumide Printed wind tunnel models -95 cost amp lead time
Page 46
Future fast track product development by using AM
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Future fast track product development by using AM
Page 47
bull THOR - Test of High-tech Objectives in Reality
bull Flyable platform 4 x 4 m bull lt 25 kg bull 4 weeks for 1 Aircraft bull 16 missions planned for 2017
THOR
Airbus Emerging Technologies amp Concepts ALM Overview October 2017
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THOR - HYDRA Approach Fassberg March 19th 2017
And Future Projects
October 2017
48
Airbus Emerging Technologies amp Concepts ALM Overview
3D Printed MODULAR TEST PLATFORM to support fast FLIGHT TESTS with new Technologies amp Concepts
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Marc Fette CTC LZNConcept
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing CFRP heatable tooling
Page 49
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing Flap Repair Shop Bremen - tooling
Page 50
LZN delivered 210217 AlSi10Mg + PA
10 dayacutes from manual sketch Ti6-4 tooling
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing A330 Neo UBV Teststand amp AC
Page 51
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing A350 ALM Flap FTI Fairing BRE (RH) MSN59
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 52
Fairing AlSi10Mg Delivered Dec 20th Bionic Production (LZN)
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
A330 NEO roll out with AM-FTI Trailing Cone Equipment 2 ALM-Shipsets (9HTZ each) delivered 2 additional AC requested
FTI goes AM 3D for lead-time weight amp coats reduction AM Trailing Cone Fin Tip shipset for LR NEO
First AM exchanges AM LZN-designer trainings topology optimization amp redesign etc started 2015
Multifunctional team
Page 53
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
A330Neo-900 FCAF FIN Tip goes 3D AM shipset - Trailing Cone Fin Tip
October 2017
TLS Sept2016
TLS Sept2016
Page 54
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM 3D Printing Spare Parts
Page 55
End of June 16 ca 68 inkl Tools (tw ganze Teile Familien) 3 Q ~80 Bauteile Bei den derzeitigen Technologien im Moment Schaumltzung 5-6
die wirtschaftlich sinnvoll machbar sind
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 56
ALM ndash 3D Printing Transall Spare Part
Marc Fette CTC HSU
CT Scan Models X-RayLab
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM3D Printing Functional FDM Plastic parts (A350 gt 500 serial part Nohellip)
Page 57
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus Emerging Technologies amp Concepts
ALM 3D-Printing
Awards Finalist German Innovation Award Feb14 German Design Award special mentioned in Gold Feb15
Airbus ALM 3D-Printing First flight Bionic Cabin Bracket June 20th
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ndash 3D Printing Helicopter Cockpit Step by
Page 59
20 kg
135
Topo Opt + Part Design 40-50h
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ARTE PreView
Airbus Tuumlrbolzen (fuumlr die Verriegelung der Tuumlren) A350 Door Stops
Page 60
Alle Airbus Flugzeuge haben Ca 78000 DoorstopsJahr Bei 35 Gewichtsreduzierung Waumlren das ca 41 to fliegendes Materiala weniger x 25 Jahre Einsatz
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM ndash 3D Printing Systems 5 Fuel Connectoracutes first drawing released Feb15 1 part delivered 2016
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 61
Trend shipset No casting tools needed Tool cost 500000euroset
BC biggest part 50 AM 5 keuro weldingCasting 10 keuro Leadtime AM 9 CW weldingCasting gt 8 month
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
First printed amp flyable hydraulic Word Wide Flown on MSN 001 A380 Test AC March 30th 2017 35 weight reduction
( Ti6-4 housing only -55 )
Page 62
Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing Flight Control Systems A380 Spoiler Actuator Manifold example for common AM RampT
AM System amp Equipment Suppliers amp AIRBUS working Group The first Award for the flyable AM part on test AC goes to
Airbus Bremen
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 63
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design - learn from nature print the future
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THE PARTITION FEATURES A WALL MOUNTED CABIN ATTENDANT SEAT October 2017
Page 64
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
NATURE AS A BLUEPRINT THE SLIME MOLD ldquoPHYSARUMrdquo
October 2017
Page 65
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
G E N E R A T I V E D E S I G N
October 2017
Page 66
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 67
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 68
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
16G DAYNAMIC TESTING OF THE REFERENCE PARTITION (Video provided by Diehl Service Modules)
October 2017
Page 69
Airbus Emerging Technologies amp Concepts ALM Overview April 2017
Weight reduction 45 - 3000kg fuela - 10 t Cosup2a
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Seite 70
TOPOLOGY OPTIMISATION AIRBUS VISION 2050 ENABLER
Bionic AC Structures
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 71
Airbus Emerging Technologies amp Concepts ALM Overview
3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
ALM 3D Printing Network 2025 2025
2025
Page 72
Teilnahme freiwillig Ziel Aufbau offenes Netzwerk mit dedizierten ALM Ansprechpartnern pro InstitutUni und Entwicklung jeweils eigener-interner amp ganzheitlicher Handlungsbedarfe auf Basis von Thesen die frac12-jaumlhrlich upgedated werden Arbeitsweise Zero-Administration - Ansprechpartner Airbus Peter Sander
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities ManufacturingTechnologyCentre
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 73
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities to generate 35 billion GVA 2025
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 74
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ProtoNet Partners And 122015 finalists Deutscher Zukunftspreis
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
75
Special thanks to Prof Claus Emmelmann
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
copy Airbus SAS All rights reserved Confidential and proprietary document This document and all information contained herein is the sole property of AIRBUS No intellectual property rights are granted by the delivery of this document or the disclosure of its content This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS This document and its content shall not be used for any purpose other than that for which it is supplied The statements made herein do not constitute an offer They are based on the mentioned assumptions and are expressed in good faith Where the supporting grounds for these statements are not shown AIRBUS SAS will be pleased to explain the basis thereof AIRBUS its logo A300 A310 A318 A319 A320 A321 A330 A340 A350 A380 A400M are registered trademarks
Airbus Emerging Technologies amp Concepts ALM Overview
Airbus 3D Printing Video on YouTube httpwwwyoutubecomwatchv=Cy3V3KR1LW
Download the new Airbus FAST Magazine with 3D Printing httpwwwairbuscomsupportpublicationseID=maglisting_pushamptx_maglisting_pi15BdocID5D=42444
3D Printing Revolution httpwwwharvardbusinessmanagerdeheft
Nominiert fuumlr den Deutschen Zukunftspreis bdquoEine Fertigungsrevolution hebt abldquo httpwwwdeutscher-zukunftspreisdedenominierteDie Welt Das sind die besten deutschen Erfindungen 2015
Fokus 2816 WIRTSCHAFT amp GELD Fliegen wie gedruckt httpwwwfocus-magazinde
httpwwwnoticiasdegipuzkoacom
Page 76
Thanks for your Attention I like to extend my network on ALM
petersanderairbuscom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM 3D Printing of Houses
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 15
httpwwwsterndedigitaltechnik3d-drucker-dubai-gebaeude-6866668html
Target Dubai 2030 25 houses=printed 3D Printer 6m x 36 m 250msup2 Building 17 dayacutes for printing 2 dayacutes for assembly Cost 140000$
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM 3D Printing of Houses
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 16
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
https3dprintingindustrycomnewsoak-ridge-release-details-u-s-militarys-first-3d-printed-submarine-118738
Page 17
Submarine USA cost cutting by 90
copy AIRBUS Operations GmbH All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 18
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 19
Deutsch Bahn ALM Kick off - DB Berlin June 29th 2016
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Trucks Mercedes Benz
September 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 20
httpwwwautomobil-industrievogeldemercedes-benz-lkw-erstes-ersatzteil-aus-dem-3-d-drucker-a-631447cmp=nl-99ampuuid=D4DD8370-8723-486B-9EE3C0B2A2391C1D
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Cars New light weight concepts enabled by ALM
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 21
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Cars Golf pick up front end redesigned (EOS Altair AP-Works) October 2017
Page 22
httpwwwapworksdeen3i-print
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM Activities Stratasys Materialise
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 23
https3dprintingindustrycomnews3d-printing-enables-worlds-first-electric-commuter-plane-worlds-fastest-electric-race-car-117251goal=0_695d5c73dc-04758ce63a-64457221
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Cars Trucks Renault Truck Engine ldquoclean sheet designrdquo enabled by AM
October 2017
Page 24
httpwwwautomobil-industrievogelderenault-trucks-druckt-motor-komponenten-a-576535cmp=nl-99ampuuid=D4DD8370-8723-486B-9EE3C0B2A2391C1D
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Siemens Gas Turbine Activities
September 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 25
httpwwwsiemenscompressenpressreleasepress=enpressrelease2017power-gaspr2017020154pgenhtmampcontent5b5d=PG
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Aircraft Engine GE Activities
October 2017
Page 26
httpwwwgereportscomges-new-aviation-plant-heart-europe-will-build-3d-printed-engines-next-gen-cessna-planes httpwww3dersorgarticles20161101-ge-unveils-3d-printed-atp-engine-more-additive-parts-than-any-engine-in-aviation-historyhtml httpsall3dpcomge-aviation-plant-prague
ldquoATP is a ldquoclean sheetrdquo designrdquo
GE ldquo3D printing allowed designers to consolidate 845 parts into just 12 componentsrdquo
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Scenario 2020 GE Targets
October 2017
Page 27
Airbus Emerging Technologies amp Concepts AM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 28
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Technology Development shared Europe wide
October 2017
Page 29
Metallic High Deposition Rate Technologies
Plastic FLM (Fused Layer Manufacturing)
Plastic SLS (Selective Laser Sintering)
Metallic Powder Bed (electronlaser beam)
Plastic parts with high geometric freedom eg Air Ducting parts
Plastic parts rapid manufacturing eg brackets Metallic parts and components (Ti Ni Al) with highly optimized geometry and performance
Large structural parts and integration
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing CT Ge CT scan of a LZN AlSi10Mg concept plane
Page 30
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Electronics October 2017 ESCMU View about ALM qualification Strategy Airbus Emerging Technologies amp Concepts ALM Overview
Point of Contact Dr Volker Zoumlllner volkerzoellmerifamfraunhoferde IFAM Functional Printing httpwwwifamfraunhoferdedeInstitutsprofilStandorteBremenFormgebung_FunktionswerkstoffeFunctional_PrintingGedruckte_Elektronikhtml
Page 31
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Airbus Emerging Technologies amp Concepts ALM Overview
October 2017
Seite 32
AM Machines Terry Wohlers Report 2017
httpwwwwohlersassociatescom
A M S Y S T E M S I N S T A L L E D E n d o f 2 0 1 6
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ETCG Visit BigRep Berlin 10th January 2017
ALM ndash 3D Printing BigRep Approach
BigRep in the ZAL 15th February 2017
Page 33
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus ALM3D Printing Trends ndash X-Axis FDM (Stratasys Boeing Ford Siemens)
Page 34
httpswwwyoutubecomwatchv=wDUMHFF-7vg
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts 3D Reinforced Panel
CTC 3D-Hub first robot long fibre reinforced CFRP Panel
Duumlnnes CFK Innenpanel aus Restfasern Oder ein Stuumlck Auszligenhaut
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Trends ndash multifunctional machines
Page 36
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Trends ndash multifunctional machines
Page 37
Pinneberg
bullSicherheitskuumlhlrohr 14404 bullVakuumbauteil Kombination von Kupfer (konventionelles Rohr) und Edelstahl (additiv gefertigt) zu Multi-Material-Bauteil (Bimetalle) bullWaumlrmetauscher additiver Aufbau und bdquoAufflanschenldquo Aufbauen auf 3D-Geometrie (14404)
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Concept X-Line 2000 Serial Printer
X-Line 2000 Volume Laser Power 800x400x500 2x1000W (X-Line 1x1msup2 and 4KW Eo2017)
Page 38
X-Line 1000 Future AM Shops
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 39
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Platform Jerome Rascol
October 2017
Page 40
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus Additive Manufacturing Germany amp International Multi Company Approaches Germany International Exchanges Airbus-LZN Workshops
Page 41
Opening Ceremony PAG Varel January 20th 2016
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
PAG AM Shop Varel Opening Ceremony January 20th 2016 May 2017 NextGen AM
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 42
Ti6-4
Alu
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 43
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 44
Airbus Commercial - selected AM Activities
First Serial Applications Ti6-4 PAG Varel
Cabin amp Fuselage amp Quick Development Process Hamburg-Finkenwerder
Spare-Parts HH-Fuhlsbuumlttel
Cabin-Cargo AC-Systems Wing High Lift Bremen
VTP amp Hybrid StadeHamburg
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ProtoNet Airbus Germany AM Prototyping Network
Page 45
Short Term ALM prototyping in Alu Inox Ti6-4
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
EOS - Alumide Printed wind tunnel models -95 cost amp lead time
Page 46
Future fast track product development by using AM
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Future fast track product development by using AM
Page 47
bull THOR - Test of High-tech Objectives in Reality
bull Flyable platform 4 x 4 m bull lt 25 kg bull 4 weeks for 1 Aircraft bull 16 missions planned for 2017
THOR
Airbus Emerging Technologies amp Concepts ALM Overview October 2017
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THOR - HYDRA Approach Fassberg March 19th 2017
And Future Projects
October 2017
48
Airbus Emerging Technologies amp Concepts ALM Overview
3D Printed MODULAR TEST PLATFORM to support fast FLIGHT TESTS with new Technologies amp Concepts
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Marc Fette CTC LZNConcept
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing CFRP heatable tooling
Page 49
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing Flap Repair Shop Bremen - tooling
Page 50
LZN delivered 210217 AlSi10Mg + PA
10 dayacutes from manual sketch Ti6-4 tooling
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing A330 Neo UBV Teststand amp AC
Page 51
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing A350 ALM Flap FTI Fairing BRE (RH) MSN59
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 52
Fairing AlSi10Mg Delivered Dec 20th Bionic Production (LZN)
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
A330 NEO roll out with AM-FTI Trailing Cone Equipment 2 ALM-Shipsets (9HTZ each) delivered 2 additional AC requested
FTI goes AM 3D for lead-time weight amp coats reduction AM Trailing Cone Fin Tip shipset for LR NEO
First AM exchanges AM LZN-designer trainings topology optimization amp redesign etc started 2015
Multifunctional team
Page 53
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
A330Neo-900 FCAF FIN Tip goes 3D AM shipset - Trailing Cone Fin Tip
October 2017
TLS Sept2016
TLS Sept2016
Page 54
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM 3D Printing Spare Parts
Page 55
End of June 16 ca 68 inkl Tools (tw ganze Teile Familien) 3 Q ~80 Bauteile Bei den derzeitigen Technologien im Moment Schaumltzung 5-6
die wirtschaftlich sinnvoll machbar sind
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 56
ALM ndash 3D Printing Transall Spare Part
Marc Fette CTC HSU
CT Scan Models X-RayLab
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM3D Printing Functional FDM Plastic parts (A350 gt 500 serial part Nohellip)
Page 57
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus Emerging Technologies amp Concepts
ALM 3D-Printing
Awards Finalist German Innovation Award Feb14 German Design Award special mentioned in Gold Feb15
Airbus ALM 3D-Printing First flight Bionic Cabin Bracket June 20th
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ndash 3D Printing Helicopter Cockpit Step by
Page 59
20 kg
135
Topo Opt + Part Design 40-50h
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ARTE PreView
Airbus Tuumlrbolzen (fuumlr die Verriegelung der Tuumlren) A350 Door Stops
Page 60
Alle Airbus Flugzeuge haben Ca 78000 DoorstopsJahr Bei 35 Gewichtsreduzierung Waumlren das ca 41 to fliegendes Materiala weniger x 25 Jahre Einsatz
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM ndash 3D Printing Systems 5 Fuel Connectoracutes first drawing released Feb15 1 part delivered 2016
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 61
Trend shipset No casting tools needed Tool cost 500000euroset
BC biggest part 50 AM 5 keuro weldingCasting 10 keuro Leadtime AM 9 CW weldingCasting gt 8 month
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
First printed amp flyable hydraulic Word Wide Flown on MSN 001 A380 Test AC March 30th 2017 35 weight reduction
( Ti6-4 housing only -55 )
Page 62
Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing Flight Control Systems A380 Spoiler Actuator Manifold example for common AM RampT
AM System amp Equipment Suppliers amp AIRBUS working Group The first Award for the flyable AM part on test AC goes to
Airbus Bremen
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 63
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design - learn from nature print the future
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THE PARTITION FEATURES A WALL MOUNTED CABIN ATTENDANT SEAT October 2017
Page 64
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
NATURE AS A BLUEPRINT THE SLIME MOLD ldquoPHYSARUMrdquo
October 2017
Page 65
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
G E N E R A T I V E D E S I G N
October 2017
Page 66
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 67
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 68
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
16G DAYNAMIC TESTING OF THE REFERENCE PARTITION (Video provided by Diehl Service Modules)
October 2017
Page 69
Airbus Emerging Technologies amp Concepts ALM Overview April 2017
Weight reduction 45 - 3000kg fuela - 10 t Cosup2a
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Seite 70
TOPOLOGY OPTIMISATION AIRBUS VISION 2050 ENABLER
Bionic AC Structures
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 71
Airbus Emerging Technologies amp Concepts ALM Overview
3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
ALM 3D Printing Network 2025 2025
2025
Page 72
Teilnahme freiwillig Ziel Aufbau offenes Netzwerk mit dedizierten ALM Ansprechpartnern pro InstitutUni und Entwicklung jeweils eigener-interner amp ganzheitlicher Handlungsbedarfe auf Basis von Thesen die frac12-jaumlhrlich upgedated werden Arbeitsweise Zero-Administration - Ansprechpartner Airbus Peter Sander
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities ManufacturingTechnologyCentre
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 73
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities to generate 35 billion GVA 2025
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 74
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ProtoNet Partners And 122015 finalists Deutscher Zukunftspreis
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
75
Special thanks to Prof Claus Emmelmann
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
copy Airbus SAS All rights reserved Confidential and proprietary document This document and all information contained herein is the sole property of AIRBUS No intellectual property rights are granted by the delivery of this document or the disclosure of its content This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS This document and its content shall not be used for any purpose other than that for which it is supplied The statements made herein do not constitute an offer They are based on the mentioned assumptions and are expressed in good faith Where the supporting grounds for these statements are not shown AIRBUS SAS will be pleased to explain the basis thereof AIRBUS its logo A300 A310 A318 A319 A320 A321 A330 A340 A350 A380 A400M are registered trademarks
Airbus Emerging Technologies amp Concepts ALM Overview
Airbus 3D Printing Video on YouTube httpwwwyoutubecomwatchv=Cy3V3KR1LW
Download the new Airbus FAST Magazine with 3D Printing httpwwwairbuscomsupportpublicationseID=maglisting_pushamptx_maglisting_pi15BdocID5D=42444
3D Printing Revolution httpwwwharvardbusinessmanagerdeheft
Nominiert fuumlr den Deutschen Zukunftspreis bdquoEine Fertigungsrevolution hebt abldquo httpwwwdeutscher-zukunftspreisdedenominierteDie Welt Das sind die besten deutschen Erfindungen 2015
Fokus 2816 WIRTSCHAFT amp GELD Fliegen wie gedruckt httpwwwfocus-magazinde
httpwwwnoticiasdegipuzkoacom
Page 76
Thanks for your Attention I like to extend my network on ALM
petersanderairbuscom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM 3D Printing of Houses
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 16
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
https3dprintingindustrycomnewsoak-ridge-release-details-u-s-militarys-first-3d-printed-submarine-118738
Page 17
Submarine USA cost cutting by 90
copy AIRBUS Operations GmbH All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 18
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 19
Deutsch Bahn ALM Kick off - DB Berlin June 29th 2016
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Trucks Mercedes Benz
September 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 20
httpwwwautomobil-industrievogeldemercedes-benz-lkw-erstes-ersatzteil-aus-dem-3-d-drucker-a-631447cmp=nl-99ampuuid=D4DD8370-8723-486B-9EE3C0B2A2391C1D
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Cars New light weight concepts enabled by ALM
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 21
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Cars Golf pick up front end redesigned (EOS Altair AP-Works) October 2017
Page 22
httpwwwapworksdeen3i-print
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM Activities Stratasys Materialise
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 23
https3dprintingindustrycomnews3d-printing-enables-worlds-first-electric-commuter-plane-worlds-fastest-electric-race-car-117251goal=0_695d5c73dc-04758ce63a-64457221
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Cars Trucks Renault Truck Engine ldquoclean sheet designrdquo enabled by AM
October 2017
Page 24
httpwwwautomobil-industrievogelderenault-trucks-druckt-motor-komponenten-a-576535cmp=nl-99ampuuid=D4DD8370-8723-486B-9EE3C0B2A2391C1D
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Siemens Gas Turbine Activities
September 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 25
httpwwwsiemenscompressenpressreleasepress=enpressrelease2017power-gaspr2017020154pgenhtmampcontent5b5d=PG
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Aircraft Engine GE Activities
October 2017
Page 26
httpwwwgereportscomges-new-aviation-plant-heart-europe-will-build-3d-printed-engines-next-gen-cessna-planes httpwww3dersorgarticles20161101-ge-unveils-3d-printed-atp-engine-more-additive-parts-than-any-engine-in-aviation-historyhtml httpsall3dpcomge-aviation-plant-prague
ldquoATP is a ldquoclean sheetrdquo designrdquo
GE ldquo3D printing allowed designers to consolidate 845 parts into just 12 componentsrdquo
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Scenario 2020 GE Targets
October 2017
Page 27
Airbus Emerging Technologies amp Concepts AM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 28
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Technology Development shared Europe wide
October 2017
Page 29
Metallic High Deposition Rate Technologies
Plastic FLM (Fused Layer Manufacturing)
Plastic SLS (Selective Laser Sintering)
Metallic Powder Bed (electronlaser beam)
Plastic parts with high geometric freedom eg Air Ducting parts
Plastic parts rapid manufacturing eg brackets Metallic parts and components (Ti Ni Al) with highly optimized geometry and performance
Large structural parts and integration
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing CT Ge CT scan of a LZN AlSi10Mg concept plane
Page 30
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Electronics October 2017 ESCMU View about ALM qualification Strategy Airbus Emerging Technologies amp Concepts ALM Overview
Point of Contact Dr Volker Zoumlllner volkerzoellmerifamfraunhoferde IFAM Functional Printing httpwwwifamfraunhoferdedeInstitutsprofilStandorteBremenFormgebung_FunktionswerkstoffeFunctional_PrintingGedruckte_Elektronikhtml
Page 31
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Airbus Emerging Technologies amp Concepts ALM Overview
October 2017
Seite 32
AM Machines Terry Wohlers Report 2017
httpwwwwohlersassociatescom
A M S Y S T E M S I N S T A L L E D E n d o f 2 0 1 6
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ETCG Visit BigRep Berlin 10th January 2017
ALM ndash 3D Printing BigRep Approach
BigRep in the ZAL 15th February 2017
Page 33
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus ALM3D Printing Trends ndash X-Axis FDM (Stratasys Boeing Ford Siemens)
Page 34
httpswwwyoutubecomwatchv=wDUMHFF-7vg
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts 3D Reinforced Panel
CTC 3D-Hub first robot long fibre reinforced CFRP Panel
Duumlnnes CFK Innenpanel aus Restfasern Oder ein Stuumlck Auszligenhaut
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Trends ndash multifunctional machines
Page 36
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Trends ndash multifunctional machines
Page 37
Pinneberg
bullSicherheitskuumlhlrohr 14404 bullVakuumbauteil Kombination von Kupfer (konventionelles Rohr) und Edelstahl (additiv gefertigt) zu Multi-Material-Bauteil (Bimetalle) bullWaumlrmetauscher additiver Aufbau und bdquoAufflanschenldquo Aufbauen auf 3D-Geometrie (14404)
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Concept X-Line 2000 Serial Printer
X-Line 2000 Volume Laser Power 800x400x500 2x1000W (X-Line 1x1msup2 and 4KW Eo2017)
Page 38
X-Line 1000 Future AM Shops
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 39
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Platform Jerome Rascol
October 2017
Page 40
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus Additive Manufacturing Germany amp International Multi Company Approaches Germany International Exchanges Airbus-LZN Workshops
Page 41
Opening Ceremony PAG Varel January 20th 2016
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
PAG AM Shop Varel Opening Ceremony January 20th 2016 May 2017 NextGen AM
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 42
Ti6-4
Alu
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 43
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 44
Airbus Commercial - selected AM Activities
First Serial Applications Ti6-4 PAG Varel
Cabin amp Fuselage amp Quick Development Process Hamburg-Finkenwerder
Spare-Parts HH-Fuhlsbuumlttel
Cabin-Cargo AC-Systems Wing High Lift Bremen
VTP amp Hybrid StadeHamburg
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ProtoNet Airbus Germany AM Prototyping Network
Page 45
Short Term ALM prototyping in Alu Inox Ti6-4
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
EOS - Alumide Printed wind tunnel models -95 cost amp lead time
Page 46
Future fast track product development by using AM
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Future fast track product development by using AM
Page 47
bull THOR - Test of High-tech Objectives in Reality
bull Flyable platform 4 x 4 m bull lt 25 kg bull 4 weeks for 1 Aircraft bull 16 missions planned for 2017
THOR
Airbus Emerging Technologies amp Concepts ALM Overview October 2017
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THOR - HYDRA Approach Fassberg March 19th 2017
And Future Projects
October 2017
48
Airbus Emerging Technologies amp Concepts ALM Overview
3D Printed MODULAR TEST PLATFORM to support fast FLIGHT TESTS with new Technologies amp Concepts
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Marc Fette CTC LZNConcept
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing CFRP heatable tooling
Page 49
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing Flap Repair Shop Bremen - tooling
Page 50
LZN delivered 210217 AlSi10Mg + PA
10 dayacutes from manual sketch Ti6-4 tooling
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing A330 Neo UBV Teststand amp AC
Page 51
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing A350 ALM Flap FTI Fairing BRE (RH) MSN59
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 52
Fairing AlSi10Mg Delivered Dec 20th Bionic Production (LZN)
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
A330 NEO roll out with AM-FTI Trailing Cone Equipment 2 ALM-Shipsets (9HTZ each) delivered 2 additional AC requested
FTI goes AM 3D for lead-time weight amp coats reduction AM Trailing Cone Fin Tip shipset for LR NEO
First AM exchanges AM LZN-designer trainings topology optimization amp redesign etc started 2015
Multifunctional team
Page 53
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
A330Neo-900 FCAF FIN Tip goes 3D AM shipset - Trailing Cone Fin Tip
October 2017
TLS Sept2016
TLS Sept2016
Page 54
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM 3D Printing Spare Parts
Page 55
End of June 16 ca 68 inkl Tools (tw ganze Teile Familien) 3 Q ~80 Bauteile Bei den derzeitigen Technologien im Moment Schaumltzung 5-6
die wirtschaftlich sinnvoll machbar sind
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 56
ALM ndash 3D Printing Transall Spare Part
Marc Fette CTC HSU
CT Scan Models X-RayLab
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM3D Printing Functional FDM Plastic parts (A350 gt 500 serial part Nohellip)
Page 57
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus Emerging Technologies amp Concepts
ALM 3D-Printing
Awards Finalist German Innovation Award Feb14 German Design Award special mentioned in Gold Feb15
Airbus ALM 3D-Printing First flight Bionic Cabin Bracket June 20th
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ndash 3D Printing Helicopter Cockpit Step by
Page 59
20 kg
135
Topo Opt + Part Design 40-50h
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ARTE PreView
Airbus Tuumlrbolzen (fuumlr die Verriegelung der Tuumlren) A350 Door Stops
Page 60
Alle Airbus Flugzeuge haben Ca 78000 DoorstopsJahr Bei 35 Gewichtsreduzierung Waumlren das ca 41 to fliegendes Materiala weniger x 25 Jahre Einsatz
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM ndash 3D Printing Systems 5 Fuel Connectoracutes first drawing released Feb15 1 part delivered 2016
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 61
Trend shipset No casting tools needed Tool cost 500000euroset
BC biggest part 50 AM 5 keuro weldingCasting 10 keuro Leadtime AM 9 CW weldingCasting gt 8 month
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
First printed amp flyable hydraulic Word Wide Flown on MSN 001 A380 Test AC March 30th 2017 35 weight reduction
( Ti6-4 housing only -55 )
Page 62
Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing Flight Control Systems A380 Spoiler Actuator Manifold example for common AM RampT
AM System amp Equipment Suppliers amp AIRBUS working Group The first Award for the flyable AM part on test AC goes to
Airbus Bremen
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 63
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design - learn from nature print the future
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THE PARTITION FEATURES A WALL MOUNTED CABIN ATTENDANT SEAT October 2017
Page 64
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
NATURE AS A BLUEPRINT THE SLIME MOLD ldquoPHYSARUMrdquo
October 2017
Page 65
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
G E N E R A T I V E D E S I G N
October 2017
Page 66
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 67
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 68
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
16G DAYNAMIC TESTING OF THE REFERENCE PARTITION (Video provided by Diehl Service Modules)
October 2017
Page 69
Airbus Emerging Technologies amp Concepts ALM Overview April 2017
Weight reduction 45 - 3000kg fuela - 10 t Cosup2a
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Seite 70
TOPOLOGY OPTIMISATION AIRBUS VISION 2050 ENABLER
Bionic AC Structures
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 71
Airbus Emerging Technologies amp Concepts ALM Overview
3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
ALM 3D Printing Network 2025 2025
2025
Page 72
Teilnahme freiwillig Ziel Aufbau offenes Netzwerk mit dedizierten ALM Ansprechpartnern pro InstitutUni und Entwicklung jeweils eigener-interner amp ganzheitlicher Handlungsbedarfe auf Basis von Thesen die frac12-jaumlhrlich upgedated werden Arbeitsweise Zero-Administration - Ansprechpartner Airbus Peter Sander
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities ManufacturingTechnologyCentre
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 73
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities to generate 35 billion GVA 2025
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 74
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ProtoNet Partners And 122015 finalists Deutscher Zukunftspreis
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
75
Special thanks to Prof Claus Emmelmann
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
copy Airbus SAS All rights reserved Confidential and proprietary document This document and all information contained herein is the sole property of AIRBUS No intellectual property rights are granted by the delivery of this document or the disclosure of its content This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS This document and its content shall not be used for any purpose other than that for which it is supplied The statements made herein do not constitute an offer They are based on the mentioned assumptions and are expressed in good faith Where the supporting grounds for these statements are not shown AIRBUS SAS will be pleased to explain the basis thereof AIRBUS its logo A300 A310 A318 A319 A320 A321 A330 A340 A350 A380 A400M are registered trademarks
Airbus Emerging Technologies amp Concepts ALM Overview
Airbus 3D Printing Video on YouTube httpwwwyoutubecomwatchv=Cy3V3KR1LW
Download the new Airbus FAST Magazine with 3D Printing httpwwwairbuscomsupportpublicationseID=maglisting_pushamptx_maglisting_pi15BdocID5D=42444
3D Printing Revolution httpwwwharvardbusinessmanagerdeheft
Nominiert fuumlr den Deutschen Zukunftspreis bdquoEine Fertigungsrevolution hebt abldquo httpwwwdeutscher-zukunftspreisdedenominierteDie Welt Das sind die besten deutschen Erfindungen 2015
Fokus 2816 WIRTSCHAFT amp GELD Fliegen wie gedruckt httpwwwfocus-magazinde
httpwwwnoticiasdegipuzkoacom
Page 76
Thanks for your Attention I like to extend my network on ALM
petersanderairbuscom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
https3dprintingindustrycomnewsoak-ridge-release-details-u-s-militarys-first-3d-printed-submarine-118738
Page 17
Submarine USA cost cutting by 90
copy AIRBUS Operations GmbH All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 18
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 19
Deutsch Bahn ALM Kick off - DB Berlin June 29th 2016
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Trucks Mercedes Benz
September 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 20
httpwwwautomobil-industrievogeldemercedes-benz-lkw-erstes-ersatzteil-aus-dem-3-d-drucker-a-631447cmp=nl-99ampuuid=D4DD8370-8723-486B-9EE3C0B2A2391C1D
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Cars New light weight concepts enabled by ALM
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 21
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Cars Golf pick up front end redesigned (EOS Altair AP-Works) October 2017
Page 22
httpwwwapworksdeen3i-print
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM Activities Stratasys Materialise
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 23
https3dprintingindustrycomnews3d-printing-enables-worlds-first-electric-commuter-plane-worlds-fastest-electric-race-car-117251goal=0_695d5c73dc-04758ce63a-64457221
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Cars Trucks Renault Truck Engine ldquoclean sheet designrdquo enabled by AM
October 2017
Page 24
httpwwwautomobil-industrievogelderenault-trucks-druckt-motor-komponenten-a-576535cmp=nl-99ampuuid=D4DD8370-8723-486B-9EE3C0B2A2391C1D
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Siemens Gas Turbine Activities
September 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 25
httpwwwsiemenscompressenpressreleasepress=enpressrelease2017power-gaspr2017020154pgenhtmampcontent5b5d=PG
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Aircraft Engine GE Activities
October 2017
Page 26
httpwwwgereportscomges-new-aviation-plant-heart-europe-will-build-3d-printed-engines-next-gen-cessna-planes httpwww3dersorgarticles20161101-ge-unveils-3d-printed-atp-engine-more-additive-parts-than-any-engine-in-aviation-historyhtml httpsall3dpcomge-aviation-plant-prague
ldquoATP is a ldquoclean sheetrdquo designrdquo
GE ldquo3D printing allowed designers to consolidate 845 parts into just 12 componentsrdquo
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Scenario 2020 GE Targets
October 2017
Page 27
Airbus Emerging Technologies amp Concepts AM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 28
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Technology Development shared Europe wide
October 2017
Page 29
Metallic High Deposition Rate Technologies
Plastic FLM (Fused Layer Manufacturing)
Plastic SLS (Selective Laser Sintering)
Metallic Powder Bed (electronlaser beam)
Plastic parts with high geometric freedom eg Air Ducting parts
Plastic parts rapid manufacturing eg brackets Metallic parts and components (Ti Ni Al) with highly optimized geometry and performance
Large structural parts and integration
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing CT Ge CT scan of a LZN AlSi10Mg concept plane
Page 30
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Electronics October 2017 ESCMU View about ALM qualification Strategy Airbus Emerging Technologies amp Concepts ALM Overview
Point of Contact Dr Volker Zoumlllner volkerzoellmerifamfraunhoferde IFAM Functional Printing httpwwwifamfraunhoferdedeInstitutsprofilStandorteBremenFormgebung_FunktionswerkstoffeFunctional_PrintingGedruckte_Elektronikhtml
Page 31
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Airbus Emerging Technologies amp Concepts ALM Overview
October 2017
Seite 32
AM Machines Terry Wohlers Report 2017
httpwwwwohlersassociatescom
A M S Y S T E M S I N S T A L L E D E n d o f 2 0 1 6
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ETCG Visit BigRep Berlin 10th January 2017
ALM ndash 3D Printing BigRep Approach
BigRep in the ZAL 15th February 2017
Page 33
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus ALM3D Printing Trends ndash X-Axis FDM (Stratasys Boeing Ford Siemens)
Page 34
httpswwwyoutubecomwatchv=wDUMHFF-7vg
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts 3D Reinforced Panel
CTC 3D-Hub first robot long fibre reinforced CFRP Panel
Duumlnnes CFK Innenpanel aus Restfasern Oder ein Stuumlck Auszligenhaut
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Trends ndash multifunctional machines
Page 36
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Trends ndash multifunctional machines
Page 37
Pinneberg
bullSicherheitskuumlhlrohr 14404 bullVakuumbauteil Kombination von Kupfer (konventionelles Rohr) und Edelstahl (additiv gefertigt) zu Multi-Material-Bauteil (Bimetalle) bullWaumlrmetauscher additiver Aufbau und bdquoAufflanschenldquo Aufbauen auf 3D-Geometrie (14404)
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Concept X-Line 2000 Serial Printer
X-Line 2000 Volume Laser Power 800x400x500 2x1000W (X-Line 1x1msup2 and 4KW Eo2017)
Page 38
X-Line 1000 Future AM Shops
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 39
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Platform Jerome Rascol
October 2017
Page 40
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus Additive Manufacturing Germany amp International Multi Company Approaches Germany International Exchanges Airbus-LZN Workshops
Page 41
Opening Ceremony PAG Varel January 20th 2016
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
PAG AM Shop Varel Opening Ceremony January 20th 2016 May 2017 NextGen AM
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 42
Ti6-4
Alu
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 43
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 44
Airbus Commercial - selected AM Activities
First Serial Applications Ti6-4 PAG Varel
Cabin amp Fuselage amp Quick Development Process Hamburg-Finkenwerder
Spare-Parts HH-Fuhlsbuumlttel
Cabin-Cargo AC-Systems Wing High Lift Bremen
VTP amp Hybrid StadeHamburg
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ProtoNet Airbus Germany AM Prototyping Network
Page 45
Short Term ALM prototyping in Alu Inox Ti6-4
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
EOS - Alumide Printed wind tunnel models -95 cost amp lead time
Page 46
Future fast track product development by using AM
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Future fast track product development by using AM
Page 47
bull THOR - Test of High-tech Objectives in Reality
bull Flyable platform 4 x 4 m bull lt 25 kg bull 4 weeks for 1 Aircraft bull 16 missions planned for 2017
THOR
Airbus Emerging Technologies amp Concepts ALM Overview October 2017
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THOR - HYDRA Approach Fassberg March 19th 2017
And Future Projects
October 2017
48
Airbus Emerging Technologies amp Concepts ALM Overview
3D Printed MODULAR TEST PLATFORM to support fast FLIGHT TESTS with new Technologies amp Concepts
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Marc Fette CTC LZNConcept
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing CFRP heatable tooling
Page 49
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing Flap Repair Shop Bremen - tooling
Page 50
LZN delivered 210217 AlSi10Mg + PA
10 dayacutes from manual sketch Ti6-4 tooling
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing A330 Neo UBV Teststand amp AC
Page 51
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing A350 ALM Flap FTI Fairing BRE (RH) MSN59
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 52
Fairing AlSi10Mg Delivered Dec 20th Bionic Production (LZN)
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
A330 NEO roll out with AM-FTI Trailing Cone Equipment 2 ALM-Shipsets (9HTZ each) delivered 2 additional AC requested
FTI goes AM 3D for lead-time weight amp coats reduction AM Trailing Cone Fin Tip shipset for LR NEO
First AM exchanges AM LZN-designer trainings topology optimization amp redesign etc started 2015
Multifunctional team
Page 53
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
A330Neo-900 FCAF FIN Tip goes 3D AM shipset - Trailing Cone Fin Tip
October 2017
TLS Sept2016
TLS Sept2016
Page 54
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM 3D Printing Spare Parts
Page 55
End of June 16 ca 68 inkl Tools (tw ganze Teile Familien) 3 Q ~80 Bauteile Bei den derzeitigen Technologien im Moment Schaumltzung 5-6
die wirtschaftlich sinnvoll machbar sind
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 56
ALM ndash 3D Printing Transall Spare Part
Marc Fette CTC HSU
CT Scan Models X-RayLab
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM3D Printing Functional FDM Plastic parts (A350 gt 500 serial part Nohellip)
Page 57
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus Emerging Technologies amp Concepts
ALM 3D-Printing
Awards Finalist German Innovation Award Feb14 German Design Award special mentioned in Gold Feb15
Airbus ALM 3D-Printing First flight Bionic Cabin Bracket June 20th
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ndash 3D Printing Helicopter Cockpit Step by
Page 59
20 kg
135
Topo Opt + Part Design 40-50h
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ARTE PreView
Airbus Tuumlrbolzen (fuumlr die Verriegelung der Tuumlren) A350 Door Stops
Page 60
Alle Airbus Flugzeuge haben Ca 78000 DoorstopsJahr Bei 35 Gewichtsreduzierung Waumlren das ca 41 to fliegendes Materiala weniger x 25 Jahre Einsatz
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM ndash 3D Printing Systems 5 Fuel Connectoracutes first drawing released Feb15 1 part delivered 2016
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 61
Trend shipset No casting tools needed Tool cost 500000euroset
BC biggest part 50 AM 5 keuro weldingCasting 10 keuro Leadtime AM 9 CW weldingCasting gt 8 month
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
First printed amp flyable hydraulic Word Wide Flown on MSN 001 A380 Test AC March 30th 2017 35 weight reduction
( Ti6-4 housing only -55 )
Page 62
Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing Flight Control Systems A380 Spoiler Actuator Manifold example for common AM RampT
AM System amp Equipment Suppliers amp AIRBUS working Group The first Award for the flyable AM part on test AC goes to
Airbus Bremen
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 63
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design - learn from nature print the future
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THE PARTITION FEATURES A WALL MOUNTED CABIN ATTENDANT SEAT October 2017
Page 64
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
NATURE AS A BLUEPRINT THE SLIME MOLD ldquoPHYSARUMrdquo
October 2017
Page 65
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
G E N E R A T I V E D E S I G N
October 2017
Page 66
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 67
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 68
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
16G DAYNAMIC TESTING OF THE REFERENCE PARTITION (Video provided by Diehl Service Modules)
October 2017
Page 69
Airbus Emerging Technologies amp Concepts ALM Overview April 2017
Weight reduction 45 - 3000kg fuela - 10 t Cosup2a
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Seite 70
TOPOLOGY OPTIMISATION AIRBUS VISION 2050 ENABLER
Bionic AC Structures
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 71
Airbus Emerging Technologies amp Concepts ALM Overview
3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
ALM 3D Printing Network 2025 2025
2025
Page 72
Teilnahme freiwillig Ziel Aufbau offenes Netzwerk mit dedizierten ALM Ansprechpartnern pro InstitutUni und Entwicklung jeweils eigener-interner amp ganzheitlicher Handlungsbedarfe auf Basis von Thesen die frac12-jaumlhrlich upgedated werden Arbeitsweise Zero-Administration - Ansprechpartner Airbus Peter Sander
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities ManufacturingTechnologyCentre
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 73
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities to generate 35 billion GVA 2025
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 74
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ProtoNet Partners And 122015 finalists Deutscher Zukunftspreis
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
75
Special thanks to Prof Claus Emmelmann
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
copy Airbus SAS All rights reserved Confidential and proprietary document This document and all information contained herein is the sole property of AIRBUS No intellectual property rights are granted by the delivery of this document or the disclosure of its content This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS This document and its content shall not be used for any purpose other than that for which it is supplied The statements made herein do not constitute an offer They are based on the mentioned assumptions and are expressed in good faith Where the supporting grounds for these statements are not shown AIRBUS SAS will be pleased to explain the basis thereof AIRBUS its logo A300 A310 A318 A319 A320 A321 A330 A340 A350 A380 A400M are registered trademarks
Airbus Emerging Technologies amp Concepts ALM Overview
Airbus 3D Printing Video on YouTube httpwwwyoutubecomwatchv=Cy3V3KR1LW
Download the new Airbus FAST Magazine with 3D Printing httpwwwairbuscomsupportpublicationseID=maglisting_pushamptx_maglisting_pi15BdocID5D=42444
3D Printing Revolution httpwwwharvardbusinessmanagerdeheft
Nominiert fuumlr den Deutschen Zukunftspreis bdquoEine Fertigungsrevolution hebt abldquo httpwwwdeutscher-zukunftspreisdedenominierteDie Welt Das sind die besten deutschen Erfindungen 2015
Fokus 2816 WIRTSCHAFT amp GELD Fliegen wie gedruckt httpwwwfocus-magazinde
httpwwwnoticiasdegipuzkoacom
Page 76
Thanks for your Attention I like to extend my network on ALM
petersanderairbuscom
copy AIRBUS Operations GmbH All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 18
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 19
Deutsch Bahn ALM Kick off - DB Berlin June 29th 2016
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Trucks Mercedes Benz
September 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 20
httpwwwautomobil-industrievogeldemercedes-benz-lkw-erstes-ersatzteil-aus-dem-3-d-drucker-a-631447cmp=nl-99ampuuid=D4DD8370-8723-486B-9EE3C0B2A2391C1D
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Cars New light weight concepts enabled by ALM
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 21
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Cars Golf pick up front end redesigned (EOS Altair AP-Works) October 2017
Page 22
httpwwwapworksdeen3i-print
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM Activities Stratasys Materialise
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 23
https3dprintingindustrycomnews3d-printing-enables-worlds-first-electric-commuter-plane-worlds-fastest-electric-race-car-117251goal=0_695d5c73dc-04758ce63a-64457221
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Cars Trucks Renault Truck Engine ldquoclean sheet designrdquo enabled by AM
October 2017
Page 24
httpwwwautomobil-industrievogelderenault-trucks-druckt-motor-komponenten-a-576535cmp=nl-99ampuuid=D4DD8370-8723-486B-9EE3C0B2A2391C1D
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Siemens Gas Turbine Activities
September 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 25
httpwwwsiemenscompressenpressreleasepress=enpressrelease2017power-gaspr2017020154pgenhtmampcontent5b5d=PG
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Aircraft Engine GE Activities
October 2017
Page 26
httpwwwgereportscomges-new-aviation-plant-heart-europe-will-build-3d-printed-engines-next-gen-cessna-planes httpwww3dersorgarticles20161101-ge-unveils-3d-printed-atp-engine-more-additive-parts-than-any-engine-in-aviation-historyhtml httpsall3dpcomge-aviation-plant-prague
ldquoATP is a ldquoclean sheetrdquo designrdquo
GE ldquo3D printing allowed designers to consolidate 845 parts into just 12 componentsrdquo
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Scenario 2020 GE Targets
October 2017
Page 27
Airbus Emerging Technologies amp Concepts AM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 28
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Technology Development shared Europe wide
October 2017
Page 29
Metallic High Deposition Rate Technologies
Plastic FLM (Fused Layer Manufacturing)
Plastic SLS (Selective Laser Sintering)
Metallic Powder Bed (electronlaser beam)
Plastic parts with high geometric freedom eg Air Ducting parts
Plastic parts rapid manufacturing eg brackets Metallic parts and components (Ti Ni Al) with highly optimized geometry and performance
Large structural parts and integration
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing CT Ge CT scan of a LZN AlSi10Mg concept plane
Page 30
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Electronics October 2017 ESCMU View about ALM qualification Strategy Airbus Emerging Technologies amp Concepts ALM Overview
Point of Contact Dr Volker Zoumlllner volkerzoellmerifamfraunhoferde IFAM Functional Printing httpwwwifamfraunhoferdedeInstitutsprofilStandorteBremenFormgebung_FunktionswerkstoffeFunctional_PrintingGedruckte_Elektronikhtml
Page 31
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Airbus Emerging Technologies amp Concepts ALM Overview
October 2017
Seite 32
AM Machines Terry Wohlers Report 2017
httpwwwwohlersassociatescom
A M S Y S T E M S I N S T A L L E D E n d o f 2 0 1 6
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ETCG Visit BigRep Berlin 10th January 2017
ALM ndash 3D Printing BigRep Approach
BigRep in the ZAL 15th February 2017
Page 33
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus ALM3D Printing Trends ndash X-Axis FDM (Stratasys Boeing Ford Siemens)
Page 34
httpswwwyoutubecomwatchv=wDUMHFF-7vg
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts 3D Reinforced Panel
CTC 3D-Hub first robot long fibre reinforced CFRP Panel
Duumlnnes CFK Innenpanel aus Restfasern Oder ein Stuumlck Auszligenhaut
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Trends ndash multifunctional machines
Page 36
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Trends ndash multifunctional machines
Page 37
Pinneberg
bullSicherheitskuumlhlrohr 14404 bullVakuumbauteil Kombination von Kupfer (konventionelles Rohr) und Edelstahl (additiv gefertigt) zu Multi-Material-Bauteil (Bimetalle) bullWaumlrmetauscher additiver Aufbau und bdquoAufflanschenldquo Aufbauen auf 3D-Geometrie (14404)
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Concept X-Line 2000 Serial Printer
X-Line 2000 Volume Laser Power 800x400x500 2x1000W (X-Line 1x1msup2 and 4KW Eo2017)
Page 38
X-Line 1000 Future AM Shops
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 39
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Platform Jerome Rascol
October 2017
Page 40
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus Additive Manufacturing Germany amp International Multi Company Approaches Germany International Exchanges Airbus-LZN Workshops
Page 41
Opening Ceremony PAG Varel January 20th 2016
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
PAG AM Shop Varel Opening Ceremony January 20th 2016 May 2017 NextGen AM
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 42
Ti6-4
Alu
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 43
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 44
Airbus Commercial - selected AM Activities
First Serial Applications Ti6-4 PAG Varel
Cabin amp Fuselage amp Quick Development Process Hamburg-Finkenwerder
Spare-Parts HH-Fuhlsbuumlttel
Cabin-Cargo AC-Systems Wing High Lift Bremen
VTP amp Hybrid StadeHamburg
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ProtoNet Airbus Germany AM Prototyping Network
Page 45
Short Term ALM prototyping in Alu Inox Ti6-4
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
EOS - Alumide Printed wind tunnel models -95 cost amp lead time
Page 46
Future fast track product development by using AM
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Future fast track product development by using AM
Page 47
bull THOR - Test of High-tech Objectives in Reality
bull Flyable platform 4 x 4 m bull lt 25 kg bull 4 weeks for 1 Aircraft bull 16 missions planned for 2017
THOR
Airbus Emerging Technologies amp Concepts ALM Overview October 2017
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THOR - HYDRA Approach Fassberg March 19th 2017
And Future Projects
October 2017
48
Airbus Emerging Technologies amp Concepts ALM Overview
3D Printed MODULAR TEST PLATFORM to support fast FLIGHT TESTS with new Technologies amp Concepts
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Marc Fette CTC LZNConcept
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing CFRP heatable tooling
Page 49
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing Flap Repair Shop Bremen - tooling
Page 50
LZN delivered 210217 AlSi10Mg + PA
10 dayacutes from manual sketch Ti6-4 tooling
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing A330 Neo UBV Teststand amp AC
Page 51
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing A350 ALM Flap FTI Fairing BRE (RH) MSN59
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 52
Fairing AlSi10Mg Delivered Dec 20th Bionic Production (LZN)
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
A330 NEO roll out with AM-FTI Trailing Cone Equipment 2 ALM-Shipsets (9HTZ each) delivered 2 additional AC requested
FTI goes AM 3D for lead-time weight amp coats reduction AM Trailing Cone Fin Tip shipset for LR NEO
First AM exchanges AM LZN-designer trainings topology optimization amp redesign etc started 2015
Multifunctional team
Page 53
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
A330Neo-900 FCAF FIN Tip goes 3D AM shipset - Trailing Cone Fin Tip
October 2017
TLS Sept2016
TLS Sept2016
Page 54
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM 3D Printing Spare Parts
Page 55
End of June 16 ca 68 inkl Tools (tw ganze Teile Familien) 3 Q ~80 Bauteile Bei den derzeitigen Technologien im Moment Schaumltzung 5-6
die wirtschaftlich sinnvoll machbar sind
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 56
ALM ndash 3D Printing Transall Spare Part
Marc Fette CTC HSU
CT Scan Models X-RayLab
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM3D Printing Functional FDM Plastic parts (A350 gt 500 serial part Nohellip)
Page 57
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus Emerging Technologies amp Concepts
ALM 3D-Printing
Awards Finalist German Innovation Award Feb14 German Design Award special mentioned in Gold Feb15
Airbus ALM 3D-Printing First flight Bionic Cabin Bracket June 20th
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ndash 3D Printing Helicopter Cockpit Step by
Page 59
20 kg
135
Topo Opt + Part Design 40-50h
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ARTE PreView
Airbus Tuumlrbolzen (fuumlr die Verriegelung der Tuumlren) A350 Door Stops
Page 60
Alle Airbus Flugzeuge haben Ca 78000 DoorstopsJahr Bei 35 Gewichtsreduzierung Waumlren das ca 41 to fliegendes Materiala weniger x 25 Jahre Einsatz
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM ndash 3D Printing Systems 5 Fuel Connectoracutes first drawing released Feb15 1 part delivered 2016
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 61
Trend shipset No casting tools needed Tool cost 500000euroset
BC biggest part 50 AM 5 keuro weldingCasting 10 keuro Leadtime AM 9 CW weldingCasting gt 8 month
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
First printed amp flyable hydraulic Word Wide Flown on MSN 001 A380 Test AC March 30th 2017 35 weight reduction
( Ti6-4 housing only -55 )
Page 62
Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing Flight Control Systems A380 Spoiler Actuator Manifold example for common AM RampT
AM System amp Equipment Suppliers amp AIRBUS working Group The first Award for the flyable AM part on test AC goes to
Airbus Bremen
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 63
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design - learn from nature print the future
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THE PARTITION FEATURES A WALL MOUNTED CABIN ATTENDANT SEAT October 2017
Page 64
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
NATURE AS A BLUEPRINT THE SLIME MOLD ldquoPHYSARUMrdquo
October 2017
Page 65
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
G E N E R A T I V E D E S I G N
October 2017
Page 66
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 67
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 68
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
16G DAYNAMIC TESTING OF THE REFERENCE PARTITION (Video provided by Diehl Service Modules)
October 2017
Page 69
Airbus Emerging Technologies amp Concepts ALM Overview April 2017
Weight reduction 45 - 3000kg fuela - 10 t Cosup2a
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Seite 70
TOPOLOGY OPTIMISATION AIRBUS VISION 2050 ENABLER
Bionic AC Structures
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 71
Airbus Emerging Technologies amp Concepts ALM Overview
3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
ALM 3D Printing Network 2025 2025
2025
Page 72
Teilnahme freiwillig Ziel Aufbau offenes Netzwerk mit dedizierten ALM Ansprechpartnern pro InstitutUni und Entwicklung jeweils eigener-interner amp ganzheitlicher Handlungsbedarfe auf Basis von Thesen die frac12-jaumlhrlich upgedated werden Arbeitsweise Zero-Administration - Ansprechpartner Airbus Peter Sander
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities ManufacturingTechnologyCentre
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 73
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities to generate 35 billion GVA 2025
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 74
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ProtoNet Partners And 122015 finalists Deutscher Zukunftspreis
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
75
Special thanks to Prof Claus Emmelmann
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
copy Airbus SAS All rights reserved Confidential and proprietary document This document and all information contained herein is the sole property of AIRBUS No intellectual property rights are granted by the delivery of this document or the disclosure of its content This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS This document and its content shall not be used for any purpose other than that for which it is supplied The statements made herein do not constitute an offer They are based on the mentioned assumptions and are expressed in good faith Where the supporting grounds for these statements are not shown AIRBUS SAS will be pleased to explain the basis thereof AIRBUS its logo A300 A310 A318 A319 A320 A321 A330 A340 A350 A380 A400M are registered trademarks
Airbus Emerging Technologies amp Concepts ALM Overview
Airbus 3D Printing Video on YouTube httpwwwyoutubecomwatchv=Cy3V3KR1LW
Download the new Airbus FAST Magazine with 3D Printing httpwwwairbuscomsupportpublicationseID=maglisting_pushamptx_maglisting_pi15BdocID5D=42444
3D Printing Revolution httpwwwharvardbusinessmanagerdeheft
Nominiert fuumlr den Deutschen Zukunftspreis bdquoEine Fertigungsrevolution hebt abldquo httpwwwdeutscher-zukunftspreisdedenominierteDie Welt Das sind die besten deutschen Erfindungen 2015
Fokus 2816 WIRTSCHAFT amp GELD Fliegen wie gedruckt httpwwwfocus-magazinde
httpwwwnoticiasdegipuzkoacom
Page 76
Thanks for your Attention I like to extend my network on ALM
petersanderairbuscom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 19
Deutsch Bahn ALM Kick off - DB Berlin June 29th 2016
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Trucks Mercedes Benz
September 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 20
httpwwwautomobil-industrievogeldemercedes-benz-lkw-erstes-ersatzteil-aus-dem-3-d-drucker-a-631447cmp=nl-99ampuuid=D4DD8370-8723-486B-9EE3C0B2A2391C1D
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Cars New light weight concepts enabled by ALM
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 21
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Cars Golf pick up front end redesigned (EOS Altair AP-Works) October 2017
Page 22
httpwwwapworksdeen3i-print
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM Activities Stratasys Materialise
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 23
https3dprintingindustrycomnews3d-printing-enables-worlds-first-electric-commuter-plane-worlds-fastest-electric-race-car-117251goal=0_695d5c73dc-04758ce63a-64457221
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Cars Trucks Renault Truck Engine ldquoclean sheet designrdquo enabled by AM
October 2017
Page 24
httpwwwautomobil-industrievogelderenault-trucks-druckt-motor-komponenten-a-576535cmp=nl-99ampuuid=D4DD8370-8723-486B-9EE3C0B2A2391C1D
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Siemens Gas Turbine Activities
September 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 25
httpwwwsiemenscompressenpressreleasepress=enpressrelease2017power-gaspr2017020154pgenhtmampcontent5b5d=PG
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Aircraft Engine GE Activities
October 2017
Page 26
httpwwwgereportscomges-new-aviation-plant-heart-europe-will-build-3d-printed-engines-next-gen-cessna-planes httpwww3dersorgarticles20161101-ge-unveils-3d-printed-atp-engine-more-additive-parts-than-any-engine-in-aviation-historyhtml httpsall3dpcomge-aviation-plant-prague
ldquoATP is a ldquoclean sheetrdquo designrdquo
GE ldquo3D printing allowed designers to consolidate 845 parts into just 12 componentsrdquo
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Scenario 2020 GE Targets
October 2017
Page 27
Airbus Emerging Technologies amp Concepts AM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 28
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Technology Development shared Europe wide
October 2017
Page 29
Metallic High Deposition Rate Technologies
Plastic FLM (Fused Layer Manufacturing)
Plastic SLS (Selective Laser Sintering)
Metallic Powder Bed (electronlaser beam)
Plastic parts with high geometric freedom eg Air Ducting parts
Plastic parts rapid manufacturing eg brackets Metallic parts and components (Ti Ni Al) with highly optimized geometry and performance
Large structural parts and integration
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing CT Ge CT scan of a LZN AlSi10Mg concept plane
Page 30
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Electronics October 2017 ESCMU View about ALM qualification Strategy Airbus Emerging Technologies amp Concepts ALM Overview
Point of Contact Dr Volker Zoumlllner volkerzoellmerifamfraunhoferde IFAM Functional Printing httpwwwifamfraunhoferdedeInstitutsprofilStandorteBremenFormgebung_FunktionswerkstoffeFunctional_PrintingGedruckte_Elektronikhtml
Page 31
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Airbus Emerging Technologies amp Concepts ALM Overview
October 2017
Seite 32
AM Machines Terry Wohlers Report 2017
httpwwwwohlersassociatescom
A M S Y S T E M S I N S T A L L E D E n d o f 2 0 1 6
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ETCG Visit BigRep Berlin 10th January 2017
ALM ndash 3D Printing BigRep Approach
BigRep in the ZAL 15th February 2017
Page 33
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus ALM3D Printing Trends ndash X-Axis FDM (Stratasys Boeing Ford Siemens)
Page 34
httpswwwyoutubecomwatchv=wDUMHFF-7vg
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts 3D Reinforced Panel
CTC 3D-Hub first robot long fibre reinforced CFRP Panel
Duumlnnes CFK Innenpanel aus Restfasern Oder ein Stuumlck Auszligenhaut
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Trends ndash multifunctional machines
Page 36
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Trends ndash multifunctional machines
Page 37
Pinneberg
bullSicherheitskuumlhlrohr 14404 bullVakuumbauteil Kombination von Kupfer (konventionelles Rohr) und Edelstahl (additiv gefertigt) zu Multi-Material-Bauteil (Bimetalle) bullWaumlrmetauscher additiver Aufbau und bdquoAufflanschenldquo Aufbauen auf 3D-Geometrie (14404)
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Concept X-Line 2000 Serial Printer
X-Line 2000 Volume Laser Power 800x400x500 2x1000W (X-Line 1x1msup2 and 4KW Eo2017)
Page 38
X-Line 1000 Future AM Shops
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 39
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Platform Jerome Rascol
October 2017
Page 40
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus Additive Manufacturing Germany amp International Multi Company Approaches Germany International Exchanges Airbus-LZN Workshops
Page 41
Opening Ceremony PAG Varel January 20th 2016
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
PAG AM Shop Varel Opening Ceremony January 20th 2016 May 2017 NextGen AM
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 42
Ti6-4
Alu
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 43
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 44
Airbus Commercial - selected AM Activities
First Serial Applications Ti6-4 PAG Varel
Cabin amp Fuselage amp Quick Development Process Hamburg-Finkenwerder
Spare-Parts HH-Fuhlsbuumlttel
Cabin-Cargo AC-Systems Wing High Lift Bremen
VTP amp Hybrid StadeHamburg
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ProtoNet Airbus Germany AM Prototyping Network
Page 45
Short Term ALM prototyping in Alu Inox Ti6-4
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
EOS - Alumide Printed wind tunnel models -95 cost amp lead time
Page 46
Future fast track product development by using AM
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Future fast track product development by using AM
Page 47
bull THOR - Test of High-tech Objectives in Reality
bull Flyable platform 4 x 4 m bull lt 25 kg bull 4 weeks for 1 Aircraft bull 16 missions planned for 2017
THOR
Airbus Emerging Technologies amp Concepts ALM Overview October 2017
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THOR - HYDRA Approach Fassberg March 19th 2017
And Future Projects
October 2017
48
Airbus Emerging Technologies amp Concepts ALM Overview
3D Printed MODULAR TEST PLATFORM to support fast FLIGHT TESTS with new Technologies amp Concepts
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Marc Fette CTC LZNConcept
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing CFRP heatable tooling
Page 49
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing Flap Repair Shop Bremen - tooling
Page 50
LZN delivered 210217 AlSi10Mg + PA
10 dayacutes from manual sketch Ti6-4 tooling
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing A330 Neo UBV Teststand amp AC
Page 51
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing A350 ALM Flap FTI Fairing BRE (RH) MSN59
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 52
Fairing AlSi10Mg Delivered Dec 20th Bionic Production (LZN)
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
A330 NEO roll out with AM-FTI Trailing Cone Equipment 2 ALM-Shipsets (9HTZ each) delivered 2 additional AC requested
FTI goes AM 3D for lead-time weight amp coats reduction AM Trailing Cone Fin Tip shipset for LR NEO
First AM exchanges AM LZN-designer trainings topology optimization amp redesign etc started 2015
Multifunctional team
Page 53
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
A330Neo-900 FCAF FIN Tip goes 3D AM shipset - Trailing Cone Fin Tip
October 2017
TLS Sept2016
TLS Sept2016
Page 54
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM 3D Printing Spare Parts
Page 55
End of June 16 ca 68 inkl Tools (tw ganze Teile Familien) 3 Q ~80 Bauteile Bei den derzeitigen Technologien im Moment Schaumltzung 5-6
die wirtschaftlich sinnvoll machbar sind
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 56
ALM ndash 3D Printing Transall Spare Part
Marc Fette CTC HSU
CT Scan Models X-RayLab
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM3D Printing Functional FDM Plastic parts (A350 gt 500 serial part Nohellip)
Page 57
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus Emerging Technologies amp Concepts
ALM 3D-Printing
Awards Finalist German Innovation Award Feb14 German Design Award special mentioned in Gold Feb15
Airbus ALM 3D-Printing First flight Bionic Cabin Bracket June 20th
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ndash 3D Printing Helicopter Cockpit Step by
Page 59
20 kg
135
Topo Opt + Part Design 40-50h
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ARTE PreView
Airbus Tuumlrbolzen (fuumlr die Verriegelung der Tuumlren) A350 Door Stops
Page 60
Alle Airbus Flugzeuge haben Ca 78000 DoorstopsJahr Bei 35 Gewichtsreduzierung Waumlren das ca 41 to fliegendes Materiala weniger x 25 Jahre Einsatz
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM ndash 3D Printing Systems 5 Fuel Connectoracutes first drawing released Feb15 1 part delivered 2016
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 61
Trend shipset No casting tools needed Tool cost 500000euroset
BC biggest part 50 AM 5 keuro weldingCasting 10 keuro Leadtime AM 9 CW weldingCasting gt 8 month
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
First printed amp flyable hydraulic Word Wide Flown on MSN 001 A380 Test AC March 30th 2017 35 weight reduction
( Ti6-4 housing only -55 )
Page 62
Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing Flight Control Systems A380 Spoiler Actuator Manifold example for common AM RampT
AM System amp Equipment Suppliers amp AIRBUS working Group The first Award for the flyable AM part on test AC goes to
Airbus Bremen
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 63
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design - learn from nature print the future
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THE PARTITION FEATURES A WALL MOUNTED CABIN ATTENDANT SEAT October 2017
Page 64
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
NATURE AS A BLUEPRINT THE SLIME MOLD ldquoPHYSARUMrdquo
October 2017
Page 65
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
G E N E R A T I V E D E S I G N
October 2017
Page 66
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 67
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 68
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
16G DAYNAMIC TESTING OF THE REFERENCE PARTITION (Video provided by Diehl Service Modules)
October 2017
Page 69
Airbus Emerging Technologies amp Concepts ALM Overview April 2017
Weight reduction 45 - 3000kg fuela - 10 t Cosup2a
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Seite 70
TOPOLOGY OPTIMISATION AIRBUS VISION 2050 ENABLER
Bionic AC Structures
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 71
Airbus Emerging Technologies amp Concepts ALM Overview
3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
ALM 3D Printing Network 2025 2025
2025
Page 72
Teilnahme freiwillig Ziel Aufbau offenes Netzwerk mit dedizierten ALM Ansprechpartnern pro InstitutUni und Entwicklung jeweils eigener-interner amp ganzheitlicher Handlungsbedarfe auf Basis von Thesen die frac12-jaumlhrlich upgedated werden Arbeitsweise Zero-Administration - Ansprechpartner Airbus Peter Sander
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities ManufacturingTechnologyCentre
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 73
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities to generate 35 billion GVA 2025
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 74
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ProtoNet Partners And 122015 finalists Deutscher Zukunftspreis
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
75
Special thanks to Prof Claus Emmelmann
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
copy Airbus SAS All rights reserved Confidential and proprietary document This document and all information contained herein is the sole property of AIRBUS No intellectual property rights are granted by the delivery of this document or the disclosure of its content This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS This document and its content shall not be used for any purpose other than that for which it is supplied The statements made herein do not constitute an offer They are based on the mentioned assumptions and are expressed in good faith Where the supporting grounds for these statements are not shown AIRBUS SAS will be pleased to explain the basis thereof AIRBUS its logo A300 A310 A318 A319 A320 A321 A330 A340 A350 A380 A400M are registered trademarks
Airbus Emerging Technologies amp Concepts ALM Overview
Airbus 3D Printing Video on YouTube httpwwwyoutubecomwatchv=Cy3V3KR1LW
Download the new Airbus FAST Magazine with 3D Printing httpwwwairbuscomsupportpublicationseID=maglisting_pushamptx_maglisting_pi15BdocID5D=42444
3D Printing Revolution httpwwwharvardbusinessmanagerdeheft
Nominiert fuumlr den Deutschen Zukunftspreis bdquoEine Fertigungsrevolution hebt abldquo httpwwwdeutscher-zukunftspreisdedenominierteDie Welt Das sind die besten deutschen Erfindungen 2015
Fokus 2816 WIRTSCHAFT amp GELD Fliegen wie gedruckt httpwwwfocus-magazinde
httpwwwnoticiasdegipuzkoacom
Page 76
Thanks for your Attention I like to extend my network on ALM
petersanderairbuscom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Trucks Mercedes Benz
September 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 20
httpwwwautomobil-industrievogeldemercedes-benz-lkw-erstes-ersatzteil-aus-dem-3-d-drucker-a-631447cmp=nl-99ampuuid=D4DD8370-8723-486B-9EE3C0B2A2391C1D
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Cars New light weight concepts enabled by ALM
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 21
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Cars Golf pick up front end redesigned (EOS Altair AP-Works) October 2017
Page 22
httpwwwapworksdeen3i-print
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM Activities Stratasys Materialise
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 23
https3dprintingindustrycomnews3d-printing-enables-worlds-first-electric-commuter-plane-worlds-fastest-electric-race-car-117251goal=0_695d5c73dc-04758ce63a-64457221
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Cars Trucks Renault Truck Engine ldquoclean sheet designrdquo enabled by AM
October 2017
Page 24
httpwwwautomobil-industrievogelderenault-trucks-druckt-motor-komponenten-a-576535cmp=nl-99ampuuid=D4DD8370-8723-486B-9EE3C0B2A2391C1D
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Siemens Gas Turbine Activities
September 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 25
httpwwwsiemenscompressenpressreleasepress=enpressrelease2017power-gaspr2017020154pgenhtmampcontent5b5d=PG
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Aircraft Engine GE Activities
October 2017
Page 26
httpwwwgereportscomges-new-aviation-plant-heart-europe-will-build-3d-printed-engines-next-gen-cessna-planes httpwww3dersorgarticles20161101-ge-unveils-3d-printed-atp-engine-more-additive-parts-than-any-engine-in-aviation-historyhtml httpsall3dpcomge-aviation-plant-prague
ldquoATP is a ldquoclean sheetrdquo designrdquo
GE ldquo3D printing allowed designers to consolidate 845 parts into just 12 componentsrdquo
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Scenario 2020 GE Targets
October 2017
Page 27
Airbus Emerging Technologies amp Concepts AM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 28
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Technology Development shared Europe wide
October 2017
Page 29
Metallic High Deposition Rate Technologies
Plastic FLM (Fused Layer Manufacturing)
Plastic SLS (Selective Laser Sintering)
Metallic Powder Bed (electronlaser beam)
Plastic parts with high geometric freedom eg Air Ducting parts
Plastic parts rapid manufacturing eg brackets Metallic parts and components (Ti Ni Al) with highly optimized geometry and performance
Large structural parts and integration
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing CT Ge CT scan of a LZN AlSi10Mg concept plane
Page 30
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Electronics October 2017 ESCMU View about ALM qualification Strategy Airbus Emerging Technologies amp Concepts ALM Overview
Point of Contact Dr Volker Zoumlllner volkerzoellmerifamfraunhoferde IFAM Functional Printing httpwwwifamfraunhoferdedeInstitutsprofilStandorteBremenFormgebung_FunktionswerkstoffeFunctional_PrintingGedruckte_Elektronikhtml
Page 31
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Airbus Emerging Technologies amp Concepts ALM Overview
October 2017
Seite 32
AM Machines Terry Wohlers Report 2017
httpwwwwohlersassociatescom
A M S Y S T E M S I N S T A L L E D E n d o f 2 0 1 6
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ETCG Visit BigRep Berlin 10th January 2017
ALM ndash 3D Printing BigRep Approach
BigRep in the ZAL 15th February 2017
Page 33
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus ALM3D Printing Trends ndash X-Axis FDM (Stratasys Boeing Ford Siemens)
Page 34
httpswwwyoutubecomwatchv=wDUMHFF-7vg
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts 3D Reinforced Panel
CTC 3D-Hub first robot long fibre reinforced CFRP Panel
Duumlnnes CFK Innenpanel aus Restfasern Oder ein Stuumlck Auszligenhaut
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Trends ndash multifunctional machines
Page 36
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Trends ndash multifunctional machines
Page 37
Pinneberg
bullSicherheitskuumlhlrohr 14404 bullVakuumbauteil Kombination von Kupfer (konventionelles Rohr) und Edelstahl (additiv gefertigt) zu Multi-Material-Bauteil (Bimetalle) bullWaumlrmetauscher additiver Aufbau und bdquoAufflanschenldquo Aufbauen auf 3D-Geometrie (14404)
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Concept X-Line 2000 Serial Printer
X-Line 2000 Volume Laser Power 800x400x500 2x1000W (X-Line 1x1msup2 and 4KW Eo2017)
Page 38
X-Line 1000 Future AM Shops
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 39
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Platform Jerome Rascol
October 2017
Page 40
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus Additive Manufacturing Germany amp International Multi Company Approaches Germany International Exchanges Airbus-LZN Workshops
Page 41
Opening Ceremony PAG Varel January 20th 2016
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
PAG AM Shop Varel Opening Ceremony January 20th 2016 May 2017 NextGen AM
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 42
Ti6-4
Alu
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 43
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 44
Airbus Commercial - selected AM Activities
First Serial Applications Ti6-4 PAG Varel
Cabin amp Fuselage amp Quick Development Process Hamburg-Finkenwerder
Spare-Parts HH-Fuhlsbuumlttel
Cabin-Cargo AC-Systems Wing High Lift Bremen
VTP amp Hybrid StadeHamburg
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ProtoNet Airbus Germany AM Prototyping Network
Page 45
Short Term ALM prototyping in Alu Inox Ti6-4
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
EOS - Alumide Printed wind tunnel models -95 cost amp lead time
Page 46
Future fast track product development by using AM
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Future fast track product development by using AM
Page 47
bull THOR - Test of High-tech Objectives in Reality
bull Flyable platform 4 x 4 m bull lt 25 kg bull 4 weeks for 1 Aircraft bull 16 missions planned for 2017
THOR
Airbus Emerging Technologies amp Concepts ALM Overview October 2017
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THOR - HYDRA Approach Fassberg March 19th 2017
And Future Projects
October 2017
48
Airbus Emerging Technologies amp Concepts ALM Overview
3D Printed MODULAR TEST PLATFORM to support fast FLIGHT TESTS with new Technologies amp Concepts
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Marc Fette CTC LZNConcept
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing CFRP heatable tooling
Page 49
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing Flap Repair Shop Bremen - tooling
Page 50
LZN delivered 210217 AlSi10Mg + PA
10 dayacutes from manual sketch Ti6-4 tooling
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing A330 Neo UBV Teststand amp AC
Page 51
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing A350 ALM Flap FTI Fairing BRE (RH) MSN59
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 52
Fairing AlSi10Mg Delivered Dec 20th Bionic Production (LZN)
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
A330 NEO roll out with AM-FTI Trailing Cone Equipment 2 ALM-Shipsets (9HTZ each) delivered 2 additional AC requested
FTI goes AM 3D for lead-time weight amp coats reduction AM Trailing Cone Fin Tip shipset for LR NEO
First AM exchanges AM LZN-designer trainings topology optimization amp redesign etc started 2015
Multifunctional team
Page 53
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
A330Neo-900 FCAF FIN Tip goes 3D AM shipset - Trailing Cone Fin Tip
October 2017
TLS Sept2016
TLS Sept2016
Page 54
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM 3D Printing Spare Parts
Page 55
End of June 16 ca 68 inkl Tools (tw ganze Teile Familien) 3 Q ~80 Bauteile Bei den derzeitigen Technologien im Moment Schaumltzung 5-6
die wirtschaftlich sinnvoll machbar sind
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 56
ALM ndash 3D Printing Transall Spare Part
Marc Fette CTC HSU
CT Scan Models X-RayLab
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM3D Printing Functional FDM Plastic parts (A350 gt 500 serial part Nohellip)
Page 57
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus Emerging Technologies amp Concepts
ALM 3D-Printing
Awards Finalist German Innovation Award Feb14 German Design Award special mentioned in Gold Feb15
Airbus ALM 3D-Printing First flight Bionic Cabin Bracket June 20th
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ndash 3D Printing Helicopter Cockpit Step by
Page 59
20 kg
135
Topo Opt + Part Design 40-50h
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ARTE PreView
Airbus Tuumlrbolzen (fuumlr die Verriegelung der Tuumlren) A350 Door Stops
Page 60
Alle Airbus Flugzeuge haben Ca 78000 DoorstopsJahr Bei 35 Gewichtsreduzierung Waumlren das ca 41 to fliegendes Materiala weniger x 25 Jahre Einsatz
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM ndash 3D Printing Systems 5 Fuel Connectoracutes first drawing released Feb15 1 part delivered 2016
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 61
Trend shipset No casting tools needed Tool cost 500000euroset
BC biggest part 50 AM 5 keuro weldingCasting 10 keuro Leadtime AM 9 CW weldingCasting gt 8 month
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
First printed amp flyable hydraulic Word Wide Flown on MSN 001 A380 Test AC March 30th 2017 35 weight reduction
( Ti6-4 housing only -55 )
Page 62
Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing Flight Control Systems A380 Spoiler Actuator Manifold example for common AM RampT
AM System amp Equipment Suppliers amp AIRBUS working Group The first Award for the flyable AM part on test AC goes to
Airbus Bremen
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 63
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design - learn from nature print the future
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THE PARTITION FEATURES A WALL MOUNTED CABIN ATTENDANT SEAT October 2017
Page 64
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
NATURE AS A BLUEPRINT THE SLIME MOLD ldquoPHYSARUMrdquo
October 2017
Page 65
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
G E N E R A T I V E D E S I G N
October 2017
Page 66
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 67
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 68
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
16G DAYNAMIC TESTING OF THE REFERENCE PARTITION (Video provided by Diehl Service Modules)
October 2017
Page 69
Airbus Emerging Technologies amp Concepts ALM Overview April 2017
Weight reduction 45 - 3000kg fuela - 10 t Cosup2a
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Seite 70
TOPOLOGY OPTIMISATION AIRBUS VISION 2050 ENABLER
Bionic AC Structures
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 71
Airbus Emerging Technologies amp Concepts ALM Overview
3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
ALM 3D Printing Network 2025 2025
2025
Page 72
Teilnahme freiwillig Ziel Aufbau offenes Netzwerk mit dedizierten ALM Ansprechpartnern pro InstitutUni und Entwicklung jeweils eigener-interner amp ganzheitlicher Handlungsbedarfe auf Basis von Thesen die frac12-jaumlhrlich upgedated werden Arbeitsweise Zero-Administration - Ansprechpartner Airbus Peter Sander
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities ManufacturingTechnologyCentre
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 73
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities to generate 35 billion GVA 2025
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 74
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ProtoNet Partners And 122015 finalists Deutscher Zukunftspreis
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
75
Special thanks to Prof Claus Emmelmann
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
copy Airbus SAS All rights reserved Confidential and proprietary document This document and all information contained herein is the sole property of AIRBUS No intellectual property rights are granted by the delivery of this document or the disclosure of its content This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS This document and its content shall not be used for any purpose other than that for which it is supplied The statements made herein do not constitute an offer They are based on the mentioned assumptions and are expressed in good faith Where the supporting grounds for these statements are not shown AIRBUS SAS will be pleased to explain the basis thereof AIRBUS its logo A300 A310 A318 A319 A320 A321 A330 A340 A350 A380 A400M are registered trademarks
Airbus Emerging Technologies amp Concepts ALM Overview
Airbus 3D Printing Video on YouTube httpwwwyoutubecomwatchv=Cy3V3KR1LW
Download the new Airbus FAST Magazine with 3D Printing httpwwwairbuscomsupportpublicationseID=maglisting_pushamptx_maglisting_pi15BdocID5D=42444
3D Printing Revolution httpwwwharvardbusinessmanagerdeheft
Nominiert fuumlr den Deutschen Zukunftspreis bdquoEine Fertigungsrevolution hebt abldquo httpwwwdeutscher-zukunftspreisdedenominierteDie Welt Das sind die besten deutschen Erfindungen 2015
Fokus 2816 WIRTSCHAFT amp GELD Fliegen wie gedruckt httpwwwfocus-magazinde
httpwwwnoticiasdegipuzkoacom
Page 76
Thanks for your Attention I like to extend my network on ALM
petersanderairbuscom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Cars New light weight concepts enabled by ALM
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 21
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Cars Golf pick up front end redesigned (EOS Altair AP-Works) October 2017
Page 22
httpwwwapworksdeen3i-print
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM Activities Stratasys Materialise
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 23
https3dprintingindustrycomnews3d-printing-enables-worlds-first-electric-commuter-plane-worlds-fastest-electric-race-car-117251goal=0_695d5c73dc-04758ce63a-64457221
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Cars Trucks Renault Truck Engine ldquoclean sheet designrdquo enabled by AM
October 2017
Page 24
httpwwwautomobil-industrievogelderenault-trucks-druckt-motor-komponenten-a-576535cmp=nl-99ampuuid=D4DD8370-8723-486B-9EE3C0B2A2391C1D
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Siemens Gas Turbine Activities
September 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 25
httpwwwsiemenscompressenpressreleasepress=enpressrelease2017power-gaspr2017020154pgenhtmampcontent5b5d=PG
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Aircraft Engine GE Activities
October 2017
Page 26
httpwwwgereportscomges-new-aviation-plant-heart-europe-will-build-3d-printed-engines-next-gen-cessna-planes httpwww3dersorgarticles20161101-ge-unveils-3d-printed-atp-engine-more-additive-parts-than-any-engine-in-aviation-historyhtml httpsall3dpcomge-aviation-plant-prague
ldquoATP is a ldquoclean sheetrdquo designrdquo
GE ldquo3D printing allowed designers to consolidate 845 parts into just 12 componentsrdquo
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Scenario 2020 GE Targets
October 2017
Page 27
Airbus Emerging Technologies amp Concepts AM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 28
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Technology Development shared Europe wide
October 2017
Page 29
Metallic High Deposition Rate Technologies
Plastic FLM (Fused Layer Manufacturing)
Plastic SLS (Selective Laser Sintering)
Metallic Powder Bed (electronlaser beam)
Plastic parts with high geometric freedom eg Air Ducting parts
Plastic parts rapid manufacturing eg brackets Metallic parts and components (Ti Ni Al) with highly optimized geometry and performance
Large structural parts and integration
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing CT Ge CT scan of a LZN AlSi10Mg concept plane
Page 30
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Electronics October 2017 ESCMU View about ALM qualification Strategy Airbus Emerging Technologies amp Concepts ALM Overview
Point of Contact Dr Volker Zoumlllner volkerzoellmerifamfraunhoferde IFAM Functional Printing httpwwwifamfraunhoferdedeInstitutsprofilStandorteBremenFormgebung_FunktionswerkstoffeFunctional_PrintingGedruckte_Elektronikhtml
Page 31
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Airbus Emerging Technologies amp Concepts ALM Overview
October 2017
Seite 32
AM Machines Terry Wohlers Report 2017
httpwwwwohlersassociatescom
A M S Y S T E M S I N S T A L L E D E n d o f 2 0 1 6
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ETCG Visit BigRep Berlin 10th January 2017
ALM ndash 3D Printing BigRep Approach
BigRep in the ZAL 15th February 2017
Page 33
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus ALM3D Printing Trends ndash X-Axis FDM (Stratasys Boeing Ford Siemens)
Page 34
httpswwwyoutubecomwatchv=wDUMHFF-7vg
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts 3D Reinforced Panel
CTC 3D-Hub first robot long fibre reinforced CFRP Panel
Duumlnnes CFK Innenpanel aus Restfasern Oder ein Stuumlck Auszligenhaut
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Trends ndash multifunctional machines
Page 36
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Trends ndash multifunctional machines
Page 37
Pinneberg
bullSicherheitskuumlhlrohr 14404 bullVakuumbauteil Kombination von Kupfer (konventionelles Rohr) und Edelstahl (additiv gefertigt) zu Multi-Material-Bauteil (Bimetalle) bullWaumlrmetauscher additiver Aufbau und bdquoAufflanschenldquo Aufbauen auf 3D-Geometrie (14404)
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Concept X-Line 2000 Serial Printer
X-Line 2000 Volume Laser Power 800x400x500 2x1000W (X-Line 1x1msup2 and 4KW Eo2017)
Page 38
X-Line 1000 Future AM Shops
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 39
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Platform Jerome Rascol
October 2017
Page 40
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus Additive Manufacturing Germany amp International Multi Company Approaches Germany International Exchanges Airbus-LZN Workshops
Page 41
Opening Ceremony PAG Varel January 20th 2016
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
PAG AM Shop Varel Opening Ceremony January 20th 2016 May 2017 NextGen AM
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 42
Ti6-4
Alu
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 43
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 44
Airbus Commercial - selected AM Activities
First Serial Applications Ti6-4 PAG Varel
Cabin amp Fuselage amp Quick Development Process Hamburg-Finkenwerder
Spare-Parts HH-Fuhlsbuumlttel
Cabin-Cargo AC-Systems Wing High Lift Bremen
VTP amp Hybrid StadeHamburg
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ProtoNet Airbus Germany AM Prototyping Network
Page 45
Short Term ALM prototyping in Alu Inox Ti6-4
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
EOS - Alumide Printed wind tunnel models -95 cost amp lead time
Page 46
Future fast track product development by using AM
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Future fast track product development by using AM
Page 47
bull THOR - Test of High-tech Objectives in Reality
bull Flyable platform 4 x 4 m bull lt 25 kg bull 4 weeks for 1 Aircraft bull 16 missions planned for 2017
THOR
Airbus Emerging Technologies amp Concepts ALM Overview October 2017
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THOR - HYDRA Approach Fassberg March 19th 2017
And Future Projects
October 2017
48
Airbus Emerging Technologies amp Concepts ALM Overview
3D Printed MODULAR TEST PLATFORM to support fast FLIGHT TESTS with new Technologies amp Concepts
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Marc Fette CTC LZNConcept
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing CFRP heatable tooling
Page 49
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing Flap Repair Shop Bremen - tooling
Page 50
LZN delivered 210217 AlSi10Mg + PA
10 dayacutes from manual sketch Ti6-4 tooling
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing A330 Neo UBV Teststand amp AC
Page 51
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing A350 ALM Flap FTI Fairing BRE (RH) MSN59
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 52
Fairing AlSi10Mg Delivered Dec 20th Bionic Production (LZN)
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
A330 NEO roll out with AM-FTI Trailing Cone Equipment 2 ALM-Shipsets (9HTZ each) delivered 2 additional AC requested
FTI goes AM 3D for lead-time weight amp coats reduction AM Trailing Cone Fin Tip shipset for LR NEO
First AM exchanges AM LZN-designer trainings topology optimization amp redesign etc started 2015
Multifunctional team
Page 53
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
A330Neo-900 FCAF FIN Tip goes 3D AM shipset - Trailing Cone Fin Tip
October 2017
TLS Sept2016
TLS Sept2016
Page 54
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM 3D Printing Spare Parts
Page 55
End of June 16 ca 68 inkl Tools (tw ganze Teile Familien) 3 Q ~80 Bauteile Bei den derzeitigen Technologien im Moment Schaumltzung 5-6
die wirtschaftlich sinnvoll machbar sind
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 56
ALM ndash 3D Printing Transall Spare Part
Marc Fette CTC HSU
CT Scan Models X-RayLab
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM3D Printing Functional FDM Plastic parts (A350 gt 500 serial part Nohellip)
Page 57
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus Emerging Technologies amp Concepts
ALM 3D-Printing
Awards Finalist German Innovation Award Feb14 German Design Award special mentioned in Gold Feb15
Airbus ALM 3D-Printing First flight Bionic Cabin Bracket June 20th
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ndash 3D Printing Helicopter Cockpit Step by
Page 59
20 kg
135
Topo Opt + Part Design 40-50h
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ARTE PreView
Airbus Tuumlrbolzen (fuumlr die Verriegelung der Tuumlren) A350 Door Stops
Page 60
Alle Airbus Flugzeuge haben Ca 78000 DoorstopsJahr Bei 35 Gewichtsreduzierung Waumlren das ca 41 to fliegendes Materiala weniger x 25 Jahre Einsatz
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM ndash 3D Printing Systems 5 Fuel Connectoracutes first drawing released Feb15 1 part delivered 2016
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 61
Trend shipset No casting tools needed Tool cost 500000euroset
BC biggest part 50 AM 5 keuro weldingCasting 10 keuro Leadtime AM 9 CW weldingCasting gt 8 month
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
First printed amp flyable hydraulic Word Wide Flown on MSN 001 A380 Test AC March 30th 2017 35 weight reduction
( Ti6-4 housing only -55 )
Page 62
Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing Flight Control Systems A380 Spoiler Actuator Manifold example for common AM RampT
AM System amp Equipment Suppliers amp AIRBUS working Group The first Award for the flyable AM part on test AC goes to
Airbus Bremen
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 63
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design - learn from nature print the future
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THE PARTITION FEATURES A WALL MOUNTED CABIN ATTENDANT SEAT October 2017
Page 64
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
NATURE AS A BLUEPRINT THE SLIME MOLD ldquoPHYSARUMrdquo
October 2017
Page 65
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
G E N E R A T I V E D E S I G N
October 2017
Page 66
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 67
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 68
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
16G DAYNAMIC TESTING OF THE REFERENCE PARTITION (Video provided by Diehl Service Modules)
October 2017
Page 69
Airbus Emerging Technologies amp Concepts ALM Overview April 2017
Weight reduction 45 - 3000kg fuela - 10 t Cosup2a
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Seite 70
TOPOLOGY OPTIMISATION AIRBUS VISION 2050 ENABLER
Bionic AC Structures
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 71
Airbus Emerging Technologies amp Concepts ALM Overview
3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
ALM 3D Printing Network 2025 2025
2025
Page 72
Teilnahme freiwillig Ziel Aufbau offenes Netzwerk mit dedizierten ALM Ansprechpartnern pro InstitutUni und Entwicklung jeweils eigener-interner amp ganzheitlicher Handlungsbedarfe auf Basis von Thesen die frac12-jaumlhrlich upgedated werden Arbeitsweise Zero-Administration - Ansprechpartner Airbus Peter Sander
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities ManufacturingTechnologyCentre
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 73
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities to generate 35 billion GVA 2025
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 74
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ProtoNet Partners And 122015 finalists Deutscher Zukunftspreis
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
75
Special thanks to Prof Claus Emmelmann
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
copy Airbus SAS All rights reserved Confidential and proprietary document This document and all information contained herein is the sole property of AIRBUS No intellectual property rights are granted by the delivery of this document or the disclosure of its content This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS This document and its content shall not be used for any purpose other than that for which it is supplied The statements made herein do not constitute an offer They are based on the mentioned assumptions and are expressed in good faith Where the supporting grounds for these statements are not shown AIRBUS SAS will be pleased to explain the basis thereof AIRBUS its logo A300 A310 A318 A319 A320 A321 A330 A340 A350 A380 A400M are registered trademarks
Airbus Emerging Technologies amp Concepts ALM Overview
Airbus 3D Printing Video on YouTube httpwwwyoutubecomwatchv=Cy3V3KR1LW
Download the new Airbus FAST Magazine with 3D Printing httpwwwairbuscomsupportpublicationseID=maglisting_pushamptx_maglisting_pi15BdocID5D=42444
3D Printing Revolution httpwwwharvardbusinessmanagerdeheft
Nominiert fuumlr den Deutschen Zukunftspreis bdquoEine Fertigungsrevolution hebt abldquo httpwwwdeutscher-zukunftspreisdedenominierteDie Welt Das sind die besten deutschen Erfindungen 2015
Fokus 2816 WIRTSCHAFT amp GELD Fliegen wie gedruckt httpwwwfocus-magazinde
httpwwwnoticiasdegipuzkoacom
Page 76
Thanks for your Attention I like to extend my network on ALM
petersanderairbuscom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Cars Golf pick up front end redesigned (EOS Altair AP-Works) October 2017
Page 22
httpwwwapworksdeen3i-print
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM Activities Stratasys Materialise
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 23
https3dprintingindustrycomnews3d-printing-enables-worlds-first-electric-commuter-plane-worlds-fastest-electric-race-car-117251goal=0_695d5c73dc-04758ce63a-64457221
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Cars Trucks Renault Truck Engine ldquoclean sheet designrdquo enabled by AM
October 2017
Page 24
httpwwwautomobil-industrievogelderenault-trucks-druckt-motor-komponenten-a-576535cmp=nl-99ampuuid=D4DD8370-8723-486B-9EE3C0B2A2391C1D
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Siemens Gas Turbine Activities
September 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 25
httpwwwsiemenscompressenpressreleasepress=enpressrelease2017power-gaspr2017020154pgenhtmampcontent5b5d=PG
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Aircraft Engine GE Activities
October 2017
Page 26
httpwwwgereportscomges-new-aviation-plant-heart-europe-will-build-3d-printed-engines-next-gen-cessna-planes httpwww3dersorgarticles20161101-ge-unveils-3d-printed-atp-engine-more-additive-parts-than-any-engine-in-aviation-historyhtml httpsall3dpcomge-aviation-plant-prague
ldquoATP is a ldquoclean sheetrdquo designrdquo
GE ldquo3D printing allowed designers to consolidate 845 parts into just 12 componentsrdquo
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Scenario 2020 GE Targets
October 2017
Page 27
Airbus Emerging Technologies amp Concepts AM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 28
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Technology Development shared Europe wide
October 2017
Page 29
Metallic High Deposition Rate Technologies
Plastic FLM (Fused Layer Manufacturing)
Plastic SLS (Selective Laser Sintering)
Metallic Powder Bed (electronlaser beam)
Plastic parts with high geometric freedom eg Air Ducting parts
Plastic parts rapid manufacturing eg brackets Metallic parts and components (Ti Ni Al) with highly optimized geometry and performance
Large structural parts and integration
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing CT Ge CT scan of a LZN AlSi10Mg concept plane
Page 30
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Electronics October 2017 ESCMU View about ALM qualification Strategy Airbus Emerging Technologies amp Concepts ALM Overview
Point of Contact Dr Volker Zoumlllner volkerzoellmerifamfraunhoferde IFAM Functional Printing httpwwwifamfraunhoferdedeInstitutsprofilStandorteBremenFormgebung_FunktionswerkstoffeFunctional_PrintingGedruckte_Elektronikhtml
Page 31
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Airbus Emerging Technologies amp Concepts ALM Overview
October 2017
Seite 32
AM Machines Terry Wohlers Report 2017
httpwwwwohlersassociatescom
A M S Y S T E M S I N S T A L L E D E n d o f 2 0 1 6
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ETCG Visit BigRep Berlin 10th January 2017
ALM ndash 3D Printing BigRep Approach
BigRep in the ZAL 15th February 2017
Page 33
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus ALM3D Printing Trends ndash X-Axis FDM (Stratasys Boeing Ford Siemens)
Page 34
httpswwwyoutubecomwatchv=wDUMHFF-7vg
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts 3D Reinforced Panel
CTC 3D-Hub first robot long fibre reinforced CFRP Panel
Duumlnnes CFK Innenpanel aus Restfasern Oder ein Stuumlck Auszligenhaut
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Trends ndash multifunctional machines
Page 36
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Trends ndash multifunctional machines
Page 37
Pinneberg
bullSicherheitskuumlhlrohr 14404 bullVakuumbauteil Kombination von Kupfer (konventionelles Rohr) und Edelstahl (additiv gefertigt) zu Multi-Material-Bauteil (Bimetalle) bullWaumlrmetauscher additiver Aufbau und bdquoAufflanschenldquo Aufbauen auf 3D-Geometrie (14404)
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Concept X-Line 2000 Serial Printer
X-Line 2000 Volume Laser Power 800x400x500 2x1000W (X-Line 1x1msup2 and 4KW Eo2017)
Page 38
X-Line 1000 Future AM Shops
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 39
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Platform Jerome Rascol
October 2017
Page 40
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus Additive Manufacturing Germany amp International Multi Company Approaches Germany International Exchanges Airbus-LZN Workshops
Page 41
Opening Ceremony PAG Varel January 20th 2016
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
PAG AM Shop Varel Opening Ceremony January 20th 2016 May 2017 NextGen AM
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 42
Ti6-4
Alu
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 43
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 44
Airbus Commercial - selected AM Activities
First Serial Applications Ti6-4 PAG Varel
Cabin amp Fuselage amp Quick Development Process Hamburg-Finkenwerder
Spare-Parts HH-Fuhlsbuumlttel
Cabin-Cargo AC-Systems Wing High Lift Bremen
VTP amp Hybrid StadeHamburg
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ProtoNet Airbus Germany AM Prototyping Network
Page 45
Short Term ALM prototyping in Alu Inox Ti6-4
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
EOS - Alumide Printed wind tunnel models -95 cost amp lead time
Page 46
Future fast track product development by using AM
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Future fast track product development by using AM
Page 47
bull THOR - Test of High-tech Objectives in Reality
bull Flyable platform 4 x 4 m bull lt 25 kg bull 4 weeks for 1 Aircraft bull 16 missions planned for 2017
THOR
Airbus Emerging Technologies amp Concepts ALM Overview October 2017
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THOR - HYDRA Approach Fassberg March 19th 2017
And Future Projects
October 2017
48
Airbus Emerging Technologies amp Concepts ALM Overview
3D Printed MODULAR TEST PLATFORM to support fast FLIGHT TESTS with new Technologies amp Concepts
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Marc Fette CTC LZNConcept
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing CFRP heatable tooling
Page 49
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing Flap Repair Shop Bremen - tooling
Page 50
LZN delivered 210217 AlSi10Mg + PA
10 dayacutes from manual sketch Ti6-4 tooling
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing A330 Neo UBV Teststand amp AC
Page 51
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing A350 ALM Flap FTI Fairing BRE (RH) MSN59
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 52
Fairing AlSi10Mg Delivered Dec 20th Bionic Production (LZN)
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
A330 NEO roll out with AM-FTI Trailing Cone Equipment 2 ALM-Shipsets (9HTZ each) delivered 2 additional AC requested
FTI goes AM 3D for lead-time weight amp coats reduction AM Trailing Cone Fin Tip shipset for LR NEO
First AM exchanges AM LZN-designer trainings topology optimization amp redesign etc started 2015
Multifunctional team
Page 53
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
A330Neo-900 FCAF FIN Tip goes 3D AM shipset - Trailing Cone Fin Tip
October 2017
TLS Sept2016
TLS Sept2016
Page 54
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM 3D Printing Spare Parts
Page 55
End of June 16 ca 68 inkl Tools (tw ganze Teile Familien) 3 Q ~80 Bauteile Bei den derzeitigen Technologien im Moment Schaumltzung 5-6
die wirtschaftlich sinnvoll machbar sind
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 56
ALM ndash 3D Printing Transall Spare Part
Marc Fette CTC HSU
CT Scan Models X-RayLab
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM3D Printing Functional FDM Plastic parts (A350 gt 500 serial part Nohellip)
Page 57
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus Emerging Technologies amp Concepts
ALM 3D-Printing
Awards Finalist German Innovation Award Feb14 German Design Award special mentioned in Gold Feb15
Airbus ALM 3D-Printing First flight Bionic Cabin Bracket June 20th
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ndash 3D Printing Helicopter Cockpit Step by
Page 59
20 kg
135
Topo Opt + Part Design 40-50h
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ARTE PreView
Airbus Tuumlrbolzen (fuumlr die Verriegelung der Tuumlren) A350 Door Stops
Page 60
Alle Airbus Flugzeuge haben Ca 78000 DoorstopsJahr Bei 35 Gewichtsreduzierung Waumlren das ca 41 to fliegendes Materiala weniger x 25 Jahre Einsatz
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM ndash 3D Printing Systems 5 Fuel Connectoracutes first drawing released Feb15 1 part delivered 2016
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 61
Trend shipset No casting tools needed Tool cost 500000euroset
BC biggest part 50 AM 5 keuro weldingCasting 10 keuro Leadtime AM 9 CW weldingCasting gt 8 month
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
First printed amp flyable hydraulic Word Wide Flown on MSN 001 A380 Test AC March 30th 2017 35 weight reduction
( Ti6-4 housing only -55 )
Page 62
Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing Flight Control Systems A380 Spoiler Actuator Manifold example for common AM RampT
AM System amp Equipment Suppliers amp AIRBUS working Group The first Award for the flyable AM part on test AC goes to
Airbus Bremen
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 63
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design - learn from nature print the future
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THE PARTITION FEATURES A WALL MOUNTED CABIN ATTENDANT SEAT October 2017
Page 64
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
NATURE AS A BLUEPRINT THE SLIME MOLD ldquoPHYSARUMrdquo
October 2017
Page 65
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
G E N E R A T I V E D E S I G N
October 2017
Page 66
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 67
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 68
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
16G DAYNAMIC TESTING OF THE REFERENCE PARTITION (Video provided by Diehl Service Modules)
October 2017
Page 69
Airbus Emerging Technologies amp Concepts ALM Overview April 2017
Weight reduction 45 - 3000kg fuela - 10 t Cosup2a
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Seite 70
TOPOLOGY OPTIMISATION AIRBUS VISION 2050 ENABLER
Bionic AC Structures
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 71
Airbus Emerging Technologies amp Concepts ALM Overview
3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
ALM 3D Printing Network 2025 2025
2025
Page 72
Teilnahme freiwillig Ziel Aufbau offenes Netzwerk mit dedizierten ALM Ansprechpartnern pro InstitutUni und Entwicklung jeweils eigener-interner amp ganzheitlicher Handlungsbedarfe auf Basis von Thesen die frac12-jaumlhrlich upgedated werden Arbeitsweise Zero-Administration - Ansprechpartner Airbus Peter Sander
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities ManufacturingTechnologyCentre
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 73
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities to generate 35 billion GVA 2025
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 74
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ProtoNet Partners And 122015 finalists Deutscher Zukunftspreis
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
75
Special thanks to Prof Claus Emmelmann
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
copy Airbus SAS All rights reserved Confidential and proprietary document This document and all information contained herein is the sole property of AIRBUS No intellectual property rights are granted by the delivery of this document or the disclosure of its content This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS This document and its content shall not be used for any purpose other than that for which it is supplied The statements made herein do not constitute an offer They are based on the mentioned assumptions and are expressed in good faith Where the supporting grounds for these statements are not shown AIRBUS SAS will be pleased to explain the basis thereof AIRBUS its logo A300 A310 A318 A319 A320 A321 A330 A340 A350 A380 A400M are registered trademarks
Airbus Emerging Technologies amp Concepts ALM Overview
Airbus 3D Printing Video on YouTube httpwwwyoutubecomwatchv=Cy3V3KR1LW
Download the new Airbus FAST Magazine with 3D Printing httpwwwairbuscomsupportpublicationseID=maglisting_pushamptx_maglisting_pi15BdocID5D=42444
3D Printing Revolution httpwwwharvardbusinessmanagerdeheft
Nominiert fuumlr den Deutschen Zukunftspreis bdquoEine Fertigungsrevolution hebt abldquo httpwwwdeutscher-zukunftspreisdedenominierteDie Welt Das sind die besten deutschen Erfindungen 2015
Fokus 2816 WIRTSCHAFT amp GELD Fliegen wie gedruckt httpwwwfocus-magazinde
httpwwwnoticiasdegipuzkoacom
Page 76
Thanks for your Attention I like to extend my network on ALM
petersanderairbuscom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM Activities Stratasys Materialise
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 23
https3dprintingindustrycomnews3d-printing-enables-worlds-first-electric-commuter-plane-worlds-fastest-electric-race-car-117251goal=0_695d5c73dc-04758ce63a-64457221
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Cars Trucks Renault Truck Engine ldquoclean sheet designrdquo enabled by AM
October 2017
Page 24
httpwwwautomobil-industrievogelderenault-trucks-druckt-motor-komponenten-a-576535cmp=nl-99ampuuid=D4DD8370-8723-486B-9EE3C0B2A2391C1D
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Siemens Gas Turbine Activities
September 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 25
httpwwwsiemenscompressenpressreleasepress=enpressrelease2017power-gaspr2017020154pgenhtmampcontent5b5d=PG
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Aircraft Engine GE Activities
October 2017
Page 26
httpwwwgereportscomges-new-aviation-plant-heart-europe-will-build-3d-printed-engines-next-gen-cessna-planes httpwww3dersorgarticles20161101-ge-unveils-3d-printed-atp-engine-more-additive-parts-than-any-engine-in-aviation-historyhtml httpsall3dpcomge-aviation-plant-prague
ldquoATP is a ldquoclean sheetrdquo designrdquo
GE ldquo3D printing allowed designers to consolidate 845 parts into just 12 componentsrdquo
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Scenario 2020 GE Targets
October 2017
Page 27
Airbus Emerging Technologies amp Concepts AM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 28
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Technology Development shared Europe wide
October 2017
Page 29
Metallic High Deposition Rate Technologies
Plastic FLM (Fused Layer Manufacturing)
Plastic SLS (Selective Laser Sintering)
Metallic Powder Bed (electronlaser beam)
Plastic parts with high geometric freedom eg Air Ducting parts
Plastic parts rapid manufacturing eg brackets Metallic parts and components (Ti Ni Al) with highly optimized geometry and performance
Large structural parts and integration
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing CT Ge CT scan of a LZN AlSi10Mg concept plane
Page 30
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Electronics October 2017 ESCMU View about ALM qualification Strategy Airbus Emerging Technologies amp Concepts ALM Overview
Point of Contact Dr Volker Zoumlllner volkerzoellmerifamfraunhoferde IFAM Functional Printing httpwwwifamfraunhoferdedeInstitutsprofilStandorteBremenFormgebung_FunktionswerkstoffeFunctional_PrintingGedruckte_Elektronikhtml
Page 31
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Airbus Emerging Technologies amp Concepts ALM Overview
October 2017
Seite 32
AM Machines Terry Wohlers Report 2017
httpwwwwohlersassociatescom
A M S Y S T E M S I N S T A L L E D E n d o f 2 0 1 6
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ETCG Visit BigRep Berlin 10th January 2017
ALM ndash 3D Printing BigRep Approach
BigRep in the ZAL 15th February 2017
Page 33
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus ALM3D Printing Trends ndash X-Axis FDM (Stratasys Boeing Ford Siemens)
Page 34
httpswwwyoutubecomwatchv=wDUMHFF-7vg
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts 3D Reinforced Panel
CTC 3D-Hub first robot long fibre reinforced CFRP Panel
Duumlnnes CFK Innenpanel aus Restfasern Oder ein Stuumlck Auszligenhaut
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Trends ndash multifunctional machines
Page 36
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Trends ndash multifunctional machines
Page 37
Pinneberg
bullSicherheitskuumlhlrohr 14404 bullVakuumbauteil Kombination von Kupfer (konventionelles Rohr) und Edelstahl (additiv gefertigt) zu Multi-Material-Bauteil (Bimetalle) bullWaumlrmetauscher additiver Aufbau und bdquoAufflanschenldquo Aufbauen auf 3D-Geometrie (14404)
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Concept X-Line 2000 Serial Printer
X-Line 2000 Volume Laser Power 800x400x500 2x1000W (X-Line 1x1msup2 and 4KW Eo2017)
Page 38
X-Line 1000 Future AM Shops
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 39
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Platform Jerome Rascol
October 2017
Page 40
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus Additive Manufacturing Germany amp International Multi Company Approaches Germany International Exchanges Airbus-LZN Workshops
Page 41
Opening Ceremony PAG Varel January 20th 2016
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
PAG AM Shop Varel Opening Ceremony January 20th 2016 May 2017 NextGen AM
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 42
Ti6-4
Alu
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 43
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 44
Airbus Commercial - selected AM Activities
First Serial Applications Ti6-4 PAG Varel
Cabin amp Fuselage amp Quick Development Process Hamburg-Finkenwerder
Spare-Parts HH-Fuhlsbuumlttel
Cabin-Cargo AC-Systems Wing High Lift Bremen
VTP amp Hybrid StadeHamburg
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ProtoNet Airbus Germany AM Prototyping Network
Page 45
Short Term ALM prototyping in Alu Inox Ti6-4
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
EOS - Alumide Printed wind tunnel models -95 cost amp lead time
Page 46
Future fast track product development by using AM
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Future fast track product development by using AM
Page 47
bull THOR - Test of High-tech Objectives in Reality
bull Flyable platform 4 x 4 m bull lt 25 kg bull 4 weeks for 1 Aircraft bull 16 missions planned for 2017
THOR
Airbus Emerging Technologies amp Concepts ALM Overview October 2017
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THOR - HYDRA Approach Fassberg March 19th 2017
And Future Projects
October 2017
48
Airbus Emerging Technologies amp Concepts ALM Overview
3D Printed MODULAR TEST PLATFORM to support fast FLIGHT TESTS with new Technologies amp Concepts
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Marc Fette CTC LZNConcept
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing CFRP heatable tooling
Page 49
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing Flap Repair Shop Bremen - tooling
Page 50
LZN delivered 210217 AlSi10Mg + PA
10 dayacutes from manual sketch Ti6-4 tooling
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing A330 Neo UBV Teststand amp AC
Page 51
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing A350 ALM Flap FTI Fairing BRE (RH) MSN59
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 52
Fairing AlSi10Mg Delivered Dec 20th Bionic Production (LZN)
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
A330 NEO roll out with AM-FTI Trailing Cone Equipment 2 ALM-Shipsets (9HTZ each) delivered 2 additional AC requested
FTI goes AM 3D for lead-time weight amp coats reduction AM Trailing Cone Fin Tip shipset for LR NEO
First AM exchanges AM LZN-designer trainings topology optimization amp redesign etc started 2015
Multifunctional team
Page 53
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
A330Neo-900 FCAF FIN Tip goes 3D AM shipset - Trailing Cone Fin Tip
October 2017
TLS Sept2016
TLS Sept2016
Page 54
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM 3D Printing Spare Parts
Page 55
End of June 16 ca 68 inkl Tools (tw ganze Teile Familien) 3 Q ~80 Bauteile Bei den derzeitigen Technologien im Moment Schaumltzung 5-6
die wirtschaftlich sinnvoll machbar sind
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 56
ALM ndash 3D Printing Transall Spare Part
Marc Fette CTC HSU
CT Scan Models X-RayLab
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM3D Printing Functional FDM Plastic parts (A350 gt 500 serial part Nohellip)
Page 57
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus Emerging Technologies amp Concepts
ALM 3D-Printing
Awards Finalist German Innovation Award Feb14 German Design Award special mentioned in Gold Feb15
Airbus ALM 3D-Printing First flight Bionic Cabin Bracket June 20th
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ndash 3D Printing Helicopter Cockpit Step by
Page 59
20 kg
135
Topo Opt + Part Design 40-50h
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ARTE PreView
Airbus Tuumlrbolzen (fuumlr die Verriegelung der Tuumlren) A350 Door Stops
Page 60
Alle Airbus Flugzeuge haben Ca 78000 DoorstopsJahr Bei 35 Gewichtsreduzierung Waumlren das ca 41 to fliegendes Materiala weniger x 25 Jahre Einsatz
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM ndash 3D Printing Systems 5 Fuel Connectoracutes first drawing released Feb15 1 part delivered 2016
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 61
Trend shipset No casting tools needed Tool cost 500000euroset
BC biggest part 50 AM 5 keuro weldingCasting 10 keuro Leadtime AM 9 CW weldingCasting gt 8 month
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
First printed amp flyable hydraulic Word Wide Flown on MSN 001 A380 Test AC March 30th 2017 35 weight reduction
( Ti6-4 housing only -55 )
Page 62
Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing Flight Control Systems A380 Spoiler Actuator Manifold example for common AM RampT
AM System amp Equipment Suppliers amp AIRBUS working Group The first Award for the flyable AM part on test AC goes to
Airbus Bremen
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 63
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design - learn from nature print the future
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THE PARTITION FEATURES A WALL MOUNTED CABIN ATTENDANT SEAT October 2017
Page 64
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
NATURE AS A BLUEPRINT THE SLIME MOLD ldquoPHYSARUMrdquo
October 2017
Page 65
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
G E N E R A T I V E D E S I G N
October 2017
Page 66
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 67
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 68
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
16G DAYNAMIC TESTING OF THE REFERENCE PARTITION (Video provided by Diehl Service Modules)
October 2017
Page 69
Airbus Emerging Technologies amp Concepts ALM Overview April 2017
Weight reduction 45 - 3000kg fuela - 10 t Cosup2a
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Seite 70
TOPOLOGY OPTIMISATION AIRBUS VISION 2050 ENABLER
Bionic AC Structures
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 71
Airbus Emerging Technologies amp Concepts ALM Overview
3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
ALM 3D Printing Network 2025 2025
2025
Page 72
Teilnahme freiwillig Ziel Aufbau offenes Netzwerk mit dedizierten ALM Ansprechpartnern pro InstitutUni und Entwicklung jeweils eigener-interner amp ganzheitlicher Handlungsbedarfe auf Basis von Thesen die frac12-jaumlhrlich upgedated werden Arbeitsweise Zero-Administration - Ansprechpartner Airbus Peter Sander
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities ManufacturingTechnologyCentre
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 73
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities to generate 35 billion GVA 2025
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 74
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ProtoNet Partners And 122015 finalists Deutscher Zukunftspreis
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
75
Special thanks to Prof Claus Emmelmann
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
copy Airbus SAS All rights reserved Confidential and proprietary document This document and all information contained herein is the sole property of AIRBUS No intellectual property rights are granted by the delivery of this document or the disclosure of its content This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS This document and its content shall not be used for any purpose other than that for which it is supplied The statements made herein do not constitute an offer They are based on the mentioned assumptions and are expressed in good faith Where the supporting grounds for these statements are not shown AIRBUS SAS will be pleased to explain the basis thereof AIRBUS its logo A300 A310 A318 A319 A320 A321 A330 A340 A350 A380 A400M are registered trademarks
Airbus Emerging Technologies amp Concepts ALM Overview
Airbus 3D Printing Video on YouTube httpwwwyoutubecomwatchv=Cy3V3KR1LW
Download the new Airbus FAST Magazine with 3D Printing httpwwwairbuscomsupportpublicationseID=maglisting_pushamptx_maglisting_pi15BdocID5D=42444
3D Printing Revolution httpwwwharvardbusinessmanagerdeheft
Nominiert fuumlr den Deutschen Zukunftspreis bdquoEine Fertigungsrevolution hebt abldquo httpwwwdeutscher-zukunftspreisdedenominierteDie Welt Das sind die besten deutschen Erfindungen 2015
Fokus 2816 WIRTSCHAFT amp GELD Fliegen wie gedruckt httpwwwfocus-magazinde
httpwwwnoticiasdegipuzkoacom
Page 76
Thanks for your Attention I like to extend my network on ALM
petersanderairbuscom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Cars Trucks Renault Truck Engine ldquoclean sheet designrdquo enabled by AM
October 2017
Page 24
httpwwwautomobil-industrievogelderenault-trucks-druckt-motor-komponenten-a-576535cmp=nl-99ampuuid=D4DD8370-8723-486B-9EE3C0B2A2391C1D
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Siemens Gas Turbine Activities
September 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 25
httpwwwsiemenscompressenpressreleasepress=enpressrelease2017power-gaspr2017020154pgenhtmampcontent5b5d=PG
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Aircraft Engine GE Activities
October 2017
Page 26
httpwwwgereportscomges-new-aviation-plant-heart-europe-will-build-3d-printed-engines-next-gen-cessna-planes httpwww3dersorgarticles20161101-ge-unveils-3d-printed-atp-engine-more-additive-parts-than-any-engine-in-aviation-historyhtml httpsall3dpcomge-aviation-plant-prague
ldquoATP is a ldquoclean sheetrdquo designrdquo
GE ldquo3D printing allowed designers to consolidate 845 parts into just 12 componentsrdquo
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Scenario 2020 GE Targets
October 2017
Page 27
Airbus Emerging Technologies amp Concepts AM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 28
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Technology Development shared Europe wide
October 2017
Page 29
Metallic High Deposition Rate Technologies
Plastic FLM (Fused Layer Manufacturing)
Plastic SLS (Selective Laser Sintering)
Metallic Powder Bed (electronlaser beam)
Plastic parts with high geometric freedom eg Air Ducting parts
Plastic parts rapid manufacturing eg brackets Metallic parts and components (Ti Ni Al) with highly optimized geometry and performance
Large structural parts and integration
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing CT Ge CT scan of a LZN AlSi10Mg concept plane
Page 30
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Electronics October 2017 ESCMU View about ALM qualification Strategy Airbus Emerging Technologies amp Concepts ALM Overview
Point of Contact Dr Volker Zoumlllner volkerzoellmerifamfraunhoferde IFAM Functional Printing httpwwwifamfraunhoferdedeInstitutsprofilStandorteBremenFormgebung_FunktionswerkstoffeFunctional_PrintingGedruckte_Elektronikhtml
Page 31
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Airbus Emerging Technologies amp Concepts ALM Overview
October 2017
Seite 32
AM Machines Terry Wohlers Report 2017
httpwwwwohlersassociatescom
A M S Y S T E M S I N S T A L L E D E n d o f 2 0 1 6
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ETCG Visit BigRep Berlin 10th January 2017
ALM ndash 3D Printing BigRep Approach
BigRep in the ZAL 15th February 2017
Page 33
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus ALM3D Printing Trends ndash X-Axis FDM (Stratasys Boeing Ford Siemens)
Page 34
httpswwwyoutubecomwatchv=wDUMHFF-7vg
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts 3D Reinforced Panel
CTC 3D-Hub first robot long fibre reinforced CFRP Panel
Duumlnnes CFK Innenpanel aus Restfasern Oder ein Stuumlck Auszligenhaut
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Trends ndash multifunctional machines
Page 36
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Trends ndash multifunctional machines
Page 37
Pinneberg
bullSicherheitskuumlhlrohr 14404 bullVakuumbauteil Kombination von Kupfer (konventionelles Rohr) und Edelstahl (additiv gefertigt) zu Multi-Material-Bauteil (Bimetalle) bullWaumlrmetauscher additiver Aufbau und bdquoAufflanschenldquo Aufbauen auf 3D-Geometrie (14404)
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Concept X-Line 2000 Serial Printer
X-Line 2000 Volume Laser Power 800x400x500 2x1000W (X-Line 1x1msup2 and 4KW Eo2017)
Page 38
X-Line 1000 Future AM Shops
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 39
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Platform Jerome Rascol
October 2017
Page 40
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus Additive Manufacturing Germany amp International Multi Company Approaches Germany International Exchanges Airbus-LZN Workshops
Page 41
Opening Ceremony PAG Varel January 20th 2016
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
PAG AM Shop Varel Opening Ceremony January 20th 2016 May 2017 NextGen AM
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 42
Ti6-4
Alu
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 43
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 44
Airbus Commercial - selected AM Activities
First Serial Applications Ti6-4 PAG Varel
Cabin amp Fuselage amp Quick Development Process Hamburg-Finkenwerder
Spare-Parts HH-Fuhlsbuumlttel
Cabin-Cargo AC-Systems Wing High Lift Bremen
VTP amp Hybrid StadeHamburg
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ProtoNet Airbus Germany AM Prototyping Network
Page 45
Short Term ALM prototyping in Alu Inox Ti6-4
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
EOS - Alumide Printed wind tunnel models -95 cost amp lead time
Page 46
Future fast track product development by using AM
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Future fast track product development by using AM
Page 47
bull THOR - Test of High-tech Objectives in Reality
bull Flyable platform 4 x 4 m bull lt 25 kg bull 4 weeks for 1 Aircraft bull 16 missions planned for 2017
THOR
Airbus Emerging Technologies amp Concepts ALM Overview October 2017
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THOR - HYDRA Approach Fassberg March 19th 2017
And Future Projects
October 2017
48
Airbus Emerging Technologies amp Concepts ALM Overview
3D Printed MODULAR TEST PLATFORM to support fast FLIGHT TESTS with new Technologies amp Concepts
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Marc Fette CTC LZNConcept
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing CFRP heatable tooling
Page 49
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing Flap Repair Shop Bremen - tooling
Page 50
LZN delivered 210217 AlSi10Mg + PA
10 dayacutes from manual sketch Ti6-4 tooling
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing A330 Neo UBV Teststand amp AC
Page 51
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing A350 ALM Flap FTI Fairing BRE (RH) MSN59
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 52
Fairing AlSi10Mg Delivered Dec 20th Bionic Production (LZN)
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
A330 NEO roll out with AM-FTI Trailing Cone Equipment 2 ALM-Shipsets (9HTZ each) delivered 2 additional AC requested
FTI goes AM 3D for lead-time weight amp coats reduction AM Trailing Cone Fin Tip shipset for LR NEO
First AM exchanges AM LZN-designer trainings topology optimization amp redesign etc started 2015
Multifunctional team
Page 53
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
A330Neo-900 FCAF FIN Tip goes 3D AM shipset - Trailing Cone Fin Tip
October 2017
TLS Sept2016
TLS Sept2016
Page 54
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM 3D Printing Spare Parts
Page 55
End of June 16 ca 68 inkl Tools (tw ganze Teile Familien) 3 Q ~80 Bauteile Bei den derzeitigen Technologien im Moment Schaumltzung 5-6
die wirtschaftlich sinnvoll machbar sind
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 56
ALM ndash 3D Printing Transall Spare Part
Marc Fette CTC HSU
CT Scan Models X-RayLab
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM3D Printing Functional FDM Plastic parts (A350 gt 500 serial part Nohellip)
Page 57
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus Emerging Technologies amp Concepts
ALM 3D-Printing
Awards Finalist German Innovation Award Feb14 German Design Award special mentioned in Gold Feb15
Airbus ALM 3D-Printing First flight Bionic Cabin Bracket June 20th
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ndash 3D Printing Helicopter Cockpit Step by
Page 59
20 kg
135
Topo Opt + Part Design 40-50h
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ARTE PreView
Airbus Tuumlrbolzen (fuumlr die Verriegelung der Tuumlren) A350 Door Stops
Page 60
Alle Airbus Flugzeuge haben Ca 78000 DoorstopsJahr Bei 35 Gewichtsreduzierung Waumlren das ca 41 to fliegendes Materiala weniger x 25 Jahre Einsatz
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM ndash 3D Printing Systems 5 Fuel Connectoracutes first drawing released Feb15 1 part delivered 2016
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 61
Trend shipset No casting tools needed Tool cost 500000euroset
BC biggest part 50 AM 5 keuro weldingCasting 10 keuro Leadtime AM 9 CW weldingCasting gt 8 month
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
First printed amp flyable hydraulic Word Wide Flown on MSN 001 A380 Test AC March 30th 2017 35 weight reduction
( Ti6-4 housing only -55 )
Page 62
Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing Flight Control Systems A380 Spoiler Actuator Manifold example for common AM RampT
AM System amp Equipment Suppliers amp AIRBUS working Group The first Award for the flyable AM part on test AC goes to
Airbus Bremen
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 63
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design - learn from nature print the future
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THE PARTITION FEATURES A WALL MOUNTED CABIN ATTENDANT SEAT October 2017
Page 64
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
NATURE AS A BLUEPRINT THE SLIME MOLD ldquoPHYSARUMrdquo
October 2017
Page 65
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
G E N E R A T I V E D E S I G N
October 2017
Page 66
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 67
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 68
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
16G DAYNAMIC TESTING OF THE REFERENCE PARTITION (Video provided by Diehl Service Modules)
October 2017
Page 69
Airbus Emerging Technologies amp Concepts ALM Overview April 2017
Weight reduction 45 - 3000kg fuela - 10 t Cosup2a
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Seite 70
TOPOLOGY OPTIMISATION AIRBUS VISION 2050 ENABLER
Bionic AC Structures
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 71
Airbus Emerging Technologies amp Concepts ALM Overview
3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
ALM 3D Printing Network 2025 2025
2025
Page 72
Teilnahme freiwillig Ziel Aufbau offenes Netzwerk mit dedizierten ALM Ansprechpartnern pro InstitutUni und Entwicklung jeweils eigener-interner amp ganzheitlicher Handlungsbedarfe auf Basis von Thesen die frac12-jaumlhrlich upgedated werden Arbeitsweise Zero-Administration - Ansprechpartner Airbus Peter Sander
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities ManufacturingTechnologyCentre
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 73
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities to generate 35 billion GVA 2025
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 74
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ProtoNet Partners And 122015 finalists Deutscher Zukunftspreis
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
75
Special thanks to Prof Claus Emmelmann
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
copy Airbus SAS All rights reserved Confidential and proprietary document This document and all information contained herein is the sole property of AIRBUS No intellectual property rights are granted by the delivery of this document or the disclosure of its content This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS This document and its content shall not be used for any purpose other than that for which it is supplied The statements made herein do not constitute an offer They are based on the mentioned assumptions and are expressed in good faith Where the supporting grounds for these statements are not shown AIRBUS SAS will be pleased to explain the basis thereof AIRBUS its logo A300 A310 A318 A319 A320 A321 A330 A340 A350 A380 A400M are registered trademarks
Airbus Emerging Technologies amp Concepts ALM Overview
Airbus 3D Printing Video on YouTube httpwwwyoutubecomwatchv=Cy3V3KR1LW
Download the new Airbus FAST Magazine with 3D Printing httpwwwairbuscomsupportpublicationseID=maglisting_pushamptx_maglisting_pi15BdocID5D=42444
3D Printing Revolution httpwwwharvardbusinessmanagerdeheft
Nominiert fuumlr den Deutschen Zukunftspreis bdquoEine Fertigungsrevolution hebt abldquo httpwwwdeutscher-zukunftspreisdedenominierteDie Welt Das sind die besten deutschen Erfindungen 2015
Fokus 2816 WIRTSCHAFT amp GELD Fliegen wie gedruckt httpwwwfocus-magazinde
httpwwwnoticiasdegipuzkoacom
Page 76
Thanks for your Attention I like to extend my network on ALM
petersanderairbuscom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Siemens Gas Turbine Activities
September 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 25
httpwwwsiemenscompressenpressreleasepress=enpressrelease2017power-gaspr2017020154pgenhtmampcontent5b5d=PG
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Aircraft Engine GE Activities
October 2017
Page 26
httpwwwgereportscomges-new-aviation-plant-heart-europe-will-build-3d-printed-engines-next-gen-cessna-planes httpwww3dersorgarticles20161101-ge-unveils-3d-printed-atp-engine-more-additive-parts-than-any-engine-in-aviation-historyhtml httpsall3dpcomge-aviation-plant-prague
ldquoATP is a ldquoclean sheetrdquo designrdquo
GE ldquo3D printing allowed designers to consolidate 845 parts into just 12 componentsrdquo
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Scenario 2020 GE Targets
October 2017
Page 27
Airbus Emerging Technologies amp Concepts AM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 28
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Technology Development shared Europe wide
October 2017
Page 29
Metallic High Deposition Rate Technologies
Plastic FLM (Fused Layer Manufacturing)
Plastic SLS (Selective Laser Sintering)
Metallic Powder Bed (electronlaser beam)
Plastic parts with high geometric freedom eg Air Ducting parts
Plastic parts rapid manufacturing eg brackets Metallic parts and components (Ti Ni Al) with highly optimized geometry and performance
Large structural parts and integration
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing CT Ge CT scan of a LZN AlSi10Mg concept plane
Page 30
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Electronics October 2017 ESCMU View about ALM qualification Strategy Airbus Emerging Technologies amp Concepts ALM Overview
Point of Contact Dr Volker Zoumlllner volkerzoellmerifamfraunhoferde IFAM Functional Printing httpwwwifamfraunhoferdedeInstitutsprofilStandorteBremenFormgebung_FunktionswerkstoffeFunctional_PrintingGedruckte_Elektronikhtml
Page 31
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Airbus Emerging Technologies amp Concepts ALM Overview
October 2017
Seite 32
AM Machines Terry Wohlers Report 2017
httpwwwwohlersassociatescom
A M S Y S T E M S I N S T A L L E D E n d o f 2 0 1 6
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ETCG Visit BigRep Berlin 10th January 2017
ALM ndash 3D Printing BigRep Approach
BigRep in the ZAL 15th February 2017
Page 33
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus ALM3D Printing Trends ndash X-Axis FDM (Stratasys Boeing Ford Siemens)
Page 34
httpswwwyoutubecomwatchv=wDUMHFF-7vg
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts 3D Reinforced Panel
CTC 3D-Hub first robot long fibre reinforced CFRP Panel
Duumlnnes CFK Innenpanel aus Restfasern Oder ein Stuumlck Auszligenhaut
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Trends ndash multifunctional machines
Page 36
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Trends ndash multifunctional machines
Page 37
Pinneberg
bullSicherheitskuumlhlrohr 14404 bullVakuumbauteil Kombination von Kupfer (konventionelles Rohr) und Edelstahl (additiv gefertigt) zu Multi-Material-Bauteil (Bimetalle) bullWaumlrmetauscher additiver Aufbau und bdquoAufflanschenldquo Aufbauen auf 3D-Geometrie (14404)
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Concept X-Line 2000 Serial Printer
X-Line 2000 Volume Laser Power 800x400x500 2x1000W (X-Line 1x1msup2 and 4KW Eo2017)
Page 38
X-Line 1000 Future AM Shops
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 39
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Platform Jerome Rascol
October 2017
Page 40
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus Additive Manufacturing Germany amp International Multi Company Approaches Germany International Exchanges Airbus-LZN Workshops
Page 41
Opening Ceremony PAG Varel January 20th 2016
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
PAG AM Shop Varel Opening Ceremony January 20th 2016 May 2017 NextGen AM
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 42
Ti6-4
Alu
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 43
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 44
Airbus Commercial - selected AM Activities
First Serial Applications Ti6-4 PAG Varel
Cabin amp Fuselage amp Quick Development Process Hamburg-Finkenwerder
Spare-Parts HH-Fuhlsbuumlttel
Cabin-Cargo AC-Systems Wing High Lift Bremen
VTP amp Hybrid StadeHamburg
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ProtoNet Airbus Germany AM Prototyping Network
Page 45
Short Term ALM prototyping in Alu Inox Ti6-4
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
EOS - Alumide Printed wind tunnel models -95 cost amp lead time
Page 46
Future fast track product development by using AM
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Future fast track product development by using AM
Page 47
bull THOR - Test of High-tech Objectives in Reality
bull Flyable platform 4 x 4 m bull lt 25 kg bull 4 weeks for 1 Aircraft bull 16 missions planned for 2017
THOR
Airbus Emerging Technologies amp Concepts ALM Overview October 2017
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THOR - HYDRA Approach Fassberg March 19th 2017
And Future Projects
October 2017
48
Airbus Emerging Technologies amp Concepts ALM Overview
3D Printed MODULAR TEST PLATFORM to support fast FLIGHT TESTS with new Technologies amp Concepts
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Marc Fette CTC LZNConcept
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing CFRP heatable tooling
Page 49
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing Flap Repair Shop Bremen - tooling
Page 50
LZN delivered 210217 AlSi10Mg + PA
10 dayacutes from manual sketch Ti6-4 tooling
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing A330 Neo UBV Teststand amp AC
Page 51
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing A350 ALM Flap FTI Fairing BRE (RH) MSN59
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 52
Fairing AlSi10Mg Delivered Dec 20th Bionic Production (LZN)
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
A330 NEO roll out with AM-FTI Trailing Cone Equipment 2 ALM-Shipsets (9HTZ each) delivered 2 additional AC requested
FTI goes AM 3D for lead-time weight amp coats reduction AM Trailing Cone Fin Tip shipset for LR NEO
First AM exchanges AM LZN-designer trainings topology optimization amp redesign etc started 2015
Multifunctional team
Page 53
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
A330Neo-900 FCAF FIN Tip goes 3D AM shipset - Trailing Cone Fin Tip
October 2017
TLS Sept2016
TLS Sept2016
Page 54
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM 3D Printing Spare Parts
Page 55
End of June 16 ca 68 inkl Tools (tw ganze Teile Familien) 3 Q ~80 Bauteile Bei den derzeitigen Technologien im Moment Schaumltzung 5-6
die wirtschaftlich sinnvoll machbar sind
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 56
ALM ndash 3D Printing Transall Spare Part
Marc Fette CTC HSU
CT Scan Models X-RayLab
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM3D Printing Functional FDM Plastic parts (A350 gt 500 serial part Nohellip)
Page 57
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus Emerging Technologies amp Concepts
ALM 3D-Printing
Awards Finalist German Innovation Award Feb14 German Design Award special mentioned in Gold Feb15
Airbus ALM 3D-Printing First flight Bionic Cabin Bracket June 20th
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ndash 3D Printing Helicopter Cockpit Step by
Page 59
20 kg
135
Topo Opt + Part Design 40-50h
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ARTE PreView
Airbus Tuumlrbolzen (fuumlr die Verriegelung der Tuumlren) A350 Door Stops
Page 60
Alle Airbus Flugzeuge haben Ca 78000 DoorstopsJahr Bei 35 Gewichtsreduzierung Waumlren das ca 41 to fliegendes Materiala weniger x 25 Jahre Einsatz
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM ndash 3D Printing Systems 5 Fuel Connectoracutes first drawing released Feb15 1 part delivered 2016
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 61
Trend shipset No casting tools needed Tool cost 500000euroset
BC biggest part 50 AM 5 keuro weldingCasting 10 keuro Leadtime AM 9 CW weldingCasting gt 8 month
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
First printed amp flyable hydraulic Word Wide Flown on MSN 001 A380 Test AC March 30th 2017 35 weight reduction
( Ti6-4 housing only -55 )
Page 62
Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing Flight Control Systems A380 Spoiler Actuator Manifold example for common AM RampT
AM System amp Equipment Suppliers amp AIRBUS working Group The first Award for the flyable AM part on test AC goes to
Airbus Bremen
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 63
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design - learn from nature print the future
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THE PARTITION FEATURES A WALL MOUNTED CABIN ATTENDANT SEAT October 2017
Page 64
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
NATURE AS A BLUEPRINT THE SLIME MOLD ldquoPHYSARUMrdquo
October 2017
Page 65
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
G E N E R A T I V E D E S I G N
October 2017
Page 66
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 67
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 68
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
16G DAYNAMIC TESTING OF THE REFERENCE PARTITION (Video provided by Diehl Service Modules)
October 2017
Page 69
Airbus Emerging Technologies amp Concepts ALM Overview April 2017
Weight reduction 45 - 3000kg fuela - 10 t Cosup2a
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Seite 70
TOPOLOGY OPTIMISATION AIRBUS VISION 2050 ENABLER
Bionic AC Structures
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 71
Airbus Emerging Technologies amp Concepts ALM Overview
3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
ALM 3D Printing Network 2025 2025
2025
Page 72
Teilnahme freiwillig Ziel Aufbau offenes Netzwerk mit dedizierten ALM Ansprechpartnern pro InstitutUni und Entwicklung jeweils eigener-interner amp ganzheitlicher Handlungsbedarfe auf Basis von Thesen die frac12-jaumlhrlich upgedated werden Arbeitsweise Zero-Administration - Ansprechpartner Airbus Peter Sander
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities ManufacturingTechnologyCentre
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 73
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities to generate 35 billion GVA 2025
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 74
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ProtoNet Partners And 122015 finalists Deutscher Zukunftspreis
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
75
Special thanks to Prof Claus Emmelmann
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
copy Airbus SAS All rights reserved Confidential and proprietary document This document and all information contained herein is the sole property of AIRBUS No intellectual property rights are granted by the delivery of this document or the disclosure of its content This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS This document and its content shall not be used for any purpose other than that for which it is supplied The statements made herein do not constitute an offer They are based on the mentioned assumptions and are expressed in good faith Where the supporting grounds for these statements are not shown AIRBUS SAS will be pleased to explain the basis thereof AIRBUS its logo A300 A310 A318 A319 A320 A321 A330 A340 A350 A380 A400M are registered trademarks
Airbus Emerging Technologies amp Concepts ALM Overview
Airbus 3D Printing Video on YouTube httpwwwyoutubecomwatchv=Cy3V3KR1LW
Download the new Airbus FAST Magazine with 3D Printing httpwwwairbuscomsupportpublicationseID=maglisting_pushamptx_maglisting_pi15BdocID5D=42444
3D Printing Revolution httpwwwharvardbusinessmanagerdeheft
Nominiert fuumlr den Deutschen Zukunftspreis bdquoEine Fertigungsrevolution hebt abldquo httpwwwdeutscher-zukunftspreisdedenominierteDie Welt Das sind die besten deutschen Erfindungen 2015
Fokus 2816 WIRTSCHAFT amp GELD Fliegen wie gedruckt httpwwwfocus-magazinde
httpwwwnoticiasdegipuzkoacom
Page 76
Thanks for your Attention I like to extend my network on ALM
petersanderairbuscom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Aircraft Engine GE Activities
October 2017
Page 26
httpwwwgereportscomges-new-aviation-plant-heart-europe-will-build-3d-printed-engines-next-gen-cessna-planes httpwww3dersorgarticles20161101-ge-unveils-3d-printed-atp-engine-more-additive-parts-than-any-engine-in-aviation-historyhtml httpsall3dpcomge-aviation-plant-prague
ldquoATP is a ldquoclean sheetrdquo designrdquo
GE ldquo3D printing allowed designers to consolidate 845 parts into just 12 componentsrdquo
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Scenario 2020 GE Targets
October 2017
Page 27
Airbus Emerging Technologies amp Concepts AM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 28
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Technology Development shared Europe wide
October 2017
Page 29
Metallic High Deposition Rate Technologies
Plastic FLM (Fused Layer Manufacturing)
Plastic SLS (Selective Laser Sintering)
Metallic Powder Bed (electronlaser beam)
Plastic parts with high geometric freedom eg Air Ducting parts
Plastic parts rapid manufacturing eg brackets Metallic parts and components (Ti Ni Al) with highly optimized geometry and performance
Large structural parts and integration
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing CT Ge CT scan of a LZN AlSi10Mg concept plane
Page 30
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Electronics October 2017 ESCMU View about ALM qualification Strategy Airbus Emerging Technologies amp Concepts ALM Overview
Point of Contact Dr Volker Zoumlllner volkerzoellmerifamfraunhoferde IFAM Functional Printing httpwwwifamfraunhoferdedeInstitutsprofilStandorteBremenFormgebung_FunktionswerkstoffeFunctional_PrintingGedruckte_Elektronikhtml
Page 31
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Airbus Emerging Technologies amp Concepts ALM Overview
October 2017
Seite 32
AM Machines Terry Wohlers Report 2017
httpwwwwohlersassociatescom
A M S Y S T E M S I N S T A L L E D E n d o f 2 0 1 6
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ETCG Visit BigRep Berlin 10th January 2017
ALM ndash 3D Printing BigRep Approach
BigRep in the ZAL 15th February 2017
Page 33
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus ALM3D Printing Trends ndash X-Axis FDM (Stratasys Boeing Ford Siemens)
Page 34
httpswwwyoutubecomwatchv=wDUMHFF-7vg
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts 3D Reinforced Panel
CTC 3D-Hub first robot long fibre reinforced CFRP Panel
Duumlnnes CFK Innenpanel aus Restfasern Oder ein Stuumlck Auszligenhaut
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Trends ndash multifunctional machines
Page 36
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Trends ndash multifunctional machines
Page 37
Pinneberg
bullSicherheitskuumlhlrohr 14404 bullVakuumbauteil Kombination von Kupfer (konventionelles Rohr) und Edelstahl (additiv gefertigt) zu Multi-Material-Bauteil (Bimetalle) bullWaumlrmetauscher additiver Aufbau und bdquoAufflanschenldquo Aufbauen auf 3D-Geometrie (14404)
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Concept X-Line 2000 Serial Printer
X-Line 2000 Volume Laser Power 800x400x500 2x1000W (X-Line 1x1msup2 and 4KW Eo2017)
Page 38
X-Line 1000 Future AM Shops
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 39
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Platform Jerome Rascol
October 2017
Page 40
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus Additive Manufacturing Germany amp International Multi Company Approaches Germany International Exchanges Airbus-LZN Workshops
Page 41
Opening Ceremony PAG Varel January 20th 2016
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
PAG AM Shop Varel Opening Ceremony January 20th 2016 May 2017 NextGen AM
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 42
Ti6-4
Alu
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 43
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 44
Airbus Commercial - selected AM Activities
First Serial Applications Ti6-4 PAG Varel
Cabin amp Fuselage amp Quick Development Process Hamburg-Finkenwerder
Spare-Parts HH-Fuhlsbuumlttel
Cabin-Cargo AC-Systems Wing High Lift Bremen
VTP amp Hybrid StadeHamburg
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ProtoNet Airbus Germany AM Prototyping Network
Page 45
Short Term ALM prototyping in Alu Inox Ti6-4
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
EOS - Alumide Printed wind tunnel models -95 cost amp lead time
Page 46
Future fast track product development by using AM
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Future fast track product development by using AM
Page 47
bull THOR - Test of High-tech Objectives in Reality
bull Flyable platform 4 x 4 m bull lt 25 kg bull 4 weeks for 1 Aircraft bull 16 missions planned for 2017
THOR
Airbus Emerging Technologies amp Concepts ALM Overview October 2017
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THOR - HYDRA Approach Fassberg March 19th 2017
And Future Projects
October 2017
48
Airbus Emerging Technologies amp Concepts ALM Overview
3D Printed MODULAR TEST PLATFORM to support fast FLIGHT TESTS with new Technologies amp Concepts
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Marc Fette CTC LZNConcept
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing CFRP heatable tooling
Page 49
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing Flap Repair Shop Bremen - tooling
Page 50
LZN delivered 210217 AlSi10Mg + PA
10 dayacutes from manual sketch Ti6-4 tooling
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing A330 Neo UBV Teststand amp AC
Page 51
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing A350 ALM Flap FTI Fairing BRE (RH) MSN59
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 52
Fairing AlSi10Mg Delivered Dec 20th Bionic Production (LZN)
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
A330 NEO roll out with AM-FTI Trailing Cone Equipment 2 ALM-Shipsets (9HTZ each) delivered 2 additional AC requested
FTI goes AM 3D for lead-time weight amp coats reduction AM Trailing Cone Fin Tip shipset for LR NEO
First AM exchanges AM LZN-designer trainings topology optimization amp redesign etc started 2015
Multifunctional team
Page 53
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
A330Neo-900 FCAF FIN Tip goes 3D AM shipset - Trailing Cone Fin Tip
October 2017
TLS Sept2016
TLS Sept2016
Page 54
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM 3D Printing Spare Parts
Page 55
End of June 16 ca 68 inkl Tools (tw ganze Teile Familien) 3 Q ~80 Bauteile Bei den derzeitigen Technologien im Moment Schaumltzung 5-6
die wirtschaftlich sinnvoll machbar sind
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 56
ALM ndash 3D Printing Transall Spare Part
Marc Fette CTC HSU
CT Scan Models X-RayLab
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM3D Printing Functional FDM Plastic parts (A350 gt 500 serial part Nohellip)
Page 57
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus Emerging Technologies amp Concepts
ALM 3D-Printing
Awards Finalist German Innovation Award Feb14 German Design Award special mentioned in Gold Feb15
Airbus ALM 3D-Printing First flight Bionic Cabin Bracket June 20th
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ndash 3D Printing Helicopter Cockpit Step by
Page 59
20 kg
135
Topo Opt + Part Design 40-50h
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ARTE PreView
Airbus Tuumlrbolzen (fuumlr die Verriegelung der Tuumlren) A350 Door Stops
Page 60
Alle Airbus Flugzeuge haben Ca 78000 DoorstopsJahr Bei 35 Gewichtsreduzierung Waumlren das ca 41 to fliegendes Materiala weniger x 25 Jahre Einsatz
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM ndash 3D Printing Systems 5 Fuel Connectoracutes first drawing released Feb15 1 part delivered 2016
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 61
Trend shipset No casting tools needed Tool cost 500000euroset
BC biggest part 50 AM 5 keuro weldingCasting 10 keuro Leadtime AM 9 CW weldingCasting gt 8 month
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
First printed amp flyable hydraulic Word Wide Flown on MSN 001 A380 Test AC March 30th 2017 35 weight reduction
( Ti6-4 housing only -55 )
Page 62
Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing Flight Control Systems A380 Spoiler Actuator Manifold example for common AM RampT
AM System amp Equipment Suppliers amp AIRBUS working Group The first Award for the flyable AM part on test AC goes to
Airbus Bremen
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 63
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design - learn from nature print the future
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THE PARTITION FEATURES A WALL MOUNTED CABIN ATTENDANT SEAT October 2017
Page 64
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
NATURE AS A BLUEPRINT THE SLIME MOLD ldquoPHYSARUMrdquo
October 2017
Page 65
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
G E N E R A T I V E D E S I G N
October 2017
Page 66
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 67
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 68
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
16G DAYNAMIC TESTING OF THE REFERENCE PARTITION (Video provided by Diehl Service Modules)
October 2017
Page 69
Airbus Emerging Technologies amp Concepts ALM Overview April 2017
Weight reduction 45 - 3000kg fuela - 10 t Cosup2a
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Seite 70
TOPOLOGY OPTIMISATION AIRBUS VISION 2050 ENABLER
Bionic AC Structures
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 71
Airbus Emerging Technologies amp Concepts ALM Overview
3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
ALM 3D Printing Network 2025 2025
2025
Page 72
Teilnahme freiwillig Ziel Aufbau offenes Netzwerk mit dedizierten ALM Ansprechpartnern pro InstitutUni und Entwicklung jeweils eigener-interner amp ganzheitlicher Handlungsbedarfe auf Basis von Thesen die frac12-jaumlhrlich upgedated werden Arbeitsweise Zero-Administration - Ansprechpartner Airbus Peter Sander
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities ManufacturingTechnologyCentre
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 73
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities to generate 35 billion GVA 2025
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 74
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ProtoNet Partners And 122015 finalists Deutscher Zukunftspreis
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
75
Special thanks to Prof Claus Emmelmann
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
copy Airbus SAS All rights reserved Confidential and proprietary document This document and all information contained herein is the sole property of AIRBUS No intellectual property rights are granted by the delivery of this document or the disclosure of its content This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS This document and its content shall not be used for any purpose other than that for which it is supplied The statements made herein do not constitute an offer They are based on the mentioned assumptions and are expressed in good faith Where the supporting grounds for these statements are not shown AIRBUS SAS will be pleased to explain the basis thereof AIRBUS its logo A300 A310 A318 A319 A320 A321 A330 A340 A350 A380 A400M are registered trademarks
Airbus Emerging Technologies amp Concepts ALM Overview
Airbus 3D Printing Video on YouTube httpwwwyoutubecomwatchv=Cy3V3KR1LW
Download the new Airbus FAST Magazine with 3D Printing httpwwwairbuscomsupportpublicationseID=maglisting_pushamptx_maglisting_pi15BdocID5D=42444
3D Printing Revolution httpwwwharvardbusinessmanagerdeheft
Nominiert fuumlr den Deutschen Zukunftspreis bdquoEine Fertigungsrevolution hebt abldquo httpwwwdeutscher-zukunftspreisdedenominierteDie Welt Das sind die besten deutschen Erfindungen 2015
Fokus 2816 WIRTSCHAFT amp GELD Fliegen wie gedruckt httpwwwfocus-magazinde
httpwwwnoticiasdegipuzkoacom
Page 76
Thanks for your Attention I like to extend my network on ALM
petersanderairbuscom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Scenario 2020 GE Targets
October 2017
Page 27
Airbus Emerging Technologies amp Concepts AM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 28
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Technology Development shared Europe wide
October 2017
Page 29
Metallic High Deposition Rate Technologies
Plastic FLM (Fused Layer Manufacturing)
Plastic SLS (Selective Laser Sintering)
Metallic Powder Bed (electronlaser beam)
Plastic parts with high geometric freedom eg Air Ducting parts
Plastic parts rapid manufacturing eg brackets Metallic parts and components (Ti Ni Al) with highly optimized geometry and performance
Large structural parts and integration
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing CT Ge CT scan of a LZN AlSi10Mg concept plane
Page 30
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Electronics October 2017 ESCMU View about ALM qualification Strategy Airbus Emerging Technologies amp Concepts ALM Overview
Point of Contact Dr Volker Zoumlllner volkerzoellmerifamfraunhoferde IFAM Functional Printing httpwwwifamfraunhoferdedeInstitutsprofilStandorteBremenFormgebung_FunktionswerkstoffeFunctional_PrintingGedruckte_Elektronikhtml
Page 31
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Airbus Emerging Technologies amp Concepts ALM Overview
October 2017
Seite 32
AM Machines Terry Wohlers Report 2017
httpwwwwohlersassociatescom
A M S Y S T E M S I N S T A L L E D E n d o f 2 0 1 6
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ETCG Visit BigRep Berlin 10th January 2017
ALM ndash 3D Printing BigRep Approach
BigRep in the ZAL 15th February 2017
Page 33
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus ALM3D Printing Trends ndash X-Axis FDM (Stratasys Boeing Ford Siemens)
Page 34
httpswwwyoutubecomwatchv=wDUMHFF-7vg
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts 3D Reinforced Panel
CTC 3D-Hub first robot long fibre reinforced CFRP Panel
Duumlnnes CFK Innenpanel aus Restfasern Oder ein Stuumlck Auszligenhaut
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Trends ndash multifunctional machines
Page 36
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Trends ndash multifunctional machines
Page 37
Pinneberg
bullSicherheitskuumlhlrohr 14404 bullVakuumbauteil Kombination von Kupfer (konventionelles Rohr) und Edelstahl (additiv gefertigt) zu Multi-Material-Bauteil (Bimetalle) bullWaumlrmetauscher additiver Aufbau und bdquoAufflanschenldquo Aufbauen auf 3D-Geometrie (14404)
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Concept X-Line 2000 Serial Printer
X-Line 2000 Volume Laser Power 800x400x500 2x1000W (X-Line 1x1msup2 and 4KW Eo2017)
Page 38
X-Line 1000 Future AM Shops
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 39
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Platform Jerome Rascol
October 2017
Page 40
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus Additive Manufacturing Germany amp International Multi Company Approaches Germany International Exchanges Airbus-LZN Workshops
Page 41
Opening Ceremony PAG Varel January 20th 2016
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
PAG AM Shop Varel Opening Ceremony January 20th 2016 May 2017 NextGen AM
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 42
Ti6-4
Alu
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 43
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 44
Airbus Commercial - selected AM Activities
First Serial Applications Ti6-4 PAG Varel
Cabin amp Fuselage amp Quick Development Process Hamburg-Finkenwerder
Spare-Parts HH-Fuhlsbuumlttel
Cabin-Cargo AC-Systems Wing High Lift Bremen
VTP amp Hybrid StadeHamburg
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ProtoNet Airbus Germany AM Prototyping Network
Page 45
Short Term ALM prototyping in Alu Inox Ti6-4
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
EOS - Alumide Printed wind tunnel models -95 cost amp lead time
Page 46
Future fast track product development by using AM
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Future fast track product development by using AM
Page 47
bull THOR - Test of High-tech Objectives in Reality
bull Flyable platform 4 x 4 m bull lt 25 kg bull 4 weeks for 1 Aircraft bull 16 missions planned for 2017
THOR
Airbus Emerging Technologies amp Concepts ALM Overview October 2017
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THOR - HYDRA Approach Fassberg March 19th 2017
And Future Projects
October 2017
48
Airbus Emerging Technologies amp Concepts ALM Overview
3D Printed MODULAR TEST PLATFORM to support fast FLIGHT TESTS with new Technologies amp Concepts
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Marc Fette CTC LZNConcept
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing CFRP heatable tooling
Page 49
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing Flap Repair Shop Bremen - tooling
Page 50
LZN delivered 210217 AlSi10Mg + PA
10 dayacutes from manual sketch Ti6-4 tooling
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing A330 Neo UBV Teststand amp AC
Page 51
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing A350 ALM Flap FTI Fairing BRE (RH) MSN59
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 52
Fairing AlSi10Mg Delivered Dec 20th Bionic Production (LZN)
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
A330 NEO roll out with AM-FTI Trailing Cone Equipment 2 ALM-Shipsets (9HTZ each) delivered 2 additional AC requested
FTI goes AM 3D for lead-time weight amp coats reduction AM Trailing Cone Fin Tip shipset for LR NEO
First AM exchanges AM LZN-designer trainings topology optimization amp redesign etc started 2015
Multifunctional team
Page 53
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
A330Neo-900 FCAF FIN Tip goes 3D AM shipset - Trailing Cone Fin Tip
October 2017
TLS Sept2016
TLS Sept2016
Page 54
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM 3D Printing Spare Parts
Page 55
End of June 16 ca 68 inkl Tools (tw ganze Teile Familien) 3 Q ~80 Bauteile Bei den derzeitigen Technologien im Moment Schaumltzung 5-6
die wirtschaftlich sinnvoll machbar sind
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 56
ALM ndash 3D Printing Transall Spare Part
Marc Fette CTC HSU
CT Scan Models X-RayLab
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM3D Printing Functional FDM Plastic parts (A350 gt 500 serial part Nohellip)
Page 57
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus Emerging Technologies amp Concepts
ALM 3D-Printing
Awards Finalist German Innovation Award Feb14 German Design Award special mentioned in Gold Feb15
Airbus ALM 3D-Printing First flight Bionic Cabin Bracket June 20th
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ndash 3D Printing Helicopter Cockpit Step by
Page 59
20 kg
135
Topo Opt + Part Design 40-50h
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ARTE PreView
Airbus Tuumlrbolzen (fuumlr die Verriegelung der Tuumlren) A350 Door Stops
Page 60
Alle Airbus Flugzeuge haben Ca 78000 DoorstopsJahr Bei 35 Gewichtsreduzierung Waumlren das ca 41 to fliegendes Materiala weniger x 25 Jahre Einsatz
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM ndash 3D Printing Systems 5 Fuel Connectoracutes first drawing released Feb15 1 part delivered 2016
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 61
Trend shipset No casting tools needed Tool cost 500000euroset
BC biggest part 50 AM 5 keuro weldingCasting 10 keuro Leadtime AM 9 CW weldingCasting gt 8 month
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
First printed amp flyable hydraulic Word Wide Flown on MSN 001 A380 Test AC March 30th 2017 35 weight reduction
( Ti6-4 housing only -55 )
Page 62
Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing Flight Control Systems A380 Spoiler Actuator Manifold example for common AM RampT
AM System amp Equipment Suppliers amp AIRBUS working Group The first Award for the flyable AM part on test AC goes to
Airbus Bremen
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 63
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design - learn from nature print the future
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THE PARTITION FEATURES A WALL MOUNTED CABIN ATTENDANT SEAT October 2017
Page 64
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
NATURE AS A BLUEPRINT THE SLIME MOLD ldquoPHYSARUMrdquo
October 2017
Page 65
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
G E N E R A T I V E D E S I G N
October 2017
Page 66
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 67
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 68
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
16G DAYNAMIC TESTING OF THE REFERENCE PARTITION (Video provided by Diehl Service Modules)
October 2017
Page 69
Airbus Emerging Technologies amp Concepts ALM Overview April 2017
Weight reduction 45 - 3000kg fuela - 10 t Cosup2a
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Seite 70
TOPOLOGY OPTIMISATION AIRBUS VISION 2050 ENABLER
Bionic AC Structures
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 71
Airbus Emerging Technologies amp Concepts ALM Overview
3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
ALM 3D Printing Network 2025 2025
2025
Page 72
Teilnahme freiwillig Ziel Aufbau offenes Netzwerk mit dedizierten ALM Ansprechpartnern pro InstitutUni und Entwicklung jeweils eigener-interner amp ganzheitlicher Handlungsbedarfe auf Basis von Thesen die frac12-jaumlhrlich upgedated werden Arbeitsweise Zero-Administration - Ansprechpartner Airbus Peter Sander
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities ManufacturingTechnologyCentre
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 73
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities to generate 35 billion GVA 2025
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 74
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ProtoNet Partners And 122015 finalists Deutscher Zukunftspreis
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
75
Special thanks to Prof Claus Emmelmann
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
copy Airbus SAS All rights reserved Confidential and proprietary document This document and all information contained herein is the sole property of AIRBUS No intellectual property rights are granted by the delivery of this document or the disclosure of its content This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS This document and its content shall not be used for any purpose other than that for which it is supplied The statements made herein do not constitute an offer They are based on the mentioned assumptions and are expressed in good faith Where the supporting grounds for these statements are not shown AIRBUS SAS will be pleased to explain the basis thereof AIRBUS its logo A300 A310 A318 A319 A320 A321 A330 A340 A350 A380 A400M are registered trademarks
Airbus Emerging Technologies amp Concepts ALM Overview
Airbus 3D Printing Video on YouTube httpwwwyoutubecomwatchv=Cy3V3KR1LW
Download the new Airbus FAST Magazine with 3D Printing httpwwwairbuscomsupportpublicationseID=maglisting_pushamptx_maglisting_pi15BdocID5D=42444
3D Printing Revolution httpwwwharvardbusinessmanagerdeheft
Nominiert fuumlr den Deutschen Zukunftspreis bdquoEine Fertigungsrevolution hebt abldquo httpwwwdeutscher-zukunftspreisdedenominierteDie Welt Das sind die besten deutschen Erfindungen 2015
Fokus 2816 WIRTSCHAFT amp GELD Fliegen wie gedruckt httpwwwfocus-magazinde
httpwwwnoticiasdegipuzkoacom
Page 76
Thanks for your Attention I like to extend my network on ALM
petersanderairbuscom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 28
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Technology Development shared Europe wide
October 2017
Page 29
Metallic High Deposition Rate Technologies
Plastic FLM (Fused Layer Manufacturing)
Plastic SLS (Selective Laser Sintering)
Metallic Powder Bed (electronlaser beam)
Plastic parts with high geometric freedom eg Air Ducting parts
Plastic parts rapid manufacturing eg brackets Metallic parts and components (Ti Ni Al) with highly optimized geometry and performance
Large structural parts and integration
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing CT Ge CT scan of a LZN AlSi10Mg concept plane
Page 30
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Electronics October 2017 ESCMU View about ALM qualification Strategy Airbus Emerging Technologies amp Concepts ALM Overview
Point of Contact Dr Volker Zoumlllner volkerzoellmerifamfraunhoferde IFAM Functional Printing httpwwwifamfraunhoferdedeInstitutsprofilStandorteBremenFormgebung_FunktionswerkstoffeFunctional_PrintingGedruckte_Elektronikhtml
Page 31
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Airbus Emerging Technologies amp Concepts ALM Overview
October 2017
Seite 32
AM Machines Terry Wohlers Report 2017
httpwwwwohlersassociatescom
A M S Y S T E M S I N S T A L L E D E n d o f 2 0 1 6
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ETCG Visit BigRep Berlin 10th January 2017
ALM ndash 3D Printing BigRep Approach
BigRep in the ZAL 15th February 2017
Page 33
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus ALM3D Printing Trends ndash X-Axis FDM (Stratasys Boeing Ford Siemens)
Page 34
httpswwwyoutubecomwatchv=wDUMHFF-7vg
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts 3D Reinforced Panel
CTC 3D-Hub first robot long fibre reinforced CFRP Panel
Duumlnnes CFK Innenpanel aus Restfasern Oder ein Stuumlck Auszligenhaut
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Trends ndash multifunctional machines
Page 36
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Trends ndash multifunctional machines
Page 37
Pinneberg
bullSicherheitskuumlhlrohr 14404 bullVakuumbauteil Kombination von Kupfer (konventionelles Rohr) und Edelstahl (additiv gefertigt) zu Multi-Material-Bauteil (Bimetalle) bullWaumlrmetauscher additiver Aufbau und bdquoAufflanschenldquo Aufbauen auf 3D-Geometrie (14404)
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Concept X-Line 2000 Serial Printer
X-Line 2000 Volume Laser Power 800x400x500 2x1000W (X-Line 1x1msup2 and 4KW Eo2017)
Page 38
X-Line 1000 Future AM Shops
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 39
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Platform Jerome Rascol
October 2017
Page 40
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus Additive Manufacturing Germany amp International Multi Company Approaches Germany International Exchanges Airbus-LZN Workshops
Page 41
Opening Ceremony PAG Varel January 20th 2016
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
PAG AM Shop Varel Opening Ceremony January 20th 2016 May 2017 NextGen AM
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 42
Ti6-4
Alu
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 43
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 44
Airbus Commercial - selected AM Activities
First Serial Applications Ti6-4 PAG Varel
Cabin amp Fuselage amp Quick Development Process Hamburg-Finkenwerder
Spare-Parts HH-Fuhlsbuumlttel
Cabin-Cargo AC-Systems Wing High Lift Bremen
VTP amp Hybrid StadeHamburg
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ProtoNet Airbus Germany AM Prototyping Network
Page 45
Short Term ALM prototyping in Alu Inox Ti6-4
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
EOS - Alumide Printed wind tunnel models -95 cost amp lead time
Page 46
Future fast track product development by using AM
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Future fast track product development by using AM
Page 47
bull THOR - Test of High-tech Objectives in Reality
bull Flyable platform 4 x 4 m bull lt 25 kg bull 4 weeks for 1 Aircraft bull 16 missions planned for 2017
THOR
Airbus Emerging Technologies amp Concepts ALM Overview October 2017
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THOR - HYDRA Approach Fassberg March 19th 2017
And Future Projects
October 2017
48
Airbus Emerging Technologies amp Concepts ALM Overview
3D Printed MODULAR TEST PLATFORM to support fast FLIGHT TESTS with new Technologies amp Concepts
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Marc Fette CTC LZNConcept
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing CFRP heatable tooling
Page 49
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing Flap Repair Shop Bremen - tooling
Page 50
LZN delivered 210217 AlSi10Mg + PA
10 dayacutes from manual sketch Ti6-4 tooling
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing A330 Neo UBV Teststand amp AC
Page 51
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing A350 ALM Flap FTI Fairing BRE (RH) MSN59
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 52
Fairing AlSi10Mg Delivered Dec 20th Bionic Production (LZN)
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
A330 NEO roll out with AM-FTI Trailing Cone Equipment 2 ALM-Shipsets (9HTZ each) delivered 2 additional AC requested
FTI goes AM 3D for lead-time weight amp coats reduction AM Trailing Cone Fin Tip shipset for LR NEO
First AM exchanges AM LZN-designer trainings topology optimization amp redesign etc started 2015
Multifunctional team
Page 53
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
A330Neo-900 FCAF FIN Tip goes 3D AM shipset - Trailing Cone Fin Tip
October 2017
TLS Sept2016
TLS Sept2016
Page 54
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM 3D Printing Spare Parts
Page 55
End of June 16 ca 68 inkl Tools (tw ganze Teile Familien) 3 Q ~80 Bauteile Bei den derzeitigen Technologien im Moment Schaumltzung 5-6
die wirtschaftlich sinnvoll machbar sind
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 56
ALM ndash 3D Printing Transall Spare Part
Marc Fette CTC HSU
CT Scan Models X-RayLab
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM3D Printing Functional FDM Plastic parts (A350 gt 500 serial part Nohellip)
Page 57
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus Emerging Technologies amp Concepts
ALM 3D-Printing
Awards Finalist German Innovation Award Feb14 German Design Award special mentioned in Gold Feb15
Airbus ALM 3D-Printing First flight Bionic Cabin Bracket June 20th
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ndash 3D Printing Helicopter Cockpit Step by
Page 59
20 kg
135
Topo Opt + Part Design 40-50h
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ARTE PreView
Airbus Tuumlrbolzen (fuumlr die Verriegelung der Tuumlren) A350 Door Stops
Page 60
Alle Airbus Flugzeuge haben Ca 78000 DoorstopsJahr Bei 35 Gewichtsreduzierung Waumlren das ca 41 to fliegendes Materiala weniger x 25 Jahre Einsatz
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM ndash 3D Printing Systems 5 Fuel Connectoracutes first drawing released Feb15 1 part delivered 2016
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 61
Trend shipset No casting tools needed Tool cost 500000euroset
BC biggest part 50 AM 5 keuro weldingCasting 10 keuro Leadtime AM 9 CW weldingCasting gt 8 month
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
First printed amp flyable hydraulic Word Wide Flown on MSN 001 A380 Test AC March 30th 2017 35 weight reduction
( Ti6-4 housing only -55 )
Page 62
Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing Flight Control Systems A380 Spoiler Actuator Manifold example for common AM RampT
AM System amp Equipment Suppliers amp AIRBUS working Group The first Award for the flyable AM part on test AC goes to
Airbus Bremen
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 63
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design - learn from nature print the future
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THE PARTITION FEATURES A WALL MOUNTED CABIN ATTENDANT SEAT October 2017
Page 64
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
NATURE AS A BLUEPRINT THE SLIME MOLD ldquoPHYSARUMrdquo
October 2017
Page 65
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
G E N E R A T I V E D E S I G N
October 2017
Page 66
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 67
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 68
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
16G DAYNAMIC TESTING OF THE REFERENCE PARTITION (Video provided by Diehl Service Modules)
October 2017
Page 69
Airbus Emerging Technologies amp Concepts ALM Overview April 2017
Weight reduction 45 - 3000kg fuela - 10 t Cosup2a
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Seite 70
TOPOLOGY OPTIMISATION AIRBUS VISION 2050 ENABLER
Bionic AC Structures
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 71
Airbus Emerging Technologies amp Concepts ALM Overview
3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
ALM 3D Printing Network 2025 2025
2025
Page 72
Teilnahme freiwillig Ziel Aufbau offenes Netzwerk mit dedizierten ALM Ansprechpartnern pro InstitutUni und Entwicklung jeweils eigener-interner amp ganzheitlicher Handlungsbedarfe auf Basis von Thesen die frac12-jaumlhrlich upgedated werden Arbeitsweise Zero-Administration - Ansprechpartner Airbus Peter Sander
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities ManufacturingTechnologyCentre
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 73
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities to generate 35 billion GVA 2025
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 74
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ProtoNet Partners And 122015 finalists Deutscher Zukunftspreis
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
75
Special thanks to Prof Claus Emmelmann
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
copy Airbus SAS All rights reserved Confidential and proprietary document This document and all information contained herein is the sole property of AIRBUS No intellectual property rights are granted by the delivery of this document or the disclosure of its content This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS This document and its content shall not be used for any purpose other than that for which it is supplied The statements made herein do not constitute an offer They are based on the mentioned assumptions and are expressed in good faith Where the supporting grounds for these statements are not shown AIRBUS SAS will be pleased to explain the basis thereof AIRBUS its logo A300 A310 A318 A319 A320 A321 A330 A340 A350 A380 A400M are registered trademarks
Airbus Emerging Technologies amp Concepts ALM Overview
Airbus 3D Printing Video on YouTube httpwwwyoutubecomwatchv=Cy3V3KR1LW
Download the new Airbus FAST Magazine with 3D Printing httpwwwairbuscomsupportpublicationseID=maglisting_pushamptx_maglisting_pi15BdocID5D=42444
3D Printing Revolution httpwwwharvardbusinessmanagerdeheft
Nominiert fuumlr den Deutschen Zukunftspreis bdquoEine Fertigungsrevolution hebt abldquo httpwwwdeutscher-zukunftspreisdedenominierteDie Welt Das sind die besten deutschen Erfindungen 2015
Fokus 2816 WIRTSCHAFT amp GELD Fliegen wie gedruckt httpwwwfocus-magazinde
httpwwwnoticiasdegipuzkoacom
Page 76
Thanks for your Attention I like to extend my network on ALM
petersanderairbuscom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Technology Development shared Europe wide
October 2017
Page 29
Metallic High Deposition Rate Technologies
Plastic FLM (Fused Layer Manufacturing)
Plastic SLS (Selective Laser Sintering)
Metallic Powder Bed (electronlaser beam)
Plastic parts with high geometric freedom eg Air Ducting parts
Plastic parts rapid manufacturing eg brackets Metallic parts and components (Ti Ni Al) with highly optimized geometry and performance
Large structural parts and integration
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing CT Ge CT scan of a LZN AlSi10Mg concept plane
Page 30
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Electronics October 2017 ESCMU View about ALM qualification Strategy Airbus Emerging Technologies amp Concepts ALM Overview
Point of Contact Dr Volker Zoumlllner volkerzoellmerifamfraunhoferde IFAM Functional Printing httpwwwifamfraunhoferdedeInstitutsprofilStandorteBremenFormgebung_FunktionswerkstoffeFunctional_PrintingGedruckte_Elektronikhtml
Page 31
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Airbus Emerging Technologies amp Concepts ALM Overview
October 2017
Seite 32
AM Machines Terry Wohlers Report 2017
httpwwwwohlersassociatescom
A M S Y S T E M S I N S T A L L E D E n d o f 2 0 1 6
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ETCG Visit BigRep Berlin 10th January 2017
ALM ndash 3D Printing BigRep Approach
BigRep in the ZAL 15th February 2017
Page 33
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus ALM3D Printing Trends ndash X-Axis FDM (Stratasys Boeing Ford Siemens)
Page 34
httpswwwyoutubecomwatchv=wDUMHFF-7vg
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts 3D Reinforced Panel
CTC 3D-Hub first robot long fibre reinforced CFRP Panel
Duumlnnes CFK Innenpanel aus Restfasern Oder ein Stuumlck Auszligenhaut
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Trends ndash multifunctional machines
Page 36
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Trends ndash multifunctional machines
Page 37
Pinneberg
bullSicherheitskuumlhlrohr 14404 bullVakuumbauteil Kombination von Kupfer (konventionelles Rohr) und Edelstahl (additiv gefertigt) zu Multi-Material-Bauteil (Bimetalle) bullWaumlrmetauscher additiver Aufbau und bdquoAufflanschenldquo Aufbauen auf 3D-Geometrie (14404)
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Concept X-Line 2000 Serial Printer
X-Line 2000 Volume Laser Power 800x400x500 2x1000W (X-Line 1x1msup2 and 4KW Eo2017)
Page 38
X-Line 1000 Future AM Shops
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 39
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Platform Jerome Rascol
October 2017
Page 40
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus Additive Manufacturing Germany amp International Multi Company Approaches Germany International Exchanges Airbus-LZN Workshops
Page 41
Opening Ceremony PAG Varel January 20th 2016
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
PAG AM Shop Varel Opening Ceremony January 20th 2016 May 2017 NextGen AM
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 42
Ti6-4
Alu
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 43
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 44
Airbus Commercial - selected AM Activities
First Serial Applications Ti6-4 PAG Varel
Cabin amp Fuselage amp Quick Development Process Hamburg-Finkenwerder
Spare-Parts HH-Fuhlsbuumlttel
Cabin-Cargo AC-Systems Wing High Lift Bremen
VTP amp Hybrid StadeHamburg
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ProtoNet Airbus Germany AM Prototyping Network
Page 45
Short Term ALM prototyping in Alu Inox Ti6-4
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
EOS - Alumide Printed wind tunnel models -95 cost amp lead time
Page 46
Future fast track product development by using AM
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Future fast track product development by using AM
Page 47
bull THOR - Test of High-tech Objectives in Reality
bull Flyable platform 4 x 4 m bull lt 25 kg bull 4 weeks for 1 Aircraft bull 16 missions planned for 2017
THOR
Airbus Emerging Technologies amp Concepts ALM Overview October 2017
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THOR - HYDRA Approach Fassberg March 19th 2017
And Future Projects
October 2017
48
Airbus Emerging Technologies amp Concepts ALM Overview
3D Printed MODULAR TEST PLATFORM to support fast FLIGHT TESTS with new Technologies amp Concepts
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Marc Fette CTC LZNConcept
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing CFRP heatable tooling
Page 49
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing Flap Repair Shop Bremen - tooling
Page 50
LZN delivered 210217 AlSi10Mg + PA
10 dayacutes from manual sketch Ti6-4 tooling
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing A330 Neo UBV Teststand amp AC
Page 51
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing A350 ALM Flap FTI Fairing BRE (RH) MSN59
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 52
Fairing AlSi10Mg Delivered Dec 20th Bionic Production (LZN)
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
A330 NEO roll out with AM-FTI Trailing Cone Equipment 2 ALM-Shipsets (9HTZ each) delivered 2 additional AC requested
FTI goes AM 3D for lead-time weight amp coats reduction AM Trailing Cone Fin Tip shipset for LR NEO
First AM exchanges AM LZN-designer trainings topology optimization amp redesign etc started 2015
Multifunctional team
Page 53
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
A330Neo-900 FCAF FIN Tip goes 3D AM shipset - Trailing Cone Fin Tip
October 2017
TLS Sept2016
TLS Sept2016
Page 54
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM 3D Printing Spare Parts
Page 55
End of June 16 ca 68 inkl Tools (tw ganze Teile Familien) 3 Q ~80 Bauteile Bei den derzeitigen Technologien im Moment Schaumltzung 5-6
die wirtschaftlich sinnvoll machbar sind
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 56
ALM ndash 3D Printing Transall Spare Part
Marc Fette CTC HSU
CT Scan Models X-RayLab
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM3D Printing Functional FDM Plastic parts (A350 gt 500 serial part Nohellip)
Page 57
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus Emerging Technologies amp Concepts
ALM 3D-Printing
Awards Finalist German Innovation Award Feb14 German Design Award special mentioned in Gold Feb15
Airbus ALM 3D-Printing First flight Bionic Cabin Bracket June 20th
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ndash 3D Printing Helicopter Cockpit Step by
Page 59
20 kg
135
Topo Opt + Part Design 40-50h
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ARTE PreView
Airbus Tuumlrbolzen (fuumlr die Verriegelung der Tuumlren) A350 Door Stops
Page 60
Alle Airbus Flugzeuge haben Ca 78000 DoorstopsJahr Bei 35 Gewichtsreduzierung Waumlren das ca 41 to fliegendes Materiala weniger x 25 Jahre Einsatz
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM ndash 3D Printing Systems 5 Fuel Connectoracutes first drawing released Feb15 1 part delivered 2016
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 61
Trend shipset No casting tools needed Tool cost 500000euroset
BC biggest part 50 AM 5 keuro weldingCasting 10 keuro Leadtime AM 9 CW weldingCasting gt 8 month
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
First printed amp flyable hydraulic Word Wide Flown on MSN 001 A380 Test AC March 30th 2017 35 weight reduction
( Ti6-4 housing only -55 )
Page 62
Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing Flight Control Systems A380 Spoiler Actuator Manifold example for common AM RampT
AM System amp Equipment Suppliers amp AIRBUS working Group The first Award for the flyable AM part on test AC goes to
Airbus Bremen
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 63
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design - learn from nature print the future
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THE PARTITION FEATURES A WALL MOUNTED CABIN ATTENDANT SEAT October 2017
Page 64
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
NATURE AS A BLUEPRINT THE SLIME MOLD ldquoPHYSARUMrdquo
October 2017
Page 65
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
G E N E R A T I V E D E S I G N
October 2017
Page 66
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 67
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 68
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
16G DAYNAMIC TESTING OF THE REFERENCE PARTITION (Video provided by Diehl Service Modules)
October 2017
Page 69
Airbus Emerging Technologies amp Concepts ALM Overview April 2017
Weight reduction 45 - 3000kg fuela - 10 t Cosup2a
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Seite 70
TOPOLOGY OPTIMISATION AIRBUS VISION 2050 ENABLER
Bionic AC Structures
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 71
Airbus Emerging Technologies amp Concepts ALM Overview
3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
ALM 3D Printing Network 2025 2025
2025
Page 72
Teilnahme freiwillig Ziel Aufbau offenes Netzwerk mit dedizierten ALM Ansprechpartnern pro InstitutUni und Entwicklung jeweils eigener-interner amp ganzheitlicher Handlungsbedarfe auf Basis von Thesen die frac12-jaumlhrlich upgedated werden Arbeitsweise Zero-Administration - Ansprechpartner Airbus Peter Sander
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities ManufacturingTechnologyCentre
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 73
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities to generate 35 billion GVA 2025
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 74
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ProtoNet Partners And 122015 finalists Deutscher Zukunftspreis
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
75
Special thanks to Prof Claus Emmelmann
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
copy Airbus SAS All rights reserved Confidential and proprietary document This document and all information contained herein is the sole property of AIRBUS No intellectual property rights are granted by the delivery of this document or the disclosure of its content This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS This document and its content shall not be used for any purpose other than that for which it is supplied The statements made herein do not constitute an offer They are based on the mentioned assumptions and are expressed in good faith Where the supporting grounds for these statements are not shown AIRBUS SAS will be pleased to explain the basis thereof AIRBUS its logo A300 A310 A318 A319 A320 A321 A330 A340 A350 A380 A400M are registered trademarks
Airbus Emerging Technologies amp Concepts ALM Overview
Airbus 3D Printing Video on YouTube httpwwwyoutubecomwatchv=Cy3V3KR1LW
Download the new Airbus FAST Magazine with 3D Printing httpwwwairbuscomsupportpublicationseID=maglisting_pushamptx_maglisting_pi15BdocID5D=42444
3D Printing Revolution httpwwwharvardbusinessmanagerdeheft
Nominiert fuumlr den Deutschen Zukunftspreis bdquoEine Fertigungsrevolution hebt abldquo httpwwwdeutscher-zukunftspreisdedenominierteDie Welt Das sind die besten deutschen Erfindungen 2015
Fokus 2816 WIRTSCHAFT amp GELD Fliegen wie gedruckt httpwwwfocus-magazinde
httpwwwnoticiasdegipuzkoacom
Page 76
Thanks for your Attention I like to extend my network on ALM
petersanderairbuscom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing CT Ge CT scan of a LZN AlSi10Mg concept plane
Page 30
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Electronics October 2017 ESCMU View about ALM qualification Strategy Airbus Emerging Technologies amp Concepts ALM Overview
Point of Contact Dr Volker Zoumlllner volkerzoellmerifamfraunhoferde IFAM Functional Printing httpwwwifamfraunhoferdedeInstitutsprofilStandorteBremenFormgebung_FunktionswerkstoffeFunctional_PrintingGedruckte_Elektronikhtml
Page 31
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Airbus Emerging Technologies amp Concepts ALM Overview
October 2017
Seite 32
AM Machines Terry Wohlers Report 2017
httpwwwwohlersassociatescom
A M S Y S T E M S I N S T A L L E D E n d o f 2 0 1 6
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ETCG Visit BigRep Berlin 10th January 2017
ALM ndash 3D Printing BigRep Approach
BigRep in the ZAL 15th February 2017
Page 33
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus ALM3D Printing Trends ndash X-Axis FDM (Stratasys Boeing Ford Siemens)
Page 34
httpswwwyoutubecomwatchv=wDUMHFF-7vg
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts 3D Reinforced Panel
CTC 3D-Hub first robot long fibre reinforced CFRP Panel
Duumlnnes CFK Innenpanel aus Restfasern Oder ein Stuumlck Auszligenhaut
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Trends ndash multifunctional machines
Page 36
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Trends ndash multifunctional machines
Page 37
Pinneberg
bullSicherheitskuumlhlrohr 14404 bullVakuumbauteil Kombination von Kupfer (konventionelles Rohr) und Edelstahl (additiv gefertigt) zu Multi-Material-Bauteil (Bimetalle) bullWaumlrmetauscher additiver Aufbau und bdquoAufflanschenldquo Aufbauen auf 3D-Geometrie (14404)
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Concept X-Line 2000 Serial Printer
X-Line 2000 Volume Laser Power 800x400x500 2x1000W (X-Line 1x1msup2 and 4KW Eo2017)
Page 38
X-Line 1000 Future AM Shops
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 39
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Platform Jerome Rascol
October 2017
Page 40
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus Additive Manufacturing Germany amp International Multi Company Approaches Germany International Exchanges Airbus-LZN Workshops
Page 41
Opening Ceremony PAG Varel January 20th 2016
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
PAG AM Shop Varel Opening Ceremony January 20th 2016 May 2017 NextGen AM
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 42
Ti6-4
Alu
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 43
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 44
Airbus Commercial - selected AM Activities
First Serial Applications Ti6-4 PAG Varel
Cabin amp Fuselage amp Quick Development Process Hamburg-Finkenwerder
Spare-Parts HH-Fuhlsbuumlttel
Cabin-Cargo AC-Systems Wing High Lift Bremen
VTP amp Hybrid StadeHamburg
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ProtoNet Airbus Germany AM Prototyping Network
Page 45
Short Term ALM prototyping in Alu Inox Ti6-4
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
EOS - Alumide Printed wind tunnel models -95 cost amp lead time
Page 46
Future fast track product development by using AM
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Future fast track product development by using AM
Page 47
bull THOR - Test of High-tech Objectives in Reality
bull Flyable platform 4 x 4 m bull lt 25 kg bull 4 weeks for 1 Aircraft bull 16 missions planned for 2017
THOR
Airbus Emerging Technologies amp Concepts ALM Overview October 2017
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THOR - HYDRA Approach Fassberg March 19th 2017
And Future Projects
October 2017
48
Airbus Emerging Technologies amp Concepts ALM Overview
3D Printed MODULAR TEST PLATFORM to support fast FLIGHT TESTS with new Technologies amp Concepts
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Marc Fette CTC LZNConcept
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing CFRP heatable tooling
Page 49
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing Flap Repair Shop Bremen - tooling
Page 50
LZN delivered 210217 AlSi10Mg + PA
10 dayacutes from manual sketch Ti6-4 tooling
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing A330 Neo UBV Teststand amp AC
Page 51
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing A350 ALM Flap FTI Fairing BRE (RH) MSN59
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 52
Fairing AlSi10Mg Delivered Dec 20th Bionic Production (LZN)
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
A330 NEO roll out with AM-FTI Trailing Cone Equipment 2 ALM-Shipsets (9HTZ each) delivered 2 additional AC requested
FTI goes AM 3D for lead-time weight amp coats reduction AM Trailing Cone Fin Tip shipset for LR NEO
First AM exchanges AM LZN-designer trainings topology optimization amp redesign etc started 2015
Multifunctional team
Page 53
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
A330Neo-900 FCAF FIN Tip goes 3D AM shipset - Trailing Cone Fin Tip
October 2017
TLS Sept2016
TLS Sept2016
Page 54
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM 3D Printing Spare Parts
Page 55
End of June 16 ca 68 inkl Tools (tw ganze Teile Familien) 3 Q ~80 Bauteile Bei den derzeitigen Technologien im Moment Schaumltzung 5-6
die wirtschaftlich sinnvoll machbar sind
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 56
ALM ndash 3D Printing Transall Spare Part
Marc Fette CTC HSU
CT Scan Models X-RayLab
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM3D Printing Functional FDM Plastic parts (A350 gt 500 serial part Nohellip)
Page 57
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus Emerging Technologies amp Concepts
ALM 3D-Printing
Awards Finalist German Innovation Award Feb14 German Design Award special mentioned in Gold Feb15
Airbus ALM 3D-Printing First flight Bionic Cabin Bracket June 20th
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ndash 3D Printing Helicopter Cockpit Step by
Page 59
20 kg
135
Topo Opt + Part Design 40-50h
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ARTE PreView
Airbus Tuumlrbolzen (fuumlr die Verriegelung der Tuumlren) A350 Door Stops
Page 60
Alle Airbus Flugzeuge haben Ca 78000 DoorstopsJahr Bei 35 Gewichtsreduzierung Waumlren das ca 41 to fliegendes Materiala weniger x 25 Jahre Einsatz
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM ndash 3D Printing Systems 5 Fuel Connectoracutes first drawing released Feb15 1 part delivered 2016
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 61
Trend shipset No casting tools needed Tool cost 500000euroset
BC biggest part 50 AM 5 keuro weldingCasting 10 keuro Leadtime AM 9 CW weldingCasting gt 8 month
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
First printed amp flyable hydraulic Word Wide Flown on MSN 001 A380 Test AC March 30th 2017 35 weight reduction
( Ti6-4 housing only -55 )
Page 62
Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing Flight Control Systems A380 Spoiler Actuator Manifold example for common AM RampT
AM System amp Equipment Suppliers amp AIRBUS working Group The first Award for the flyable AM part on test AC goes to
Airbus Bremen
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 63
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design - learn from nature print the future
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THE PARTITION FEATURES A WALL MOUNTED CABIN ATTENDANT SEAT October 2017
Page 64
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
NATURE AS A BLUEPRINT THE SLIME MOLD ldquoPHYSARUMrdquo
October 2017
Page 65
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
G E N E R A T I V E D E S I G N
October 2017
Page 66
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 67
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 68
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
16G DAYNAMIC TESTING OF THE REFERENCE PARTITION (Video provided by Diehl Service Modules)
October 2017
Page 69
Airbus Emerging Technologies amp Concepts ALM Overview April 2017
Weight reduction 45 - 3000kg fuela - 10 t Cosup2a
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Seite 70
TOPOLOGY OPTIMISATION AIRBUS VISION 2050 ENABLER
Bionic AC Structures
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 71
Airbus Emerging Technologies amp Concepts ALM Overview
3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
ALM 3D Printing Network 2025 2025
2025
Page 72
Teilnahme freiwillig Ziel Aufbau offenes Netzwerk mit dedizierten ALM Ansprechpartnern pro InstitutUni und Entwicklung jeweils eigener-interner amp ganzheitlicher Handlungsbedarfe auf Basis von Thesen die frac12-jaumlhrlich upgedated werden Arbeitsweise Zero-Administration - Ansprechpartner Airbus Peter Sander
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities ManufacturingTechnologyCentre
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 73
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities to generate 35 billion GVA 2025
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 74
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ProtoNet Partners And 122015 finalists Deutscher Zukunftspreis
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
75
Special thanks to Prof Claus Emmelmann
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
copy Airbus SAS All rights reserved Confidential and proprietary document This document and all information contained herein is the sole property of AIRBUS No intellectual property rights are granted by the delivery of this document or the disclosure of its content This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS This document and its content shall not be used for any purpose other than that for which it is supplied The statements made herein do not constitute an offer They are based on the mentioned assumptions and are expressed in good faith Where the supporting grounds for these statements are not shown AIRBUS SAS will be pleased to explain the basis thereof AIRBUS its logo A300 A310 A318 A319 A320 A321 A330 A340 A350 A380 A400M are registered trademarks
Airbus Emerging Technologies amp Concepts ALM Overview
Airbus 3D Printing Video on YouTube httpwwwyoutubecomwatchv=Cy3V3KR1LW
Download the new Airbus FAST Magazine with 3D Printing httpwwwairbuscomsupportpublicationseID=maglisting_pushamptx_maglisting_pi15BdocID5D=42444
3D Printing Revolution httpwwwharvardbusinessmanagerdeheft
Nominiert fuumlr den Deutschen Zukunftspreis bdquoEine Fertigungsrevolution hebt abldquo httpwwwdeutscher-zukunftspreisdedenominierteDie Welt Das sind die besten deutschen Erfindungen 2015
Fokus 2816 WIRTSCHAFT amp GELD Fliegen wie gedruckt httpwwwfocus-magazinde
httpwwwnoticiasdegipuzkoacom
Page 76
Thanks for your Attention I like to extend my network on ALM
petersanderairbuscom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Electronics October 2017 ESCMU View about ALM qualification Strategy Airbus Emerging Technologies amp Concepts ALM Overview
Point of Contact Dr Volker Zoumlllner volkerzoellmerifamfraunhoferde IFAM Functional Printing httpwwwifamfraunhoferdedeInstitutsprofilStandorteBremenFormgebung_FunktionswerkstoffeFunctional_PrintingGedruckte_Elektronikhtml
Page 31
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Airbus Emerging Technologies amp Concepts ALM Overview
October 2017
Seite 32
AM Machines Terry Wohlers Report 2017
httpwwwwohlersassociatescom
A M S Y S T E M S I N S T A L L E D E n d o f 2 0 1 6
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ETCG Visit BigRep Berlin 10th January 2017
ALM ndash 3D Printing BigRep Approach
BigRep in the ZAL 15th February 2017
Page 33
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus ALM3D Printing Trends ndash X-Axis FDM (Stratasys Boeing Ford Siemens)
Page 34
httpswwwyoutubecomwatchv=wDUMHFF-7vg
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts 3D Reinforced Panel
CTC 3D-Hub first robot long fibre reinforced CFRP Panel
Duumlnnes CFK Innenpanel aus Restfasern Oder ein Stuumlck Auszligenhaut
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Trends ndash multifunctional machines
Page 36
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Trends ndash multifunctional machines
Page 37
Pinneberg
bullSicherheitskuumlhlrohr 14404 bullVakuumbauteil Kombination von Kupfer (konventionelles Rohr) und Edelstahl (additiv gefertigt) zu Multi-Material-Bauteil (Bimetalle) bullWaumlrmetauscher additiver Aufbau und bdquoAufflanschenldquo Aufbauen auf 3D-Geometrie (14404)
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Concept X-Line 2000 Serial Printer
X-Line 2000 Volume Laser Power 800x400x500 2x1000W (X-Line 1x1msup2 and 4KW Eo2017)
Page 38
X-Line 1000 Future AM Shops
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 39
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Platform Jerome Rascol
October 2017
Page 40
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus Additive Manufacturing Germany amp International Multi Company Approaches Germany International Exchanges Airbus-LZN Workshops
Page 41
Opening Ceremony PAG Varel January 20th 2016
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
PAG AM Shop Varel Opening Ceremony January 20th 2016 May 2017 NextGen AM
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 42
Ti6-4
Alu
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 43
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 44
Airbus Commercial - selected AM Activities
First Serial Applications Ti6-4 PAG Varel
Cabin amp Fuselage amp Quick Development Process Hamburg-Finkenwerder
Spare-Parts HH-Fuhlsbuumlttel
Cabin-Cargo AC-Systems Wing High Lift Bremen
VTP amp Hybrid StadeHamburg
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ProtoNet Airbus Germany AM Prototyping Network
Page 45
Short Term ALM prototyping in Alu Inox Ti6-4
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
EOS - Alumide Printed wind tunnel models -95 cost amp lead time
Page 46
Future fast track product development by using AM
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Future fast track product development by using AM
Page 47
bull THOR - Test of High-tech Objectives in Reality
bull Flyable platform 4 x 4 m bull lt 25 kg bull 4 weeks for 1 Aircraft bull 16 missions planned for 2017
THOR
Airbus Emerging Technologies amp Concepts ALM Overview October 2017
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THOR - HYDRA Approach Fassberg March 19th 2017
And Future Projects
October 2017
48
Airbus Emerging Technologies amp Concepts ALM Overview
3D Printed MODULAR TEST PLATFORM to support fast FLIGHT TESTS with new Technologies amp Concepts
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Marc Fette CTC LZNConcept
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing CFRP heatable tooling
Page 49
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing Flap Repair Shop Bremen - tooling
Page 50
LZN delivered 210217 AlSi10Mg + PA
10 dayacutes from manual sketch Ti6-4 tooling
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing A330 Neo UBV Teststand amp AC
Page 51
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing A350 ALM Flap FTI Fairing BRE (RH) MSN59
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 52
Fairing AlSi10Mg Delivered Dec 20th Bionic Production (LZN)
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
A330 NEO roll out with AM-FTI Trailing Cone Equipment 2 ALM-Shipsets (9HTZ each) delivered 2 additional AC requested
FTI goes AM 3D for lead-time weight amp coats reduction AM Trailing Cone Fin Tip shipset for LR NEO
First AM exchanges AM LZN-designer trainings topology optimization amp redesign etc started 2015
Multifunctional team
Page 53
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
A330Neo-900 FCAF FIN Tip goes 3D AM shipset - Trailing Cone Fin Tip
October 2017
TLS Sept2016
TLS Sept2016
Page 54
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM 3D Printing Spare Parts
Page 55
End of June 16 ca 68 inkl Tools (tw ganze Teile Familien) 3 Q ~80 Bauteile Bei den derzeitigen Technologien im Moment Schaumltzung 5-6
die wirtschaftlich sinnvoll machbar sind
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 56
ALM ndash 3D Printing Transall Spare Part
Marc Fette CTC HSU
CT Scan Models X-RayLab
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM3D Printing Functional FDM Plastic parts (A350 gt 500 serial part Nohellip)
Page 57
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus Emerging Technologies amp Concepts
ALM 3D-Printing
Awards Finalist German Innovation Award Feb14 German Design Award special mentioned in Gold Feb15
Airbus ALM 3D-Printing First flight Bionic Cabin Bracket June 20th
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ndash 3D Printing Helicopter Cockpit Step by
Page 59
20 kg
135
Topo Opt + Part Design 40-50h
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ARTE PreView
Airbus Tuumlrbolzen (fuumlr die Verriegelung der Tuumlren) A350 Door Stops
Page 60
Alle Airbus Flugzeuge haben Ca 78000 DoorstopsJahr Bei 35 Gewichtsreduzierung Waumlren das ca 41 to fliegendes Materiala weniger x 25 Jahre Einsatz
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM ndash 3D Printing Systems 5 Fuel Connectoracutes first drawing released Feb15 1 part delivered 2016
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 61
Trend shipset No casting tools needed Tool cost 500000euroset
BC biggest part 50 AM 5 keuro weldingCasting 10 keuro Leadtime AM 9 CW weldingCasting gt 8 month
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
First printed amp flyable hydraulic Word Wide Flown on MSN 001 A380 Test AC March 30th 2017 35 weight reduction
( Ti6-4 housing only -55 )
Page 62
Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing Flight Control Systems A380 Spoiler Actuator Manifold example for common AM RampT
AM System amp Equipment Suppliers amp AIRBUS working Group The first Award for the flyable AM part on test AC goes to
Airbus Bremen
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 63
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design - learn from nature print the future
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THE PARTITION FEATURES A WALL MOUNTED CABIN ATTENDANT SEAT October 2017
Page 64
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
NATURE AS A BLUEPRINT THE SLIME MOLD ldquoPHYSARUMrdquo
October 2017
Page 65
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
G E N E R A T I V E D E S I G N
October 2017
Page 66
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 67
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 68
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
16G DAYNAMIC TESTING OF THE REFERENCE PARTITION (Video provided by Diehl Service Modules)
October 2017
Page 69
Airbus Emerging Technologies amp Concepts ALM Overview April 2017
Weight reduction 45 - 3000kg fuela - 10 t Cosup2a
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Seite 70
TOPOLOGY OPTIMISATION AIRBUS VISION 2050 ENABLER
Bionic AC Structures
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 71
Airbus Emerging Technologies amp Concepts ALM Overview
3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
ALM 3D Printing Network 2025 2025
2025
Page 72
Teilnahme freiwillig Ziel Aufbau offenes Netzwerk mit dedizierten ALM Ansprechpartnern pro InstitutUni und Entwicklung jeweils eigener-interner amp ganzheitlicher Handlungsbedarfe auf Basis von Thesen die frac12-jaumlhrlich upgedated werden Arbeitsweise Zero-Administration - Ansprechpartner Airbus Peter Sander
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities ManufacturingTechnologyCentre
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 73
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities to generate 35 billion GVA 2025
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 74
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ProtoNet Partners And 122015 finalists Deutscher Zukunftspreis
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
75
Special thanks to Prof Claus Emmelmann
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
copy Airbus SAS All rights reserved Confidential and proprietary document This document and all information contained herein is the sole property of AIRBUS No intellectual property rights are granted by the delivery of this document or the disclosure of its content This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS This document and its content shall not be used for any purpose other than that for which it is supplied The statements made herein do not constitute an offer They are based on the mentioned assumptions and are expressed in good faith Where the supporting grounds for these statements are not shown AIRBUS SAS will be pleased to explain the basis thereof AIRBUS its logo A300 A310 A318 A319 A320 A321 A330 A340 A350 A380 A400M are registered trademarks
Airbus Emerging Technologies amp Concepts ALM Overview
Airbus 3D Printing Video on YouTube httpwwwyoutubecomwatchv=Cy3V3KR1LW
Download the new Airbus FAST Magazine with 3D Printing httpwwwairbuscomsupportpublicationseID=maglisting_pushamptx_maglisting_pi15BdocID5D=42444
3D Printing Revolution httpwwwharvardbusinessmanagerdeheft
Nominiert fuumlr den Deutschen Zukunftspreis bdquoEine Fertigungsrevolution hebt abldquo httpwwwdeutscher-zukunftspreisdedenominierteDie Welt Das sind die besten deutschen Erfindungen 2015
Fokus 2816 WIRTSCHAFT amp GELD Fliegen wie gedruckt httpwwwfocus-magazinde
httpwwwnoticiasdegipuzkoacom
Page 76
Thanks for your Attention I like to extend my network on ALM
petersanderairbuscom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Airbus Emerging Technologies amp Concepts ALM Overview
October 2017
Seite 32
AM Machines Terry Wohlers Report 2017
httpwwwwohlersassociatescom
A M S Y S T E M S I N S T A L L E D E n d o f 2 0 1 6
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ETCG Visit BigRep Berlin 10th January 2017
ALM ndash 3D Printing BigRep Approach
BigRep in the ZAL 15th February 2017
Page 33
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus ALM3D Printing Trends ndash X-Axis FDM (Stratasys Boeing Ford Siemens)
Page 34
httpswwwyoutubecomwatchv=wDUMHFF-7vg
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts 3D Reinforced Panel
CTC 3D-Hub first robot long fibre reinforced CFRP Panel
Duumlnnes CFK Innenpanel aus Restfasern Oder ein Stuumlck Auszligenhaut
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Trends ndash multifunctional machines
Page 36
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Trends ndash multifunctional machines
Page 37
Pinneberg
bullSicherheitskuumlhlrohr 14404 bullVakuumbauteil Kombination von Kupfer (konventionelles Rohr) und Edelstahl (additiv gefertigt) zu Multi-Material-Bauteil (Bimetalle) bullWaumlrmetauscher additiver Aufbau und bdquoAufflanschenldquo Aufbauen auf 3D-Geometrie (14404)
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Concept X-Line 2000 Serial Printer
X-Line 2000 Volume Laser Power 800x400x500 2x1000W (X-Line 1x1msup2 and 4KW Eo2017)
Page 38
X-Line 1000 Future AM Shops
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 39
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Platform Jerome Rascol
October 2017
Page 40
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus Additive Manufacturing Germany amp International Multi Company Approaches Germany International Exchanges Airbus-LZN Workshops
Page 41
Opening Ceremony PAG Varel January 20th 2016
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
PAG AM Shop Varel Opening Ceremony January 20th 2016 May 2017 NextGen AM
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 42
Ti6-4
Alu
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 43
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 44
Airbus Commercial - selected AM Activities
First Serial Applications Ti6-4 PAG Varel
Cabin amp Fuselage amp Quick Development Process Hamburg-Finkenwerder
Spare-Parts HH-Fuhlsbuumlttel
Cabin-Cargo AC-Systems Wing High Lift Bremen
VTP amp Hybrid StadeHamburg
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ProtoNet Airbus Germany AM Prototyping Network
Page 45
Short Term ALM prototyping in Alu Inox Ti6-4
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
EOS - Alumide Printed wind tunnel models -95 cost amp lead time
Page 46
Future fast track product development by using AM
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Future fast track product development by using AM
Page 47
bull THOR - Test of High-tech Objectives in Reality
bull Flyable platform 4 x 4 m bull lt 25 kg bull 4 weeks for 1 Aircraft bull 16 missions planned for 2017
THOR
Airbus Emerging Technologies amp Concepts ALM Overview October 2017
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THOR - HYDRA Approach Fassberg March 19th 2017
And Future Projects
October 2017
48
Airbus Emerging Technologies amp Concepts ALM Overview
3D Printed MODULAR TEST PLATFORM to support fast FLIGHT TESTS with new Technologies amp Concepts
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Marc Fette CTC LZNConcept
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing CFRP heatable tooling
Page 49
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing Flap Repair Shop Bremen - tooling
Page 50
LZN delivered 210217 AlSi10Mg + PA
10 dayacutes from manual sketch Ti6-4 tooling
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing A330 Neo UBV Teststand amp AC
Page 51
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing A350 ALM Flap FTI Fairing BRE (RH) MSN59
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 52
Fairing AlSi10Mg Delivered Dec 20th Bionic Production (LZN)
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
A330 NEO roll out with AM-FTI Trailing Cone Equipment 2 ALM-Shipsets (9HTZ each) delivered 2 additional AC requested
FTI goes AM 3D for lead-time weight amp coats reduction AM Trailing Cone Fin Tip shipset for LR NEO
First AM exchanges AM LZN-designer trainings topology optimization amp redesign etc started 2015
Multifunctional team
Page 53
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
A330Neo-900 FCAF FIN Tip goes 3D AM shipset - Trailing Cone Fin Tip
October 2017
TLS Sept2016
TLS Sept2016
Page 54
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM 3D Printing Spare Parts
Page 55
End of June 16 ca 68 inkl Tools (tw ganze Teile Familien) 3 Q ~80 Bauteile Bei den derzeitigen Technologien im Moment Schaumltzung 5-6
die wirtschaftlich sinnvoll machbar sind
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 56
ALM ndash 3D Printing Transall Spare Part
Marc Fette CTC HSU
CT Scan Models X-RayLab
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM3D Printing Functional FDM Plastic parts (A350 gt 500 serial part Nohellip)
Page 57
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus Emerging Technologies amp Concepts
ALM 3D-Printing
Awards Finalist German Innovation Award Feb14 German Design Award special mentioned in Gold Feb15
Airbus ALM 3D-Printing First flight Bionic Cabin Bracket June 20th
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ndash 3D Printing Helicopter Cockpit Step by
Page 59
20 kg
135
Topo Opt + Part Design 40-50h
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ARTE PreView
Airbus Tuumlrbolzen (fuumlr die Verriegelung der Tuumlren) A350 Door Stops
Page 60
Alle Airbus Flugzeuge haben Ca 78000 DoorstopsJahr Bei 35 Gewichtsreduzierung Waumlren das ca 41 to fliegendes Materiala weniger x 25 Jahre Einsatz
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM ndash 3D Printing Systems 5 Fuel Connectoracutes first drawing released Feb15 1 part delivered 2016
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 61
Trend shipset No casting tools needed Tool cost 500000euroset
BC biggest part 50 AM 5 keuro weldingCasting 10 keuro Leadtime AM 9 CW weldingCasting gt 8 month
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
First printed amp flyable hydraulic Word Wide Flown on MSN 001 A380 Test AC March 30th 2017 35 weight reduction
( Ti6-4 housing only -55 )
Page 62
Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing Flight Control Systems A380 Spoiler Actuator Manifold example for common AM RampT
AM System amp Equipment Suppliers amp AIRBUS working Group The first Award for the flyable AM part on test AC goes to
Airbus Bremen
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 63
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design - learn from nature print the future
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THE PARTITION FEATURES A WALL MOUNTED CABIN ATTENDANT SEAT October 2017
Page 64
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
NATURE AS A BLUEPRINT THE SLIME MOLD ldquoPHYSARUMrdquo
October 2017
Page 65
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
G E N E R A T I V E D E S I G N
October 2017
Page 66
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 67
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 68
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
16G DAYNAMIC TESTING OF THE REFERENCE PARTITION (Video provided by Diehl Service Modules)
October 2017
Page 69
Airbus Emerging Technologies amp Concepts ALM Overview April 2017
Weight reduction 45 - 3000kg fuela - 10 t Cosup2a
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Seite 70
TOPOLOGY OPTIMISATION AIRBUS VISION 2050 ENABLER
Bionic AC Structures
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 71
Airbus Emerging Technologies amp Concepts ALM Overview
3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
ALM 3D Printing Network 2025 2025
2025
Page 72
Teilnahme freiwillig Ziel Aufbau offenes Netzwerk mit dedizierten ALM Ansprechpartnern pro InstitutUni und Entwicklung jeweils eigener-interner amp ganzheitlicher Handlungsbedarfe auf Basis von Thesen die frac12-jaumlhrlich upgedated werden Arbeitsweise Zero-Administration - Ansprechpartner Airbus Peter Sander
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities ManufacturingTechnologyCentre
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 73
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities to generate 35 billion GVA 2025
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 74
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ProtoNet Partners And 122015 finalists Deutscher Zukunftspreis
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
75
Special thanks to Prof Claus Emmelmann
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
copy Airbus SAS All rights reserved Confidential and proprietary document This document and all information contained herein is the sole property of AIRBUS No intellectual property rights are granted by the delivery of this document or the disclosure of its content This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS This document and its content shall not be used for any purpose other than that for which it is supplied The statements made herein do not constitute an offer They are based on the mentioned assumptions and are expressed in good faith Where the supporting grounds for these statements are not shown AIRBUS SAS will be pleased to explain the basis thereof AIRBUS its logo A300 A310 A318 A319 A320 A321 A330 A340 A350 A380 A400M are registered trademarks
Airbus Emerging Technologies amp Concepts ALM Overview
Airbus 3D Printing Video on YouTube httpwwwyoutubecomwatchv=Cy3V3KR1LW
Download the new Airbus FAST Magazine with 3D Printing httpwwwairbuscomsupportpublicationseID=maglisting_pushamptx_maglisting_pi15BdocID5D=42444
3D Printing Revolution httpwwwharvardbusinessmanagerdeheft
Nominiert fuumlr den Deutschen Zukunftspreis bdquoEine Fertigungsrevolution hebt abldquo httpwwwdeutscher-zukunftspreisdedenominierteDie Welt Das sind die besten deutschen Erfindungen 2015
Fokus 2816 WIRTSCHAFT amp GELD Fliegen wie gedruckt httpwwwfocus-magazinde
httpwwwnoticiasdegipuzkoacom
Page 76
Thanks for your Attention I like to extend my network on ALM
petersanderairbuscom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ETCG Visit BigRep Berlin 10th January 2017
ALM ndash 3D Printing BigRep Approach
BigRep in the ZAL 15th February 2017
Page 33
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus ALM3D Printing Trends ndash X-Axis FDM (Stratasys Boeing Ford Siemens)
Page 34
httpswwwyoutubecomwatchv=wDUMHFF-7vg
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts 3D Reinforced Panel
CTC 3D-Hub first robot long fibre reinforced CFRP Panel
Duumlnnes CFK Innenpanel aus Restfasern Oder ein Stuumlck Auszligenhaut
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Trends ndash multifunctional machines
Page 36
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Trends ndash multifunctional machines
Page 37
Pinneberg
bullSicherheitskuumlhlrohr 14404 bullVakuumbauteil Kombination von Kupfer (konventionelles Rohr) und Edelstahl (additiv gefertigt) zu Multi-Material-Bauteil (Bimetalle) bullWaumlrmetauscher additiver Aufbau und bdquoAufflanschenldquo Aufbauen auf 3D-Geometrie (14404)
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Concept X-Line 2000 Serial Printer
X-Line 2000 Volume Laser Power 800x400x500 2x1000W (X-Line 1x1msup2 and 4KW Eo2017)
Page 38
X-Line 1000 Future AM Shops
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 39
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Platform Jerome Rascol
October 2017
Page 40
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus Additive Manufacturing Germany amp International Multi Company Approaches Germany International Exchanges Airbus-LZN Workshops
Page 41
Opening Ceremony PAG Varel January 20th 2016
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
PAG AM Shop Varel Opening Ceremony January 20th 2016 May 2017 NextGen AM
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 42
Ti6-4
Alu
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 43
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 44
Airbus Commercial - selected AM Activities
First Serial Applications Ti6-4 PAG Varel
Cabin amp Fuselage amp Quick Development Process Hamburg-Finkenwerder
Spare-Parts HH-Fuhlsbuumlttel
Cabin-Cargo AC-Systems Wing High Lift Bremen
VTP amp Hybrid StadeHamburg
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ProtoNet Airbus Germany AM Prototyping Network
Page 45
Short Term ALM prototyping in Alu Inox Ti6-4
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
EOS - Alumide Printed wind tunnel models -95 cost amp lead time
Page 46
Future fast track product development by using AM
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Future fast track product development by using AM
Page 47
bull THOR - Test of High-tech Objectives in Reality
bull Flyable platform 4 x 4 m bull lt 25 kg bull 4 weeks for 1 Aircraft bull 16 missions planned for 2017
THOR
Airbus Emerging Technologies amp Concepts ALM Overview October 2017
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THOR - HYDRA Approach Fassberg March 19th 2017
And Future Projects
October 2017
48
Airbus Emerging Technologies amp Concepts ALM Overview
3D Printed MODULAR TEST PLATFORM to support fast FLIGHT TESTS with new Technologies amp Concepts
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Marc Fette CTC LZNConcept
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing CFRP heatable tooling
Page 49
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing Flap Repair Shop Bremen - tooling
Page 50
LZN delivered 210217 AlSi10Mg + PA
10 dayacutes from manual sketch Ti6-4 tooling
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing A330 Neo UBV Teststand amp AC
Page 51
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing A350 ALM Flap FTI Fairing BRE (RH) MSN59
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 52
Fairing AlSi10Mg Delivered Dec 20th Bionic Production (LZN)
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
A330 NEO roll out with AM-FTI Trailing Cone Equipment 2 ALM-Shipsets (9HTZ each) delivered 2 additional AC requested
FTI goes AM 3D for lead-time weight amp coats reduction AM Trailing Cone Fin Tip shipset for LR NEO
First AM exchanges AM LZN-designer trainings topology optimization amp redesign etc started 2015
Multifunctional team
Page 53
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
A330Neo-900 FCAF FIN Tip goes 3D AM shipset - Trailing Cone Fin Tip
October 2017
TLS Sept2016
TLS Sept2016
Page 54
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM 3D Printing Spare Parts
Page 55
End of June 16 ca 68 inkl Tools (tw ganze Teile Familien) 3 Q ~80 Bauteile Bei den derzeitigen Technologien im Moment Schaumltzung 5-6
die wirtschaftlich sinnvoll machbar sind
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 56
ALM ndash 3D Printing Transall Spare Part
Marc Fette CTC HSU
CT Scan Models X-RayLab
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM3D Printing Functional FDM Plastic parts (A350 gt 500 serial part Nohellip)
Page 57
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus Emerging Technologies amp Concepts
ALM 3D-Printing
Awards Finalist German Innovation Award Feb14 German Design Award special mentioned in Gold Feb15
Airbus ALM 3D-Printing First flight Bionic Cabin Bracket June 20th
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ndash 3D Printing Helicopter Cockpit Step by
Page 59
20 kg
135
Topo Opt + Part Design 40-50h
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ARTE PreView
Airbus Tuumlrbolzen (fuumlr die Verriegelung der Tuumlren) A350 Door Stops
Page 60
Alle Airbus Flugzeuge haben Ca 78000 DoorstopsJahr Bei 35 Gewichtsreduzierung Waumlren das ca 41 to fliegendes Materiala weniger x 25 Jahre Einsatz
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM ndash 3D Printing Systems 5 Fuel Connectoracutes first drawing released Feb15 1 part delivered 2016
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 61
Trend shipset No casting tools needed Tool cost 500000euroset
BC biggest part 50 AM 5 keuro weldingCasting 10 keuro Leadtime AM 9 CW weldingCasting gt 8 month
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
First printed amp flyable hydraulic Word Wide Flown on MSN 001 A380 Test AC March 30th 2017 35 weight reduction
( Ti6-4 housing only -55 )
Page 62
Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing Flight Control Systems A380 Spoiler Actuator Manifold example for common AM RampT
AM System amp Equipment Suppliers amp AIRBUS working Group The first Award for the flyable AM part on test AC goes to
Airbus Bremen
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 63
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design - learn from nature print the future
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THE PARTITION FEATURES A WALL MOUNTED CABIN ATTENDANT SEAT October 2017
Page 64
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
NATURE AS A BLUEPRINT THE SLIME MOLD ldquoPHYSARUMrdquo
October 2017
Page 65
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
G E N E R A T I V E D E S I G N
October 2017
Page 66
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 67
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 68
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
16G DAYNAMIC TESTING OF THE REFERENCE PARTITION (Video provided by Diehl Service Modules)
October 2017
Page 69
Airbus Emerging Technologies amp Concepts ALM Overview April 2017
Weight reduction 45 - 3000kg fuela - 10 t Cosup2a
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Seite 70
TOPOLOGY OPTIMISATION AIRBUS VISION 2050 ENABLER
Bionic AC Structures
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 71
Airbus Emerging Technologies amp Concepts ALM Overview
3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
ALM 3D Printing Network 2025 2025
2025
Page 72
Teilnahme freiwillig Ziel Aufbau offenes Netzwerk mit dedizierten ALM Ansprechpartnern pro InstitutUni und Entwicklung jeweils eigener-interner amp ganzheitlicher Handlungsbedarfe auf Basis von Thesen die frac12-jaumlhrlich upgedated werden Arbeitsweise Zero-Administration - Ansprechpartner Airbus Peter Sander
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities ManufacturingTechnologyCentre
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 73
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities to generate 35 billion GVA 2025
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 74
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ProtoNet Partners And 122015 finalists Deutscher Zukunftspreis
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
75
Special thanks to Prof Claus Emmelmann
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
copy Airbus SAS All rights reserved Confidential and proprietary document This document and all information contained herein is the sole property of AIRBUS No intellectual property rights are granted by the delivery of this document or the disclosure of its content This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS This document and its content shall not be used for any purpose other than that for which it is supplied The statements made herein do not constitute an offer They are based on the mentioned assumptions and are expressed in good faith Where the supporting grounds for these statements are not shown AIRBUS SAS will be pleased to explain the basis thereof AIRBUS its logo A300 A310 A318 A319 A320 A321 A330 A340 A350 A380 A400M are registered trademarks
Airbus Emerging Technologies amp Concepts ALM Overview
Airbus 3D Printing Video on YouTube httpwwwyoutubecomwatchv=Cy3V3KR1LW
Download the new Airbus FAST Magazine with 3D Printing httpwwwairbuscomsupportpublicationseID=maglisting_pushamptx_maglisting_pi15BdocID5D=42444
3D Printing Revolution httpwwwharvardbusinessmanagerdeheft
Nominiert fuumlr den Deutschen Zukunftspreis bdquoEine Fertigungsrevolution hebt abldquo httpwwwdeutscher-zukunftspreisdedenominierteDie Welt Das sind die besten deutschen Erfindungen 2015
Fokus 2816 WIRTSCHAFT amp GELD Fliegen wie gedruckt httpwwwfocus-magazinde
httpwwwnoticiasdegipuzkoacom
Page 76
Thanks for your Attention I like to extend my network on ALM
petersanderairbuscom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus ALM3D Printing Trends ndash X-Axis FDM (Stratasys Boeing Ford Siemens)
Page 34
httpswwwyoutubecomwatchv=wDUMHFF-7vg
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts 3D Reinforced Panel
CTC 3D-Hub first robot long fibre reinforced CFRP Panel
Duumlnnes CFK Innenpanel aus Restfasern Oder ein Stuumlck Auszligenhaut
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Trends ndash multifunctional machines
Page 36
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Trends ndash multifunctional machines
Page 37
Pinneberg
bullSicherheitskuumlhlrohr 14404 bullVakuumbauteil Kombination von Kupfer (konventionelles Rohr) und Edelstahl (additiv gefertigt) zu Multi-Material-Bauteil (Bimetalle) bullWaumlrmetauscher additiver Aufbau und bdquoAufflanschenldquo Aufbauen auf 3D-Geometrie (14404)
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Concept X-Line 2000 Serial Printer
X-Line 2000 Volume Laser Power 800x400x500 2x1000W (X-Line 1x1msup2 and 4KW Eo2017)
Page 38
X-Line 1000 Future AM Shops
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 39
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Platform Jerome Rascol
October 2017
Page 40
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus Additive Manufacturing Germany amp International Multi Company Approaches Germany International Exchanges Airbus-LZN Workshops
Page 41
Opening Ceremony PAG Varel January 20th 2016
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
PAG AM Shop Varel Opening Ceremony January 20th 2016 May 2017 NextGen AM
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 42
Ti6-4
Alu
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 43
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 44
Airbus Commercial - selected AM Activities
First Serial Applications Ti6-4 PAG Varel
Cabin amp Fuselage amp Quick Development Process Hamburg-Finkenwerder
Spare-Parts HH-Fuhlsbuumlttel
Cabin-Cargo AC-Systems Wing High Lift Bremen
VTP amp Hybrid StadeHamburg
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ProtoNet Airbus Germany AM Prototyping Network
Page 45
Short Term ALM prototyping in Alu Inox Ti6-4
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
EOS - Alumide Printed wind tunnel models -95 cost amp lead time
Page 46
Future fast track product development by using AM
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Future fast track product development by using AM
Page 47
bull THOR - Test of High-tech Objectives in Reality
bull Flyable platform 4 x 4 m bull lt 25 kg bull 4 weeks for 1 Aircraft bull 16 missions planned for 2017
THOR
Airbus Emerging Technologies amp Concepts ALM Overview October 2017
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THOR - HYDRA Approach Fassberg March 19th 2017
And Future Projects
October 2017
48
Airbus Emerging Technologies amp Concepts ALM Overview
3D Printed MODULAR TEST PLATFORM to support fast FLIGHT TESTS with new Technologies amp Concepts
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Marc Fette CTC LZNConcept
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing CFRP heatable tooling
Page 49
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing Flap Repair Shop Bremen - tooling
Page 50
LZN delivered 210217 AlSi10Mg + PA
10 dayacutes from manual sketch Ti6-4 tooling
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing A330 Neo UBV Teststand amp AC
Page 51
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing A350 ALM Flap FTI Fairing BRE (RH) MSN59
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 52
Fairing AlSi10Mg Delivered Dec 20th Bionic Production (LZN)
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
A330 NEO roll out with AM-FTI Trailing Cone Equipment 2 ALM-Shipsets (9HTZ each) delivered 2 additional AC requested
FTI goes AM 3D for lead-time weight amp coats reduction AM Trailing Cone Fin Tip shipset for LR NEO
First AM exchanges AM LZN-designer trainings topology optimization amp redesign etc started 2015
Multifunctional team
Page 53
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
A330Neo-900 FCAF FIN Tip goes 3D AM shipset - Trailing Cone Fin Tip
October 2017
TLS Sept2016
TLS Sept2016
Page 54
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM 3D Printing Spare Parts
Page 55
End of June 16 ca 68 inkl Tools (tw ganze Teile Familien) 3 Q ~80 Bauteile Bei den derzeitigen Technologien im Moment Schaumltzung 5-6
die wirtschaftlich sinnvoll machbar sind
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 56
ALM ndash 3D Printing Transall Spare Part
Marc Fette CTC HSU
CT Scan Models X-RayLab
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM3D Printing Functional FDM Plastic parts (A350 gt 500 serial part Nohellip)
Page 57
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus Emerging Technologies amp Concepts
ALM 3D-Printing
Awards Finalist German Innovation Award Feb14 German Design Award special mentioned in Gold Feb15
Airbus ALM 3D-Printing First flight Bionic Cabin Bracket June 20th
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ndash 3D Printing Helicopter Cockpit Step by
Page 59
20 kg
135
Topo Opt + Part Design 40-50h
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ARTE PreView
Airbus Tuumlrbolzen (fuumlr die Verriegelung der Tuumlren) A350 Door Stops
Page 60
Alle Airbus Flugzeuge haben Ca 78000 DoorstopsJahr Bei 35 Gewichtsreduzierung Waumlren das ca 41 to fliegendes Materiala weniger x 25 Jahre Einsatz
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM ndash 3D Printing Systems 5 Fuel Connectoracutes first drawing released Feb15 1 part delivered 2016
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 61
Trend shipset No casting tools needed Tool cost 500000euroset
BC biggest part 50 AM 5 keuro weldingCasting 10 keuro Leadtime AM 9 CW weldingCasting gt 8 month
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
First printed amp flyable hydraulic Word Wide Flown on MSN 001 A380 Test AC March 30th 2017 35 weight reduction
( Ti6-4 housing only -55 )
Page 62
Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing Flight Control Systems A380 Spoiler Actuator Manifold example for common AM RampT
AM System amp Equipment Suppliers amp AIRBUS working Group The first Award for the flyable AM part on test AC goes to
Airbus Bremen
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 63
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design - learn from nature print the future
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THE PARTITION FEATURES A WALL MOUNTED CABIN ATTENDANT SEAT October 2017
Page 64
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
NATURE AS A BLUEPRINT THE SLIME MOLD ldquoPHYSARUMrdquo
October 2017
Page 65
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
G E N E R A T I V E D E S I G N
October 2017
Page 66
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 67
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 68
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
16G DAYNAMIC TESTING OF THE REFERENCE PARTITION (Video provided by Diehl Service Modules)
October 2017
Page 69
Airbus Emerging Technologies amp Concepts ALM Overview April 2017
Weight reduction 45 - 3000kg fuela - 10 t Cosup2a
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Seite 70
TOPOLOGY OPTIMISATION AIRBUS VISION 2050 ENABLER
Bionic AC Structures
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 71
Airbus Emerging Technologies amp Concepts ALM Overview
3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
ALM 3D Printing Network 2025 2025
2025
Page 72
Teilnahme freiwillig Ziel Aufbau offenes Netzwerk mit dedizierten ALM Ansprechpartnern pro InstitutUni und Entwicklung jeweils eigener-interner amp ganzheitlicher Handlungsbedarfe auf Basis von Thesen die frac12-jaumlhrlich upgedated werden Arbeitsweise Zero-Administration - Ansprechpartner Airbus Peter Sander
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities ManufacturingTechnologyCentre
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 73
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities to generate 35 billion GVA 2025
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 74
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ProtoNet Partners And 122015 finalists Deutscher Zukunftspreis
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
75
Special thanks to Prof Claus Emmelmann
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
copy Airbus SAS All rights reserved Confidential and proprietary document This document and all information contained herein is the sole property of AIRBUS No intellectual property rights are granted by the delivery of this document or the disclosure of its content This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS This document and its content shall not be used for any purpose other than that for which it is supplied The statements made herein do not constitute an offer They are based on the mentioned assumptions and are expressed in good faith Where the supporting grounds for these statements are not shown AIRBUS SAS will be pleased to explain the basis thereof AIRBUS its logo A300 A310 A318 A319 A320 A321 A330 A340 A350 A380 A400M are registered trademarks
Airbus Emerging Technologies amp Concepts ALM Overview
Airbus 3D Printing Video on YouTube httpwwwyoutubecomwatchv=Cy3V3KR1LW
Download the new Airbus FAST Magazine with 3D Printing httpwwwairbuscomsupportpublicationseID=maglisting_pushamptx_maglisting_pi15BdocID5D=42444
3D Printing Revolution httpwwwharvardbusinessmanagerdeheft
Nominiert fuumlr den Deutschen Zukunftspreis bdquoEine Fertigungsrevolution hebt abldquo httpwwwdeutscher-zukunftspreisdedenominierteDie Welt Das sind die besten deutschen Erfindungen 2015
Fokus 2816 WIRTSCHAFT amp GELD Fliegen wie gedruckt httpwwwfocus-magazinde
httpwwwnoticiasdegipuzkoacom
Page 76
Thanks for your Attention I like to extend my network on ALM
petersanderairbuscom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts 3D Reinforced Panel
CTC 3D-Hub first robot long fibre reinforced CFRP Panel
Duumlnnes CFK Innenpanel aus Restfasern Oder ein Stuumlck Auszligenhaut
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Trends ndash multifunctional machines
Page 36
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Trends ndash multifunctional machines
Page 37
Pinneberg
bullSicherheitskuumlhlrohr 14404 bullVakuumbauteil Kombination von Kupfer (konventionelles Rohr) und Edelstahl (additiv gefertigt) zu Multi-Material-Bauteil (Bimetalle) bullWaumlrmetauscher additiver Aufbau und bdquoAufflanschenldquo Aufbauen auf 3D-Geometrie (14404)
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Concept X-Line 2000 Serial Printer
X-Line 2000 Volume Laser Power 800x400x500 2x1000W (X-Line 1x1msup2 and 4KW Eo2017)
Page 38
X-Line 1000 Future AM Shops
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 39
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Platform Jerome Rascol
October 2017
Page 40
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus Additive Manufacturing Germany amp International Multi Company Approaches Germany International Exchanges Airbus-LZN Workshops
Page 41
Opening Ceremony PAG Varel January 20th 2016
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
PAG AM Shop Varel Opening Ceremony January 20th 2016 May 2017 NextGen AM
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 42
Ti6-4
Alu
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 43
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 44
Airbus Commercial - selected AM Activities
First Serial Applications Ti6-4 PAG Varel
Cabin amp Fuselage amp Quick Development Process Hamburg-Finkenwerder
Spare-Parts HH-Fuhlsbuumlttel
Cabin-Cargo AC-Systems Wing High Lift Bremen
VTP amp Hybrid StadeHamburg
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ProtoNet Airbus Germany AM Prototyping Network
Page 45
Short Term ALM prototyping in Alu Inox Ti6-4
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
EOS - Alumide Printed wind tunnel models -95 cost amp lead time
Page 46
Future fast track product development by using AM
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Future fast track product development by using AM
Page 47
bull THOR - Test of High-tech Objectives in Reality
bull Flyable platform 4 x 4 m bull lt 25 kg bull 4 weeks for 1 Aircraft bull 16 missions planned for 2017
THOR
Airbus Emerging Technologies amp Concepts ALM Overview October 2017
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THOR - HYDRA Approach Fassberg March 19th 2017
And Future Projects
October 2017
48
Airbus Emerging Technologies amp Concepts ALM Overview
3D Printed MODULAR TEST PLATFORM to support fast FLIGHT TESTS with new Technologies amp Concepts
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Marc Fette CTC LZNConcept
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing CFRP heatable tooling
Page 49
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing Flap Repair Shop Bremen - tooling
Page 50
LZN delivered 210217 AlSi10Mg + PA
10 dayacutes from manual sketch Ti6-4 tooling
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing A330 Neo UBV Teststand amp AC
Page 51
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing A350 ALM Flap FTI Fairing BRE (RH) MSN59
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 52
Fairing AlSi10Mg Delivered Dec 20th Bionic Production (LZN)
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
A330 NEO roll out with AM-FTI Trailing Cone Equipment 2 ALM-Shipsets (9HTZ each) delivered 2 additional AC requested
FTI goes AM 3D for lead-time weight amp coats reduction AM Trailing Cone Fin Tip shipset for LR NEO
First AM exchanges AM LZN-designer trainings topology optimization amp redesign etc started 2015
Multifunctional team
Page 53
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
A330Neo-900 FCAF FIN Tip goes 3D AM shipset - Trailing Cone Fin Tip
October 2017
TLS Sept2016
TLS Sept2016
Page 54
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM 3D Printing Spare Parts
Page 55
End of June 16 ca 68 inkl Tools (tw ganze Teile Familien) 3 Q ~80 Bauteile Bei den derzeitigen Technologien im Moment Schaumltzung 5-6
die wirtschaftlich sinnvoll machbar sind
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 56
ALM ndash 3D Printing Transall Spare Part
Marc Fette CTC HSU
CT Scan Models X-RayLab
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM3D Printing Functional FDM Plastic parts (A350 gt 500 serial part Nohellip)
Page 57
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus Emerging Technologies amp Concepts
ALM 3D-Printing
Awards Finalist German Innovation Award Feb14 German Design Award special mentioned in Gold Feb15
Airbus ALM 3D-Printing First flight Bionic Cabin Bracket June 20th
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ndash 3D Printing Helicopter Cockpit Step by
Page 59
20 kg
135
Topo Opt + Part Design 40-50h
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ARTE PreView
Airbus Tuumlrbolzen (fuumlr die Verriegelung der Tuumlren) A350 Door Stops
Page 60
Alle Airbus Flugzeuge haben Ca 78000 DoorstopsJahr Bei 35 Gewichtsreduzierung Waumlren das ca 41 to fliegendes Materiala weniger x 25 Jahre Einsatz
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM ndash 3D Printing Systems 5 Fuel Connectoracutes first drawing released Feb15 1 part delivered 2016
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 61
Trend shipset No casting tools needed Tool cost 500000euroset
BC biggest part 50 AM 5 keuro weldingCasting 10 keuro Leadtime AM 9 CW weldingCasting gt 8 month
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
First printed amp flyable hydraulic Word Wide Flown on MSN 001 A380 Test AC March 30th 2017 35 weight reduction
( Ti6-4 housing only -55 )
Page 62
Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing Flight Control Systems A380 Spoiler Actuator Manifold example for common AM RampT
AM System amp Equipment Suppliers amp AIRBUS working Group The first Award for the flyable AM part on test AC goes to
Airbus Bremen
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 63
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design - learn from nature print the future
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THE PARTITION FEATURES A WALL MOUNTED CABIN ATTENDANT SEAT October 2017
Page 64
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
NATURE AS A BLUEPRINT THE SLIME MOLD ldquoPHYSARUMrdquo
October 2017
Page 65
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
G E N E R A T I V E D E S I G N
October 2017
Page 66
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 67
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 68
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
16G DAYNAMIC TESTING OF THE REFERENCE PARTITION (Video provided by Diehl Service Modules)
October 2017
Page 69
Airbus Emerging Technologies amp Concepts ALM Overview April 2017
Weight reduction 45 - 3000kg fuela - 10 t Cosup2a
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Seite 70
TOPOLOGY OPTIMISATION AIRBUS VISION 2050 ENABLER
Bionic AC Structures
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 71
Airbus Emerging Technologies amp Concepts ALM Overview
3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
ALM 3D Printing Network 2025 2025
2025
Page 72
Teilnahme freiwillig Ziel Aufbau offenes Netzwerk mit dedizierten ALM Ansprechpartnern pro InstitutUni und Entwicklung jeweils eigener-interner amp ganzheitlicher Handlungsbedarfe auf Basis von Thesen die frac12-jaumlhrlich upgedated werden Arbeitsweise Zero-Administration - Ansprechpartner Airbus Peter Sander
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities ManufacturingTechnologyCentre
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 73
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities to generate 35 billion GVA 2025
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 74
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ProtoNet Partners And 122015 finalists Deutscher Zukunftspreis
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
75
Special thanks to Prof Claus Emmelmann
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
copy Airbus SAS All rights reserved Confidential and proprietary document This document and all information contained herein is the sole property of AIRBUS No intellectual property rights are granted by the delivery of this document or the disclosure of its content This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS This document and its content shall not be used for any purpose other than that for which it is supplied The statements made herein do not constitute an offer They are based on the mentioned assumptions and are expressed in good faith Where the supporting grounds for these statements are not shown AIRBUS SAS will be pleased to explain the basis thereof AIRBUS its logo A300 A310 A318 A319 A320 A321 A330 A340 A350 A380 A400M are registered trademarks
Airbus Emerging Technologies amp Concepts ALM Overview
Airbus 3D Printing Video on YouTube httpwwwyoutubecomwatchv=Cy3V3KR1LW
Download the new Airbus FAST Magazine with 3D Printing httpwwwairbuscomsupportpublicationseID=maglisting_pushamptx_maglisting_pi15BdocID5D=42444
3D Printing Revolution httpwwwharvardbusinessmanagerdeheft
Nominiert fuumlr den Deutschen Zukunftspreis bdquoEine Fertigungsrevolution hebt abldquo httpwwwdeutscher-zukunftspreisdedenominierteDie Welt Das sind die besten deutschen Erfindungen 2015
Fokus 2816 WIRTSCHAFT amp GELD Fliegen wie gedruckt httpwwwfocus-magazinde
httpwwwnoticiasdegipuzkoacom
Page 76
Thanks for your Attention I like to extend my network on ALM
petersanderairbuscom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Trends ndash multifunctional machines
Page 36
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Trends ndash multifunctional machines
Page 37
Pinneberg
bullSicherheitskuumlhlrohr 14404 bullVakuumbauteil Kombination von Kupfer (konventionelles Rohr) und Edelstahl (additiv gefertigt) zu Multi-Material-Bauteil (Bimetalle) bullWaumlrmetauscher additiver Aufbau und bdquoAufflanschenldquo Aufbauen auf 3D-Geometrie (14404)
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Concept X-Line 2000 Serial Printer
X-Line 2000 Volume Laser Power 800x400x500 2x1000W (X-Line 1x1msup2 and 4KW Eo2017)
Page 38
X-Line 1000 Future AM Shops
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 39
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Platform Jerome Rascol
October 2017
Page 40
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus Additive Manufacturing Germany amp International Multi Company Approaches Germany International Exchanges Airbus-LZN Workshops
Page 41
Opening Ceremony PAG Varel January 20th 2016
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
PAG AM Shop Varel Opening Ceremony January 20th 2016 May 2017 NextGen AM
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 42
Ti6-4
Alu
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 43
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 44
Airbus Commercial - selected AM Activities
First Serial Applications Ti6-4 PAG Varel
Cabin amp Fuselage amp Quick Development Process Hamburg-Finkenwerder
Spare-Parts HH-Fuhlsbuumlttel
Cabin-Cargo AC-Systems Wing High Lift Bremen
VTP amp Hybrid StadeHamburg
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ProtoNet Airbus Germany AM Prototyping Network
Page 45
Short Term ALM prototyping in Alu Inox Ti6-4
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
EOS - Alumide Printed wind tunnel models -95 cost amp lead time
Page 46
Future fast track product development by using AM
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Future fast track product development by using AM
Page 47
bull THOR - Test of High-tech Objectives in Reality
bull Flyable platform 4 x 4 m bull lt 25 kg bull 4 weeks for 1 Aircraft bull 16 missions planned for 2017
THOR
Airbus Emerging Technologies amp Concepts ALM Overview October 2017
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THOR - HYDRA Approach Fassberg March 19th 2017
And Future Projects
October 2017
48
Airbus Emerging Technologies amp Concepts ALM Overview
3D Printed MODULAR TEST PLATFORM to support fast FLIGHT TESTS with new Technologies amp Concepts
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Marc Fette CTC LZNConcept
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing CFRP heatable tooling
Page 49
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing Flap Repair Shop Bremen - tooling
Page 50
LZN delivered 210217 AlSi10Mg + PA
10 dayacutes from manual sketch Ti6-4 tooling
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing A330 Neo UBV Teststand amp AC
Page 51
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing A350 ALM Flap FTI Fairing BRE (RH) MSN59
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 52
Fairing AlSi10Mg Delivered Dec 20th Bionic Production (LZN)
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
A330 NEO roll out with AM-FTI Trailing Cone Equipment 2 ALM-Shipsets (9HTZ each) delivered 2 additional AC requested
FTI goes AM 3D for lead-time weight amp coats reduction AM Trailing Cone Fin Tip shipset for LR NEO
First AM exchanges AM LZN-designer trainings topology optimization amp redesign etc started 2015
Multifunctional team
Page 53
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
A330Neo-900 FCAF FIN Tip goes 3D AM shipset - Trailing Cone Fin Tip
October 2017
TLS Sept2016
TLS Sept2016
Page 54
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM 3D Printing Spare Parts
Page 55
End of June 16 ca 68 inkl Tools (tw ganze Teile Familien) 3 Q ~80 Bauteile Bei den derzeitigen Technologien im Moment Schaumltzung 5-6
die wirtschaftlich sinnvoll machbar sind
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 56
ALM ndash 3D Printing Transall Spare Part
Marc Fette CTC HSU
CT Scan Models X-RayLab
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM3D Printing Functional FDM Plastic parts (A350 gt 500 serial part Nohellip)
Page 57
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus Emerging Technologies amp Concepts
ALM 3D-Printing
Awards Finalist German Innovation Award Feb14 German Design Award special mentioned in Gold Feb15
Airbus ALM 3D-Printing First flight Bionic Cabin Bracket June 20th
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ndash 3D Printing Helicopter Cockpit Step by
Page 59
20 kg
135
Topo Opt + Part Design 40-50h
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ARTE PreView
Airbus Tuumlrbolzen (fuumlr die Verriegelung der Tuumlren) A350 Door Stops
Page 60
Alle Airbus Flugzeuge haben Ca 78000 DoorstopsJahr Bei 35 Gewichtsreduzierung Waumlren das ca 41 to fliegendes Materiala weniger x 25 Jahre Einsatz
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM ndash 3D Printing Systems 5 Fuel Connectoracutes first drawing released Feb15 1 part delivered 2016
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 61
Trend shipset No casting tools needed Tool cost 500000euroset
BC biggest part 50 AM 5 keuro weldingCasting 10 keuro Leadtime AM 9 CW weldingCasting gt 8 month
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
First printed amp flyable hydraulic Word Wide Flown on MSN 001 A380 Test AC March 30th 2017 35 weight reduction
( Ti6-4 housing only -55 )
Page 62
Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing Flight Control Systems A380 Spoiler Actuator Manifold example for common AM RampT
AM System amp Equipment Suppliers amp AIRBUS working Group The first Award for the flyable AM part on test AC goes to
Airbus Bremen
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 63
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design - learn from nature print the future
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THE PARTITION FEATURES A WALL MOUNTED CABIN ATTENDANT SEAT October 2017
Page 64
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
NATURE AS A BLUEPRINT THE SLIME MOLD ldquoPHYSARUMrdquo
October 2017
Page 65
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
G E N E R A T I V E D E S I G N
October 2017
Page 66
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 67
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 68
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
16G DAYNAMIC TESTING OF THE REFERENCE PARTITION (Video provided by Diehl Service Modules)
October 2017
Page 69
Airbus Emerging Technologies amp Concepts ALM Overview April 2017
Weight reduction 45 - 3000kg fuela - 10 t Cosup2a
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Seite 70
TOPOLOGY OPTIMISATION AIRBUS VISION 2050 ENABLER
Bionic AC Structures
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 71
Airbus Emerging Technologies amp Concepts ALM Overview
3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
ALM 3D Printing Network 2025 2025
2025
Page 72
Teilnahme freiwillig Ziel Aufbau offenes Netzwerk mit dedizierten ALM Ansprechpartnern pro InstitutUni und Entwicklung jeweils eigener-interner amp ganzheitlicher Handlungsbedarfe auf Basis von Thesen die frac12-jaumlhrlich upgedated werden Arbeitsweise Zero-Administration - Ansprechpartner Airbus Peter Sander
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities ManufacturingTechnologyCentre
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 73
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities to generate 35 billion GVA 2025
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 74
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ProtoNet Partners And 122015 finalists Deutscher Zukunftspreis
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
75
Special thanks to Prof Claus Emmelmann
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
copy Airbus SAS All rights reserved Confidential and proprietary document This document and all information contained herein is the sole property of AIRBUS No intellectual property rights are granted by the delivery of this document or the disclosure of its content This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS This document and its content shall not be used for any purpose other than that for which it is supplied The statements made herein do not constitute an offer They are based on the mentioned assumptions and are expressed in good faith Where the supporting grounds for these statements are not shown AIRBUS SAS will be pleased to explain the basis thereof AIRBUS its logo A300 A310 A318 A319 A320 A321 A330 A340 A350 A380 A400M are registered trademarks
Airbus Emerging Technologies amp Concepts ALM Overview
Airbus 3D Printing Video on YouTube httpwwwyoutubecomwatchv=Cy3V3KR1LW
Download the new Airbus FAST Magazine with 3D Printing httpwwwairbuscomsupportpublicationseID=maglisting_pushamptx_maglisting_pi15BdocID5D=42444
3D Printing Revolution httpwwwharvardbusinessmanagerdeheft
Nominiert fuumlr den Deutschen Zukunftspreis bdquoEine Fertigungsrevolution hebt abldquo httpwwwdeutscher-zukunftspreisdedenominierteDie Welt Das sind die besten deutschen Erfindungen 2015
Fokus 2816 WIRTSCHAFT amp GELD Fliegen wie gedruckt httpwwwfocus-magazinde
httpwwwnoticiasdegipuzkoacom
Page 76
Thanks for your Attention I like to extend my network on ALM
petersanderairbuscom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Trends ndash multifunctional machines
Page 37
Pinneberg
bullSicherheitskuumlhlrohr 14404 bullVakuumbauteil Kombination von Kupfer (konventionelles Rohr) und Edelstahl (additiv gefertigt) zu Multi-Material-Bauteil (Bimetalle) bullWaumlrmetauscher additiver Aufbau und bdquoAufflanschenldquo Aufbauen auf 3D-Geometrie (14404)
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Concept X-Line 2000 Serial Printer
X-Line 2000 Volume Laser Power 800x400x500 2x1000W (X-Line 1x1msup2 and 4KW Eo2017)
Page 38
X-Line 1000 Future AM Shops
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 39
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Platform Jerome Rascol
October 2017
Page 40
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus Additive Manufacturing Germany amp International Multi Company Approaches Germany International Exchanges Airbus-LZN Workshops
Page 41
Opening Ceremony PAG Varel January 20th 2016
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
PAG AM Shop Varel Opening Ceremony January 20th 2016 May 2017 NextGen AM
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 42
Ti6-4
Alu
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 43
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 44
Airbus Commercial - selected AM Activities
First Serial Applications Ti6-4 PAG Varel
Cabin amp Fuselage amp Quick Development Process Hamburg-Finkenwerder
Spare-Parts HH-Fuhlsbuumlttel
Cabin-Cargo AC-Systems Wing High Lift Bremen
VTP amp Hybrid StadeHamburg
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ProtoNet Airbus Germany AM Prototyping Network
Page 45
Short Term ALM prototyping in Alu Inox Ti6-4
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
EOS - Alumide Printed wind tunnel models -95 cost amp lead time
Page 46
Future fast track product development by using AM
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Future fast track product development by using AM
Page 47
bull THOR - Test of High-tech Objectives in Reality
bull Flyable platform 4 x 4 m bull lt 25 kg bull 4 weeks for 1 Aircraft bull 16 missions planned for 2017
THOR
Airbus Emerging Technologies amp Concepts ALM Overview October 2017
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THOR - HYDRA Approach Fassberg March 19th 2017
And Future Projects
October 2017
48
Airbus Emerging Technologies amp Concepts ALM Overview
3D Printed MODULAR TEST PLATFORM to support fast FLIGHT TESTS with new Technologies amp Concepts
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Marc Fette CTC LZNConcept
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing CFRP heatable tooling
Page 49
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing Flap Repair Shop Bremen - tooling
Page 50
LZN delivered 210217 AlSi10Mg + PA
10 dayacutes from manual sketch Ti6-4 tooling
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing A330 Neo UBV Teststand amp AC
Page 51
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing A350 ALM Flap FTI Fairing BRE (RH) MSN59
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 52
Fairing AlSi10Mg Delivered Dec 20th Bionic Production (LZN)
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
A330 NEO roll out with AM-FTI Trailing Cone Equipment 2 ALM-Shipsets (9HTZ each) delivered 2 additional AC requested
FTI goes AM 3D for lead-time weight amp coats reduction AM Trailing Cone Fin Tip shipset for LR NEO
First AM exchanges AM LZN-designer trainings topology optimization amp redesign etc started 2015
Multifunctional team
Page 53
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
A330Neo-900 FCAF FIN Tip goes 3D AM shipset - Trailing Cone Fin Tip
October 2017
TLS Sept2016
TLS Sept2016
Page 54
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM 3D Printing Spare Parts
Page 55
End of June 16 ca 68 inkl Tools (tw ganze Teile Familien) 3 Q ~80 Bauteile Bei den derzeitigen Technologien im Moment Schaumltzung 5-6
die wirtschaftlich sinnvoll machbar sind
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 56
ALM ndash 3D Printing Transall Spare Part
Marc Fette CTC HSU
CT Scan Models X-RayLab
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM3D Printing Functional FDM Plastic parts (A350 gt 500 serial part Nohellip)
Page 57
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus Emerging Technologies amp Concepts
ALM 3D-Printing
Awards Finalist German Innovation Award Feb14 German Design Award special mentioned in Gold Feb15
Airbus ALM 3D-Printing First flight Bionic Cabin Bracket June 20th
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ndash 3D Printing Helicopter Cockpit Step by
Page 59
20 kg
135
Topo Opt + Part Design 40-50h
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ARTE PreView
Airbus Tuumlrbolzen (fuumlr die Verriegelung der Tuumlren) A350 Door Stops
Page 60
Alle Airbus Flugzeuge haben Ca 78000 DoorstopsJahr Bei 35 Gewichtsreduzierung Waumlren das ca 41 to fliegendes Materiala weniger x 25 Jahre Einsatz
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM ndash 3D Printing Systems 5 Fuel Connectoracutes first drawing released Feb15 1 part delivered 2016
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 61
Trend shipset No casting tools needed Tool cost 500000euroset
BC biggest part 50 AM 5 keuro weldingCasting 10 keuro Leadtime AM 9 CW weldingCasting gt 8 month
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
First printed amp flyable hydraulic Word Wide Flown on MSN 001 A380 Test AC March 30th 2017 35 weight reduction
( Ti6-4 housing only -55 )
Page 62
Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing Flight Control Systems A380 Spoiler Actuator Manifold example for common AM RampT
AM System amp Equipment Suppliers amp AIRBUS working Group The first Award for the flyable AM part on test AC goes to
Airbus Bremen
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 63
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design - learn from nature print the future
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THE PARTITION FEATURES A WALL MOUNTED CABIN ATTENDANT SEAT October 2017
Page 64
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
NATURE AS A BLUEPRINT THE SLIME MOLD ldquoPHYSARUMrdquo
October 2017
Page 65
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
G E N E R A T I V E D E S I G N
October 2017
Page 66
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 67
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 68
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
16G DAYNAMIC TESTING OF THE REFERENCE PARTITION (Video provided by Diehl Service Modules)
October 2017
Page 69
Airbus Emerging Technologies amp Concepts ALM Overview April 2017
Weight reduction 45 - 3000kg fuela - 10 t Cosup2a
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Seite 70
TOPOLOGY OPTIMISATION AIRBUS VISION 2050 ENABLER
Bionic AC Structures
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 71
Airbus Emerging Technologies amp Concepts ALM Overview
3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
ALM 3D Printing Network 2025 2025
2025
Page 72
Teilnahme freiwillig Ziel Aufbau offenes Netzwerk mit dedizierten ALM Ansprechpartnern pro InstitutUni und Entwicklung jeweils eigener-interner amp ganzheitlicher Handlungsbedarfe auf Basis von Thesen die frac12-jaumlhrlich upgedated werden Arbeitsweise Zero-Administration - Ansprechpartner Airbus Peter Sander
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities ManufacturingTechnologyCentre
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 73
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities to generate 35 billion GVA 2025
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 74
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ProtoNet Partners And 122015 finalists Deutscher Zukunftspreis
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
75
Special thanks to Prof Claus Emmelmann
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
copy Airbus SAS All rights reserved Confidential and proprietary document This document and all information contained herein is the sole property of AIRBUS No intellectual property rights are granted by the delivery of this document or the disclosure of its content This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS This document and its content shall not be used for any purpose other than that for which it is supplied The statements made herein do not constitute an offer They are based on the mentioned assumptions and are expressed in good faith Where the supporting grounds for these statements are not shown AIRBUS SAS will be pleased to explain the basis thereof AIRBUS its logo A300 A310 A318 A319 A320 A321 A330 A340 A350 A380 A400M are registered trademarks
Airbus Emerging Technologies amp Concepts ALM Overview
Airbus 3D Printing Video on YouTube httpwwwyoutubecomwatchv=Cy3V3KR1LW
Download the new Airbus FAST Magazine with 3D Printing httpwwwairbuscomsupportpublicationseID=maglisting_pushamptx_maglisting_pi15BdocID5D=42444
3D Printing Revolution httpwwwharvardbusinessmanagerdeheft
Nominiert fuumlr den Deutschen Zukunftspreis bdquoEine Fertigungsrevolution hebt abldquo httpwwwdeutscher-zukunftspreisdedenominierteDie Welt Das sind die besten deutschen Erfindungen 2015
Fokus 2816 WIRTSCHAFT amp GELD Fliegen wie gedruckt httpwwwfocus-magazinde
httpwwwnoticiasdegipuzkoacom
Page 76
Thanks for your Attention I like to extend my network on ALM
petersanderairbuscom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus AM3D Printing Concept X-Line 2000 Serial Printer
X-Line 2000 Volume Laser Power 800x400x500 2x1000W (X-Line 1x1msup2 and 4KW Eo2017)
Page 38
X-Line 1000 Future AM Shops
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 39
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Platform Jerome Rascol
October 2017
Page 40
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus Additive Manufacturing Germany amp International Multi Company Approaches Germany International Exchanges Airbus-LZN Workshops
Page 41
Opening Ceremony PAG Varel January 20th 2016
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
PAG AM Shop Varel Opening Ceremony January 20th 2016 May 2017 NextGen AM
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 42
Ti6-4
Alu
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 43
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 44
Airbus Commercial - selected AM Activities
First Serial Applications Ti6-4 PAG Varel
Cabin amp Fuselage amp Quick Development Process Hamburg-Finkenwerder
Spare-Parts HH-Fuhlsbuumlttel
Cabin-Cargo AC-Systems Wing High Lift Bremen
VTP amp Hybrid StadeHamburg
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ProtoNet Airbus Germany AM Prototyping Network
Page 45
Short Term ALM prototyping in Alu Inox Ti6-4
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
EOS - Alumide Printed wind tunnel models -95 cost amp lead time
Page 46
Future fast track product development by using AM
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Future fast track product development by using AM
Page 47
bull THOR - Test of High-tech Objectives in Reality
bull Flyable platform 4 x 4 m bull lt 25 kg bull 4 weeks for 1 Aircraft bull 16 missions planned for 2017
THOR
Airbus Emerging Technologies amp Concepts ALM Overview October 2017
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THOR - HYDRA Approach Fassberg March 19th 2017
And Future Projects
October 2017
48
Airbus Emerging Technologies amp Concepts ALM Overview
3D Printed MODULAR TEST PLATFORM to support fast FLIGHT TESTS with new Technologies amp Concepts
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Marc Fette CTC LZNConcept
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing CFRP heatable tooling
Page 49
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing Flap Repair Shop Bremen - tooling
Page 50
LZN delivered 210217 AlSi10Mg + PA
10 dayacutes from manual sketch Ti6-4 tooling
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing A330 Neo UBV Teststand amp AC
Page 51
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing A350 ALM Flap FTI Fairing BRE (RH) MSN59
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 52
Fairing AlSi10Mg Delivered Dec 20th Bionic Production (LZN)
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
A330 NEO roll out with AM-FTI Trailing Cone Equipment 2 ALM-Shipsets (9HTZ each) delivered 2 additional AC requested
FTI goes AM 3D for lead-time weight amp coats reduction AM Trailing Cone Fin Tip shipset for LR NEO
First AM exchanges AM LZN-designer trainings topology optimization amp redesign etc started 2015
Multifunctional team
Page 53
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
A330Neo-900 FCAF FIN Tip goes 3D AM shipset - Trailing Cone Fin Tip
October 2017
TLS Sept2016
TLS Sept2016
Page 54
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM 3D Printing Spare Parts
Page 55
End of June 16 ca 68 inkl Tools (tw ganze Teile Familien) 3 Q ~80 Bauteile Bei den derzeitigen Technologien im Moment Schaumltzung 5-6
die wirtschaftlich sinnvoll machbar sind
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 56
ALM ndash 3D Printing Transall Spare Part
Marc Fette CTC HSU
CT Scan Models X-RayLab
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM3D Printing Functional FDM Plastic parts (A350 gt 500 serial part Nohellip)
Page 57
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus Emerging Technologies amp Concepts
ALM 3D-Printing
Awards Finalist German Innovation Award Feb14 German Design Award special mentioned in Gold Feb15
Airbus ALM 3D-Printing First flight Bionic Cabin Bracket June 20th
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ndash 3D Printing Helicopter Cockpit Step by
Page 59
20 kg
135
Topo Opt + Part Design 40-50h
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ARTE PreView
Airbus Tuumlrbolzen (fuumlr die Verriegelung der Tuumlren) A350 Door Stops
Page 60
Alle Airbus Flugzeuge haben Ca 78000 DoorstopsJahr Bei 35 Gewichtsreduzierung Waumlren das ca 41 to fliegendes Materiala weniger x 25 Jahre Einsatz
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM ndash 3D Printing Systems 5 Fuel Connectoracutes first drawing released Feb15 1 part delivered 2016
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 61
Trend shipset No casting tools needed Tool cost 500000euroset
BC biggest part 50 AM 5 keuro weldingCasting 10 keuro Leadtime AM 9 CW weldingCasting gt 8 month
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
First printed amp flyable hydraulic Word Wide Flown on MSN 001 A380 Test AC March 30th 2017 35 weight reduction
( Ti6-4 housing only -55 )
Page 62
Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing Flight Control Systems A380 Spoiler Actuator Manifold example for common AM RampT
AM System amp Equipment Suppliers amp AIRBUS working Group The first Award for the flyable AM part on test AC goes to
Airbus Bremen
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 63
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design - learn from nature print the future
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THE PARTITION FEATURES A WALL MOUNTED CABIN ATTENDANT SEAT October 2017
Page 64
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
NATURE AS A BLUEPRINT THE SLIME MOLD ldquoPHYSARUMrdquo
October 2017
Page 65
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
G E N E R A T I V E D E S I G N
October 2017
Page 66
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 67
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 68
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
16G DAYNAMIC TESTING OF THE REFERENCE PARTITION (Video provided by Diehl Service Modules)
October 2017
Page 69
Airbus Emerging Technologies amp Concepts ALM Overview April 2017
Weight reduction 45 - 3000kg fuela - 10 t Cosup2a
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Seite 70
TOPOLOGY OPTIMISATION AIRBUS VISION 2050 ENABLER
Bionic AC Structures
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 71
Airbus Emerging Technologies amp Concepts ALM Overview
3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
ALM 3D Printing Network 2025 2025
2025
Page 72
Teilnahme freiwillig Ziel Aufbau offenes Netzwerk mit dedizierten ALM Ansprechpartnern pro InstitutUni und Entwicklung jeweils eigener-interner amp ganzheitlicher Handlungsbedarfe auf Basis von Thesen die frac12-jaumlhrlich upgedated werden Arbeitsweise Zero-Administration - Ansprechpartner Airbus Peter Sander
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities ManufacturingTechnologyCentre
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 73
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities to generate 35 billion GVA 2025
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 74
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ProtoNet Partners And 122015 finalists Deutscher Zukunftspreis
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
75
Special thanks to Prof Claus Emmelmann
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
copy Airbus SAS All rights reserved Confidential and proprietary document This document and all information contained herein is the sole property of AIRBUS No intellectual property rights are granted by the delivery of this document or the disclosure of its content This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS This document and its content shall not be used for any purpose other than that for which it is supplied The statements made herein do not constitute an offer They are based on the mentioned assumptions and are expressed in good faith Where the supporting grounds for these statements are not shown AIRBUS SAS will be pleased to explain the basis thereof AIRBUS its logo A300 A310 A318 A319 A320 A321 A330 A340 A350 A380 A400M are registered trademarks
Airbus Emerging Technologies amp Concepts ALM Overview
Airbus 3D Printing Video on YouTube httpwwwyoutubecomwatchv=Cy3V3KR1LW
Download the new Airbus FAST Magazine with 3D Printing httpwwwairbuscomsupportpublicationseID=maglisting_pushamptx_maglisting_pi15BdocID5D=42444
3D Printing Revolution httpwwwharvardbusinessmanagerdeheft
Nominiert fuumlr den Deutschen Zukunftspreis bdquoEine Fertigungsrevolution hebt abldquo httpwwwdeutscher-zukunftspreisdedenominierteDie Welt Das sind die besten deutschen Erfindungen 2015
Fokus 2816 WIRTSCHAFT amp GELD Fliegen wie gedruckt httpwwwfocus-magazinde
httpwwwnoticiasdegipuzkoacom
Page 76
Thanks for your Attention I like to extend my network on ALM
petersanderairbuscom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 39
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 1 - Emerging Technologies amp Concepts Way of Working internal amp ww campaigns 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware 3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Platform Jerome Rascol
October 2017
Page 40
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus Additive Manufacturing Germany amp International Multi Company Approaches Germany International Exchanges Airbus-LZN Workshops
Page 41
Opening Ceremony PAG Varel January 20th 2016
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
PAG AM Shop Varel Opening Ceremony January 20th 2016 May 2017 NextGen AM
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 42
Ti6-4
Alu
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 43
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 44
Airbus Commercial - selected AM Activities
First Serial Applications Ti6-4 PAG Varel
Cabin amp Fuselage amp Quick Development Process Hamburg-Finkenwerder
Spare-Parts HH-Fuhlsbuumlttel
Cabin-Cargo AC-Systems Wing High Lift Bremen
VTP amp Hybrid StadeHamburg
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ProtoNet Airbus Germany AM Prototyping Network
Page 45
Short Term ALM prototyping in Alu Inox Ti6-4
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
EOS - Alumide Printed wind tunnel models -95 cost amp lead time
Page 46
Future fast track product development by using AM
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Future fast track product development by using AM
Page 47
bull THOR - Test of High-tech Objectives in Reality
bull Flyable platform 4 x 4 m bull lt 25 kg bull 4 weeks for 1 Aircraft bull 16 missions planned for 2017
THOR
Airbus Emerging Technologies amp Concepts ALM Overview October 2017
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THOR - HYDRA Approach Fassberg March 19th 2017
And Future Projects
October 2017
48
Airbus Emerging Technologies amp Concepts ALM Overview
3D Printed MODULAR TEST PLATFORM to support fast FLIGHT TESTS with new Technologies amp Concepts
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Marc Fette CTC LZNConcept
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing CFRP heatable tooling
Page 49
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing Flap Repair Shop Bremen - tooling
Page 50
LZN delivered 210217 AlSi10Mg + PA
10 dayacutes from manual sketch Ti6-4 tooling
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing A330 Neo UBV Teststand amp AC
Page 51
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing A350 ALM Flap FTI Fairing BRE (RH) MSN59
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 52
Fairing AlSi10Mg Delivered Dec 20th Bionic Production (LZN)
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
A330 NEO roll out with AM-FTI Trailing Cone Equipment 2 ALM-Shipsets (9HTZ each) delivered 2 additional AC requested
FTI goes AM 3D for lead-time weight amp coats reduction AM Trailing Cone Fin Tip shipset for LR NEO
First AM exchanges AM LZN-designer trainings topology optimization amp redesign etc started 2015
Multifunctional team
Page 53
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
A330Neo-900 FCAF FIN Tip goes 3D AM shipset - Trailing Cone Fin Tip
October 2017
TLS Sept2016
TLS Sept2016
Page 54
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM 3D Printing Spare Parts
Page 55
End of June 16 ca 68 inkl Tools (tw ganze Teile Familien) 3 Q ~80 Bauteile Bei den derzeitigen Technologien im Moment Schaumltzung 5-6
die wirtschaftlich sinnvoll machbar sind
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 56
ALM ndash 3D Printing Transall Spare Part
Marc Fette CTC HSU
CT Scan Models X-RayLab
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM3D Printing Functional FDM Plastic parts (A350 gt 500 serial part Nohellip)
Page 57
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus Emerging Technologies amp Concepts
ALM 3D-Printing
Awards Finalist German Innovation Award Feb14 German Design Award special mentioned in Gold Feb15
Airbus ALM 3D-Printing First flight Bionic Cabin Bracket June 20th
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ndash 3D Printing Helicopter Cockpit Step by
Page 59
20 kg
135
Topo Opt + Part Design 40-50h
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ARTE PreView
Airbus Tuumlrbolzen (fuumlr die Verriegelung der Tuumlren) A350 Door Stops
Page 60
Alle Airbus Flugzeuge haben Ca 78000 DoorstopsJahr Bei 35 Gewichtsreduzierung Waumlren das ca 41 to fliegendes Materiala weniger x 25 Jahre Einsatz
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM ndash 3D Printing Systems 5 Fuel Connectoracutes first drawing released Feb15 1 part delivered 2016
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 61
Trend shipset No casting tools needed Tool cost 500000euroset
BC biggest part 50 AM 5 keuro weldingCasting 10 keuro Leadtime AM 9 CW weldingCasting gt 8 month
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
First printed amp flyable hydraulic Word Wide Flown on MSN 001 A380 Test AC March 30th 2017 35 weight reduction
( Ti6-4 housing only -55 )
Page 62
Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing Flight Control Systems A380 Spoiler Actuator Manifold example for common AM RampT
AM System amp Equipment Suppliers amp AIRBUS working Group The first Award for the flyable AM part on test AC goes to
Airbus Bremen
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 63
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design - learn from nature print the future
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THE PARTITION FEATURES A WALL MOUNTED CABIN ATTENDANT SEAT October 2017
Page 64
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
NATURE AS A BLUEPRINT THE SLIME MOLD ldquoPHYSARUMrdquo
October 2017
Page 65
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
G E N E R A T I V E D E S I G N
October 2017
Page 66
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 67
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 68
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
16G DAYNAMIC TESTING OF THE REFERENCE PARTITION (Video provided by Diehl Service Modules)
October 2017
Page 69
Airbus Emerging Technologies amp Concepts ALM Overview April 2017
Weight reduction 45 - 3000kg fuela - 10 t Cosup2a
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Seite 70
TOPOLOGY OPTIMISATION AIRBUS VISION 2050 ENABLER
Bionic AC Structures
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 71
Airbus Emerging Technologies amp Concepts ALM Overview
3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
ALM 3D Printing Network 2025 2025
2025
Page 72
Teilnahme freiwillig Ziel Aufbau offenes Netzwerk mit dedizierten ALM Ansprechpartnern pro InstitutUni und Entwicklung jeweils eigener-interner amp ganzheitlicher Handlungsbedarfe auf Basis von Thesen die frac12-jaumlhrlich upgedated werden Arbeitsweise Zero-Administration - Ansprechpartner Airbus Peter Sander
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities ManufacturingTechnologyCentre
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 73
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities to generate 35 billion GVA 2025
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 74
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ProtoNet Partners And 122015 finalists Deutscher Zukunftspreis
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
75
Special thanks to Prof Claus Emmelmann
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
copy Airbus SAS All rights reserved Confidential and proprietary document This document and all information contained herein is the sole property of AIRBUS No intellectual property rights are granted by the delivery of this document or the disclosure of its content This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS This document and its content shall not be used for any purpose other than that for which it is supplied The statements made herein do not constitute an offer They are based on the mentioned assumptions and are expressed in good faith Where the supporting grounds for these statements are not shown AIRBUS SAS will be pleased to explain the basis thereof AIRBUS its logo A300 A310 A318 A319 A320 A321 A330 A340 A350 A380 A400M are registered trademarks
Airbus Emerging Technologies amp Concepts ALM Overview
Airbus 3D Printing Video on YouTube httpwwwyoutubecomwatchv=Cy3V3KR1LW
Download the new Airbus FAST Magazine with 3D Printing httpwwwairbuscomsupportpublicationseID=maglisting_pushamptx_maglisting_pi15BdocID5D=42444
3D Printing Revolution httpwwwharvardbusinessmanagerdeheft
Nominiert fuumlr den Deutschen Zukunftspreis bdquoEine Fertigungsrevolution hebt abldquo httpwwwdeutscher-zukunftspreisdedenominierteDie Welt Das sind die besten deutschen Erfindungen 2015
Fokus 2816 WIRTSCHAFT amp GELD Fliegen wie gedruckt httpwwwfocus-magazinde
httpwwwnoticiasdegipuzkoacom
Page 76
Thanks for your Attention I like to extend my network on ALM
petersanderairbuscom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM Platform Jerome Rascol
October 2017
Page 40
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus Additive Manufacturing Germany amp International Multi Company Approaches Germany International Exchanges Airbus-LZN Workshops
Page 41
Opening Ceremony PAG Varel January 20th 2016
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
PAG AM Shop Varel Opening Ceremony January 20th 2016 May 2017 NextGen AM
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 42
Ti6-4
Alu
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 43
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 44
Airbus Commercial - selected AM Activities
First Serial Applications Ti6-4 PAG Varel
Cabin amp Fuselage amp Quick Development Process Hamburg-Finkenwerder
Spare-Parts HH-Fuhlsbuumlttel
Cabin-Cargo AC-Systems Wing High Lift Bremen
VTP amp Hybrid StadeHamburg
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ProtoNet Airbus Germany AM Prototyping Network
Page 45
Short Term ALM prototyping in Alu Inox Ti6-4
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
EOS - Alumide Printed wind tunnel models -95 cost amp lead time
Page 46
Future fast track product development by using AM
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Future fast track product development by using AM
Page 47
bull THOR - Test of High-tech Objectives in Reality
bull Flyable platform 4 x 4 m bull lt 25 kg bull 4 weeks for 1 Aircraft bull 16 missions planned for 2017
THOR
Airbus Emerging Technologies amp Concepts ALM Overview October 2017
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THOR - HYDRA Approach Fassberg March 19th 2017
And Future Projects
October 2017
48
Airbus Emerging Technologies amp Concepts ALM Overview
3D Printed MODULAR TEST PLATFORM to support fast FLIGHT TESTS with new Technologies amp Concepts
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Marc Fette CTC LZNConcept
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing CFRP heatable tooling
Page 49
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing Flap Repair Shop Bremen - tooling
Page 50
LZN delivered 210217 AlSi10Mg + PA
10 dayacutes from manual sketch Ti6-4 tooling
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing A330 Neo UBV Teststand amp AC
Page 51
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing A350 ALM Flap FTI Fairing BRE (RH) MSN59
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 52
Fairing AlSi10Mg Delivered Dec 20th Bionic Production (LZN)
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
A330 NEO roll out with AM-FTI Trailing Cone Equipment 2 ALM-Shipsets (9HTZ each) delivered 2 additional AC requested
FTI goes AM 3D for lead-time weight amp coats reduction AM Trailing Cone Fin Tip shipset for LR NEO
First AM exchanges AM LZN-designer trainings topology optimization amp redesign etc started 2015
Multifunctional team
Page 53
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
A330Neo-900 FCAF FIN Tip goes 3D AM shipset - Trailing Cone Fin Tip
October 2017
TLS Sept2016
TLS Sept2016
Page 54
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM 3D Printing Spare Parts
Page 55
End of June 16 ca 68 inkl Tools (tw ganze Teile Familien) 3 Q ~80 Bauteile Bei den derzeitigen Technologien im Moment Schaumltzung 5-6
die wirtschaftlich sinnvoll machbar sind
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 56
ALM ndash 3D Printing Transall Spare Part
Marc Fette CTC HSU
CT Scan Models X-RayLab
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM3D Printing Functional FDM Plastic parts (A350 gt 500 serial part Nohellip)
Page 57
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus Emerging Technologies amp Concepts
ALM 3D-Printing
Awards Finalist German Innovation Award Feb14 German Design Award special mentioned in Gold Feb15
Airbus ALM 3D-Printing First flight Bionic Cabin Bracket June 20th
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ndash 3D Printing Helicopter Cockpit Step by
Page 59
20 kg
135
Topo Opt + Part Design 40-50h
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ARTE PreView
Airbus Tuumlrbolzen (fuumlr die Verriegelung der Tuumlren) A350 Door Stops
Page 60
Alle Airbus Flugzeuge haben Ca 78000 DoorstopsJahr Bei 35 Gewichtsreduzierung Waumlren das ca 41 to fliegendes Materiala weniger x 25 Jahre Einsatz
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM ndash 3D Printing Systems 5 Fuel Connectoracutes first drawing released Feb15 1 part delivered 2016
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 61
Trend shipset No casting tools needed Tool cost 500000euroset
BC biggest part 50 AM 5 keuro weldingCasting 10 keuro Leadtime AM 9 CW weldingCasting gt 8 month
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
First printed amp flyable hydraulic Word Wide Flown on MSN 001 A380 Test AC March 30th 2017 35 weight reduction
( Ti6-4 housing only -55 )
Page 62
Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing Flight Control Systems A380 Spoiler Actuator Manifold example for common AM RampT
AM System amp Equipment Suppliers amp AIRBUS working Group The first Award for the flyable AM part on test AC goes to
Airbus Bremen
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 63
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design - learn from nature print the future
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THE PARTITION FEATURES A WALL MOUNTED CABIN ATTENDANT SEAT October 2017
Page 64
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
NATURE AS A BLUEPRINT THE SLIME MOLD ldquoPHYSARUMrdquo
October 2017
Page 65
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
G E N E R A T I V E D E S I G N
October 2017
Page 66
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 67
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 68
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
16G DAYNAMIC TESTING OF THE REFERENCE PARTITION (Video provided by Diehl Service Modules)
October 2017
Page 69
Airbus Emerging Technologies amp Concepts ALM Overview April 2017
Weight reduction 45 - 3000kg fuela - 10 t Cosup2a
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Seite 70
TOPOLOGY OPTIMISATION AIRBUS VISION 2050 ENABLER
Bionic AC Structures
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 71
Airbus Emerging Technologies amp Concepts ALM Overview
3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
ALM 3D Printing Network 2025 2025
2025
Page 72
Teilnahme freiwillig Ziel Aufbau offenes Netzwerk mit dedizierten ALM Ansprechpartnern pro InstitutUni und Entwicklung jeweils eigener-interner amp ganzheitlicher Handlungsbedarfe auf Basis von Thesen die frac12-jaumlhrlich upgedated werden Arbeitsweise Zero-Administration - Ansprechpartner Airbus Peter Sander
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities ManufacturingTechnologyCentre
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 73
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities to generate 35 billion GVA 2025
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 74
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ProtoNet Partners And 122015 finalists Deutscher Zukunftspreis
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
75
Special thanks to Prof Claus Emmelmann
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
copy Airbus SAS All rights reserved Confidential and proprietary document This document and all information contained herein is the sole property of AIRBUS No intellectual property rights are granted by the delivery of this document or the disclosure of its content This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS This document and its content shall not be used for any purpose other than that for which it is supplied The statements made herein do not constitute an offer They are based on the mentioned assumptions and are expressed in good faith Where the supporting grounds for these statements are not shown AIRBUS SAS will be pleased to explain the basis thereof AIRBUS its logo A300 A310 A318 A319 A320 A321 A330 A340 A350 A380 A400M are registered trademarks
Airbus Emerging Technologies amp Concepts ALM Overview
Airbus 3D Printing Video on YouTube httpwwwyoutubecomwatchv=Cy3V3KR1LW
Download the new Airbus FAST Magazine with 3D Printing httpwwwairbuscomsupportpublicationseID=maglisting_pushamptx_maglisting_pi15BdocID5D=42444
3D Printing Revolution httpwwwharvardbusinessmanagerdeheft
Nominiert fuumlr den Deutschen Zukunftspreis bdquoEine Fertigungsrevolution hebt abldquo httpwwwdeutscher-zukunftspreisdedenominierteDie Welt Das sind die besten deutschen Erfindungen 2015
Fokus 2816 WIRTSCHAFT amp GELD Fliegen wie gedruckt httpwwwfocus-magazinde
httpwwwnoticiasdegipuzkoacom
Page 76
Thanks for your Attention I like to extend my network on ALM
petersanderairbuscom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Airbus Additive Manufacturing Germany amp International Multi Company Approaches Germany International Exchanges Airbus-LZN Workshops
Page 41
Opening Ceremony PAG Varel January 20th 2016
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
PAG AM Shop Varel Opening Ceremony January 20th 2016 May 2017 NextGen AM
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 42
Ti6-4
Alu
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 43
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 44
Airbus Commercial - selected AM Activities
First Serial Applications Ti6-4 PAG Varel
Cabin amp Fuselage amp Quick Development Process Hamburg-Finkenwerder
Spare-Parts HH-Fuhlsbuumlttel
Cabin-Cargo AC-Systems Wing High Lift Bremen
VTP amp Hybrid StadeHamburg
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ProtoNet Airbus Germany AM Prototyping Network
Page 45
Short Term ALM prototyping in Alu Inox Ti6-4
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
EOS - Alumide Printed wind tunnel models -95 cost amp lead time
Page 46
Future fast track product development by using AM
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Future fast track product development by using AM
Page 47
bull THOR - Test of High-tech Objectives in Reality
bull Flyable platform 4 x 4 m bull lt 25 kg bull 4 weeks for 1 Aircraft bull 16 missions planned for 2017
THOR
Airbus Emerging Technologies amp Concepts ALM Overview October 2017
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THOR - HYDRA Approach Fassberg March 19th 2017
And Future Projects
October 2017
48
Airbus Emerging Technologies amp Concepts ALM Overview
3D Printed MODULAR TEST PLATFORM to support fast FLIGHT TESTS with new Technologies amp Concepts
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Marc Fette CTC LZNConcept
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing CFRP heatable tooling
Page 49
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing Flap Repair Shop Bremen - tooling
Page 50
LZN delivered 210217 AlSi10Mg + PA
10 dayacutes from manual sketch Ti6-4 tooling
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing A330 Neo UBV Teststand amp AC
Page 51
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing A350 ALM Flap FTI Fairing BRE (RH) MSN59
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 52
Fairing AlSi10Mg Delivered Dec 20th Bionic Production (LZN)
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
A330 NEO roll out with AM-FTI Trailing Cone Equipment 2 ALM-Shipsets (9HTZ each) delivered 2 additional AC requested
FTI goes AM 3D for lead-time weight amp coats reduction AM Trailing Cone Fin Tip shipset for LR NEO
First AM exchanges AM LZN-designer trainings topology optimization amp redesign etc started 2015
Multifunctional team
Page 53
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
A330Neo-900 FCAF FIN Tip goes 3D AM shipset - Trailing Cone Fin Tip
October 2017
TLS Sept2016
TLS Sept2016
Page 54
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM 3D Printing Spare Parts
Page 55
End of June 16 ca 68 inkl Tools (tw ganze Teile Familien) 3 Q ~80 Bauteile Bei den derzeitigen Technologien im Moment Schaumltzung 5-6
die wirtschaftlich sinnvoll machbar sind
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 56
ALM ndash 3D Printing Transall Spare Part
Marc Fette CTC HSU
CT Scan Models X-RayLab
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM3D Printing Functional FDM Plastic parts (A350 gt 500 serial part Nohellip)
Page 57
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus Emerging Technologies amp Concepts
ALM 3D-Printing
Awards Finalist German Innovation Award Feb14 German Design Award special mentioned in Gold Feb15
Airbus ALM 3D-Printing First flight Bionic Cabin Bracket June 20th
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ndash 3D Printing Helicopter Cockpit Step by
Page 59
20 kg
135
Topo Opt + Part Design 40-50h
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ARTE PreView
Airbus Tuumlrbolzen (fuumlr die Verriegelung der Tuumlren) A350 Door Stops
Page 60
Alle Airbus Flugzeuge haben Ca 78000 DoorstopsJahr Bei 35 Gewichtsreduzierung Waumlren das ca 41 to fliegendes Materiala weniger x 25 Jahre Einsatz
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM ndash 3D Printing Systems 5 Fuel Connectoracutes first drawing released Feb15 1 part delivered 2016
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 61
Trend shipset No casting tools needed Tool cost 500000euroset
BC biggest part 50 AM 5 keuro weldingCasting 10 keuro Leadtime AM 9 CW weldingCasting gt 8 month
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
First printed amp flyable hydraulic Word Wide Flown on MSN 001 A380 Test AC March 30th 2017 35 weight reduction
( Ti6-4 housing only -55 )
Page 62
Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing Flight Control Systems A380 Spoiler Actuator Manifold example for common AM RampT
AM System amp Equipment Suppliers amp AIRBUS working Group The first Award for the flyable AM part on test AC goes to
Airbus Bremen
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 63
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design - learn from nature print the future
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THE PARTITION FEATURES A WALL MOUNTED CABIN ATTENDANT SEAT October 2017
Page 64
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
NATURE AS A BLUEPRINT THE SLIME MOLD ldquoPHYSARUMrdquo
October 2017
Page 65
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
G E N E R A T I V E D E S I G N
October 2017
Page 66
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 67
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 68
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
16G DAYNAMIC TESTING OF THE REFERENCE PARTITION (Video provided by Diehl Service Modules)
October 2017
Page 69
Airbus Emerging Technologies amp Concepts ALM Overview April 2017
Weight reduction 45 - 3000kg fuela - 10 t Cosup2a
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Seite 70
TOPOLOGY OPTIMISATION AIRBUS VISION 2050 ENABLER
Bionic AC Structures
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 71
Airbus Emerging Technologies amp Concepts ALM Overview
3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
ALM 3D Printing Network 2025 2025
2025
Page 72
Teilnahme freiwillig Ziel Aufbau offenes Netzwerk mit dedizierten ALM Ansprechpartnern pro InstitutUni und Entwicklung jeweils eigener-interner amp ganzheitlicher Handlungsbedarfe auf Basis von Thesen die frac12-jaumlhrlich upgedated werden Arbeitsweise Zero-Administration - Ansprechpartner Airbus Peter Sander
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities ManufacturingTechnologyCentre
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 73
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities to generate 35 billion GVA 2025
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 74
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ProtoNet Partners And 122015 finalists Deutscher Zukunftspreis
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
75
Special thanks to Prof Claus Emmelmann
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
copy Airbus SAS All rights reserved Confidential and proprietary document This document and all information contained herein is the sole property of AIRBUS No intellectual property rights are granted by the delivery of this document or the disclosure of its content This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS This document and its content shall not be used for any purpose other than that for which it is supplied The statements made herein do not constitute an offer They are based on the mentioned assumptions and are expressed in good faith Where the supporting grounds for these statements are not shown AIRBUS SAS will be pleased to explain the basis thereof AIRBUS its logo A300 A310 A318 A319 A320 A321 A330 A340 A350 A380 A400M are registered trademarks
Airbus Emerging Technologies amp Concepts ALM Overview
Airbus 3D Printing Video on YouTube httpwwwyoutubecomwatchv=Cy3V3KR1LW
Download the new Airbus FAST Magazine with 3D Printing httpwwwairbuscomsupportpublicationseID=maglisting_pushamptx_maglisting_pi15BdocID5D=42444
3D Printing Revolution httpwwwharvardbusinessmanagerdeheft
Nominiert fuumlr den Deutschen Zukunftspreis bdquoEine Fertigungsrevolution hebt abldquo httpwwwdeutscher-zukunftspreisdedenominierteDie Welt Das sind die besten deutschen Erfindungen 2015
Fokus 2816 WIRTSCHAFT amp GELD Fliegen wie gedruckt httpwwwfocus-magazinde
httpwwwnoticiasdegipuzkoacom
Page 76
Thanks for your Attention I like to extend my network on ALM
petersanderairbuscom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
PAG AM Shop Varel Opening Ceremony January 20th 2016 May 2017 NextGen AM
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 42
Ti6-4
Alu
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 43
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 44
Airbus Commercial - selected AM Activities
First Serial Applications Ti6-4 PAG Varel
Cabin amp Fuselage amp Quick Development Process Hamburg-Finkenwerder
Spare-Parts HH-Fuhlsbuumlttel
Cabin-Cargo AC-Systems Wing High Lift Bremen
VTP amp Hybrid StadeHamburg
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ProtoNet Airbus Germany AM Prototyping Network
Page 45
Short Term ALM prototyping in Alu Inox Ti6-4
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
EOS - Alumide Printed wind tunnel models -95 cost amp lead time
Page 46
Future fast track product development by using AM
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Future fast track product development by using AM
Page 47
bull THOR - Test of High-tech Objectives in Reality
bull Flyable platform 4 x 4 m bull lt 25 kg bull 4 weeks for 1 Aircraft bull 16 missions planned for 2017
THOR
Airbus Emerging Technologies amp Concepts ALM Overview October 2017
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THOR - HYDRA Approach Fassberg March 19th 2017
And Future Projects
October 2017
48
Airbus Emerging Technologies amp Concepts ALM Overview
3D Printed MODULAR TEST PLATFORM to support fast FLIGHT TESTS with new Technologies amp Concepts
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Marc Fette CTC LZNConcept
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing CFRP heatable tooling
Page 49
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing Flap Repair Shop Bremen - tooling
Page 50
LZN delivered 210217 AlSi10Mg + PA
10 dayacutes from manual sketch Ti6-4 tooling
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing A330 Neo UBV Teststand amp AC
Page 51
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing A350 ALM Flap FTI Fairing BRE (RH) MSN59
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 52
Fairing AlSi10Mg Delivered Dec 20th Bionic Production (LZN)
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
A330 NEO roll out with AM-FTI Trailing Cone Equipment 2 ALM-Shipsets (9HTZ each) delivered 2 additional AC requested
FTI goes AM 3D for lead-time weight amp coats reduction AM Trailing Cone Fin Tip shipset for LR NEO
First AM exchanges AM LZN-designer trainings topology optimization amp redesign etc started 2015
Multifunctional team
Page 53
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
A330Neo-900 FCAF FIN Tip goes 3D AM shipset - Trailing Cone Fin Tip
October 2017
TLS Sept2016
TLS Sept2016
Page 54
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM 3D Printing Spare Parts
Page 55
End of June 16 ca 68 inkl Tools (tw ganze Teile Familien) 3 Q ~80 Bauteile Bei den derzeitigen Technologien im Moment Schaumltzung 5-6
die wirtschaftlich sinnvoll machbar sind
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 56
ALM ndash 3D Printing Transall Spare Part
Marc Fette CTC HSU
CT Scan Models X-RayLab
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM3D Printing Functional FDM Plastic parts (A350 gt 500 serial part Nohellip)
Page 57
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus Emerging Technologies amp Concepts
ALM 3D-Printing
Awards Finalist German Innovation Award Feb14 German Design Award special mentioned in Gold Feb15
Airbus ALM 3D-Printing First flight Bionic Cabin Bracket June 20th
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ndash 3D Printing Helicopter Cockpit Step by
Page 59
20 kg
135
Topo Opt + Part Design 40-50h
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ARTE PreView
Airbus Tuumlrbolzen (fuumlr die Verriegelung der Tuumlren) A350 Door Stops
Page 60
Alle Airbus Flugzeuge haben Ca 78000 DoorstopsJahr Bei 35 Gewichtsreduzierung Waumlren das ca 41 to fliegendes Materiala weniger x 25 Jahre Einsatz
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM ndash 3D Printing Systems 5 Fuel Connectoracutes first drawing released Feb15 1 part delivered 2016
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 61
Trend shipset No casting tools needed Tool cost 500000euroset
BC biggest part 50 AM 5 keuro weldingCasting 10 keuro Leadtime AM 9 CW weldingCasting gt 8 month
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
First printed amp flyable hydraulic Word Wide Flown on MSN 001 A380 Test AC March 30th 2017 35 weight reduction
( Ti6-4 housing only -55 )
Page 62
Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing Flight Control Systems A380 Spoiler Actuator Manifold example for common AM RampT
AM System amp Equipment Suppliers amp AIRBUS working Group The first Award for the flyable AM part on test AC goes to
Airbus Bremen
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 63
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design - learn from nature print the future
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THE PARTITION FEATURES A WALL MOUNTED CABIN ATTENDANT SEAT October 2017
Page 64
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
NATURE AS A BLUEPRINT THE SLIME MOLD ldquoPHYSARUMrdquo
October 2017
Page 65
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
G E N E R A T I V E D E S I G N
October 2017
Page 66
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 67
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 68
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
16G DAYNAMIC TESTING OF THE REFERENCE PARTITION (Video provided by Diehl Service Modules)
October 2017
Page 69
Airbus Emerging Technologies amp Concepts ALM Overview April 2017
Weight reduction 45 - 3000kg fuela - 10 t Cosup2a
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Seite 70
TOPOLOGY OPTIMISATION AIRBUS VISION 2050 ENABLER
Bionic AC Structures
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 71
Airbus Emerging Technologies amp Concepts ALM Overview
3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
ALM 3D Printing Network 2025 2025
2025
Page 72
Teilnahme freiwillig Ziel Aufbau offenes Netzwerk mit dedizierten ALM Ansprechpartnern pro InstitutUni und Entwicklung jeweils eigener-interner amp ganzheitlicher Handlungsbedarfe auf Basis von Thesen die frac12-jaumlhrlich upgedated werden Arbeitsweise Zero-Administration - Ansprechpartner Airbus Peter Sander
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities ManufacturingTechnologyCentre
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 73
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities to generate 35 billion GVA 2025
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 74
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ProtoNet Partners And 122015 finalists Deutscher Zukunftspreis
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
75
Special thanks to Prof Claus Emmelmann
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
copy Airbus SAS All rights reserved Confidential and proprietary document This document and all information contained herein is the sole property of AIRBUS No intellectual property rights are granted by the delivery of this document or the disclosure of its content This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS This document and its content shall not be used for any purpose other than that for which it is supplied The statements made herein do not constitute an offer They are based on the mentioned assumptions and are expressed in good faith Where the supporting grounds for these statements are not shown AIRBUS SAS will be pleased to explain the basis thereof AIRBUS its logo A300 A310 A318 A319 A320 A321 A330 A340 A350 A380 A400M are registered trademarks
Airbus Emerging Technologies amp Concepts ALM Overview
Airbus 3D Printing Video on YouTube httpwwwyoutubecomwatchv=Cy3V3KR1LW
Download the new Airbus FAST Magazine with 3D Printing httpwwwairbuscomsupportpublicationseID=maglisting_pushamptx_maglisting_pi15BdocID5D=42444
3D Printing Revolution httpwwwharvardbusinessmanagerdeheft
Nominiert fuumlr den Deutschen Zukunftspreis bdquoEine Fertigungsrevolution hebt abldquo httpwwwdeutscher-zukunftspreisdedenominierteDie Welt Das sind die besten deutschen Erfindungen 2015
Fokus 2816 WIRTSCHAFT amp GELD Fliegen wie gedruckt httpwwwfocus-magazinde
httpwwwnoticiasdegipuzkoacom
Page 76
Thanks for your Attention I like to extend my network on ALM
petersanderairbuscom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 43
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design AM activities WW (some) AM ndash the key enablers - LBMEBM and HDR-Wire- amp Powderfeed MaterialsampProcesses - Machines Industrial Roadmap 3D Printing Platform Airbus Future topology optimized bionic design amp outcomes demonstrated by flying parts and demonstrator hardware
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 44
Airbus Commercial - selected AM Activities
First Serial Applications Ti6-4 PAG Varel
Cabin amp Fuselage amp Quick Development Process Hamburg-Finkenwerder
Spare-Parts HH-Fuhlsbuumlttel
Cabin-Cargo AC-Systems Wing High Lift Bremen
VTP amp Hybrid StadeHamburg
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ProtoNet Airbus Germany AM Prototyping Network
Page 45
Short Term ALM prototyping in Alu Inox Ti6-4
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
EOS - Alumide Printed wind tunnel models -95 cost amp lead time
Page 46
Future fast track product development by using AM
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Future fast track product development by using AM
Page 47
bull THOR - Test of High-tech Objectives in Reality
bull Flyable platform 4 x 4 m bull lt 25 kg bull 4 weeks for 1 Aircraft bull 16 missions planned for 2017
THOR
Airbus Emerging Technologies amp Concepts ALM Overview October 2017
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THOR - HYDRA Approach Fassberg March 19th 2017
And Future Projects
October 2017
48
Airbus Emerging Technologies amp Concepts ALM Overview
3D Printed MODULAR TEST PLATFORM to support fast FLIGHT TESTS with new Technologies amp Concepts
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Marc Fette CTC LZNConcept
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing CFRP heatable tooling
Page 49
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing Flap Repair Shop Bremen - tooling
Page 50
LZN delivered 210217 AlSi10Mg + PA
10 dayacutes from manual sketch Ti6-4 tooling
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing A330 Neo UBV Teststand amp AC
Page 51
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing A350 ALM Flap FTI Fairing BRE (RH) MSN59
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 52
Fairing AlSi10Mg Delivered Dec 20th Bionic Production (LZN)
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
A330 NEO roll out with AM-FTI Trailing Cone Equipment 2 ALM-Shipsets (9HTZ each) delivered 2 additional AC requested
FTI goes AM 3D for lead-time weight amp coats reduction AM Trailing Cone Fin Tip shipset for LR NEO
First AM exchanges AM LZN-designer trainings topology optimization amp redesign etc started 2015
Multifunctional team
Page 53
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
A330Neo-900 FCAF FIN Tip goes 3D AM shipset - Trailing Cone Fin Tip
October 2017
TLS Sept2016
TLS Sept2016
Page 54
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM 3D Printing Spare Parts
Page 55
End of June 16 ca 68 inkl Tools (tw ganze Teile Familien) 3 Q ~80 Bauteile Bei den derzeitigen Technologien im Moment Schaumltzung 5-6
die wirtschaftlich sinnvoll machbar sind
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 56
ALM ndash 3D Printing Transall Spare Part
Marc Fette CTC HSU
CT Scan Models X-RayLab
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM3D Printing Functional FDM Plastic parts (A350 gt 500 serial part Nohellip)
Page 57
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus Emerging Technologies amp Concepts
ALM 3D-Printing
Awards Finalist German Innovation Award Feb14 German Design Award special mentioned in Gold Feb15
Airbus ALM 3D-Printing First flight Bionic Cabin Bracket June 20th
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ndash 3D Printing Helicopter Cockpit Step by
Page 59
20 kg
135
Topo Opt + Part Design 40-50h
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ARTE PreView
Airbus Tuumlrbolzen (fuumlr die Verriegelung der Tuumlren) A350 Door Stops
Page 60
Alle Airbus Flugzeuge haben Ca 78000 DoorstopsJahr Bei 35 Gewichtsreduzierung Waumlren das ca 41 to fliegendes Materiala weniger x 25 Jahre Einsatz
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM ndash 3D Printing Systems 5 Fuel Connectoracutes first drawing released Feb15 1 part delivered 2016
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 61
Trend shipset No casting tools needed Tool cost 500000euroset
BC biggest part 50 AM 5 keuro weldingCasting 10 keuro Leadtime AM 9 CW weldingCasting gt 8 month
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
First printed amp flyable hydraulic Word Wide Flown on MSN 001 A380 Test AC March 30th 2017 35 weight reduction
( Ti6-4 housing only -55 )
Page 62
Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing Flight Control Systems A380 Spoiler Actuator Manifold example for common AM RampT
AM System amp Equipment Suppliers amp AIRBUS working Group The first Award for the flyable AM part on test AC goes to
Airbus Bremen
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 63
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design - learn from nature print the future
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THE PARTITION FEATURES A WALL MOUNTED CABIN ATTENDANT SEAT October 2017
Page 64
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
NATURE AS A BLUEPRINT THE SLIME MOLD ldquoPHYSARUMrdquo
October 2017
Page 65
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
G E N E R A T I V E D E S I G N
October 2017
Page 66
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 67
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 68
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
16G DAYNAMIC TESTING OF THE REFERENCE PARTITION (Video provided by Diehl Service Modules)
October 2017
Page 69
Airbus Emerging Technologies amp Concepts ALM Overview April 2017
Weight reduction 45 - 3000kg fuela - 10 t Cosup2a
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Seite 70
TOPOLOGY OPTIMISATION AIRBUS VISION 2050 ENABLER
Bionic AC Structures
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 71
Airbus Emerging Technologies amp Concepts ALM Overview
3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
ALM 3D Printing Network 2025 2025
2025
Page 72
Teilnahme freiwillig Ziel Aufbau offenes Netzwerk mit dedizierten ALM Ansprechpartnern pro InstitutUni und Entwicklung jeweils eigener-interner amp ganzheitlicher Handlungsbedarfe auf Basis von Thesen die frac12-jaumlhrlich upgedated werden Arbeitsweise Zero-Administration - Ansprechpartner Airbus Peter Sander
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities ManufacturingTechnologyCentre
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 73
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities to generate 35 billion GVA 2025
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 74
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ProtoNet Partners And 122015 finalists Deutscher Zukunftspreis
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
75
Special thanks to Prof Claus Emmelmann
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
copy Airbus SAS All rights reserved Confidential and proprietary document This document and all information contained herein is the sole property of AIRBUS No intellectual property rights are granted by the delivery of this document or the disclosure of its content This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS This document and its content shall not be used for any purpose other than that for which it is supplied The statements made herein do not constitute an offer They are based on the mentioned assumptions and are expressed in good faith Where the supporting grounds for these statements are not shown AIRBUS SAS will be pleased to explain the basis thereof AIRBUS its logo A300 A310 A318 A319 A320 A321 A330 A340 A350 A380 A400M are registered trademarks
Airbus Emerging Technologies amp Concepts ALM Overview
Airbus 3D Printing Video on YouTube httpwwwyoutubecomwatchv=Cy3V3KR1LW
Download the new Airbus FAST Magazine with 3D Printing httpwwwairbuscomsupportpublicationseID=maglisting_pushamptx_maglisting_pi15BdocID5D=42444
3D Printing Revolution httpwwwharvardbusinessmanagerdeheft
Nominiert fuumlr den Deutschen Zukunftspreis bdquoEine Fertigungsrevolution hebt abldquo httpwwwdeutscher-zukunftspreisdedenominierteDie Welt Das sind die besten deutschen Erfindungen 2015
Fokus 2816 WIRTSCHAFT amp GELD Fliegen wie gedruckt httpwwwfocus-magazinde
httpwwwnoticiasdegipuzkoacom
Page 76
Thanks for your Attention I like to extend my network on ALM
petersanderairbuscom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 44
Airbus Commercial - selected AM Activities
First Serial Applications Ti6-4 PAG Varel
Cabin amp Fuselage amp Quick Development Process Hamburg-Finkenwerder
Spare-Parts HH-Fuhlsbuumlttel
Cabin-Cargo AC-Systems Wing High Lift Bremen
VTP amp Hybrid StadeHamburg
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ProtoNet Airbus Germany AM Prototyping Network
Page 45
Short Term ALM prototyping in Alu Inox Ti6-4
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
EOS - Alumide Printed wind tunnel models -95 cost amp lead time
Page 46
Future fast track product development by using AM
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Future fast track product development by using AM
Page 47
bull THOR - Test of High-tech Objectives in Reality
bull Flyable platform 4 x 4 m bull lt 25 kg bull 4 weeks for 1 Aircraft bull 16 missions planned for 2017
THOR
Airbus Emerging Technologies amp Concepts ALM Overview October 2017
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THOR - HYDRA Approach Fassberg March 19th 2017
And Future Projects
October 2017
48
Airbus Emerging Technologies amp Concepts ALM Overview
3D Printed MODULAR TEST PLATFORM to support fast FLIGHT TESTS with new Technologies amp Concepts
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Marc Fette CTC LZNConcept
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing CFRP heatable tooling
Page 49
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing Flap Repair Shop Bremen - tooling
Page 50
LZN delivered 210217 AlSi10Mg + PA
10 dayacutes from manual sketch Ti6-4 tooling
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing A330 Neo UBV Teststand amp AC
Page 51
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing A350 ALM Flap FTI Fairing BRE (RH) MSN59
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 52
Fairing AlSi10Mg Delivered Dec 20th Bionic Production (LZN)
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
A330 NEO roll out with AM-FTI Trailing Cone Equipment 2 ALM-Shipsets (9HTZ each) delivered 2 additional AC requested
FTI goes AM 3D for lead-time weight amp coats reduction AM Trailing Cone Fin Tip shipset for LR NEO
First AM exchanges AM LZN-designer trainings topology optimization amp redesign etc started 2015
Multifunctional team
Page 53
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
A330Neo-900 FCAF FIN Tip goes 3D AM shipset - Trailing Cone Fin Tip
October 2017
TLS Sept2016
TLS Sept2016
Page 54
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM 3D Printing Spare Parts
Page 55
End of June 16 ca 68 inkl Tools (tw ganze Teile Familien) 3 Q ~80 Bauteile Bei den derzeitigen Technologien im Moment Schaumltzung 5-6
die wirtschaftlich sinnvoll machbar sind
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 56
ALM ndash 3D Printing Transall Spare Part
Marc Fette CTC HSU
CT Scan Models X-RayLab
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM3D Printing Functional FDM Plastic parts (A350 gt 500 serial part Nohellip)
Page 57
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus Emerging Technologies amp Concepts
ALM 3D-Printing
Awards Finalist German Innovation Award Feb14 German Design Award special mentioned in Gold Feb15
Airbus ALM 3D-Printing First flight Bionic Cabin Bracket June 20th
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ndash 3D Printing Helicopter Cockpit Step by
Page 59
20 kg
135
Topo Opt + Part Design 40-50h
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ARTE PreView
Airbus Tuumlrbolzen (fuumlr die Verriegelung der Tuumlren) A350 Door Stops
Page 60
Alle Airbus Flugzeuge haben Ca 78000 DoorstopsJahr Bei 35 Gewichtsreduzierung Waumlren das ca 41 to fliegendes Materiala weniger x 25 Jahre Einsatz
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM ndash 3D Printing Systems 5 Fuel Connectoracutes first drawing released Feb15 1 part delivered 2016
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 61
Trend shipset No casting tools needed Tool cost 500000euroset
BC biggest part 50 AM 5 keuro weldingCasting 10 keuro Leadtime AM 9 CW weldingCasting gt 8 month
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
First printed amp flyable hydraulic Word Wide Flown on MSN 001 A380 Test AC March 30th 2017 35 weight reduction
( Ti6-4 housing only -55 )
Page 62
Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing Flight Control Systems A380 Spoiler Actuator Manifold example for common AM RampT
AM System amp Equipment Suppliers amp AIRBUS working Group The first Award for the flyable AM part on test AC goes to
Airbus Bremen
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 63
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design - learn from nature print the future
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THE PARTITION FEATURES A WALL MOUNTED CABIN ATTENDANT SEAT October 2017
Page 64
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
NATURE AS A BLUEPRINT THE SLIME MOLD ldquoPHYSARUMrdquo
October 2017
Page 65
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
G E N E R A T I V E D E S I G N
October 2017
Page 66
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 67
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 68
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
16G DAYNAMIC TESTING OF THE REFERENCE PARTITION (Video provided by Diehl Service Modules)
October 2017
Page 69
Airbus Emerging Technologies amp Concepts ALM Overview April 2017
Weight reduction 45 - 3000kg fuela - 10 t Cosup2a
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Seite 70
TOPOLOGY OPTIMISATION AIRBUS VISION 2050 ENABLER
Bionic AC Structures
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 71
Airbus Emerging Technologies amp Concepts ALM Overview
3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
ALM 3D Printing Network 2025 2025
2025
Page 72
Teilnahme freiwillig Ziel Aufbau offenes Netzwerk mit dedizierten ALM Ansprechpartnern pro InstitutUni und Entwicklung jeweils eigener-interner amp ganzheitlicher Handlungsbedarfe auf Basis von Thesen die frac12-jaumlhrlich upgedated werden Arbeitsweise Zero-Administration - Ansprechpartner Airbus Peter Sander
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities ManufacturingTechnologyCentre
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 73
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities to generate 35 billion GVA 2025
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 74
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ProtoNet Partners And 122015 finalists Deutscher Zukunftspreis
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
75
Special thanks to Prof Claus Emmelmann
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
copy Airbus SAS All rights reserved Confidential and proprietary document This document and all information contained herein is the sole property of AIRBUS No intellectual property rights are granted by the delivery of this document or the disclosure of its content This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS This document and its content shall not be used for any purpose other than that for which it is supplied The statements made herein do not constitute an offer They are based on the mentioned assumptions and are expressed in good faith Where the supporting grounds for these statements are not shown AIRBUS SAS will be pleased to explain the basis thereof AIRBUS its logo A300 A310 A318 A319 A320 A321 A330 A340 A350 A380 A400M are registered trademarks
Airbus Emerging Technologies amp Concepts ALM Overview
Airbus 3D Printing Video on YouTube httpwwwyoutubecomwatchv=Cy3V3KR1LW
Download the new Airbus FAST Magazine with 3D Printing httpwwwairbuscomsupportpublicationseID=maglisting_pushamptx_maglisting_pi15BdocID5D=42444
3D Printing Revolution httpwwwharvardbusinessmanagerdeheft
Nominiert fuumlr den Deutschen Zukunftspreis bdquoEine Fertigungsrevolution hebt abldquo httpwwwdeutscher-zukunftspreisdedenominierteDie Welt Das sind die besten deutschen Erfindungen 2015
Fokus 2816 WIRTSCHAFT amp GELD Fliegen wie gedruckt httpwwwfocus-magazinde
httpwwwnoticiasdegipuzkoacom
Page 76
Thanks for your Attention I like to extend my network on ALM
petersanderairbuscom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ProtoNet Airbus Germany AM Prototyping Network
Page 45
Short Term ALM prototyping in Alu Inox Ti6-4
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
EOS - Alumide Printed wind tunnel models -95 cost amp lead time
Page 46
Future fast track product development by using AM
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Future fast track product development by using AM
Page 47
bull THOR - Test of High-tech Objectives in Reality
bull Flyable platform 4 x 4 m bull lt 25 kg bull 4 weeks for 1 Aircraft bull 16 missions planned for 2017
THOR
Airbus Emerging Technologies amp Concepts ALM Overview October 2017
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THOR - HYDRA Approach Fassberg March 19th 2017
And Future Projects
October 2017
48
Airbus Emerging Technologies amp Concepts ALM Overview
3D Printed MODULAR TEST PLATFORM to support fast FLIGHT TESTS with new Technologies amp Concepts
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Marc Fette CTC LZNConcept
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing CFRP heatable tooling
Page 49
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing Flap Repair Shop Bremen - tooling
Page 50
LZN delivered 210217 AlSi10Mg + PA
10 dayacutes from manual sketch Ti6-4 tooling
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing A330 Neo UBV Teststand amp AC
Page 51
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing A350 ALM Flap FTI Fairing BRE (RH) MSN59
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 52
Fairing AlSi10Mg Delivered Dec 20th Bionic Production (LZN)
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
A330 NEO roll out with AM-FTI Trailing Cone Equipment 2 ALM-Shipsets (9HTZ each) delivered 2 additional AC requested
FTI goes AM 3D for lead-time weight amp coats reduction AM Trailing Cone Fin Tip shipset for LR NEO
First AM exchanges AM LZN-designer trainings topology optimization amp redesign etc started 2015
Multifunctional team
Page 53
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
A330Neo-900 FCAF FIN Tip goes 3D AM shipset - Trailing Cone Fin Tip
October 2017
TLS Sept2016
TLS Sept2016
Page 54
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM 3D Printing Spare Parts
Page 55
End of June 16 ca 68 inkl Tools (tw ganze Teile Familien) 3 Q ~80 Bauteile Bei den derzeitigen Technologien im Moment Schaumltzung 5-6
die wirtschaftlich sinnvoll machbar sind
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 56
ALM ndash 3D Printing Transall Spare Part
Marc Fette CTC HSU
CT Scan Models X-RayLab
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM3D Printing Functional FDM Plastic parts (A350 gt 500 serial part Nohellip)
Page 57
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus Emerging Technologies amp Concepts
ALM 3D-Printing
Awards Finalist German Innovation Award Feb14 German Design Award special mentioned in Gold Feb15
Airbus ALM 3D-Printing First flight Bionic Cabin Bracket June 20th
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ndash 3D Printing Helicopter Cockpit Step by
Page 59
20 kg
135
Topo Opt + Part Design 40-50h
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ARTE PreView
Airbus Tuumlrbolzen (fuumlr die Verriegelung der Tuumlren) A350 Door Stops
Page 60
Alle Airbus Flugzeuge haben Ca 78000 DoorstopsJahr Bei 35 Gewichtsreduzierung Waumlren das ca 41 to fliegendes Materiala weniger x 25 Jahre Einsatz
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM ndash 3D Printing Systems 5 Fuel Connectoracutes first drawing released Feb15 1 part delivered 2016
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 61
Trend shipset No casting tools needed Tool cost 500000euroset
BC biggest part 50 AM 5 keuro weldingCasting 10 keuro Leadtime AM 9 CW weldingCasting gt 8 month
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
First printed amp flyable hydraulic Word Wide Flown on MSN 001 A380 Test AC March 30th 2017 35 weight reduction
( Ti6-4 housing only -55 )
Page 62
Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing Flight Control Systems A380 Spoiler Actuator Manifold example for common AM RampT
AM System amp Equipment Suppliers amp AIRBUS working Group The first Award for the flyable AM part on test AC goes to
Airbus Bremen
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 63
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design - learn from nature print the future
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THE PARTITION FEATURES A WALL MOUNTED CABIN ATTENDANT SEAT October 2017
Page 64
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
NATURE AS A BLUEPRINT THE SLIME MOLD ldquoPHYSARUMrdquo
October 2017
Page 65
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
G E N E R A T I V E D E S I G N
October 2017
Page 66
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 67
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 68
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
16G DAYNAMIC TESTING OF THE REFERENCE PARTITION (Video provided by Diehl Service Modules)
October 2017
Page 69
Airbus Emerging Technologies amp Concepts ALM Overview April 2017
Weight reduction 45 - 3000kg fuela - 10 t Cosup2a
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Seite 70
TOPOLOGY OPTIMISATION AIRBUS VISION 2050 ENABLER
Bionic AC Structures
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 71
Airbus Emerging Technologies amp Concepts ALM Overview
3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
ALM 3D Printing Network 2025 2025
2025
Page 72
Teilnahme freiwillig Ziel Aufbau offenes Netzwerk mit dedizierten ALM Ansprechpartnern pro InstitutUni und Entwicklung jeweils eigener-interner amp ganzheitlicher Handlungsbedarfe auf Basis von Thesen die frac12-jaumlhrlich upgedated werden Arbeitsweise Zero-Administration - Ansprechpartner Airbus Peter Sander
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities ManufacturingTechnologyCentre
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 73
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities to generate 35 billion GVA 2025
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 74
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ProtoNet Partners And 122015 finalists Deutscher Zukunftspreis
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
75
Special thanks to Prof Claus Emmelmann
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
copy Airbus SAS All rights reserved Confidential and proprietary document This document and all information contained herein is the sole property of AIRBUS No intellectual property rights are granted by the delivery of this document or the disclosure of its content This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS This document and its content shall not be used for any purpose other than that for which it is supplied The statements made herein do not constitute an offer They are based on the mentioned assumptions and are expressed in good faith Where the supporting grounds for these statements are not shown AIRBUS SAS will be pleased to explain the basis thereof AIRBUS its logo A300 A310 A318 A319 A320 A321 A330 A340 A350 A380 A400M are registered trademarks
Airbus Emerging Technologies amp Concepts ALM Overview
Airbus 3D Printing Video on YouTube httpwwwyoutubecomwatchv=Cy3V3KR1LW
Download the new Airbus FAST Magazine with 3D Printing httpwwwairbuscomsupportpublicationseID=maglisting_pushamptx_maglisting_pi15BdocID5D=42444
3D Printing Revolution httpwwwharvardbusinessmanagerdeheft
Nominiert fuumlr den Deutschen Zukunftspreis bdquoEine Fertigungsrevolution hebt abldquo httpwwwdeutscher-zukunftspreisdedenominierteDie Welt Das sind die besten deutschen Erfindungen 2015
Fokus 2816 WIRTSCHAFT amp GELD Fliegen wie gedruckt httpwwwfocus-magazinde
httpwwwnoticiasdegipuzkoacom
Page 76
Thanks for your Attention I like to extend my network on ALM
petersanderairbuscom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
EOS - Alumide Printed wind tunnel models -95 cost amp lead time
Page 46
Future fast track product development by using AM
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Future fast track product development by using AM
Page 47
bull THOR - Test of High-tech Objectives in Reality
bull Flyable platform 4 x 4 m bull lt 25 kg bull 4 weeks for 1 Aircraft bull 16 missions planned for 2017
THOR
Airbus Emerging Technologies amp Concepts ALM Overview October 2017
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THOR - HYDRA Approach Fassberg March 19th 2017
And Future Projects
October 2017
48
Airbus Emerging Technologies amp Concepts ALM Overview
3D Printed MODULAR TEST PLATFORM to support fast FLIGHT TESTS with new Technologies amp Concepts
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Marc Fette CTC LZNConcept
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing CFRP heatable tooling
Page 49
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing Flap Repair Shop Bremen - tooling
Page 50
LZN delivered 210217 AlSi10Mg + PA
10 dayacutes from manual sketch Ti6-4 tooling
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing A330 Neo UBV Teststand amp AC
Page 51
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing A350 ALM Flap FTI Fairing BRE (RH) MSN59
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 52
Fairing AlSi10Mg Delivered Dec 20th Bionic Production (LZN)
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
A330 NEO roll out with AM-FTI Trailing Cone Equipment 2 ALM-Shipsets (9HTZ each) delivered 2 additional AC requested
FTI goes AM 3D for lead-time weight amp coats reduction AM Trailing Cone Fin Tip shipset for LR NEO
First AM exchanges AM LZN-designer trainings topology optimization amp redesign etc started 2015
Multifunctional team
Page 53
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
A330Neo-900 FCAF FIN Tip goes 3D AM shipset - Trailing Cone Fin Tip
October 2017
TLS Sept2016
TLS Sept2016
Page 54
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM 3D Printing Spare Parts
Page 55
End of June 16 ca 68 inkl Tools (tw ganze Teile Familien) 3 Q ~80 Bauteile Bei den derzeitigen Technologien im Moment Schaumltzung 5-6
die wirtschaftlich sinnvoll machbar sind
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 56
ALM ndash 3D Printing Transall Spare Part
Marc Fette CTC HSU
CT Scan Models X-RayLab
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM3D Printing Functional FDM Plastic parts (A350 gt 500 serial part Nohellip)
Page 57
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus Emerging Technologies amp Concepts
ALM 3D-Printing
Awards Finalist German Innovation Award Feb14 German Design Award special mentioned in Gold Feb15
Airbus ALM 3D-Printing First flight Bionic Cabin Bracket June 20th
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ndash 3D Printing Helicopter Cockpit Step by
Page 59
20 kg
135
Topo Opt + Part Design 40-50h
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ARTE PreView
Airbus Tuumlrbolzen (fuumlr die Verriegelung der Tuumlren) A350 Door Stops
Page 60
Alle Airbus Flugzeuge haben Ca 78000 DoorstopsJahr Bei 35 Gewichtsreduzierung Waumlren das ca 41 to fliegendes Materiala weniger x 25 Jahre Einsatz
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM ndash 3D Printing Systems 5 Fuel Connectoracutes first drawing released Feb15 1 part delivered 2016
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 61
Trend shipset No casting tools needed Tool cost 500000euroset
BC biggest part 50 AM 5 keuro weldingCasting 10 keuro Leadtime AM 9 CW weldingCasting gt 8 month
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
First printed amp flyable hydraulic Word Wide Flown on MSN 001 A380 Test AC March 30th 2017 35 weight reduction
( Ti6-4 housing only -55 )
Page 62
Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing Flight Control Systems A380 Spoiler Actuator Manifold example for common AM RampT
AM System amp Equipment Suppliers amp AIRBUS working Group The first Award for the flyable AM part on test AC goes to
Airbus Bremen
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 63
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design - learn from nature print the future
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THE PARTITION FEATURES A WALL MOUNTED CABIN ATTENDANT SEAT October 2017
Page 64
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
NATURE AS A BLUEPRINT THE SLIME MOLD ldquoPHYSARUMrdquo
October 2017
Page 65
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
G E N E R A T I V E D E S I G N
October 2017
Page 66
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 67
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 68
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
16G DAYNAMIC TESTING OF THE REFERENCE PARTITION (Video provided by Diehl Service Modules)
October 2017
Page 69
Airbus Emerging Technologies amp Concepts ALM Overview April 2017
Weight reduction 45 - 3000kg fuela - 10 t Cosup2a
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Seite 70
TOPOLOGY OPTIMISATION AIRBUS VISION 2050 ENABLER
Bionic AC Structures
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 71
Airbus Emerging Technologies amp Concepts ALM Overview
3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
ALM 3D Printing Network 2025 2025
2025
Page 72
Teilnahme freiwillig Ziel Aufbau offenes Netzwerk mit dedizierten ALM Ansprechpartnern pro InstitutUni und Entwicklung jeweils eigener-interner amp ganzheitlicher Handlungsbedarfe auf Basis von Thesen die frac12-jaumlhrlich upgedated werden Arbeitsweise Zero-Administration - Ansprechpartner Airbus Peter Sander
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities ManufacturingTechnologyCentre
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 73
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities to generate 35 billion GVA 2025
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 74
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ProtoNet Partners And 122015 finalists Deutscher Zukunftspreis
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
75
Special thanks to Prof Claus Emmelmann
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
copy Airbus SAS All rights reserved Confidential and proprietary document This document and all information contained herein is the sole property of AIRBUS No intellectual property rights are granted by the delivery of this document or the disclosure of its content This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS This document and its content shall not be used for any purpose other than that for which it is supplied The statements made herein do not constitute an offer They are based on the mentioned assumptions and are expressed in good faith Where the supporting grounds for these statements are not shown AIRBUS SAS will be pleased to explain the basis thereof AIRBUS its logo A300 A310 A318 A319 A320 A321 A330 A340 A350 A380 A400M are registered trademarks
Airbus Emerging Technologies amp Concepts ALM Overview
Airbus 3D Printing Video on YouTube httpwwwyoutubecomwatchv=Cy3V3KR1LW
Download the new Airbus FAST Magazine with 3D Printing httpwwwairbuscomsupportpublicationseID=maglisting_pushamptx_maglisting_pi15BdocID5D=42444
3D Printing Revolution httpwwwharvardbusinessmanagerdeheft
Nominiert fuumlr den Deutschen Zukunftspreis bdquoEine Fertigungsrevolution hebt abldquo httpwwwdeutscher-zukunftspreisdedenominierteDie Welt Das sind die besten deutschen Erfindungen 2015
Fokus 2816 WIRTSCHAFT amp GELD Fliegen wie gedruckt httpwwwfocus-magazinde
httpwwwnoticiasdegipuzkoacom
Page 76
Thanks for your Attention I like to extend my network on ALM
petersanderairbuscom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Future fast track product development by using AM
Page 47
bull THOR - Test of High-tech Objectives in Reality
bull Flyable platform 4 x 4 m bull lt 25 kg bull 4 weeks for 1 Aircraft bull 16 missions planned for 2017
THOR
Airbus Emerging Technologies amp Concepts ALM Overview October 2017
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THOR - HYDRA Approach Fassberg March 19th 2017
And Future Projects
October 2017
48
Airbus Emerging Technologies amp Concepts ALM Overview
3D Printed MODULAR TEST PLATFORM to support fast FLIGHT TESTS with new Technologies amp Concepts
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Marc Fette CTC LZNConcept
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing CFRP heatable tooling
Page 49
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing Flap Repair Shop Bremen - tooling
Page 50
LZN delivered 210217 AlSi10Mg + PA
10 dayacutes from manual sketch Ti6-4 tooling
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing A330 Neo UBV Teststand amp AC
Page 51
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing A350 ALM Flap FTI Fairing BRE (RH) MSN59
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 52
Fairing AlSi10Mg Delivered Dec 20th Bionic Production (LZN)
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
A330 NEO roll out with AM-FTI Trailing Cone Equipment 2 ALM-Shipsets (9HTZ each) delivered 2 additional AC requested
FTI goes AM 3D for lead-time weight amp coats reduction AM Trailing Cone Fin Tip shipset for LR NEO
First AM exchanges AM LZN-designer trainings topology optimization amp redesign etc started 2015
Multifunctional team
Page 53
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
A330Neo-900 FCAF FIN Tip goes 3D AM shipset - Trailing Cone Fin Tip
October 2017
TLS Sept2016
TLS Sept2016
Page 54
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM 3D Printing Spare Parts
Page 55
End of June 16 ca 68 inkl Tools (tw ganze Teile Familien) 3 Q ~80 Bauteile Bei den derzeitigen Technologien im Moment Schaumltzung 5-6
die wirtschaftlich sinnvoll machbar sind
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 56
ALM ndash 3D Printing Transall Spare Part
Marc Fette CTC HSU
CT Scan Models X-RayLab
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM3D Printing Functional FDM Plastic parts (A350 gt 500 serial part Nohellip)
Page 57
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus Emerging Technologies amp Concepts
ALM 3D-Printing
Awards Finalist German Innovation Award Feb14 German Design Award special mentioned in Gold Feb15
Airbus ALM 3D-Printing First flight Bionic Cabin Bracket June 20th
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ndash 3D Printing Helicopter Cockpit Step by
Page 59
20 kg
135
Topo Opt + Part Design 40-50h
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ARTE PreView
Airbus Tuumlrbolzen (fuumlr die Verriegelung der Tuumlren) A350 Door Stops
Page 60
Alle Airbus Flugzeuge haben Ca 78000 DoorstopsJahr Bei 35 Gewichtsreduzierung Waumlren das ca 41 to fliegendes Materiala weniger x 25 Jahre Einsatz
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM ndash 3D Printing Systems 5 Fuel Connectoracutes first drawing released Feb15 1 part delivered 2016
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 61
Trend shipset No casting tools needed Tool cost 500000euroset
BC biggest part 50 AM 5 keuro weldingCasting 10 keuro Leadtime AM 9 CW weldingCasting gt 8 month
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
First printed amp flyable hydraulic Word Wide Flown on MSN 001 A380 Test AC March 30th 2017 35 weight reduction
( Ti6-4 housing only -55 )
Page 62
Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing Flight Control Systems A380 Spoiler Actuator Manifold example for common AM RampT
AM System amp Equipment Suppliers amp AIRBUS working Group The first Award for the flyable AM part on test AC goes to
Airbus Bremen
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 63
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design - learn from nature print the future
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THE PARTITION FEATURES A WALL MOUNTED CABIN ATTENDANT SEAT October 2017
Page 64
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
NATURE AS A BLUEPRINT THE SLIME MOLD ldquoPHYSARUMrdquo
October 2017
Page 65
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
G E N E R A T I V E D E S I G N
October 2017
Page 66
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 67
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 68
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
16G DAYNAMIC TESTING OF THE REFERENCE PARTITION (Video provided by Diehl Service Modules)
October 2017
Page 69
Airbus Emerging Technologies amp Concepts ALM Overview April 2017
Weight reduction 45 - 3000kg fuela - 10 t Cosup2a
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Seite 70
TOPOLOGY OPTIMISATION AIRBUS VISION 2050 ENABLER
Bionic AC Structures
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 71
Airbus Emerging Technologies amp Concepts ALM Overview
3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
ALM 3D Printing Network 2025 2025
2025
Page 72
Teilnahme freiwillig Ziel Aufbau offenes Netzwerk mit dedizierten ALM Ansprechpartnern pro InstitutUni und Entwicklung jeweils eigener-interner amp ganzheitlicher Handlungsbedarfe auf Basis von Thesen die frac12-jaumlhrlich upgedated werden Arbeitsweise Zero-Administration - Ansprechpartner Airbus Peter Sander
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities ManufacturingTechnologyCentre
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 73
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities to generate 35 billion GVA 2025
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 74
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ProtoNet Partners And 122015 finalists Deutscher Zukunftspreis
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
75
Special thanks to Prof Claus Emmelmann
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
copy Airbus SAS All rights reserved Confidential and proprietary document This document and all information contained herein is the sole property of AIRBUS No intellectual property rights are granted by the delivery of this document or the disclosure of its content This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS This document and its content shall not be used for any purpose other than that for which it is supplied The statements made herein do not constitute an offer They are based on the mentioned assumptions and are expressed in good faith Where the supporting grounds for these statements are not shown AIRBUS SAS will be pleased to explain the basis thereof AIRBUS its logo A300 A310 A318 A319 A320 A321 A330 A340 A350 A380 A400M are registered trademarks
Airbus Emerging Technologies amp Concepts ALM Overview
Airbus 3D Printing Video on YouTube httpwwwyoutubecomwatchv=Cy3V3KR1LW
Download the new Airbus FAST Magazine with 3D Printing httpwwwairbuscomsupportpublicationseID=maglisting_pushamptx_maglisting_pi15BdocID5D=42444
3D Printing Revolution httpwwwharvardbusinessmanagerdeheft
Nominiert fuumlr den Deutschen Zukunftspreis bdquoEine Fertigungsrevolution hebt abldquo httpwwwdeutscher-zukunftspreisdedenominierteDie Welt Das sind die besten deutschen Erfindungen 2015
Fokus 2816 WIRTSCHAFT amp GELD Fliegen wie gedruckt httpwwwfocus-magazinde
httpwwwnoticiasdegipuzkoacom
Page 76
Thanks for your Attention I like to extend my network on ALM
petersanderairbuscom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THOR - HYDRA Approach Fassberg March 19th 2017
And Future Projects
October 2017
48
Airbus Emerging Technologies amp Concepts ALM Overview
3D Printed MODULAR TEST PLATFORM to support fast FLIGHT TESTS with new Technologies amp Concepts
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Marc Fette CTC LZNConcept
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing CFRP heatable tooling
Page 49
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing Flap Repair Shop Bremen - tooling
Page 50
LZN delivered 210217 AlSi10Mg + PA
10 dayacutes from manual sketch Ti6-4 tooling
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing A330 Neo UBV Teststand amp AC
Page 51
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing A350 ALM Flap FTI Fairing BRE (RH) MSN59
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 52
Fairing AlSi10Mg Delivered Dec 20th Bionic Production (LZN)
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
A330 NEO roll out with AM-FTI Trailing Cone Equipment 2 ALM-Shipsets (9HTZ each) delivered 2 additional AC requested
FTI goes AM 3D for lead-time weight amp coats reduction AM Trailing Cone Fin Tip shipset for LR NEO
First AM exchanges AM LZN-designer trainings topology optimization amp redesign etc started 2015
Multifunctional team
Page 53
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
A330Neo-900 FCAF FIN Tip goes 3D AM shipset - Trailing Cone Fin Tip
October 2017
TLS Sept2016
TLS Sept2016
Page 54
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM 3D Printing Spare Parts
Page 55
End of June 16 ca 68 inkl Tools (tw ganze Teile Familien) 3 Q ~80 Bauteile Bei den derzeitigen Technologien im Moment Schaumltzung 5-6
die wirtschaftlich sinnvoll machbar sind
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 56
ALM ndash 3D Printing Transall Spare Part
Marc Fette CTC HSU
CT Scan Models X-RayLab
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM3D Printing Functional FDM Plastic parts (A350 gt 500 serial part Nohellip)
Page 57
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus Emerging Technologies amp Concepts
ALM 3D-Printing
Awards Finalist German Innovation Award Feb14 German Design Award special mentioned in Gold Feb15
Airbus ALM 3D-Printing First flight Bionic Cabin Bracket June 20th
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ndash 3D Printing Helicopter Cockpit Step by
Page 59
20 kg
135
Topo Opt + Part Design 40-50h
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ARTE PreView
Airbus Tuumlrbolzen (fuumlr die Verriegelung der Tuumlren) A350 Door Stops
Page 60
Alle Airbus Flugzeuge haben Ca 78000 DoorstopsJahr Bei 35 Gewichtsreduzierung Waumlren das ca 41 to fliegendes Materiala weniger x 25 Jahre Einsatz
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM ndash 3D Printing Systems 5 Fuel Connectoracutes first drawing released Feb15 1 part delivered 2016
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 61
Trend shipset No casting tools needed Tool cost 500000euroset
BC biggest part 50 AM 5 keuro weldingCasting 10 keuro Leadtime AM 9 CW weldingCasting gt 8 month
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
First printed amp flyable hydraulic Word Wide Flown on MSN 001 A380 Test AC March 30th 2017 35 weight reduction
( Ti6-4 housing only -55 )
Page 62
Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing Flight Control Systems A380 Spoiler Actuator Manifold example for common AM RampT
AM System amp Equipment Suppliers amp AIRBUS working Group The first Award for the flyable AM part on test AC goes to
Airbus Bremen
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 63
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design - learn from nature print the future
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THE PARTITION FEATURES A WALL MOUNTED CABIN ATTENDANT SEAT October 2017
Page 64
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
NATURE AS A BLUEPRINT THE SLIME MOLD ldquoPHYSARUMrdquo
October 2017
Page 65
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
G E N E R A T I V E D E S I G N
October 2017
Page 66
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 67
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 68
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
16G DAYNAMIC TESTING OF THE REFERENCE PARTITION (Video provided by Diehl Service Modules)
October 2017
Page 69
Airbus Emerging Technologies amp Concepts ALM Overview April 2017
Weight reduction 45 - 3000kg fuela - 10 t Cosup2a
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Seite 70
TOPOLOGY OPTIMISATION AIRBUS VISION 2050 ENABLER
Bionic AC Structures
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 71
Airbus Emerging Technologies amp Concepts ALM Overview
3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
ALM 3D Printing Network 2025 2025
2025
Page 72
Teilnahme freiwillig Ziel Aufbau offenes Netzwerk mit dedizierten ALM Ansprechpartnern pro InstitutUni und Entwicklung jeweils eigener-interner amp ganzheitlicher Handlungsbedarfe auf Basis von Thesen die frac12-jaumlhrlich upgedated werden Arbeitsweise Zero-Administration - Ansprechpartner Airbus Peter Sander
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities ManufacturingTechnologyCentre
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 73
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities to generate 35 billion GVA 2025
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 74
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ProtoNet Partners And 122015 finalists Deutscher Zukunftspreis
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
75
Special thanks to Prof Claus Emmelmann
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
copy Airbus SAS All rights reserved Confidential and proprietary document This document and all information contained herein is the sole property of AIRBUS No intellectual property rights are granted by the delivery of this document or the disclosure of its content This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS This document and its content shall not be used for any purpose other than that for which it is supplied The statements made herein do not constitute an offer They are based on the mentioned assumptions and are expressed in good faith Where the supporting grounds for these statements are not shown AIRBUS SAS will be pleased to explain the basis thereof AIRBUS its logo A300 A310 A318 A319 A320 A321 A330 A340 A350 A380 A400M are registered trademarks
Airbus Emerging Technologies amp Concepts ALM Overview
Airbus 3D Printing Video on YouTube httpwwwyoutubecomwatchv=Cy3V3KR1LW
Download the new Airbus FAST Magazine with 3D Printing httpwwwairbuscomsupportpublicationseID=maglisting_pushamptx_maglisting_pi15BdocID5D=42444
3D Printing Revolution httpwwwharvardbusinessmanagerdeheft
Nominiert fuumlr den Deutschen Zukunftspreis bdquoEine Fertigungsrevolution hebt abldquo httpwwwdeutscher-zukunftspreisdedenominierteDie Welt Das sind die besten deutschen Erfindungen 2015
Fokus 2816 WIRTSCHAFT amp GELD Fliegen wie gedruckt httpwwwfocus-magazinde
httpwwwnoticiasdegipuzkoacom
Page 76
Thanks for your Attention I like to extend my network on ALM
petersanderairbuscom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
Marc Fette CTC LZNConcept
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing CFRP heatable tooling
Page 49
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing Flap Repair Shop Bremen - tooling
Page 50
LZN delivered 210217 AlSi10Mg + PA
10 dayacutes from manual sketch Ti6-4 tooling
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing A330 Neo UBV Teststand amp AC
Page 51
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing A350 ALM Flap FTI Fairing BRE (RH) MSN59
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 52
Fairing AlSi10Mg Delivered Dec 20th Bionic Production (LZN)
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
A330 NEO roll out with AM-FTI Trailing Cone Equipment 2 ALM-Shipsets (9HTZ each) delivered 2 additional AC requested
FTI goes AM 3D for lead-time weight amp coats reduction AM Trailing Cone Fin Tip shipset for LR NEO
First AM exchanges AM LZN-designer trainings topology optimization amp redesign etc started 2015
Multifunctional team
Page 53
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
A330Neo-900 FCAF FIN Tip goes 3D AM shipset - Trailing Cone Fin Tip
October 2017
TLS Sept2016
TLS Sept2016
Page 54
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM 3D Printing Spare Parts
Page 55
End of June 16 ca 68 inkl Tools (tw ganze Teile Familien) 3 Q ~80 Bauteile Bei den derzeitigen Technologien im Moment Schaumltzung 5-6
die wirtschaftlich sinnvoll machbar sind
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 56
ALM ndash 3D Printing Transall Spare Part
Marc Fette CTC HSU
CT Scan Models X-RayLab
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM3D Printing Functional FDM Plastic parts (A350 gt 500 serial part Nohellip)
Page 57
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus Emerging Technologies amp Concepts
ALM 3D-Printing
Awards Finalist German Innovation Award Feb14 German Design Award special mentioned in Gold Feb15
Airbus ALM 3D-Printing First flight Bionic Cabin Bracket June 20th
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ndash 3D Printing Helicopter Cockpit Step by
Page 59
20 kg
135
Topo Opt + Part Design 40-50h
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ARTE PreView
Airbus Tuumlrbolzen (fuumlr die Verriegelung der Tuumlren) A350 Door Stops
Page 60
Alle Airbus Flugzeuge haben Ca 78000 DoorstopsJahr Bei 35 Gewichtsreduzierung Waumlren das ca 41 to fliegendes Materiala weniger x 25 Jahre Einsatz
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM ndash 3D Printing Systems 5 Fuel Connectoracutes first drawing released Feb15 1 part delivered 2016
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 61
Trend shipset No casting tools needed Tool cost 500000euroset
BC biggest part 50 AM 5 keuro weldingCasting 10 keuro Leadtime AM 9 CW weldingCasting gt 8 month
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
First printed amp flyable hydraulic Word Wide Flown on MSN 001 A380 Test AC March 30th 2017 35 weight reduction
( Ti6-4 housing only -55 )
Page 62
Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing Flight Control Systems A380 Spoiler Actuator Manifold example for common AM RampT
AM System amp Equipment Suppliers amp AIRBUS working Group The first Award for the flyable AM part on test AC goes to
Airbus Bremen
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 63
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design - learn from nature print the future
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THE PARTITION FEATURES A WALL MOUNTED CABIN ATTENDANT SEAT October 2017
Page 64
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
NATURE AS A BLUEPRINT THE SLIME MOLD ldquoPHYSARUMrdquo
October 2017
Page 65
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
G E N E R A T I V E D E S I G N
October 2017
Page 66
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 67
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 68
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
16G DAYNAMIC TESTING OF THE REFERENCE PARTITION (Video provided by Diehl Service Modules)
October 2017
Page 69
Airbus Emerging Technologies amp Concepts ALM Overview April 2017
Weight reduction 45 - 3000kg fuela - 10 t Cosup2a
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Seite 70
TOPOLOGY OPTIMISATION AIRBUS VISION 2050 ENABLER
Bionic AC Structures
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 71
Airbus Emerging Technologies amp Concepts ALM Overview
3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
ALM 3D Printing Network 2025 2025
2025
Page 72
Teilnahme freiwillig Ziel Aufbau offenes Netzwerk mit dedizierten ALM Ansprechpartnern pro InstitutUni und Entwicklung jeweils eigener-interner amp ganzheitlicher Handlungsbedarfe auf Basis von Thesen die frac12-jaumlhrlich upgedated werden Arbeitsweise Zero-Administration - Ansprechpartner Airbus Peter Sander
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities ManufacturingTechnologyCentre
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 73
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities to generate 35 billion GVA 2025
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 74
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ProtoNet Partners And 122015 finalists Deutscher Zukunftspreis
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
75
Special thanks to Prof Claus Emmelmann
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
copy Airbus SAS All rights reserved Confidential and proprietary document This document and all information contained herein is the sole property of AIRBUS No intellectual property rights are granted by the delivery of this document or the disclosure of its content This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS This document and its content shall not be used for any purpose other than that for which it is supplied The statements made herein do not constitute an offer They are based on the mentioned assumptions and are expressed in good faith Where the supporting grounds for these statements are not shown AIRBUS SAS will be pleased to explain the basis thereof AIRBUS its logo A300 A310 A318 A319 A320 A321 A330 A340 A350 A380 A400M are registered trademarks
Airbus Emerging Technologies amp Concepts ALM Overview
Airbus 3D Printing Video on YouTube httpwwwyoutubecomwatchv=Cy3V3KR1LW
Download the new Airbus FAST Magazine with 3D Printing httpwwwairbuscomsupportpublicationseID=maglisting_pushamptx_maglisting_pi15BdocID5D=42444
3D Printing Revolution httpwwwharvardbusinessmanagerdeheft
Nominiert fuumlr den Deutschen Zukunftspreis bdquoEine Fertigungsrevolution hebt abldquo httpwwwdeutscher-zukunftspreisdedenominierteDie Welt Das sind die besten deutschen Erfindungen 2015
Fokus 2816 WIRTSCHAFT amp GELD Fliegen wie gedruckt httpwwwfocus-magazinde
httpwwwnoticiasdegipuzkoacom
Page 76
Thanks for your Attention I like to extend my network on ALM
petersanderairbuscom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing Flap Repair Shop Bremen - tooling
Page 50
LZN delivered 210217 AlSi10Mg + PA
10 dayacutes from manual sketch Ti6-4 tooling
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing A330 Neo UBV Teststand amp AC
Page 51
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing A350 ALM Flap FTI Fairing BRE (RH) MSN59
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 52
Fairing AlSi10Mg Delivered Dec 20th Bionic Production (LZN)
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
A330 NEO roll out with AM-FTI Trailing Cone Equipment 2 ALM-Shipsets (9HTZ each) delivered 2 additional AC requested
FTI goes AM 3D for lead-time weight amp coats reduction AM Trailing Cone Fin Tip shipset for LR NEO
First AM exchanges AM LZN-designer trainings topology optimization amp redesign etc started 2015
Multifunctional team
Page 53
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
A330Neo-900 FCAF FIN Tip goes 3D AM shipset - Trailing Cone Fin Tip
October 2017
TLS Sept2016
TLS Sept2016
Page 54
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM 3D Printing Spare Parts
Page 55
End of June 16 ca 68 inkl Tools (tw ganze Teile Familien) 3 Q ~80 Bauteile Bei den derzeitigen Technologien im Moment Schaumltzung 5-6
die wirtschaftlich sinnvoll machbar sind
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 56
ALM ndash 3D Printing Transall Spare Part
Marc Fette CTC HSU
CT Scan Models X-RayLab
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM3D Printing Functional FDM Plastic parts (A350 gt 500 serial part Nohellip)
Page 57
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus Emerging Technologies amp Concepts
ALM 3D-Printing
Awards Finalist German Innovation Award Feb14 German Design Award special mentioned in Gold Feb15
Airbus ALM 3D-Printing First flight Bionic Cabin Bracket June 20th
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ndash 3D Printing Helicopter Cockpit Step by
Page 59
20 kg
135
Topo Opt + Part Design 40-50h
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ARTE PreView
Airbus Tuumlrbolzen (fuumlr die Verriegelung der Tuumlren) A350 Door Stops
Page 60
Alle Airbus Flugzeuge haben Ca 78000 DoorstopsJahr Bei 35 Gewichtsreduzierung Waumlren das ca 41 to fliegendes Materiala weniger x 25 Jahre Einsatz
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM ndash 3D Printing Systems 5 Fuel Connectoracutes first drawing released Feb15 1 part delivered 2016
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 61
Trend shipset No casting tools needed Tool cost 500000euroset
BC biggest part 50 AM 5 keuro weldingCasting 10 keuro Leadtime AM 9 CW weldingCasting gt 8 month
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
First printed amp flyable hydraulic Word Wide Flown on MSN 001 A380 Test AC March 30th 2017 35 weight reduction
( Ti6-4 housing only -55 )
Page 62
Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing Flight Control Systems A380 Spoiler Actuator Manifold example for common AM RampT
AM System amp Equipment Suppliers amp AIRBUS working Group The first Award for the flyable AM part on test AC goes to
Airbus Bremen
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 63
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design - learn from nature print the future
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THE PARTITION FEATURES A WALL MOUNTED CABIN ATTENDANT SEAT October 2017
Page 64
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
NATURE AS A BLUEPRINT THE SLIME MOLD ldquoPHYSARUMrdquo
October 2017
Page 65
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
G E N E R A T I V E D E S I G N
October 2017
Page 66
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 67
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 68
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
16G DAYNAMIC TESTING OF THE REFERENCE PARTITION (Video provided by Diehl Service Modules)
October 2017
Page 69
Airbus Emerging Technologies amp Concepts ALM Overview April 2017
Weight reduction 45 - 3000kg fuela - 10 t Cosup2a
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Seite 70
TOPOLOGY OPTIMISATION AIRBUS VISION 2050 ENABLER
Bionic AC Structures
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 71
Airbus Emerging Technologies amp Concepts ALM Overview
3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
ALM 3D Printing Network 2025 2025
2025
Page 72
Teilnahme freiwillig Ziel Aufbau offenes Netzwerk mit dedizierten ALM Ansprechpartnern pro InstitutUni und Entwicklung jeweils eigener-interner amp ganzheitlicher Handlungsbedarfe auf Basis von Thesen die frac12-jaumlhrlich upgedated werden Arbeitsweise Zero-Administration - Ansprechpartner Airbus Peter Sander
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities ManufacturingTechnologyCentre
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 73
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities to generate 35 billion GVA 2025
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 74
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ProtoNet Partners And 122015 finalists Deutscher Zukunftspreis
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
75
Special thanks to Prof Claus Emmelmann
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
copy Airbus SAS All rights reserved Confidential and proprietary document This document and all information contained herein is the sole property of AIRBUS No intellectual property rights are granted by the delivery of this document or the disclosure of its content This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS This document and its content shall not be used for any purpose other than that for which it is supplied The statements made herein do not constitute an offer They are based on the mentioned assumptions and are expressed in good faith Where the supporting grounds for these statements are not shown AIRBUS SAS will be pleased to explain the basis thereof AIRBUS its logo A300 A310 A318 A319 A320 A321 A330 A340 A350 A380 A400M are registered trademarks
Airbus Emerging Technologies amp Concepts ALM Overview
Airbus 3D Printing Video on YouTube httpwwwyoutubecomwatchv=Cy3V3KR1LW
Download the new Airbus FAST Magazine with 3D Printing httpwwwairbuscomsupportpublicationseID=maglisting_pushamptx_maglisting_pi15BdocID5D=42444
3D Printing Revolution httpwwwharvardbusinessmanagerdeheft
Nominiert fuumlr den Deutschen Zukunftspreis bdquoEine Fertigungsrevolution hebt abldquo httpwwwdeutscher-zukunftspreisdedenominierteDie Welt Das sind die besten deutschen Erfindungen 2015
Fokus 2816 WIRTSCHAFT amp GELD Fliegen wie gedruckt httpwwwfocus-magazinde
httpwwwnoticiasdegipuzkoacom
Page 76
Thanks for your Attention I like to extend my network on ALM
petersanderairbuscom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
ALM ndash 3D Printing A330 Neo UBV Teststand amp AC
Page 51
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing A350 ALM Flap FTI Fairing BRE (RH) MSN59
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 52
Fairing AlSi10Mg Delivered Dec 20th Bionic Production (LZN)
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
A330 NEO roll out with AM-FTI Trailing Cone Equipment 2 ALM-Shipsets (9HTZ each) delivered 2 additional AC requested
FTI goes AM 3D for lead-time weight amp coats reduction AM Trailing Cone Fin Tip shipset for LR NEO
First AM exchanges AM LZN-designer trainings topology optimization amp redesign etc started 2015
Multifunctional team
Page 53
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
A330Neo-900 FCAF FIN Tip goes 3D AM shipset - Trailing Cone Fin Tip
October 2017
TLS Sept2016
TLS Sept2016
Page 54
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM 3D Printing Spare Parts
Page 55
End of June 16 ca 68 inkl Tools (tw ganze Teile Familien) 3 Q ~80 Bauteile Bei den derzeitigen Technologien im Moment Schaumltzung 5-6
die wirtschaftlich sinnvoll machbar sind
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 56
ALM ndash 3D Printing Transall Spare Part
Marc Fette CTC HSU
CT Scan Models X-RayLab
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM3D Printing Functional FDM Plastic parts (A350 gt 500 serial part Nohellip)
Page 57
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus Emerging Technologies amp Concepts
ALM 3D-Printing
Awards Finalist German Innovation Award Feb14 German Design Award special mentioned in Gold Feb15
Airbus ALM 3D-Printing First flight Bionic Cabin Bracket June 20th
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ndash 3D Printing Helicopter Cockpit Step by
Page 59
20 kg
135
Topo Opt + Part Design 40-50h
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ARTE PreView
Airbus Tuumlrbolzen (fuumlr die Verriegelung der Tuumlren) A350 Door Stops
Page 60
Alle Airbus Flugzeuge haben Ca 78000 DoorstopsJahr Bei 35 Gewichtsreduzierung Waumlren das ca 41 to fliegendes Materiala weniger x 25 Jahre Einsatz
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM ndash 3D Printing Systems 5 Fuel Connectoracutes first drawing released Feb15 1 part delivered 2016
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 61
Trend shipset No casting tools needed Tool cost 500000euroset
BC biggest part 50 AM 5 keuro weldingCasting 10 keuro Leadtime AM 9 CW weldingCasting gt 8 month
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
First printed amp flyable hydraulic Word Wide Flown on MSN 001 A380 Test AC March 30th 2017 35 weight reduction
( Ti6-4 housing only -55 )
Page 62
Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing Flight Control Systems A380 Spoiler Actuator Manifold example for common AM RampT
AM System amp Equipment Suppliers amp AIRBUS working Group The first Award for the flyable AM part on test AC goes to
Airbus Bremen
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 63
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design - learn from nature print the future
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THE PARTITION FEATURES A WALL MOUNTED CABIN ATTENDANT SEAT October 2017
Page 64
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
NATURE AS A BLUEPRINT THE SLIME MOLD ldquoPHYSARUMrdquo
October 2017
Page 65
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
G E N E R A T I V E D E S I G N
October 2017
Page 66
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 67
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 68
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
16G DAYNAMIC TESTING OF THE REFERENCE PARTITION (Video provided by Diehl Service Modules)
October 2017
Page 69
Airbus Emerging Technologies amp Concepts ALM Overview April 2017
Weight reduction 45 - 3000kg fuela - 10 t Cosup2a
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Seite 70
TOPOLOGY OPTIMISATION AIRBUS VISION 2050 ENABLER
Bionic AC Structures
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 71
Airbus Emerging Technologies amp Concepts ALM Overview
3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
ALM 3D Printing Network 2025 2025
2025
Page 72
Teilnahme freiwillig Ziel Aufbau offenes Netzwerk mit dedizierten ALM Ansprechpartnern pro InstitutUni und Entwicklung jeweils eigener-interner amp ganzheitlicher Handlungsbedarfe auf Basis von Thesen die frac12-jaumlhrlich upgedated werden Arbeitsweise Zero-Administration - Ansprechpartner Airbus Peter Sander
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities ManufacturingTechnologyCentre
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 73
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities to generate 35 billion GVA 2025
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 74
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ProtoNet Partners And 122015 finalists Deutscher Zukunftspreis
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
75
Special thanks to Prof Claus Emmelmann
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
copy Airbus SAS All rights reserved Confidential and proprietary document This document and all information contained herein is the sole property of AIRBUS No intellectual property rights are granted by the delivery of this document or the disclosure of its content This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS This document and its content shall not be used for any purpose other than that for which it is supplied The statements made herein do not constitute an offer They are based on the mentioned assumptions and are expressed in good faith Where the supporting grounds for these statements are not shown AIRBUS SAS will be pleased to explain the basis thereof AIRBUS its logo A300 A310 A318 A319 A320 A321 A330 A340 A350 A380 A400M are registered trademarks
Airbus Emerging Technologies amp Concepts ALM Overview
Airbus 3D Printing Video on YouTube httpwwwyoutubecomwatchv=Cy3V3KR1LW
Download the new Airbus FAST Magazine with 3D Printing httpwwwairbuscomsupportpublicationseID=maglisting_pushamptx_maglisting_pi15BdocID5D=42444
3D Printing Revolution httpwwwharvardbusinessmanagerdeheft
Nominiert fuumlr den Deutschen Zukunftspreis bdquoEine Fertigungsrevolution hebt abldquo httpwwwdeutscher-zukunftspreisdedenominierteDie Welt Das sind die besten deutschen Erfindungen 2015
Fokus 2816 WIRTSCHAFT amp GELD Fliegen wie gedruckt httpwwwfocus-magazinde
httpwwwnoticiasdegipuzkoacom
Page 76
Thanks for your Attention I like to extend my network on ALM
petersanderairbuscom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing A350 ALM Flap FTI Fairing BRE (RH) MSN59
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 52
Fairing AlSi10Mg Delivered Dec 20th Bionic Production (LZN)
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
A330 NEO roll out with AM-FTI Trailing Cone Equipment 2 ALM-Shipsets (9HTZ each) delivered 2 additional AC requested
FTI goes AM 3D for lead-time weight amp coats reduction AM Trailing Cone Fin Tip shipset for LR NEO
First AM exchanges AM LZN-designer trainings topology optimization amp redesign etc started 2015
Multifunctional team
Page 53
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
A330Neo-900 FCAF FIN Tip goes 3D AM shipset - Trailing Cone Fin Tip
October 2017
TLS Sept2016
TLS Sept2016
Page 54
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM 3D Printing Spare Parts
Page 55
End of June 16 ca 68 inkl Tools (tw ganze Teile Familien) 3 Q ~80 Bauteile Bei den derzeitigen Technologien im Moment Schaumltzung 5-6
die wirtschaftlich sinnvoll machbar sind
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 56
ALM ndash 3D Printing Transall Spare Part
Marc Fette CTC HSU
CT Scan Models X-RayLab
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM3D Printing Functional FDM Plastic parts (A350 gt 500 serial part Nohellip)
Page 57
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus Emerging Technologies amp Concepts
ALM 3D-Printing
Awards Finalist German Innovation Award Feb14 German Design Award special mentioned in Gold Feb15
Airbus ALM 3D-Printing First flight Bionic Cabin Bracket June 20th
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ndash 3D Printing Helicopter Cockpit Step by
Page 59
20 kg
135
Topo Opt + Part Design 40-50h
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ARTE PreView
Airbus Tuumlrbolzen (fuumlr die Verriegelung der Tuumlren) A350 Door Stops
Page 60
Alle Airbus Flugzeuge haben Ca 78000 DoorstopsJahr Bei 35 Gewichtsreduzierung Waumlren das ca 41 to fliegendes Materiala weniger x 25 Jahre Einsatz
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM ndash 3D Printing Systems 5 Fuel Connectoracutes first drawing released Feb15 1 part delivered 2016
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 61
Trend shipset No casting tools needed Tool cost 500000euroset
BC biggest part 50 AM 5 keuro weldingCasting 10 keuro Leadtime AM 9 CW weldingCasting gt 8 month
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
First printed amp flyable hydraulic Word Wide Flown on MSN 001 A380 Test AC March 30th 2017 35 weight reduction
( Ti6-4 housing only -55 )
Page 62
Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing Flight Control Systems A380 Spoiler Actuator Manifold example for common AM RampT
AM System amp Equipment Suppliers amp AIRBUS working Group The first Award for the flyable AM part on test AC goes to
Airbus Bremen
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 63
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design - learn from nature print the future
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THE PARTITION FEATURES A WALL MOUNTED CABIN ATTENDANT SEAT October 2017
Page 64
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
NATURE AS A BLUEPRINT THE SLIME MOLD ldquoPHYSARUMrdquo
October 2017
Page 65
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
G E N E R A T I V E D E S I G N
October 2017
Page 66
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 67
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 68
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
16G DAYNAMIC TESTING OF THE REFERENCE PARTITION (Video provided by Diehl Service Modules)
October 2017
Page 69
Airbus Emerging Technologies amp Concepts ALM Overview April 2017
Weight reduction 45 - 3000kg fuela - 10 t Cosup2a
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Seite 70
TOPOLOGY OPTIMISATION AIRBUS VISION 2050 ENABLER
Bionic AC Structures
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 71
Airbus Emerging Technologies amp Concepts ALM Overview
3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
ALM 3D Printing Network 2025 2025
2025
Page 72
Teilnahme freiwillig Ziel Aufbau offenes Netzwerk mit dedizierten ALM Ansprechpartnern pro InstitutUni und Entwicklung jeweils eigener-interner amp ganzheitlicher Handlungsbedarfe auf Basis von Thesen die frac12-jaumlhrlich upgedated werden Arbeitsweise Zero-Administration - Ansprechpartner Airbus Peter Sander
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities ManufacturingTechnologyCentre
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 73
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities to generate 35 billion GVA 2025
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 74
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ProtoNet Partners And 122015 finalists Deutscher Zukunftspreis
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
75
Special thanks to Prof Claus Emmelmann
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
copy Airbus SAS All rights reserved Confidential and proprietary document This document and all information contained herein is the sole property of AIRBUS No intellectual property rights are granted by the delivery of this document or the disclosure of its content This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS This document and its content shall not be used for any purpose other than that for which it is supplied The statements made herein do not constitute an offer They are based on the mentioned assumptions and are expressed in good faith Where the supporting grounds for these statements are not shown AIRBUS SAS will be pleased to explain the basis thereof AIRBUS its logo A300 A310 A318 A319 A320 A321 A330 A340 A350 A380 A400M are registered trademarks
Airbus Emerging Technologies amp Concepts ALM Overview
Airbus 3D Printing Video on YouTube httpwwwyoutubecomwatchv=Cy3V3KR1LW
Download the new Airbus FAST Magazine with 3D Printing httpwwwairbuscomsupportpublicationseID=maglisting_pushamptx_maglisting_pi15BdocID5D=42444
3D Printing Revolution httpwwwharvardbusinessmanagerdeheft
Nominiert fuumlr den Deutschen Zukunftspreis bdquoEine Fertigungsrevolution hebt abldquo httpwwwdeutscher-zukunftspreisdedenominierteDie Welt Das sind die besten deutschen Erfindungen 2015
Fokus 2816 WIRTSCHAFT amp GELD Fliegen wie gedruckt httpwwwfocus-magazinde
httpwwwnoticiasdegipuzkoacom
Page 76
Thanks for your Attention I like to extend my network on ALM
petersanderairbuscom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
A330 NEO roll out with AM-FTI Trailing Cone Equipment 2 ALM-Shipsets (9HTZ each) delivered 2 additional AC requested
FTI goes AM 3D for lead-time weight amp coats reduction AM Trailing Cone Fin Tip shipset for LR NEO
First AM exchanges AM LZN-designer trainings topology optimization amp redesign etc started 2015
Multifunctional team
Page 53
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
A330Neo-900 FCAF FIN Tip goes 3D AM shipset - Trailing Cone Fin Tip
October 2017
TLS Sept2016
TLS Sept2016
Page 54
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM 3D Printing Spare Parts
Page 55
End of June 16 ca 68 inkl Tools (tw ganze Teile Familien) 3 Q ~80 Bauteile Bei den derzeitigen Technologien im Moment Schaumltzung 5-6
die wirtschaftlich sinnvoll machbar sind
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 56
ALM ndash 3D Printing Transall Spare Part
Marc Fette CTC HSU
CT Scan Models X-RayLab
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM3D Printing Functional FDM Plastic parts (A350 gt 500 serial part Nohellip)
Page 57
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus Emerging Technologies amp Concepts
ALM 3D-Printing
Awards Finalist German Innovation Award Feb14 German Design Award special mentioned in Gold Feb15
Airbus ALM 3D-Printing First flight Bionic Cabin Bracket June 20th
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ndash 3D Printing Helicopter Cockpit Step by
Page 59
20 kg
135
Topo Opt + Part Design 40-50h
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ARTE PreView
Airbus Tuumlrbolzen (fuumlr die Verriegelung der Tuumlren) A350 Door Stops
Page 60
Alle Airbus Flugzeuge haben Ca 78000 DoorstopsJahr Bei 35 Gewichtsreduzierung Waumlren das ca 41 to fliegendes Materiala weniger x 25 Jahre Einsatz
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM ndash 3D Printing Systems 5 Fuel Connectoracutes first drawing released Feb15 1 part delivered 2016
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 61
Trend shipset No casting tools needed Tool cost 500000euroset
BC biggest part 50 AM 5 keuro weldingCasting 10 keuro Leadtime AM 9 CW weldingCasting gt 8 month
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
First printed amp flyable hydraulic Word Wide Flown on MSN 001 A380 Test AC March 30th 2017 35 weight reduction
( Ti6-4 housing only -55 )
Page 62
Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing Flight Control Systems A380 Spoiler Actuator Manifold example for common AM RampT
AM System amp Equipment Suppliers amp AIRBUS working Group The first Award for the flyable AM part on test AC goes to
Airbus Bremen
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 63
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design - learn from nature print the future
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THE PARTITION FEATURES A WALL MOUNTED CABIN ATTENDANT SEAT October 2017
Page 64
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
NATURE AS A BLUEPRINT THE SLIME MOLD ldquoPHYSARUMrdquo
October 2017
Page 65
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
G E N E R A T I V E D E S I G N
October 2017
Page 66
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 67
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 68
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
16G DAYNAMIC TESTING OF THE REFERENCE PARTITION (Video provided by Diehl Service Modules)
October 2017
Page 69
Airbus Emerging Technologies amp Concepts ALM Overview April 2017
Weight reduction 45 - 3000kg fuela - 10 t Cosup2a
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Seite 70
TOPOLOGY OPTIMISATION AIRBUS VISION 2050 ENABLER
Bionic AC Structures
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 71
Airbus Emerging Technologies amp Concepts ALM Overview
3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
ALM 3D Printing Network 2025 2025
2025
Page 72
Teilnahme freiwillig Ziel Aufbau offenes Netzwerk mit dedizierten ALM Ansprechpartnern pro InstitutUni und Entwicklung jeweils eigener-interner amp ganzheitlicher Handlungsbedarfe auf Basis von Thesen die frac12-jaumlhrlich upgedated werden Arbeitsweise Zero-Administration - Ansprechpartner Airbus Peter Sander
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities ManufacturingTechnologyCentre
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 73
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities to generate 35 billion GVA 2025
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 74
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ProtoNet Partners And 122015 finalists Deutscher Zukunftspreis
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
75
Special thanks to Prof Claus Emmelmann
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
copy Airbus SAS All rights reserved Confidential and proprietary document This document and all information contained herein is the sole property of AIRBUS No intellectual property rights are granted by the delivery of this document or the disclosure of its content This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS This document and its content shall not be used for any purpose other than that for which it is supplied The statements made herein do not constitute an offer They are based on the mentioned assumptions and are expressed in good faith Where the supporting grounds for these statements are not shown AIRBUS SAS will be pleased to explain the basis thereof AIRBUS its logo A300 A310 A318 A319 A320 A321 A330 A340 A350 A380 A400M are registered trademarks
Airbus Emerging Technologies amp Concepts ALM Overview
Airbus 3D Printing Video on YouTube httpwwwyoutubecomwatchv=Cy3V3KR1LW
Download the new Airbus FAST Magazine with 3D Printing httpwwwairbuscomsupportpublicationseID=maglisting_pushamptx_maglisting_pi15BdocID5D=42444
3D Printing Revolution httpwwwharvardbusinessmanagerdeheft
Nominiert fuumlr den Deutschen Zukunftspreis bdquoEine Fertigungsrevolution hebt abldquo httpwwwdeutscher-zukunftspreisdedenominierteDie Welt Das sind die besten deutschen Erfindungen 2015
Fokus 2816 WIRTSCHAFT amp GELD Fliegen wie gedruckt httpwwwfocus-magazinde
httpwwwnoticiasdegipuzkoacom
Page 76
Thanks for your Attention I like to extend my network on ALM
petersanderairbuscom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
A330Neo-900 FCAF FIN Tip goes 3D AM shipset - Trailing Cone Fin Tip
October 2017
TLS Sept2016
TLS Sept2016
Page 54
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM 3D Printing Spare Parts
Page 55
End of June 16 ca 68 inkl Tools (tw ganze Teile Familien) 3 Q ~80 Bauteile Bei den derzeitigen Technologien im Moment Schaumltzung 5-6
die wirtschaftlich sinnvoll machbar sind
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 56
ALM ndash 3D Printing Transall Spare Part
Marc Fette CTC HSU
CT Scan Models X-RayLab
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM3D Printing Functional FDM Plastic parts (A350 gt 500 serial part Nohellip)
Page 57
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus Emerging Technologies amp Concepts
ALM 3D-Printing
Awards Finalist German Innovation Award Feb14 German Design Award special mentioned in Gold Feb15
Airbus ALM 3D-Printing First flight Bionic Cabin Bracket June 20th
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ndash 3D Printing Helicopter Cockpit Step by
Page 59
20 kg
135
Topo Opt + Part Design 40-50h
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ARTE PreView
Airbus Tuumlrbolzen (fuumlr die Verriegelung der Tuumlren) A350 Door Stops
Page 60
Alle Airbus Flugzeuge haben Ca 78000 DoorstopsJahr Bei 35 Gewichtsreduzierung Waumlren das ca 41 to fliegendes Materiala weniger x 25 Jahre Einsatz
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM ndash 3D Printing Systems 5 Fuel Connectoracutes first drawing released Feb15 1 part delivered 2016
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 61
Trend shipset No casting tools needed Tool cost 500000euroset
BC biggest part 50 AM 5 keuro weldingCasting 10 keuro Leadtime AM 9 CW weldingCasting gt 8 month
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
First printed amp flyable hydraulic Word Wide Flown on MSN 001 A380 Test AC March 30th 2017 35 weight reduction
( Ti6-4 housing only -55 )
Page 62
Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing Flight Control Systems A380 Spoiler Actuator Manifold example for common AM RampT
AM System amp Equipment Suppliers amp AIRBUS working Group The first Award for the flyable AM part on test AC goes to
Airbus Bremen
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 63
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design - learn from nature print the future
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THE PARTITION FEATURES A WALL MOUNTED CABIN ATTENDANT SEAT October 2017
Page 64
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
NATURE AS A BLUEPRINT THE SLIME MOLD ldquoPHYSARUMrdquo
October 2017
Page 65
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
G E N E R A T I V E D E S I G N
October 2017
Page 66
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 67
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 68
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
16G DAYNAMIC TESTING OF THE REFERENCE PARTITION (Video provided by Diehl Service Modules)
October 2017
Page 69
Airbus Emerging Technologies amp Concepts ALM Overview April 2017
Weight reduction 45 - 3000kg fuela - 10 t Cosup2a
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Seite 70
TOPOLOGY OPTIMISATION AIRBUS VISION 2050 ENABLER
Bionic AC Structures
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 71
Airbus Emerging Technologies amp Concepts ALM Overview
3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
ALM 3D Printing Network 2025 2025
2025
Page 72
Teilnahme freiwillig Ziel Aufbau offenes Netzwerk mit dedizierten ALM Ansprechpartnern pro InstitutUni und Entwicklung jeweils eigener-interner amp ganzheitlicher Handlungsbedarfe auf Basis von Thesen die frac12-jaumlhrlich upgedated werden Arbeitsweise Zero-Administration - Ansprechpartner Airbus Peter Sander
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities ManufacturingTechnologyCentre
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 73
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities to generate 35 billion GVA 2025
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 74
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ProtoNet Partners And 122015 finalists Deutscher Zukunftspreis
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
75
Special thanks to Prof Claus Emmelmann
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
copy Airbus SAS All rights reserved Confidential and proprietary document This document and all information contained herein is the sole property of AIRBUS No intellectual property rights are granted by the delivery of this document or the disclosure of its content This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS This document and its content shall not be used for any purpose other than that for which it is supplied The statements made herein do not constitute an offer They are based on the mentioned assumptions and are expressed in good faith Where the supporting grounds for these statements are not shown AIRBUS SAS will be pleased to explain the basis thereof AIRBUS its logo A300 A310 A318 A319 A320 A321 A330 A340 A350 A380 A400M are registered trademarks
Airbus Emerging Technologies amp Concepts ALM Overview
Airbus 3D Printing Video on YouTube httpwwwyoutubecomwatchv=Cy3V3KR1LW
Download the new Airbus FAST Magazine with 3D Printing httpwwwairbuscomsupportpublicationseID=maglisting_pushamptx_maglisting_pi15BdocID5D=42444
3D Printing Revolution httpwwwharvardbusinessmanagerdeheft
Nominiert fuumlr den Deutschen Zukunftspreis bdquoEine Fertigungsrevolution hebt abldquo httpwwwdeutscher-zukunftspreisdedenominierteDie Welt Das sind die besten deutschen Erfindungen 2015
Fokus 2816 WIRTSCHAFT amp GELD Fliegen wie gedruckt httpwwwfocus-magazinde
httpwwwnoticiasdegipuzkoacom
Page 76
Thanks for your Attention I like to extend my network on ALM
petersanderairbuscom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM 3D Printing Spare Parts
Page 55
End of June 16 ca 68 inkl Tools (tw ganze Teile Familien) 3 Q ~80 Bauteile Bei den derzeitigen Technologien im Moment Schaumltzung 5-6
die wirtschaftlich sinnvoll machbar sind
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 56
ALM ndash 3D Printing Transall Spare Part
Marc Fette CTC HSU
CT Scan Models X-RayLab
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM3D Printing Functional FDM Plastic parts (A350 gt 500 serial part Nohellip)
Page 57
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus Emerging Technologies amp Concepts
ALM 3D-Printing
Awards Finalist German Innovation Award Feb14 German Design Award special mentioned in Gold Feb15
Airbus ALM 3D-Printing First flight Bionic Cabin Bracket June 20th
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ndash 3D Printing Helicopter Cockpit Step by
Page 59
20 kg
135
Topo Opt + Part Design 40-50h
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ARTE PreView
Airbus Tuumlrbolzen (fuumlr die Verriegelung der Tuumlren) A350 Door Stops
Page 60
Alle Airbus Flugzeuge haben Ca 78000 DoorstopsJahr Bei 35 Gewichtsreduzierung Waumlren das ca 41 to fliegendes Materiala weniger x 25 Jahre Einsatz
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM ndash 3D Printing Systems 5 Fuel Connectoracutes first drawing released Feb15 1 part delivered 2016
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 61
Trend shipset No casting tools needed Tool cost 500000euroset
BC biggest part 50 AM 5 keuro weldingCasting 10 keuro Leadtime AM 9 CW weldingCasting gt 8 month
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
First printed amp flyable hydraulic Word Wide Flown on MSN 001 A380 Test AC March 30th 2017 35 weight reduction
( Ti6-4 housing only -55 )
Page 62
Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing Flight Control Systems A380 Spoiler Actuator Manifold example for common AM RampT
AM System amp Equipment Suppliers amp AIRBUS working Group The first Award for the flyable AM part on test AC goes to
Airbus Bremen
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 63
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design - learn from nature print the future
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THE PARTITION FEATURES A WALL MOUNTED CABIN ATTENDANT SEAT October 2017
Page 64
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
NATURE AS A BLUEPRINT THE SLIME MOLD ldquoPHYSARUMrdquo
October 2017
Page 65
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
G E N E R A T I V E D E S I G N
October 2017
Page 66
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 67
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 68
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
16G DAYNAMIC TESTING OF THE REFERENCE PARTITION (Video provided by Diehl Service Modules)
October 2017
Page 69
Airbus Emerging Technologies amp Concepts ALM Overview April 2017
Weight reduction 45 - 3000kg fuela - 10 t Cosup2a
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Seite 70
TOPOLOGY OPTIMISATION AIRBUS VISION 2050 ENABLER
Bionic AC Structures
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 71
Airbus Emerging Technologies amp Concepts ALM Overview
3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
ALM 3D Printing Network 2025 2025
2025
Page 72
Teilnahme freiwillig Ziel Aufbau offenes Netzwerk mit dedizierten ALM Ansprechpartnern pro InstitutUni und Entwicklung jeweils eigener-interner amp ganzheitlicher Handlungsbedarfe auf Basis von Thesen die frac12-jaumlhrlich upgedated werden Arbeitsweise Zero-Administration - Ansprechpartner Airbus Peter Sander
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities ManufacturingTechnologyCentre
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 73
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities to generate 35 billion GVA 2025
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 74
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ProtoNet Partners And 122015 finalists Deutscher Zukunftspreis
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
75
Special thanks to Prof Claus Emmelmann
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
copy Airbus SAS All rights reserved Confidential and proprietary document This document and all information contained herein is the sole property of AIRBUS No intellectual property rights are granted by the delivery of this document or the disclosure of its content This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS This document and its content shall not be used for any purpose other than that for which it is supplied The statements made herein do not constitute an offer They are based on the mentioned assumptions and are expressed in good faith Where the supporting grounds for these statements are not shown AIRBUS SAS will be pleased to explain the basis thereof AIRBUS its logo A300 A310 A318 A319 A320 A321 A330 A340 A350 A380 A400M are registered trademarks
Airbus Emerging Technologies amp Concepts ALM Overview
Airbus 3D Printing Video on YouTube httpwwwyoutubecomwatchv=Cy3V3KR1LW
Download the new Airbus FAST Magazine with 3D Printing httpwwwairbuscomsupportpublicationseID=maglisting_pushamptx_maglisting_pi15BdocID5D=42444
3D Printing Revolution httpwwwharvardbusinessmanagerdeheft
Nominiert fuumlr den Deutschen Zukunftspreis bdquoEine Fertigungsrevolution hebt abldquo httpwwwdeutscher-zukunftspreisdedenominierteDie Welt Das sind die besten deutschen Erfindungen 2015
Fokus 2816 WIRTSCHAFT amp GELD Fliegen wie gedruckt httpwwwfocus-magazinde
httpwwwnoticiasdegipuzkoacom
Page 76
Thanks for your Attention I like to extend my network on ALM
petersanderairbuscom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 56
ALM ndash 3D Printing Transall Spare Part
Marc Fette CTC HSU
CT Scan Models X-RayLab
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM3D Printing Functional FDM Plastic parts (A350 gt 500 serial part Nohellip)
Page 57
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus Emerging Technologies amp Concepts
ALM 3D-Printing
Awards Finalist German Innovation Award Feb14 German Design Award special mentioned in Gold Feb15
Airbus ALM 3D-Printing First flight Bionic Cabin Bracket June 20th
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ndash 3D Printing Helicopter Cockpit Step by
Page 59
20 kg
135
Topo Opt + Part Design 40-50h
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ARTE PreView
Airbus Tuumlrbolzen (fuumlr die Verriegelung der Tuumlren) A350 Door Stops
Page 60
Alle Airbus Flugzeuge haben Ca 78000 DoorstopsJahr Bei 35 Gewichtsreduzierung Waumlren das ca 41 to fliegendes Materiala weniger x 25 Jahre Einsatz
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM ndash 3D Printing Systems 5 Fuel Connectoracutes first drawing released Feb15 1 part delivered 2016
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 61
Trend shipset No casting tools needed Tool cost 500000euroset
BC biggest part 50 AM 5 keuro weldingCasting 10 keuro Leadtime AM 9 CW weldingCasting gt 8 month
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
First printed amp flyable hydraulic Word Wide Flown on MSN 001 A380 Test AC March 30th 2017 35 weight reduction
( Ti6-4 housing only -55 )
Page 62
Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing Flight Control Systems A380 Spoiler Actuator Manifold example for common AM RampT
AM System amp Equipment Suppliers amp AIRBUS working Group The first Award for the flyable AM part on test AC goes to
Airbus Bremen
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 63
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design - learn from nature print the future
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THE PARTITION FEATURES A WALL MOUNTED CABIN ATTENDANT SEAT October 2017
Page 64
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
NATURE AS A BLUEPRINT THE SLIME MOLD ldquoPHYSARUMrdquo
October 2017
Page 65
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
G E N E R A T I V E D E S I G N
October 2017
Page 66
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 67
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 68
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
16G DAYNAMIC TESTING OF THE REFERENCE PARTITION (Video provided by Diehl Service Modules)
October 2017
Page 69
Airbus Emerging Technologies amp Concepts ALM Overview April 2017
Weight reduction 45 - 3000kg fuela - 10 t Cosup2a
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Seite 70
TOPOLOGY OPTIMISATION AIRBUS VISION 2050 ENABLER
Bionic AC Structures
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 71
Airbus Emerging Technologies amp Concepts ALM Overview
3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
ALM 3D Printing Network 2025 2025
2025
Page 72
Teilnahme freiwillig Ziel Aufbau offenes Netzwerk mit dedizierten ALM Ansprechpartnern pro InstitutUni und Entwicklung jeweils eigener-interner amp ganzheitlicher Handlungsbedarfe auf Basis von Thesen die frac12-jaumlhrlich upgedated werden Arbeitsweise Zero-Administration - Ansprechpartner Airbus Peter Sander
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities ManufacturingTechnologyCentre
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 73
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities to generate 35 billion GVA 2025
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 74
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ProtoNet Partners And 122015 finalists Deutscher Zukunftspreis
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
75
Special thanks to Prof Claus Emmelmann
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
copy Airbus SAS All rights reserved Confidential and proprietary document This document and all information contained herein is the sole property of AIRBUS No intellectual property rights are granted by the delivery of this document or the disclosure of its content This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS This document and its content shall not be used for any purpose other than that for which it is supplied The statements made herein do not constitute an offer They are based on the mentioned assumptions and are expressed in good faith Where the supporting grounds for these statements are not shown AIRBUS SAS will be pleased to explain the basis thereof AIRBUS its logo A300 A310 A318 A319 A320 A321 A330 A340 A350 A380 A400M are registered trademarks
Airbus Emerging Technologies amp Concepts ALM Overview
Airbus 3D Printing Video on YouTube httpwwwyoutubecomwatchv=Cy3V3KR1LW
Download the new Airbus FAST Magazine with 3D Printing httpwwwairbuscomsupportpublicationseID=maglisting_pushamptx_maglisting_pi15BdocID5D=42444
3D Printing Revolution httpwwwharvardbusinessmanagerdeheft
Nominiert fuumlr den Deutschen Zukunftspreis bdquoEine Fertigungsrevolution hebt abldquo httpwwwdeutscher-zukunftspreisdedenominierteDie Welt Das sind die besten deutschen Erfindungen 2015
Fokus 2816 WIRTSCHAFT amp GELD Fliegen wie gedruckt httpwwwfocus-magazinde
httpwwwnoticiasdegipuzkoacom
Page 76
Thanks for your Attention I like to extend my network on ALM
petersanderairbuscom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus AM3D Printing Functional FDM Plastic parts (A350 gt 500 serial part Nohellip)
Page 57
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus Emerging Technologies amp Concepts
ALM 3D-Printing
Awards Finalist German Innovation Award Feb14 German Design Award special mentioned in Gold Feb15
Airbus ALM 3D-Printing First flight Bionic Cabin Bracket June 20th
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ndash 3D Printing Helicopter Cockpit Step by
Page 59
20 kg
135
Topo Opt + Part Design 40-50h
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ARTE PreView
Airbus Tuumlrbolzen (fuumlr die Verriegelung der Tuumlren) A350 Door Stops
Page 60
Alle Airbus Flugzeuge haben Ca 78000 DoorstopsJahr Bei 35 Gewichtsreduzierung Waumlren das ca 41 to fliegendes Materiala weniger x 25 Jahre Einsatz
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM ndash 3D Printing Systems 5 Fuel Connectoracutes first drawing released Feb15 1 part delivered 2016
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 61
Trend shipset No casting tools needed Tool cost 500000euroset
BC biggest part 50 AM 5 keuro weldingCasting 10 keuro Leadtime AM 9 CW weldingCasting gt 8 month
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
First printed amp flyable hydraulic Word Wide Flown on MSN 001 A380 Test AC March 30th 2017 35 weight reduction
( Ti6-4 housing only -55 )
Page 62
Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing Flight Control Systems A380 Spoiler Actuator Manifold example for common AM RampT
AM System amp Equipment Suppliers amp AIRBUS working Group The first Award for the flyable AM part on test AC goes to
Airbus Bremen
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 63
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design - learn from nature print the future
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THE PARTITION FEATURES A WALL MOUNTED CABIN ATTENDANT SEAT October 2017
Page 64
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
NATURE AS A BLUEPRINT THE SLIME MOLD ldquoPHYSARUMrdquo
October 2017
Page 65
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
G E N E R A T I V E D E S I G N
October 2017
Page 66
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 67
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 68
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
16G DAYNAMIC TESTING OF THE REFERENCE PARTITION (Video provided by Diehl Service Modules)
October 2017
Page 69
Airbus Emerging Technologies amp Concepts ALM Overview April 2017
Weight reduction 45 - 3000kg fuela - 10 t Cosup2a
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Seite 70
TOPOLOGY OPTIMISATION AIRBUS VISION 2050 ENABLER
Bionic AC Structures
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 71
Airbus Emerging Technologies amp Concepts ALM Overview
3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
ALM 3D Printing Network 2025 2025
2025
Page 72
Teilnahme freiwillig Ziel Aufbau offenes Netzwerk mit dedizierten ALM Ansprechpartnern pro InstitutUni und Entwicklung jeweils eigener-interner amp ganzheitlicher Handlungsbedarfe auf Basis von Thesen die frac12-jaumlhrlich upgedated werden Arbeitsweise Zero-Administration - Ansprechpartner Airbus Peter Sander
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities ManufacturingTechnologyCentre
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 73
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities to generate 35 billion GVA 2025
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 74
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ProtoNet Partners And 122015 finalists Deutscher Zukunftspreis
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
75
Special thanks to Prof Claus Emmelmann
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
copy Airbus SAS All rights reserved Confidential and proprietary document This document and all information contained herein is the sole property of AIRBUS No intellectual property rights are granted by the delivery of this document or the disclosure of its content This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS This document and its content shall not be used for any purpose other than that for which it is supplied The statements made herein do not constitute an offer They are based on the mentioned assumptions and are expressed in good faith Where the supporting grounds for these statements are not shown AIRBUS SAS will be pleased to explain the basis thereof AIRBUS its logo A300 A310 A318 A319 A320 A321 A330 A340 A350 A380 A400M are registered trademarks
Airbus Emerging Technologies amp Concepts ALM Overview
Airbus 3D Printing Video on YouTube httpwwwyoutubecomwatchv=Cy3V3KR1LW
Download the new Airbus FAST Magazine with 3D Printing httpwwwairbuscomsupportpublicationseID=maglisting_pushamptx_maglisting_pi15BdocID5D=42444
3D Printing Revolution httpwwwharvardbusinessmanagerdeheft
Nominiert fuumlr den Deutschen Zukunftspreis bdquoEine Fertigungsrevolution hebt abldquo httpwwwdeutscher-zukunftspreisdedenominierteDie Welt Das sind die besten deutschen Erfindungen 2015
Fokus 2816 WIRTSCHAFT amp GELD Fliegen wie gedruckt httpwwwfocus-magazinde
httpwwwnoticiasdegipuzkoacom
Page 76
Thanks for your Attention I like to extend my network on ALM
petersanderairbuscom
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Airbus Emerging Technologies amp Concepts
ALM 3D-Printing
Awards Finalist German Innovation Award Feb14 German Design Award special mentioned in Gold Feb15
Airbus ALM 3D-Printing First flight Bionic Cabin Bracket June 20th
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ndash 3D Printing Helicopter Cockpit Step by
Page 59
20 kg
135
Topo Opt + Part Design 40-50h
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ARTE PreView
Airbus Tuumlrbolzen (fuumlr die Verriegelung der Tuumlren) A350 Door Stops
Page 60
Alle Airbus Flugzeuge haben Ca 78000 DoorstopsJahr Bei 35 Gewichtsreduzierung Waumlren das ca 41 to fliegendes Materiala weniger x 25 Jahre Einsatz
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM ndash 3D Printing Systems 5 Fuel Connectoracutes first drawing released Feb15 1 part delivered 2016
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 61
Trend shipset No casting tools needed Tool cost 500000euroset
BC biggest part 50 AM 5 keuro weldingCasting 10 keuro Leadtime AM 9 CW weldingCasting gt 8 month
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
First printed amp flyable hydraulic Word Wide Flown on MSN 001 A380 Test AC March 30th 2017 35 weight reduction
( Ti6-4 housing only -55 )
Page 62
Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing Flight Control Systems A380 Spoiler Actuator Manifold example for common AM RampT
AM System amp Equipment Suppliers amp AIRBUS working Group The first Award for the flyable AM part on test AC goes to
Airbus Bremen
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 63
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design - learn from nature print the future
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THE PARTITION FEATURES A WALL MOUNTED CABIN ATTENDANT SEAT October 2017
Page 64
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
NATURE AS A BLUEPRINT THE SLIME MOLD ldquoPHYSARUMrdquo
October 2017
Page 65
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
G E N E R A T I V E D E S I G N
October 2017
Page 66
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 67
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 68
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
16G DAYNAMIC TESTING OF THE REFERENCE PARTITION (Video provided by Diehl Service Modules)
October 2017
Page 69
Airbus Emerging Technologies amp Concepts ALM Overview April 2017
Weight reduction 45 - 3000kg fuela - 10 t Cosup2a
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Seite 70
TOPOLOGY OPTIMISATION AIRBUS VISION 2050 ENABLER
Bionic AC Structures
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 71
Airbus Emerging Technologies amp Concepts ALM Overview
3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
ALM 3D Printing Network 2025 2025
2025
Page 72
Teilnahme freiwillig Ziel Aufbau offenes Netzwerk mit dedizierten ALM Ansprechpartnern pro InstitutUni und Entwicklung jeweils eigener-interner amp ganzheitlicher Handlungsbedarfe auf Basis von Thesen die frac12-jaumlhrlich upgedated werden Arbeitsweise Zero-Administration - Ansprechpartner Airbus Peter Sander
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities ManufacturingTechnologyCentre
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 73
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities to generate 35 billion GVA 2025
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 74
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ProtoNet Partners And 122015 finalists Deutscher Zukunftspreis
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
75
Special thanks to Prof Claus Emmelmann
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
copy Airbus SAS All rights reserved Confidential and proprietary document This document and all information contained herein is the sole property of AIRBUS No intellectual property rights are granted by the delivery of this document or the disclosure of its content This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS This document and its content shall not be used for any purpose other than that for which it is supplied The statements made herein do not constitute an offer They are based on the mentioned assumptions and are expressed in good faith Where the supporting grounds for these statements are not shown AIRBUS SAS will be pleased to explain the basis thereof AIRBUS its logo A300 A310 A318 A319 A320 A321 A330 A340 A350 A380 A400M are registered trademarks
Airbus Emerging Technologies amp Concepts ALM Overview
Airbus 3D Printing Video on YouTube httpwwwyoutubecomwatchv=Cy3V3KR1LW
Download the new Airbus FAST Magazine with 3D Printing httpwwwairbuscomsupportpublicationseID=maglisting_pushamptx_maglisting_pi15BdocID5D=42444
3D Printing Revolution httpwwwharvardbusinessmanagerdeheft
Nominiert fuumlr den Deutschen Zukunftspreis bdquoEine Fertigungsrevolution hebt abldquo httpwwwdeutscher-zukunftspreisdedenominierteDie Welt Das sind die besten deutschen Erfindungen 2015
Fokus 2816 WIRTSCHAFT amp GELD Fliegen wie gedruckt httpwwwfocus-magazinde
httpwwwnoticiasdegipuzkoacom
Page 76
Thanks for your Attention I like to extend my network on ALM
petersanderairbuscom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
AM ndash 3D Printing Helicopter Cockpit Step by
Page 59
20 kg
135
Topo Opt + Part Design 40-50h
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ARTE PreView
Airbus Tuumlrbolzen (fuumlr die Verriegelung der Tuumlren) A350 Door Stops
Page 60
Alle Airbus Flugzeuge haben Ca 78000 DoorstopsJahr Bei 35 Gewichtsreduzierung Waumlren das ca 41 to fliegendes Materiala weniger x 25 Jahre Einsatz
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM ndash 3D Printing Systems 5 Fuel Connectoracutes first drawing released Feb15 1 part delivered 2016
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 61
Trend shipset No casting tools needed Tool cost 500000euroset
BC biggest part 50 AM 5 keuro weldingCasting 10 keuro Leadtime AM 9 CW weldingCasting gt 8 month
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
First printed amp flyable hydraulic Word Wide Flown on MSN 001 A380 Test AC March 30th 2017 35 weight reduction
( Ti6-4 housing only -55 )
Page 62
Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing Flight Control Systems A380 Spoiler Actuator Manifold example for common AM RampT
AM System amp Equipment Suppliers amp AIRBUS working Group The first Award for the flyable AM part on test AC goes to
Airbus Bremen
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 63
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design - learn from nature print the future
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THE PARTITION FEATURES A WALL MOUNTED CABIN ATTENDANT SEAT October 2017
Page 64
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
NATURE AS A BLUEPRINT THE SLIME MOLD ldquoPHYSARUMrdquo
October 2017
Page 65
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
G E N E R A T I V E D E S I G N
October 2017
Page 66
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 67
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 68
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
16G DAYNAMIC TESTING OF THE REFERENCE PARTITION (Video provided by Diehl Service Modules)
October 2017
Page 69
Airbus Emerging Technologies amp Concepts ALM Overview April 2017
Weight reduction 45 - 3000kg fuela - 10 t Cosup2a
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Seite 70
TOPOLOGY OPTIMISATION AIRBUS VISION 2050 ENABLER
Bionic AC Structures
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 71
Airbus Emerging Technologies amp Concepts ALM Overview
3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
ALM 3D Printing Network 2025 2025
2025
Page 72
Teilnahme freiwillig Ziel Aufbau offenes Netzwerk mit dedizierten ALM Ansprechpartnern pro InstitutUni und Entwicklung jeweils eigener-interner amp ganzheitlicher Handlungsbedarfe auf Basis von Thesen die frac12-jaumlhrlich upgedated werden Arbeitsweise Zero-Administration - Ansprechpartner Airbus Peter Sander
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities ManufacturingTechnologyCentre
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 73
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities to generate 35 billion GVA 2025
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 74
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ProtoNet Partners And 122015 finalists Deutscher Zukunftspreis
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
75
Special thanks to Prof Claus Emmelmann
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
copy Airbus SAS All rights reserved Confidential and proprietary document This document and all information contained herein is the sole property of AIRBUS No intellectual property rights are granted by the delivery of this document or the disclosure of its content This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS This document and its content shall not be used for any purpose other than that for which it is supplied The statements made herein do not constitute an offer They are based on the mentioned assumptions and are expressed in good faith Where the supporting grounds for these statements are not shown AIRBUS SAS will be pleased to explain the basis thereof AIRBUS its logo A300 A310 A318 A319 A320 A321 A330 A340 A350 A380 A400M are registered trademarks
Airbus Emerging Technologies amp Concepts ALM Overview
Airbus 3D Printing Video on YouTube httpwwwyoutubecomwatchv=Cy3V3KR1LW
Download the new Airbus FAST Magazine with 3D Printing httpwwwairbuscomsupportpublicationseID=maglisting_pushamptx_maglisting_pi15BdocID5D=42444
3D Printing Revolution httpwwwharvardbusinessmanagerdeheft
Nominiert fuumlr den Deutschen Zukunftspreis bdquoEine Fertigungsrevolution hebt abldquo httpwwwdeutscher-zukunftspreisdedenominierteDie Welt Das sind die besten deutschen Erfindungen 2015
Fokus 2816 WIRTSCHAFT amp GELD Fliegen wie gedruckt httpwwwfocus-magazinde
httpwwwnoticiasdegipuzkoacom
Page 76
Thanks for your Attention I like to extend my network on ALM
petersanderairbuscom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ARTE PreView
Airbus Tuumlrbolzen (fuumlr die Verriegelung der Tuumlren) A350 Door Stops
Page 60
Alle Airbus Flugzeuge haben Ca 78000 DoorstopsJahr Bei 35 Gewichtsreduzierung Waumlren das ca 41 to fliegendes Materiala weniger x 25 Jahre Einsatz
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM ndash 3D Printing Systems 5 Fuel Connectoracutes first drawing released Feb15 1 part delivered 2016
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 61
Trend shipset No casting tools needed Tool cost 500000euroset
BC biggest part 50 AM 5 keuro weldingCasting 10 keuro Leadtime AM 9 CW weldingCasting gt 8 month
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
First printed amp flyable hydraulic Word Wide Flown on MSN 001 A380 Test AC March 30th 2017 35 weight reduction
( Ti6-4 housing only -55 )
Page 62
Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing Flight Control Systems A380 Spoiler Actuator Manifold example for common AM RampT
AM System amp Equipment Suppliers amp AIRBUS working Group The first Award for the flyable AM part on test AC goes to
Airbus Bremen
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 63
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design - learn from nature print the future
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THE PARTITION FEATURES A WALL MOUNTED CABIN ATTENDANT SEAT October 2017
Page 64
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
NATURE AS A BLUEPRINT THE SLIME MOLD ldquoPHYSARUMrdquo
October 2017
Page 65
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
G E N E R A T I V E D E S I G N
October 2017
Page 66
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 67
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 68
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
16G DAYNAMIC TESTING OF THE REFERENCE PARTITION (Video provided by Diehl Service Modules)
October 2017
Page 69
Airbus Emerging Technologies amp Concepts ALM Overview April 2017
Weight reduction 45 - 3000kg fuela - 10 t Cosup2a
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Seite 70
TOPOLOGY OPTIMISATION AIRBUS VISION 2050 ENABLER
Bionic AC Structures
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 71
Airbus Emerging Technologies amp Concepts ALM Overview
3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
ALM 3D Printing Network 2025 2025
2025
Page 72
Teilnahme freiwillig Ziel Aufbau offenes Netzwerk mit dedizierten ALM Ansprechpartnern pro InstitutUni und Entwicklung jeweils eigener-interner amp ganzheitlicher Handlungsbedarfe auf Basis von Thesen die frac12-jaumlhrlich upgedated werden Arbeitsweise Zero-Administration - Ansprechpartner Airbus Peter Sander
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities ManufacturingTechnologyCentre
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 73
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities to generate 35 billion GVA 2025
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 74
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ProtoNet Partners And 122015 finalists Deutscher Zukunftspreis
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
75
Special thanks to Prof Claus Emmelmann
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
copy Airbus SAS All rights reserved Confidential and proprietary document This document and all information contained herein is the sole property of AIRBUS No intellectual property rights are granted by the delivery of this document or the disclosure of its content This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS This document and its content shall not be used for any purpose other than that for which it is supplied The statements made herein do not constitute an offer They are based on the mentioned assumptions and are expressed in good faith Where the supporting grounds for these statements are not shown AIRBUS SAS will be pleased to explain the basis thereof AIRBUS its logo A300 A310 A318 A319 A320 A321 A330 A340 A350 A380 A400M are registered trademarks
Airbus Emerging Technologies amp Concepts ALM Overview
Airbus 3D Printing Video on YouTube httpwwwyoutubecomwatchv=Cy3V3KR1LW
Download the new Airbus FAST Magazine with 3D Printing httpwwwairbuscomsupportpublicationseID=maglisting_pushamptx_maglisting_pi15BdocID5D=42444
3D Printing Revolution httpwwwharvardbusinessmanagerdeheft
Nominiert fuumlr den Deutschen Zukunftspreis bdquoEine Fertigungsrevolution hebt abldquo httpwwwdeutscher-zukunftspreisdedenominierteDie Welt Das sind die besten deutschen Erfindungen 2015
Fokus 2816 WIRTSCHAFT amp GELD Fliegen wie gedruckt httpwwwfocus-magazinde
httpwwwnoticiasdegipuzkoacom
Page 76
Thanks for your Attention I like to extend my network on ALM
petersanderairbuscom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
ALM ndash 3D Printing Systems 5 Fuel Connectoracutes first drawing released Feb15 1 part delivered 2016
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 61
Trend shipset No casting tools needed Tool cost 500000euroset
BC biggest part 50 AM 5 keuro weldingCasting 10 keuro Leadtime AM 9 CW weldingCasting gt 8 month
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
First printed amp flyable hydraulic Word Wide Flown on MSN 001 A380 Test AC March 30th 2017 35 weight reduction
( Ti6-4 housing only -55 )
Page 62
Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing Flight Control Systems A380 Spoiler Actuator Manifold example for common AM RampT
AM System amp Equipment Suppliers amp AIRBUS working Group The first Award for the flyable AM part on test AC goes to
Airbus Bremen
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 63
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design - learn from nature print the future
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THE PARTITION FEATURES A WALL MOUNTED CABIN ATTENDANT SEAT October 2017
Page 64
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
NATURE AS A BLUEPRINT THE SLIME MOLD ldquoPHYSARUMrdquo
October 2017
Page 65
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
G E N E R A T I V E D E S I G N
October 2017
Page 66
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 67
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 68
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
16G DAYNAMIC TESTING OF THE REFERENCE PARTITION (Video provided by Diehl Service Modules)
October 2017
Page 69
Airbus Emerging Technologies amp Concepts ALM Overview April 2017
Weight reduction 45 - 3000kg fuela - 10 t Cosup2a
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Seite 70
TOPOLOGY OPTIMISATION AIRBUS VISION 2050 ENABLER
Bionic AC Structures
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 71
Airbus Emerging Technologies amp Concepts ALM Overview
3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
ALM 3D Printing Network 2025 2025
2025
Page 72
Teilnahme freiwillig Ziel Aufbau offenes Netzwerk mit dedizierten ALM Ansprechpartnern pro InstitutUni und Entwicklung jeweils eigener-interner amp ganzheitlicher Handlungsbedarfe auf Basis von Thesen die frac12-jaumlhrlich upgedated werden Arbeitsweise Zero-Administration - Ansprechpartner Airbus Peter Sander
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities ManufacturingTechnologyCentre
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 73
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities to generate 35 billion GVA 2025
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 74
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ProtoNet Partners And 122015 finalists Deutscher Zukunftspreis
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
75
Special thanks to Prof Claus Emmelmann
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
copy Airbus SAS All rights reserved Confidential and proprietary document This document and all information contained herein is the sole property of AIRBUS No intellectual property rights are granted by the delivery of this document or the disclosure of its content This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS This document and its content shall not be used for any purpose other than that for which it is supplied The statements made herein do not constitute an offer They are based on the mentioned assumptions and are expressed in good faith Where the supporting grounds for these statements are not shown AIRBUS SAS will be pleased to explain the basis thereof AIRBUS its logo A300 A310 A318 A319 A320 A321 A330 A340 A350 A380 A400M are registered trademarks
Airbus Emerging Technologies amp Concepts ALM Overview
Airbus 3D Printing Video on YouTube httpwwwyoutubecomwatchv=Cy3V3KR1LW
Download the new Airbus FAST Magazine with 3D Printing httpwwwairbuscomsupportpublicationseID=maglisting_pushamptx_maglisting_pi15BdocID5D=42444
3D Printing Revolution httpwwwharvardbusinessmanagerdeheft
Nominiert fuumlr den Deutschen Zukunftspreis bdquoEine Fertigungsrevolution hebt abldquo httpwwwdeutscher-zukunftspreisdedenominierteDie Welt Das sind die besten deutschen Erfindungen 2015
Fokus 2816 WIRTSCHAFT amp GELD Fliegen wie gedruckt httpwwwfocus-magazinde
httpwwwnoticiasdegipuzkoacom
Page 76
Thanks for your Attention I like to extend my network on ALM
petersanderairbuscom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
First printed amp flyable hydraulic Word Wide Flown on MSN 001 A380 Test AC March 30th 2017 35 weight reduction
( Ti6-4 housing only -55 )
Page 62
Airbus Emerging Technologies amp Concepts ALM Overview
AM ndash 3D Printing Flight Control Systems A380 Spoiler Actuator Manifold example for common AM RampT
AM System amp Equipment Suppliers amp AIRBUS working Group The first Award for the flyable AM part on test AC goes to
Airbus Bremen
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 63
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design - learn from nature print the future
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THE PARTITION FEATURES A WALL MOUNTED CABIN ATTENDANT SEAT October 2017
Page 64
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
NATURE AS A BLUEPRINT THE SLIME MOLD ldquoPHYSARUMrdquo
October 2017
Page 65
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
G E N E R A T I V E D E S I G N
October 2017
Page 66
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 67
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 68
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
16G DAYNAMIC TESTING OF THE REFERENCE PARTITION (Video provided by Diehl Service Modules)
October 2017
Page 69
Airbus Emerging Technologies amp Concepts ALM Overview April 2017
Weight reduction 45 - 3000kg fuela - 10 t Cosup2a
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Seite 70
TOPOLOGY OPTIMISATION AIRBUS VISION 2050 ENABLER
Bionic AC Structures
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 71
Airbus Emerging Technologies amp Concepts ALM Overview
3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
ALM 3D Printing Network 2025 2025
2025
Page 72
Teilnahme freiwillig Ziel Aufbau offenes Netzwerk mit dedizierten ALM Ansprechpartnern pro InstitutUni und Entwicklung jeweils eigener-interner amp ganzheitlicher Handlungsbedarfe auf Basis von Thesen die frac12-jaumlhrlich upgedated werden Arbeitsweise Zero-Administration - Ansprechpartner Airbus Peter Sander
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities ManufacturingTechnologyCentre
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 73
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities to generate 35 billion GVA 2025
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 74
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ProtoNet Partners And 122015 finalists Deutscher Zukunftspreis
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
75
Special thanks to Prof Claus Emmelmann
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
copy Airbus SAS All rights reserved Confidential and proprietary document This document and all information contained herein is the sole property of AIRBUS No intellectual property rights are granted by the delivery of this document or the disclosure of its content This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS This document and its content shall not be used for any purpose other than that for which it is supplied The statements made herein do not constitute an offer They are based on the mentioned assumptions and are expressed in good faith Where the supporting grounds for these statements are not shown AIRBUS SAS will be pleased to explain the basis thereof AIRBUS its logo A300 A310 A318 A319 A320 A321 A330 A340 A350 A380 A400M are registered trademarks
Airbus Emerging Technologies amp Concepts ALM Overview
Airbus 3D Printing Video on YouTube httpwwwyoutubecomwatchv=Cy3V3KR1LW
Download the new Airbus FAST Magazine with 3D Printing httpwwwairbuscomsupportpublicationseID=maglisting_pushamptx_maglisting_pi15BdocID5D=42444
3D Printing Revolution httpwwwharvardbusinessmanagerdeheft
Nominiert fuumlr den Deutschen Zukunftspreis bdquoEine Fertigungsrevolution hebt abldquo httpwwwdeutscher-zukunftspreisdedenominierteDie Welt Das sind die besten deutschen Erfindungen 2015
Fokus 2816 WIRTSCHAFT amp GELD Fliegen wie gedruckt httpwwwfocus-magazinde
httpwwwnoticiasdegipuzkoacom
Page 76
Thanks for your Attention I like to extend my network on ALM
petersanderairbuscom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 63
Airbus Emerging Technologies amp Concepts ALM Overview
Auf dem Weg zu Additive Manufacturing Aktueller Status und industrieller Ausblick 2 - 3D Printing amp Bionic Design - learn from nature print the future
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THE PARTITION FEATURES A WALL MOUNTED CABIN ATTENDANT SEAT October 2017
Page 64
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
NATURE AS A BLUEPRINT THE SLIME MOLD ldquoPHYSARUMrdquo
October 2017
Page 65
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
G E N E R A T I V E D E S I G N
October 2017
Page 66
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 67
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 68
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
16G DAYNAMIC TESTING OF THE REFERENCE PARTITION (Video provided by Diehl Service Modules)
October 2017
Page 69
Airbus Emerging Technologies amp Concepts ALM Overview April 2017
Weight reduction 45 - 3000kg fuela - 10 t Cosup2a
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Seite 70
TOPOLOGY OPTIMISATION AIRBUS VISION 2050 ENABLER
Bionic AC Structures
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 71
Airbus Emerging Technologies amp Concepts ALM Overview
3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
ALM 3D Printing Network 2025 2025
2025
Page 72
Teilnahme freiwillig Ziel Aufbau offenes Netzwerk mit dedizierten ALM Ansprechpartnern pro InstitutUni und Entwicklung jeweils eigener-interner amp ganzheitlicher Handlungsbedarfe auf Basis von Thesen die frac12-jaumlhrlich upgedated werden Arbeitsweise Zero-Administration - Ansprechpartner Airbus Peter Sander
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities ManufacturingTechnologyCentre
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 73
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities to generate 35 billion GVA 2025
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 74
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ProtoNet Partners And 122015 finalists Deutscher Zukunftspreis
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
75
Special thanks to Prof Claus Emmelmann
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
copy Airbus SAS All rights reserved Confidential and proprietary document This document and all information contained herein is the sole property of AIRBUS No intellectual property rights are granted by the delivery of this document or the disclosure of its content This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS This document and its content shall not be used for any purpose other than that for which it is supplied The statements made herein do not constitute an offer They are based on the mentioned assumptions and are expressed in good faith Where the supporting grounds for these statements are not shown AIRBUS SAS will be pleased to explain the basis thereof AIRBUS its logo A300 A310 A318 A319 A320 A321 A330 A340 A350 A380 A400M are registered trademarks
Airbus Emerging Technologies amp Concepts ALM Overview
Airbus 3D Printing Video on YouTube httpwwwyoutubecomwatchv=Cy3V3KR1LW
Download the new Airbus FAST Magazine with 3D Printing httpwwwairbuscomsupportpublicationseID=maglisting_pushamptx_maglisting_pi15BdocID5D=42444
3D Printing Revolution httpwwwharvardbusinessmanagerdeheft
Nominiert fuumlr den Deutschen Zukunftspreis bdquoEine Fertigungsrevolution hebt abldquo httpwwwdeutscher-zukunftspreisdedenominierteDie Welt Das sind die besten deutschen Erfindungen 2015
Fokus 2816 WIRTSCHAFT amp GELD Fliegen wie gedruckt httpwwwfocus-magazinde
httpwwwnoticiasdegipuzkoacom
Page 76
Thanks for your Attention I like to extend my network on ALM
petersanderairbuscom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
THE PARTITION FEATURES A WALL MOUNTED CABIN ATTENDANT SEAT October 2017
Page 64
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
NATURE AS A BLUEPRINT THE SLIME MOLD ldquoPHYSARUMrdquo
October 2017
Page 65
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
G E N E R A T I V E D E S I G N
October 2017
Page 66
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 67
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 68
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
16G DAYNAMIC TESTING OF THE REFERENCE PARTITION (Video provided by Diehl Service Modules)
October 2017
Page 69
Airbus Emerging Technologies amp Concepts ALM Overview April 2017
Weight reduction 45 - 3000kg fuela - 10 t Cosup2a
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Seite 70
TOPOLOGY OPTIMISATION AIRBUS VISION 2050 ENABLER
Bionic AC Structures
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 71
Airbus Emerging Technologies amp Concepts ALM Overview
3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
ALM 3D Printing Network 2025 2025
2025
Page 72
Teilnahme freiwillig Ziel Aufbau offenes Netzwerk mit dedizierten ALM Ansprechpartnern pro InstitutUni und Entwicklung jeweils eigener-interner amp ganzheitlicher Handlungsbedarfe auf Basis von Thesen die frac12-jaumlhrlich upgedated werden Arbeitsweise Zero-Administration - Ansprechpartner Airbus Peter Sander
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities ManufacturingTechnologyCentre
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 73
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities to generate 35 billion GVA 2025
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 74
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ProtoNet Partners And 122015 finalists Deutscher Zukunftspreis
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
75
Special thanks to Prof Claus Emmelmann
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
copy Airbus SAS All rights reserved Confidential and proprietary document This document and all information contained herein is the sole property of AIRBUS No intellectual property rights are granted by the delivery of this document or the disclosure of its content This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS This document and its content shall not be used for any purpose other than that for which it is supplied The statements made herein do not constitute an offer They are based on the mentioned assumptions and are expressed in good faith Where the supporting grounds for these statements are not shown AIRBUS SAS will be pleased to explain the basis thereof AIRBUS its logo A300 A310 A318 A319 A320 A321 A330 A340 A350 A380 A400M are registered trademarks
Airbus Emerging Technologies amp Concepts ALM Overview
Airbus 3D Printing Video on YouTube httpwwwyoutubecomwatchv=Cy3V3KR1LW
Download the new Airbus FAST Magazine with 3D Printing httpwwwairbuscomsupportpublicationseID=maglisting_pushamptx_maglisting_pi15BdocID5D=42444
3D Printing Revolution httpwwwharvardbusinessmanagerdeheft
Nominiert fuumlr den Deutschen Zukunftspreis bdquoEine Fertigungsrevolution hebt abldquo httpwwwdeutscher-zukunftspreisdedenominierteDie Welt Das sind die besten deutschen Erfindungen 2015
Fokus 2816 WIRTSCHAFT amp GELD Fliegen wie gedruckt httpwwwfocus-magazinde
httpwwwnoticiasdegipuzkoacom
Page 76
Thanks for your Attention I like to extend my network on ALM
petersanderairbuscom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
NATURE AS A BLUEPRINT THE SLIME MOLD ldquoPHYSARUMrdquo
October 2017
Page 65
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
G E N E R A T I V E D E S I G N
October 2017
Page 66
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 67
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 68
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
16G DAYNAMIC TESTING OF THE REFERENCE PARTITION (Video provided by Diehl Service Modules)
October 2017
Page 69
Airbus Emerging Technologies amp Concepts ALM Overview April 2017
Weight reduction 45 - 3000kg fuela - 10 t Cosup2a
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Seite 70
TOPOLOGY OPTIMISATION AIRBUS VISION 2050 ENABLER
Bionic AC Structures
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 71
Airbus Emerging Technologies amp Concepts ALM Overview
3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
ALM 3D Printing Network 2025 2025
2025
Page 72
Teilnahme freiwillig Ziel Aufbau offenes Netzwerk mit dedizierten ALM Ansprechpartnern pro InstitutUni und Entwicklung jeweils eigener-interner amp ganzheitlicher Handlungsbedarfe auf Basis von Thesen die frac12-jaumlhrlich upgedated werden Arbeitsweise Zero-Administration - Ansprechpartner Airbus Peter Sander
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities ManufacturingTechnologyCentre
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 73
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities to generate 35 billion GVA 2025
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 74
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ProtoNet Partners And 122015 finalists Deutscher Zukunftspreis
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
75
Special thanks to Prof Claus Emmelmann
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
copy Airbus SAS All rights reserved Confidential and proprietary document This document and all information contained herein is the sole property of AIRBUS No intellectual property rights are granted by the delivery of this document or the disclosure of its content This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS This document and its content shall not be used for any purpose other than that for which it is supplied The statements made herein do not constitute an offer They are based on the mentioned assumptions and are expressed in good faith Where the supporting grounds for these statements are not shown AIRBUS SAS will be pleased to explain the basis thereof AIRBUS its logo A300 A310 A318 A319 A320 A321 A330 A340 A350 A380 A400M are registered trademarks
Airbus Emerging Technologies amp Concepts ALM Overview
Airbus 3D Printing Video on YouTube httpwwwyoutubecomwatchv=Cy3V3KR1LW
Download the new Airbus FAST Magazine with 3D Printing httpwwwairbuscomsupportpublicationseID=maglisting_pushamptx_maglisting_pi15BdocID5D=42444
3D Printing Revolution httpwwwharvardbusinessmanagerdeheft
Nominiert fuumlr den Deutschen Zukunftspreis bdquoEine Fertigungsrevolution hebt abldquo httpwwwdeutscher-zukunftspreisdedenominierteDie Welt Das sind die besten deutschen Erfindungen 2015
Fokus 2816 WIRTSCHAFT amp GELD Fliegen wie gedruckt httpwwwfocus-magazinde
httpwwwnoticiasdegipuzkoacom
Page 76
Thanks for your Attention I like to extend my network on ALM
petersanderairbuscom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
G E N E R A T I V E D E S I G N
October 2017
Page 66
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 67
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 68
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
16G DAYNAMIC TESTING OF THE REFERENCE PARTITION (Video provided by Diehl Service Modules)
October 2017
Page 69
Airbus Emerging Technologies amp Concepts ALM Overview April 2017
Weight reduction 45 - 3000kg fuela - 10 t Cosup2a
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Seite 70
TOPOLOGY OPTIMISATION AIRBUS VISION 2050 ENABLER
Bionic AC Structures
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 71
Airbus Emerging Technologies amp Concepts ALM Overview
3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
ALM 3D Printing Network 2025 2025
2025
Page 72
Teilnahme freiwillig Ziel Aufbau offenes Netzwerk mit dedizierten ALM Ansprechpartnern pro InstitutUni und Entwicklung jeweils eigener-interner amp ganzheitlicher Handlungsbedarfe auf Basis von Thesen die frac12-jaumlhrlich upgedated werden Arbeitsweise Zero-Administration - Ansprechpartner Airbus Peter Sander
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities ManufacturingTechnologyCentre
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 73
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities to generate 35 billion GVA 2025
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 74
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ProtoNet Partners And 122015 finalists Deutscher Zukunftspreis
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
75
Special thanks to Prof Claus Emmelmann
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
copy Airbus SAS All rights reserved Confidential and proprietary document This document and all information contained herein is the sole property of AIRBUS No intellectual property rights are granted by the delivery of this document or the disclosure of its content This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS This document and its content shall not be used for any purpose other than that for which it is supplied The statements made herein do not constitute an offer They are based on the mentioned assumptions and are expressed in good faith Where the supporting grounds for these statements are not shown AIRBUS SAS will be pleased to explain the basis thereof AIRBUS its logo A300 A310 A318 A319 A320 A321 A330 A340 A350 A380 A400M are registered trademarks
Airbus Emerging Technologies amp Concepts ALM Overview
Airbus 3D Printing Video on YouTube httpwwwyoutubecomwatchv=Cy3V3KR1LW
Download the new Airbus FAST Magazine with 3D Printing httpwwwairbuscomsupportpublicationseID=maglisting_pushamptx_maglisting_pi15BdocID5D=42444
3D Printing Revolution httpwwwharvardbusinessmanagerdeheft
Nominiert fuumlr den Deutschen Zukunftspreis bdquoEine Fertigungsrevolution hebt abldquo httpwwwdeutscher-zukunftspreisdedenominierteDie Welt Das sind die besten deutschen Erfindungen 2015
Fokus 2816 WIRTSCHAFT amp GELD Fliegen wie gedruckt httpwwwfocus-magazinde
httpwwwnoticiasdegipuzkoacom
Page 76
Thanks for your Attention I like to extend my network on ALM
petersanderairbuscom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 67
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 68
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
16G DAYNAMIC TESTING OF THE REFERENCE PARTITION (Video provided by Diehl Service Modules)
October 2017
Page 69
Airbus Emerging Technologies amp Concepts ALM Overview April 2017
Weight reduction 45 - 3000kg fuela - 10 t Cosup2a
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Seite 70
TOPOLOGY OPTIMISATION AIRBUS VISION 2050 ENABLER
Bionic AC Structures
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 71
Airbus Emerging Technologies amp Concepts ALM Overview
3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
ALM 3D Printing Network 2025 2025
2025
Page 72
Teilnahme freiwillig Ziel Aufbau offenes Netzwerk mit dedizierten ALM Ansprechpartnern pro InstitutUni und Entwicklung jeweils eigener-interner amp ganzheitlicher Handlungsbedarfe auf Basis von Thesen die frac12-jaumlhrlich upgedated werden Arbeitsweise Zero-Administration - Ansprechpartner Airbus Peter Sander
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities ManufacturingTechnologyCentre
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 73
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities to generate 35 billion GVA 2025
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 74
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ProtoNet Partners And 122015 finalists Deutscher Zukunftspreis
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
75
Special thanks to Prof Claus Emmelmann
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
copy Airbus SAS All rights reserved Confidential and proprietary document This document and all information contained herein is the sole property of AIRBUS No intellectual property rights are granted by the delivery of this document or the disclosure of its content This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS This document and its content shall not be used for any purpose other than that for which it is supplied The statements made herein do not constitute an offer They are based on the mentioned assumptions and are expressed in good faith Where the supporting grounds for these statements are not shown AIRBUS SAS will be pleased to explain the basis thereof AIRBUS its logo A300 A310 A318 A319 A320 A321 A330 A340 A350 A380 A400M are registered trademarks
Airbus Emerging Technologies amp Concepts ALM Overview
Airbus 3D Printing Video on YouTube httpwwwyoutubecomwatchv=Cy3V3KR1LW
Download the new Airbus FAST Magazine with 3D Printing httpwwwairbuscomsupportpublicationseID=maglisting_pushamptx_maglisting_pi15BdocID5D=42444
3D Printing Revolution httpwwwharvardbusinessmanagerdeheft
Nominiert fuumlr den Deutschen Zukunftspreis bdquoEine Fertigungsrevolution hebt abldquo httpwwwdeutscher-zukunftspreisdedenominierteDie Welt Das sind die besten deutschen Erfindungen 2015
Fokus 2816 WIRTSCHAFT amp GELD Fliegen wie gedruckt httpwwwfocus-magazinde
httpwwwnoticiasdegipuzkoacom
Page 76
Thanks for your Attention I like to extend my network on ALM
petersanderairbuscom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 68
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
16G DAYNAMIC TESTING OF THE REFERENCE PARTITION (Video provided by Diehl Service Modules)
October 2017
Page 69
Airbus Emerging Technologies amp Concepts ALM Overview April 2017
Weight reduction 45 - 3000kg fuela - 10 t Cosup2a
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Seite 70
TOPOLOGY OPTIMISATION AIRBUS VISION 2050 ENABLER
Bionic AC Structures
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 71
Airbus Emerging Technologies amp Concepts ALM Overview
3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
ALM 3D Printing Network 2025 2025
2025
Page 72
Teilnahme freiwillig Ziel Aufbau offenes Netzwerk mit dedizierten ALM Ansprechpartnern pro InstitutUni und Entwicklung jeweils eigener-interner amp ganzheitlicher Handlungsbedarfe auf Basis von Thesen die frac12-jaumlhrlich upgedated werden Arbeitsweise Zero-Administration - Ansprechpartner Airbus Peter Sander
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities ManufacturingTechnologyCentre
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 73
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities to generate 35 billion GVA 2025
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 74
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ProtoNet Partners And 122015 finalists Deutscher Zukunftspreis
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
75
Special thanks to Prof Claus Emmelmann
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
copy Airbus SAS All rights reserved Confidential and proprietary document This document and all information contained herein is the sole property of AIRBUS No intellectual property rights are granted by the delivery of this document or the disclosure of its content This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS This document and its content shall not be used for any purpose other than that for which it is supplied The statements made herein do not constitute an offer They are based on the mentioned assumptions and are expressed in good faith Where the supporting grounds for these statements are not shown AIRBUS SAS will be pleased to explain the basis thereof AIRBUS its logo A300 A310 A318 A319 A320 A321 A330 A340 A350 A380 A400M are registered trademarks
Airbus Emerging Technologies amp Concepts ALM Overview
Airbus 3D Printing Video on YouTube httpwwwyoutubecomwatchv=Cy3V3KR1LW
Download the new Airbus FAST Magazine with 3D Printing httpwwwairbuscomsupportpublicationseID=maglisting_pushamptx_maglisting_pi15BdocID5D=42444
3D Printing Revolution httpwwwharvardbusinessmanagerdeheft
Nominiert fuumlr den Deutschen Zukunftspreis bdquoEine Fertigungsrevolution hebt abldquo httpwwwdeutscher-zukunftspreisdedenominierteDie Welt Das sind die besten deutschen Erfindungen 2015
Fokus 2816 WIRTSCHAFT amp GELD Fliegen wie gedruckt httpwwwfocus-magazinde
httpwwwnoticiasdegipuzkoacom
Page 76
Thanks for your Attention I like to extend my network on ALM
petersanderairbuscom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
16G DAYNAMIC TESTING OF THE REFERENCE PARTITION (Video provided by Diehl Service Modules)
October 2017
Page 69
Airbus Emerging Technologies amp Concepts ALM Overview April 2017
Weight reduction 45 - 3000kg fuela - 10 t Cosup2a
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Seite 70
TOPOLOGY OPTIMISATION AIRBUS VISION 2050 ENABLER
Bionic AC Structures
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 71
Airbus Emerging Technologies amp Concepts ALM Overview
3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
ALM 3D Printing Network 2025 2025
2025
Page 72
Teilnahme freiwillig Ziel Aufbau offenes Netzwerk mit dedizierten ALM Ansprechpartnern pro InstitutUni und Entwicklung jeweils eigener-interner amp ganzheitlicher Handlungsbedarfe auf Basis von Thesen die frac12-jaumlhrlich upgedated werden Arbeitsweise Zero-Administration - Ansprechpartner Airbus Peter Sander
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities ManufacturingTechnologyCentre
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 73
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities to generate 35 billion GVA 2025
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 74
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ProtoNet Partners And 122015 finalists Deutscher Zukunftspreis
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
75
Special thanks to Prof Claus Emmelmann
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
copy Airbus SAS All rights reserved Confidential and proprietary document This document and all information contained herein is the sole property of AIRBUS No intellectual property rights are granted by the delivery of this document or the disclosure of its content This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS This document and its content shall not be used for any purpose other than that for which it is supplied The statements made herein do not constitute an offer They are based on the mentioned assumptions and are expressed in good faith Where the supporting grounds for these statements are not shown AIRBUS SAS will be pleased to explain the basis thereof AIRBUS its logo A300 A310 A318 A319 A320 A321 A330 A340 A350 A380 A400M are registered trademarks
Airbus Emerging Technologies amp Concepts ALM Overview
Airbus 3D Printing Video on YouTube httpwwwyoutubecomwatchv=Cy3V3KR1LW
Download the new Airbus FAST Magazine with 3D Printing httpwwwairbuscomsupportpublicationseID=maglisting_pushamptx_maglisting_pi15BdocID5D=42444
3D Printing Revolution httpwwwharvardbusinessmanagerdeheft
Nominiert fuumlr den Deutschen Zukunftspreis bdquoEine Fertigungsrevolution hebt abldquo httpwwwdeutscher-zukunftspreisdedenominierteDie Welt Das sind die besten deutschen Erfindungen 2015
Fokus 2816 WIRTSCHAFT amp GELD Fliegen wie gedruckt httpwwwfocus-magazinde
httpwwwnoticiasdegipuzkoacom
Page 76
Thanks for your Attention I like to extend my network on ALM
petersanderairbuscom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Seite 70
TOPOLOGY OPTIMISATION AIRBUS VISION 2050 ENABLER
Bionic AC Structures
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 71
Airbus Emerging Technologies amp Concepts ALM Overview
3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
ALM 3D Printing Network 2025 2025
2025
Page 72
Teilnahme freiwillig Ziel Aufbau offenes Netzwerk mit dedizierten ALM Ansprechpartnern pro InstitutUni und Entwicklung jeweils eigener-interner amp ganzheitlicher Handlungsbedarfe auf Basis von Thesen die frac12-jaumlhrlich upgedated werden Arbeitsweise Zero-Administration - Ansprechpartner Airbus Peter Sander
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities ManufacturingTechnologyCentre
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 73
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities to generate 35 billion GVA 2025
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 74
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ProtoNet Partners And 122015 finalists Deutscher Zukunftspreis
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
75
Special thanks to Prof Claus Emmelmann
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
copy Airbus SAS All rights reserved Confidential and proprietary document This document and all information contained herein is the sole property of AIRBUS No intellectual property rights are granted by the delivery of this document or the disclosure of its content This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS This document and its content shall not be used for any purpose other than that for which it is supplied The statements made herein do not constitute an offer They are based on the mentioned assumptions and are expressed in good faith Where the supporting grounds for these statements are not shown AIRBUS SAS will be pleased to explain the basis thereof AIRBUS its logo A300 A310 A318 A319 A320 A321 A330 A340 A350 A380 A400M are registered trademarks
Airbus Emerging Technologies amp Concepts ALM Overview
Airbus 3D Printing Video on YouTube httpwwwyoutubecomwatchv=Cy3V3KR1LW
Download the new Airbus FAST Magazine with 3D Printing httpwwwairbuscomsupportpublicationseID=maglisting_pushamptx_maglisting_pi15BdocID5D=42444
3D Printing Revolution httpwwwharvardbusinessmanagerdeheft
Nominiert fuumlr den Deutschen Zukunftspreis bdquoEine Fertigungsrevolution hebt abldquo httpwwwdeutscher-zukunftspreisdedenominierteDie Welt Das sind die besten deutschen Erfindungen 2015
Fokus 2816 WIRTSCHAFT amp GELD Fliegen wie gedruckt httpwwwfocus-magazinde
httpwwwnoticiasdegipuzkoacom
Page 76
Thanks for your Attention I like to extend my network on ALM
petersanderairbuscom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
Page 71
Airbus Emerging Technologies amp Concepts ALM Overview
3 - Outlook Network 2025
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
ALM 3D Printing Network 2025 2025
2025
Page 72
Teilnahme freiwillig Ziel Aufbau offenes Netzwerk mit dedizierten ALM Ansprechpartnern pro InstitutUni und Entwicklung jeweils eigener-interner amp ganzheitlicher Handlungsbedarfe auf Basis von Thesen die frac12-jaumlhrlich upgedated werden Arbeitsweise Zero-Administration - Ansprechpartner Airbus Peter Sander
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities ManufacturingTechnologyCentre
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 73
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities to generate 35 billion GVA 2025
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 74
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ProtoNet Partners And 122015 finalists Deutscher Zukunftspreis
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
75
Special thanks to Prof Claus Emmelmann
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
copy Airbus SAS All rights reserved Confidential and proprietary document This document and all information contained herein is the sole property of AIRBUS No intellectual property rights are granted by the delivery of this document or the disclosure of its content This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS This document and its content shall not be used for any purpose other than that for which it is supplied The statements made herein do not constitute an offer They are based on the mentioned assumptions and are expressed in good faith Where the supporting grounds for these statements are not shown AIRBUS SAS will be pleased to explain the basis thereof AIRBUS its logo A300 A310 A318 A319 A320 A321 A330 A340 A350 A380 A400M are registered trademarks
Airbus Emerging Technologies amp Concepts ALM Overview
Airbus 3D Printing Video on YouTube httpwwwyoutubecomwatchv=Cy3V3KR1LW
Download the new Airbus FAST Magazine with 3D Printing httpwwwairbuscomsupportpublicationseID=maglisting_pushamptx_maglisting_pi15BdocID5D=42444
3D Printing Revolution httpwwwharvardbusinessmanagerdeheft
Nominiert fuumlr den Deutschen Zukunftspreis bdquoEine Fertigungsrevolution hebt abldquo httpwwwdeutscher-zukunftspreisdedenominierteDie Welt Das sind die besten deutschen Erfindungen 2015
Fokus 2816 WIRTSCHAFT amp GELD Fliegen wie gedruckt httpwwwfocus-magazinde
httpwwwnoticiasdegipuzkoacom
Page 76
Thanks for your Attention I like to extend my network on ALM
petersanderairbuscom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
ALM 3D Printing Network 2025 2025
2025
Page 72
Teilnahme freiwillig Ziel Aufbau offenes Netzwerk mit dedizierten ALM Ansprechpartnern pro InstitutUni und Entwicklung jeweils eigener-interner amp ganzheitlicher Handlungsbedarfe auf Basis von Thesen die frac12-jaumlhrlich upgedated werden Arbeitsweise Zero-Administration - Ansprechpartner Airbus Peter Sander
Airbus Emerging Technologies amp Concepts ALM Overview
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities ManufacturingTechnologyCentre
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 73
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities to generate 35 billion GVA 2025
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 74
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ProtoNet Partners And 122015 finalists Deutscher Zukunftspreis
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
75
Special thanks to Prof Claus Emmelmann
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
copy Airbus SAS All rights reserved Confidential and proprietary document This document and all information contained herein is the sole property of AIRBUS No intellectual property rights are granted by the delivery of this document or the disclosure of its content This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS This document and its content shall not be used for any purpose other than that for which it is supplied The statements made herein do not constitute an offer They are based on the mentioned assumptions and are expressed in good faith Where the supporting grounds for these statements are not shown AIRBUS SAS will be pleased to explain the basis thereof AIRBUS its logo A300 A310 A318 A319 A320 A321 A330 A340 A350 A380 A400M are registered trademarks
Airbus Emerging Technologies amp Concepts ALM Overview
Airbus 3D Printing Video on YouTube httpwwwyoutubecomwatchv=Cy3V3KR1LW
Download the new Airbus FAST Magazine with 3D Printing httpwwwairbuscomsupportpublicationseID=maglisting_pushamptx_maglisting_pi15BdocID5D=42444
3D Printing Revolution httpwwwharvardbusinessmanagerdeheft
Nominiert fuumlr den Deutschen Zukunftspreis bdquoEine Fertigungsrevolution hebt abldquo httpwwwdeutscher-zukunftspreisdedenominierteDie Welt Das sind die besten deutschen Erfindungen 2015
Fokus 2816 WIRTSCHAFT amp GELD Fliegen wie gedruckt httpwwwfocus-magazinde
httpwwwnoticiasdegipuzkoacom
Page 76
Thanks for your Attention I like to extend my network on ALM
petersanderairbuscom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities ManufacturingTechnologyCentre
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 73
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities to generate 35 billion GVA 2025
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 74
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ProtoNet Partners And 122015 finalists Deutscher Zukunftspreis
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
75
Special thanks to Prof Claus Emmelmann
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
copy Airbus SAS All rights reserved Confidential and proprietary document This document and all information contained herein is the sole property of AIRBUS No intellectual property rights are granted by the delivery of this document or the disclosure of its content This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS This document and its content shall not be used for any purpose other than that for which it is supplied The statements made herein do not constitute an offer They are based on the mentioned assumptions and are expressed in good faith Where the supporting grounds for these statements are not shown AIRBUS SAS will be pleased to explain the basis thereof AIRBUS its logo A300 A310 A318 A319 A320 A321 A330 A340 A350 A380 A400M are registered trademarks
Airbus Emerging Technologies amp Concepts ALM Overview
Airbus 3D Printing Video on YouTube httpwwwyoutubecomwatchv=Cy3V3KR1LW
Download the new Airbus FAST Magazine with 3D Printing httpwwwairbuscomsupportpublicationseID=maglisting_pushamptx_maglisting_pi15BdocID5D=42444
3D Printing Revolution httpwwwharvardbusinessmanagerdeheft
Nominiert fuumlr den Deutschen Zukunftspreis bdquoEine Fertigungsrevolution hebt abldquo httpwwwdeutscher-zukunftspreisdedenominierteDie Welt Das sind die besten deutschen Erfindungen 2015
Fokus 2816 WIRTSCHAFT amp GELD Fliegen wie gedruckt httpwwwfocus-magazinde
httpwwwnoticiasdegipuzkoacom
Page 76
Thanks for your Attention I like to extend my network on ALM
petersanderairbuscom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ndash 3D Printing UK Activities to generate 35 billion GVA 2025
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
Page 74
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ProtoNet Partners And 122015 finalists Deutscher Zukunftspreis
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
75
Special thanks to Prof Claus Emmelmann
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
copy Airbus SAS All rights reserved Confidential and proprietary document This document and all information contained herein is the sole property of AIRBUS No intellectual property rights are granted by the delivery of this document or the disclosure of its content This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS This document and its content shall not be used for any purpose other than that for which it is supplied The statements made herein do not constitute an offer They are based on the mentioned assumptions and are expressed in good faith Where the supporting grounds for these statements are not shown AIRBUS SAS will be pleased to explain the basis thereof AIRBUS its logo A300 A310 A318 A319 A320 A321 A330 A340 A350 A380 A400M are registered trademarks
Airbus Emerging Technologies amp Concepts ALM Overview
Airbus 3D Printing Video on YouTube httpwwwyoutubecomwatchv=Cy3V3KR1LW
Download the new Airbus FAST Magazine with 3D Printing httpwwwairbuscomsupportpublicationseID=maglisting_pushamptx_maglisting_pi15BdocID5D=42444
3D Printing Revolution httpwwwharvardbusinessmanagerdeheft
Nominiert fuumlr den Deutschen Zukunftspreis bdquoEine Fertigungsrevolution hebt abldquo httpwwwdeutscher-zukunftspreisdedenominierteDie Welt Das sind die besten deutschen Erfindungen 2015
Fokus 2816 WIRTSCHAFT amp GELD Fliegen wie gedruckt httpwwwfocus-magazinde
httpwwwnoticiasdegipuzkoacom
Page 76
Thanks for your Attention I like to extend my network on ALM
petersanderairbuscom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
AM ProtoNet Partners And 122015 finalists Deutscher Zukunftspreis
October 2017 Airbus Emerging Technologies amp Concepts ALM Overview
75
Special thanks to Prof Claus Emmelmann
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
copy Airbus SAS All rights reserved Confidential and proprietary document This document and all information contained herein is the sole property of AIRBUS No intellectual property rights are granted by the delivery of this document or the disclosure of its content This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS This document and its content shall not be used for any purpose other than that for which it is supplied The statements made herein do not constitute an offer They are based on the mentioned assumptions and are expressed in good faith Where the supporting grounds for these statements are not shown AIRBUS SAS will be pleased to explain the basis thereof AIRBUS its logo A300 A310 A318 A319 A320 A321 A330 A340 A350 A380 A400M are registered trademarks
Airbus Emerging Technologies amp Concepts ALM Overview
Airbus 3D Printing Video on YouTube httpwwwyoutubecomwatchv=Cy3V3KR1LW
Download the new Airbus FAST Magazine with 3D Printing httpwwwairbuscomsupportpublicationseID=maglisting_pushamptx_maglisting_pi15BdocID5D=42444
3D Printing Revolution httpwwwharvardbusinessmanagerdeheft
Nominiert fuumlr den Deutschen Zukunftspreis bdquoEine Fertigungsrevolution hebt abldquo httpwwwdeutscher-zukunftspreisdedenominierteDie Welt Das sind die besten deutschen Erfindungen 2015
Fokus 2816 WIRTSCHAFT amp GELD Fliegen wie gedruckt httpwwwfocus-magazinde
httpwwwnoticiasdegipuzkoacom
Page 76
Thanks for your Attention I like to extend my network on ALM
petersanderairbuscom
copy AIRBUS SAS All rights reserved Confidential and proprietary document
October 2017
copy Airbus SAS All rights reserved Confidential and proprietary document This document and all information contained herein is the sole property of AIRBUS No intellectual property rights are granted by the delivery of this document or the disclosure of its content This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS This document and its content shall not be used for any purpose other than that for which it is supplied The statements made herein do not constitute an offer They are based on the mentioned assumptions and are expressed in good faith Where the supporting grounds for these statements are not shown AIRBUS SAS will be pleased to explain the basis thereof AIRBUS its logo A300 A310 A318 A319 A320 A321 A330 A340 A350 A380 A400M are registered trademarks
Airbus Emerging Technologies amp Concepts ALM Overview
Airbus 3D Printing Video on YouTube httpwwwyoutubecomwatchv=Cy3V3KR1LW
Download the new Airbus FAST Magazine with 3D Printing httpwwwairbuscomsupportpublicationseID=maglisting_pushamptx_maglisting_pi15BdocID5D=42444
3D Printing Revolution httpwwwharvardbusinessmanagerdeheft
Nominiert fuumlr den Deutschen Zukunftspreis bdquoEine Fertigungsrevolution hebt abldquo httpwwwdeutscher-zukunftspreisdedenominierteDie Welt Das sind die besten deutschen Erfindungen 2015
Fokus 2816 WIRTSCHAFT amp GELD Fliegen wie gedruckt httpwwwfocus-magazinde
httpwwwnoticiasdegipuzkoacom
Page 76
Thanks for your Attention I like to extend my network on ALM
petersanderairbuscom
